JPH0366898A - Earth and sand removal method and soil improvement device in shield construction method - Google Patents
Earth and sand removal method and soil improvement device in shield construction methodInfo
- Publication number
- JPH0366898A JPH0366898A JP20286489A JP20286489A JPH0366898A JP H0366898 A JPH0366898 A JP H0366898A JP 20286489 A JP20286489 A JP 20286489A JP 20286489 A JP20286489 A JP 20286489A JP H0366898 A JPH0366898 A JP H0366898A
- Authority
- JP
- Japan
- Prior art keywords
- soil
- sand
- earth
- ribbon screw
- excavated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Excavating Of Shafts Or Tunnels (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明はシールド工法における土砂搬出方法及び土質改
良装置に係るものである。DETAILED DESCRIPTION OF THE INVENTION (Industrial Application Field) The present invention relates to a method for transporting earth and sand in the shield method and a soil improvement device.
(従来の技術)
泥漿シールド工法において、泥状掘削土の土質を改良し
ようとする場合、従来、坑外においてパドルやスクリュ
ウコンベヤを用いたり、バックホウ等の建設重機を用い
て土質改良を行っており、切羽においては土質改良は行
なわれていなかった。(Conventional technology) When attempting to improve the soil quality of muddy excavated soil using the slurry shield method, the soil quality has traditionally been improved outside the mine using paddles or screw conveyors, or heavy construction equipment such as backhoes. No soil improvement was carried out at the face.
(発明が解決しようとする課題)
従来、土質改良装置は撹拌羽根やオーガーを回転させる
ことによって土質改良剤を掘削土砂に混合していたので
、リボンスクリュウ式泥漿シールド工法における如く、
粒径300〜400n+mもの巨礫を含んだ掘削土砂を
混合することはできなかった。(Problems to be Solved by the Invention) Conventionally, soil improvement equipment mixes soil improvement agents into excavated soil by rotating stirring blades or augers, so as in the ribbon screw type slurry shield method,
It was not possible to mix excavated soil containing boulders with particle sizes of 300 to 400 n+m.
またこのような7昆合装置は、坑外、あるいは竪坑内に
設けられるため、坑内での掘削土砂のillは泥状のま
まで行なわなければならず、トロッコで運搬する場合は
、落ち溢れを防止するため、1台当りの運搬量を少なく
する必要があり、i!l!搬効率炉効率。In addition, since such a 7-combination device is installed outside the mine or inside the shaft, the excavated soil must be poured underground in the form of mud, and when transported by trolley, there is a risk of overflow. In order to prevent this, it is necessary to reduce the amount of transport per vehicle, and i! l! Transport efficiency Furnace efficiency.
本発明は前記従来技術の有する問題点に鑑みて提案され
たもので、その目的とする処は、シールド掘削機ムこよ
る掘削土砂が排土された直後に土質を改良し、土砂運搬
及び残土処分の効率を向上しうるシールド工法における
土砂搬出方法及び土質改良装置を提供する点にある。The present invention has been proposed in view of the problems of the prior art, and its purpose is to improve the soil quality immediately after the excavated soil is removed by a shield excavator, and to improve the soil transport and remaining soil. The object of the present invention is to provide a method for transporting earth and sand in the shield method and a soil improvement device that can improve the efficiency of disposal.
(課題を解決するための手段)
前記の目的を達成するため、本発明に係るシールド工法
における土砂搬出方法においては、シールド掘削機の排
土装置に土質改良装置を連設し、シールド掘削機による
掘削土砂を前記排土装置を介して前記土質改良装置に供
送し、同装置によって前記掘削土砂の土質を改良しなが
らトンネル坑外へ搬出するように構成されている。(Means for Solving the Problems) In order to achieve the above object, in the earth and sand removal method in the shield construction method according to the present invention, a soil improvement device is connected to the earth removal device of the shield excavator, and the soil improvement device is connected to the earth removal device of the shield excavator. The excavated soil is sent to the soil improvement device via the earth removal device, and is transported out of the tunnel while the soil quality of the excavated soil is improved by the device.
また本発明に係るシールド工法における土質改良装置は
、坑内走行用台車上に夫々設置された土砂受ホッパーを
前端に具えたリボンスクリュウ型混合部と、土質改良剤
貯蔵タンクと、同タンクに接続された注入ポンプと、同
ポンプに接続され前記ホッパーに土質改良剤を供給する
注入管と、前記台車及びリボンスクリュウ型混合部との
間に配設された土量検知センサーと、同センサーの検出
信号を受けて前記ホッパーに対する土質改良剤の注入量
を制御する注入ポンプ制御装置とから構成されている。In addition, the soil improvement device for the shield construction method according to the present invention includes a ribbon screw type mixing section equipped with a soil receiving hopper at the front end, each installed on an underground truck, a soil improvement agent storage tank, and a soil improvement agent storage tank connected to the tank. an injection pump connected to the pump and supplying the soil conditioner to the hopper, a soil amount detection sensor disposed between the trolley and the ribbon screw type mixing section, and a detection signal of the sensor. and an injection pump control device that controls the amount of soil conditioner to be injected into the hopper in response to the received soil conditioner.
