JPH0367549B2 - - Google Patents

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Publication number
JPH0367549B2
JPH0367549B2 JP23988784A JP23988784A JPH0367549B2 JP H0367549 B2 JPH0367549 B2 JP H0367549B2 JP 23988784 A JP23988784 A JP 23988784A JP 23988784 A JP23988784 A JP 23988784A JP H0367549 B2 JPH0367549 B2 JP H0367549B2
Authority
JP
Japan
Prior art keywords
solvent
coal
paraffin
liquefaction
circulating solvent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP23988784A
Other languages
Japanese (ja)
Other versions
JPS61118494A (en
Inventor
Kazuhito Kurachi
Keiichi Hayakawa
Tadashi Yao
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Sumitomo Metal Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Metal Industries Ltd filed Critical Sumitomo Metal Industries Ltd
Priority to JP23988784A priority Critical patent/JPS61118494A/en
Publication of JPS61118494A publication Critical patent/JPS61118494A/en
Publication of JPH0367549B2 publication Critical patent/JPH0367549B2/ja
Granted legal-status Critical Current

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Description

【発明の詳細な説明】[Detailed description of the invention]

産業上の利用分野 この発明は、石炭を軽質油、重質油等の液状物
に転化する石炭液化方法に関する。 従来技術とその問題点 石炭液化の原理は従来から既に知られており、
通常は高温高圧下で石炭に水素を添加して液化す
る方法が採られる。このような石炭の液化方法に
おいては、固体石炭を高圧系内に連続的に直接導
入することが困難であるため、固体石炭を微粉砕
しこれを溶剤と混合してスラリー状として高圧系
内に圧送する方法が採られる。 上記石炭の液化方法における溶剤としては、石
炭自身との親和性が良好であり、かつ固液二相分
離が生じないこと、液化生成物を均一に分散させ
安定化させる能力を有していること、溶解性等の
面から芳香族性に富む方が望ましいこと、液化反
応を促進する水素供与能を有していること、さら
に経済性等の理由により、通常は石炭を液化して
得られる中重質油成分が用いられる。この中重質
油成分を石炭液化用溶剤として用いる場合は、そ
のまま循環使用するか、あるいは水素化処理して
循環使用する方法がとられるが、この中重質油成
分中には溶剤としての性能を劣化させる脂肪族炭
化水素を含有しているため、これを除去する必要
がある。 すなわち、石炭を液化して得られる脂肪族炭化
水素の主成分はn−パラフインであり、その炭素
数分布はC10〜C30程度にわたつており、これらの
パラフインは石炭液化油の主成分である芳香族成
分とは親和性が低いこと、反応温度400℃以上と
いう石炭液化条件でも分解し難く、さらには凝
固、析出し易い等の性質を有しているため、この
パラフインが循環溶剤中に濃縮すると溶剤の性能
が著しく劣化し液化反応効率の低下をもたらす。
また、溶剤の循環度が増すに従つて溶剤の粘度が
上昇し、石炭液化設備全体の圧力損失が徐々に大
きくなつていく。さらに、配管系に固形物が付着
し、しばしば閉塞等のトラブルも発生している。
特に、スラリー供給系において上記トラブルが多
発している。この傾向は石炭化度の低い石炭を液
化する場合に現われ、反応温度が低い場合に溶剤
全体ないしはスラリー全体が固化することもあつ
た。 発明の目的 この発明は従来の前記問題を解決するためにな
されたものであり、循環溶剤中のn−パラフイン
を除去し溶剤性能を高め、石炭液化反応の効率化
をはかるとともに、配管系の閉塞等のトラブルを
防止し、かつ有用な資源であるn−パラフインの
回収を可能とする石炭の液化方法を提案すること
を目的とするものである。 発明の構成 この発明に係る石炭の液化方法は、石炭を液化
して得られる中重質油成分を石炭液化用溶剤とし
て循環使用するに際し、前記循環溶剤の一部また
は全量を20℃以下に冷却し、析出した固形物を除
去した後石炭液化用溶剤として用いることを特徴
とするものである。 すなわち、この発明は、n−パラフインが循環
溶剤中に高温では溶解し易く、低温では溶解し難
く、かつ析出し易いという性質を利用して、この
循環溶剤を20℃以下の温度に冷却することによつ
てn−パラフインを析出させ、それを除去して循
環溶剤として用いる方法である。 n−パラフインの循環溶剤に対する溶解度は、
第2図に示すn−パラフインの濃度と溶解度の関
係にみられるように20℃程度までは比較的小さい
が、20℃を越えると急激に上昇している。従つ
て、循環溶剤を20℃以下に冷却せしめることで容
易にn−パラフインの析出は可能であるが、冷却
し過ぎると他の成分も同時に析出し、析出物中の
n−パラフインの純度が低下するので、好ましく
は0℃以上が望ましい。また、水素化処理工程が
あると、循環溶剤中の芳香族化合物を部分的に水
素化して、これら化合物の凝固点を低下させてパ
ラフインの析出時に析出することなく選択的にパ
ラフインを抜き出すことができるだけでなく、溶
剤の水素供与性を高めることができる特徴があ
る。 ここで水素化処理工程とは、Ni−MoやCo−
Mo系触媒等を充填したトリクルベツド型反応器
等を用いて循環溶剤に水素添加する工程をいい、
一般に反応温度250〜350℃、圧力50〜200Kg/cm2
G、LHSV0.5〜2等の条件下で反応が行われる。 なお、n−パラフインの蓄積傾向は液化工程に
おける温度が低いほど(液化反応可能な温度範囲
内)、また反応時間が短いほど顕著に現われてく
るが、これは生成したn−パラフインが液化工程
で二次分解を起こすためで、その分解反応が反応
温度と反応時間に依存しているためである。従つ
て、液化工程の温度を上昇させ、反応時間を延長
すれば、循環溶剤中のn−パラフイン濃度を低く
抑えることは可能であるが、この方法では液化油
や溶剤も分解してしまい、