(作用)
本発明の方法によれば、シールド掘削機による切羽の掘
削土砂が排土装置によって排出された直後、同排土装置
に連設された土質改良装置によって土質改良され、ヘド
ロ状から塑性状の土砂に変えられて坑内を運搬され、坑
外に搬出される。(Function) According to the method of the present invention, immediately after the soil excavated at the face by the shield excavator is discharged by the soil removal device, the soil quality is improved by the soil improvement device connected to the soil removal device, and the soil changes from sludge-like to plastic. It is transformed into sand and earth, transported through the mine, and then taken out of the mine.
本発明の装置によれば、坑内走行用台車上に設置された
リボンスクリュウ型混合部に、土砂受ホッパーを介して
巨礫を含む掘削土砂が投入されることに伴なう、同混合
部の重量変化を、前記土量検知センサーで検知し、同セ
ンサーの検知信号を受けた注入ポンプ制御装置によって
前記注入ポンプが制御され、同ポンプによって前記土質
改良剤貯蔵タンクから所定量の土質改良剤が前記ホッパ
ーに供給され、前記掘削土砂の土質がヘドロ状から塑性
状の土砂に改良され、坑内を搬送されて坑外に搬出され
る。According to the apparatus of the present invention, the weight of the ribbon screw-type mixing section installed on the underground truck is reduced as excavated soil containing boulders is fed into the mixing section via the sand receiving hopper. The change is detected by the soil amount detection sensor, and the injection pump is controlled by the injection pump control device that receives the detection signal from the sensor, and the pump pumps a predetermined amount of the soil conditioner from the soil conditioner storage tank. The excavated soil is supplied to a hopper, and the soil quality of the excavated soil is improved from sludge-like to plastic-like soil, and the excavated soil is conveyed inside the mine and carried out outside the mine.
(実施例) 以下本発明を図示の実施例について説明する。(Example) The present invention will be described below with reference to the illustrated embodiments.
第1図において(1)はシールド掘削機、(2)は切羽
の掘削土砂の排土装置を構成するリボンスクリュウで、
同リボンスクリュウ(2)の排土口の直後に後述の土質
改良装置(3)が連設されている。In Fig. 1, (1) is a shield excavator, and (2) is a ribbon screw that constitutes a device for removing excavated earth and sand from the face.
A soil improvement device (3), which will be described later, is installed immediately after the soil discharge port of the ribbon screw (2).
同土質改良装置(3)の直後に土砂積込装置を構成する
ベルトコンヘヤ(4)が配設され、同ベルトコンベヤ(
4)を介して前記土質改良装置(3)から排出される土
砂が、シールドトンネル(5)内を走行するトロッコ(
6)に積込まれるようになっている。Immediately after the soil improvement device (3), a belt conveyor (4) constituting the earth and sand loading device is installed.
The earth and sand discharged from the soil improvement device (3) via the trolley (4) that runs inside the shield tunnel (5)
6).
第3図乃至第6図は土質改良装置(3)の一実施例を示
し、坑内走行用台車(7)上に、土砂受ホッパー(8)
を前端部に具えたリボンスクリュウ型混合部(9)が所
定の角度θを以って設置され、前記台車(3)とリボン
スクリュウ型混合部(9)との間に土量検知センサー0
0)が配設されている。Figures 3 to 6 show an embodiment of the soil improvement device (3), in which a soil receiving hopper (8) is mounted on an underground truck (7).
A ribbon screw type mixing section (9) having a
0) is provided.
前記リボンスクリュウ型混合部(9)は外筒(9a)内
に中心軸なしのリボンスクリュウ(9b)が配設され、
外筒(9a)に装架された駆動モーター(9c)によっ
て駆動回転されるように構成されている。図中(9d)
は改良土排出口である。前記リボンスクリュウ(9b〉
の表面は第6図に示すように波形に形成されたり、第7
図に示すように小突起(9e)が突設され、土質改良剤
と掘削土砂との混合効果が増大するように構成されてい
る。The ribbon screw type mixing part (9) has a ribbon screw (9b) without a central axis disposed in an outer cylinder (9a),
It is configured to be driven and rotated by a drive motor (9c) mounted on an outer cylinder (9a). In the figure (9d)
is the improved soil outlet. The ribbon screw (9b)
The surface of the
As shown in the figure, small protrusions (9e) are provided so as to increase the mixing effect of the soil conditioner and the excavated soil.
前記台車(7)には土質改良剤貯蔵タンク(11)及び
同タンク(It)に接続された土質改良剤の注入ポンプ
02)が搭載され、同ポンプ02)には前記ホッパー(
8)に土質改良剤を供給する注入管03)が接続されて
いる。The trolley (7) is equipped with a soil conditioner storage tank (11) and a soil conditioner injection pump 02) connected to the tank (It), and the pump 02) is equipped with the hopper (
An injection pipe 03) for supplying a soil conditioner is connected to 8).
更に前記台車(7)には、前記土量検知センサー00)
の検知信号を受けて、前記ポンプ02)による土質改良
剤の注入量を制御する注入ポンプ制御装置0褐が配設さ
れている。Further, the truck (7) is equipped with the soil amount detection sensor 00).
An injection pump control device 0 is provided which receives the detection signal and controls the amount of soil conditioner injected by the pump 02).
図示の実施例は前記したように構成されているので、シ
ールド掘削機(1)による掘削土砂は、1礫とともにリ
ボンスクリュウ(2)を介して土質改良装置(3)にお
けるリボンスクリュウ型混合部(9)内に、その前端部
の土砂受ホッパー(8)を介して投入され、リボンスク
リュウ(9b)によって排出口(9d)まで送られる。Since the illustrated embodiment is configured as described above, the soil excavated by the shield excavator (1) is transferred together with the gravel through the ribbon screw (2) to the ribbon screw type mixing section (3) in the soil improvement device (3). 9) through the earth and sand receiving hopper (8) at its front end, and is sent to the discharge port (9d) by the ribbon screw (9b).
この間、前記注入ポンプ02)によって土質改良剤貯蔵
タンク(11)内の高分子系、あるいはセメント系土質
改良剤が、注入管03)を介して土砂受ホッパー0酊こ
注入され、前記掘削土砂と混合撹拌されながら送られ、
同掘削土砂の土質を改良する。During this time, the polymeric or cement-based soil conditioner in the soil conditioner storage tank (11) is injected into the soil receiving hopper 0 through the injection pipe 03) by the injection pump 02), and the soil conditioner is mixed with the excavated soil. Sent while being mixed and stirred,
The soil quality of the excavated soil will be improved.
この際、前記土量検知センサーGo)からのリボンスク
リュウ型混合器(9)内の土量の検出信号を受けて、注
入ポンプ制御装置0滲が土質改良剤の注入量を決定し、
注入ポンプ02)を制御する。また掘削土砂の前記混合
器(9)に対する投入と排出とが定常状態になったとき
には、リボンスクリュウ(9b)の回転数より単位時間
当りの土量を計算して土質改良剤を投入する。At this time, in response to the detection signal of the soil volume in the ribbon screw type mixer (9) from the soil volume detection sensor Go), the injection pump control device 0 determines the injection amount of the soil conditioner,
Control the infusion pump 02). When the input and discharge of excavated soil into and out of the mixer (9) reaches a steady state, the amount of soil per unit time is calculated from the number of rotations of the ribbon screw (9b), and the soil conditioner is added.
なお前記混合器(9)には、中心軸なしのリボンスクリ
ュウ(9b)が装架されているので、掘削土砂中に1礫
が含有されている場合も支障なく土質改良剤と混合撹拌
される。In addition, since the mixer (9) is equipped with a ribbon screw (9b) without a central shaft, even if one gravel is contained in the excavated soil, it can be mixed and stirred with the soil conditioner without any problem. .
かくして前記土質改良袋J (3)によって土質を改良
されたシールド掘削機(1)からの排土砂は、ヘドロ状
から塑性状の土砂に変えられ、ベルトコンベヤ(4)を
介してトロッコ(6)に積込まれ、坑外に海山される。In this way, the sand discharged from the shield excavator (1) whose soil quality has been improved by the soil quality improvement bag J (3) is changed from sludge-like to plastic-like earth and sand, and is transferred to the trolley (6) via the belt conveyor (4). It was loaded into the mine and placed on a seamount outside the mine.
第1図に示す実施例は比較的トンネル径が大きい場合を
示し、シールド掘削機(1)のリボンスクリュウ(2)
の排土口の直後に土質改良装置を配設したものであるが
、トンネル径が小さい場合には第2図に示す如くシール
ド掘削機(1)の土砂排出口と土質改良装置(3)との
中間にヘルドコンベヤ(4)を配設するものである。The embodiment shown in Fig. 1 shows a case where the tunnel diameter is relatively large, and the ribbon screw (2) of the shield excavator (1)
A soil improvement device is installed immediately after the soil discharge port of the shield excavator (1), but if the tunnel diameter is small, the soil improvement device (3) and the soil discharge port of the shield excavator (1) are installed as shown in Figure 2. A heald conveyor (4) is installed in the middle of the conveyor belt.
(発明の効果)
本発明によれば前記したように、シールド掘削機の排土
装置に土質改良装置を連設し、シールド′掘削機による
掘削土砂を前記排土装置を介して土質改良装置に供送し
、同装置によって掘削土砂を坑内で改良しながら効率よ
く坑外に搬出するものである。このように改良された土
砂は、そのままの状態で締固め可能な土砂となり、将来
、埋土としての有効利用の可能性がある。(Effects of the Invention) According to the present invention, as described above, a soil improvement device is connected to the earth removal device of the shield excavator, and the soil excavated by the shield excavator is transferred to the soil improvement device through the earth removal device. The equipment will improve the excavated soil inside the mine and efficiently transport it outside the mine. The soil improved in this way becomes soil that can be compacted as is, and has the potential to be effectively used as fill soil in the future.
請求項2の発明は、坑内走行用台車上に設置された土砂
受ホッパーを前端に具えたリボンスクリュウ型の混合部
によって、シールド掘削機による掘削土砂を撹拌しなが
ら後方に搬送するとともに、前記台車上に配設された注
入ポンプによって、同台車上に搭載された土質改良剤貯
蔵タンクより注入管を介して土質改良剤を注入して前記
掘削土砂と撹拌混合し、同掘削土砂の土質を改良してヘ
ドロ状から塑性状の土砂に変えることによって、坑内の
運搬効率、及び残土処分効率を著しく向上しうるちので
ある。The invention according to claim 2 provides a ribbon screw-type mixing unit equipped with an earth and sand receiving hopper at the front end, which is installed on an underground truck, to transport the soil excavated by the shield excavator rearward while stirring it, and The soil conditioner is injected from the soil conditioner storage tank mounted on the same truck through the injection pipe using the injection pump installed above, and is stirred and mixed with the excavated soil to improve the soil quality of the excavated soil. By improving the soil and changing it from sludge-like to plastic-like soil, it is possible to significantly improve underground transportation efficiency and residual soil disposal efficiency.
また前記したように、中心軸のないリボンスクリュウ型
の混合器を使用することによって、1礫を含んだ掘削土
砂の連続的な土質改良が可能となり、土砂と礫との分離
も容易になる。Furthermore, as described above, by using a ribbon screw type mixer without a central shaft, it is possible to continuously improve the soil quality of excavated soil containing one gravel, and it is also easy to separate the soil and gravel.
更に前記リボンスクリュウ型混合器に土質改良剤を注入
する注入ポンプは、前記台車とリボンスクリュウ型の混
合器との間に介装されて、同/昆合器内の土量を検知す
る土量検知センサーの検知信号を受けて動作する注入ポ
ンプ制御装置によって制御されるので、常に適正量の土
質改良剤が注入され、前記掘削土砂の土質改良が効果的
に行なわれる。Furthermore, an injection pump for injecting a soil conditioner into the ribbon screw type mixer is interposed between the trolley and the ribbon screw type mixer, and an injection pump for detecting the amount of soil in the mixer. Since it is controlled by an injection pump control device that operates in response to a detection signal from a detection sensor, an appropriate amount of soil conditioner is always injected, and the soil condition of the excavated soil is effectively improved.
第1図及び第2図は夫々本発明に係るシールド工法にお
ける土砂搬出方法の各実施例の実施状況を示す縦断側面
図、第3図は土質改良装置の一実施例を示す縦断側面図
、第4図はその斜視図、第5図はその山部を示す斜視図
、第6図及び第7図は夫々リボンスクリュウの部分斜視
図である。
(1)・・・シールド掘削機、 (2)・・・リボンス
クリュウ、(3)・・・土質改良装置、 (5)・・
・シールドトンネル、(7)・・・坑内走行台車、
(8)・・・土砂受ホッパー(9)・・・リボンスクリ
ュウ型混合部、00)・・・土量検知センサー
(11)・・・土質改良剤貯蔵タンク、qつ・・・注入
ポンプ、 0濁・・・注入管、0(1)・・・注入
ポンプ制御装置。1 and 2 are vertical side views showing the implementation status of each embodiment of the earth and sand transport method in the shield construction method according to the present invention, and FIG. 3 is a vertical side view showing an example of the soil improvement device, and FIG. FIG. 4 is a perspective view of the ribbon screw, FIG. 5 is a perspective view showing the peak portion thereof, and FIGS. 6 and 7 are partial perspective views of the ribbon screw. (1)...Shield excavator, (2)...Ribbon screw, (3)...Soil improvement device, (5)...
・Shield tunnel, (7)...Underground truck,
(8)... Sediment receiving hopper (9)... Ribbon screw type mixing section, 00)... Soil amount detection sensor (11)... Soil conditioner storage tank, q... Injection pump, 0 turbidity...injection tube, 0(1)...injection pump control device.
Claims (1)
、シールド掘削機による掘削土砂を前記排土装置を介し
て前記土質改良装置に供送し、同装置によって前記掘削
土砂の土質を改良しながらトンネル坑外へ搬出すること
を特徴とするシールド工法における土砂搬出方法。 2、坑内走行用台車上に夫々設置された土砂受ホッパー
を前端に具えたリボンスクリュウ型混合部と、土質改良
剤貯蔵タンクと、同タンクに接続された注入ポンプと、
同ポンプに接続され前記ホッパーに土質改良剤を供給す
る注入管と、前記台車及びリボンスクリュウ型混合部と
の間に配設された土量検知センサーと、同センサーの検
出信号を受けて前記ホッパーに対する土質改良剤の注入
量を制御する注入ポンプ制御装置とからなることを特徴
とするシールド工法における土質改良装置。[Claims] 1. A soil improvement device is connected to the earth removal device of the shield excavator, and the soil excavated by the shield excavator is delivered to the soil improvement device via the earth removal device, and A method for transporting earth and sand in a shield construction method, characterized in that the earth and sand is transported outside a tunnel while improving the soil quality of the excavated earth. 2. A ribbon screw type mixing section equipped with a soil receiving hopper at the front end, each installed on an underground truck, a soil conditioner storage tank, and an injection pump connected to the tank;
An injection pipe that is connected to the pump and supplies the soil conditioner to the hopper, and a soil amount detection sensor that is disposed between the trolley and the ribbon screw type mixing section; 1. A soil improvement device for a shield construction method, comprising an injection pump control device for controlling the amount of soil improvement agent injected into the soil.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20286489A JPH0366898A (en) | 1989-08-07 | 1989-08-07 | Earth and sand removal method and soil improvement device in shield construction method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20286489A JPH0366898A (en) | 1989-08-07 | 1989-08-07 | Earth and sand removal method and soil improvement device in shield construction method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0366898A true JPH0366898A (en) | 1991-03-22 |
Family
ID=16464464
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP20286489A Pending JPH0366898A (en) | 1989-08-07 | 1989-08-07 | Earth and sand removal method and soil improvement device in shield construction method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0366898A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04297695A (en) * | 1991-03-26 | 1992-10-21 | Fujita Corp | Sludge and excavated soil disposal method and device in shield method |
| US5704439A (en) * | 1993-12-24 | 1998-01-06 | Kitahama; Kiyoshi | Electric wheelchair and seat mount-dismount apparatus therefor |
| JP2016098608A (en) * | 2014-11-25 | 2016-05-30 | 清水建設株式会社 | Sand production processing system and shield excavator |
| CN108979710A (en) * | 2017-12-18 | 2018-12-11 | 中铁工程装备集团有限公司 | A kind of continuous slag tapping method of high inclination-angle for constructing metro tunnel |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59229570A (en) * | 1983-06-11 | 1984-12-24 | Kumagai Gumi Ltd | Method and apparatus for conditioning quality of excavated mud |
-
1989
- 1989-08-07 JP JP20286489A patent/JPH0366898A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59229570A (en) * | 1983-06-11 | 1984-12-24 | Kumagai Gumi Ltd | Method and apparatus for conditioning quality of excavated mud |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04297695A (en) * | 1991-03-26 | 1992-10-21 | Fujita Corp | Sludge and excavated soil disposal method and device in shield method |
| US5704439A (en) * | 1993-12-24 | 1998-01-06 | Kitahama; Kiyoshi | Electric wheelchair and seat mount-dismount apparatus therefor |
| JP2016098608A (en) * | 2014-11-25 | 2016-05-30 | 清水建設株式会社 | Sand production processing system and shield excavator |
| CN108979710A (en) * | 2017-12-18 | 2018-12-11 | 中铁工程装备集团有限公司 | A kind of continuous slag tapping method of high inclination-angle for constructing metro tunnel |
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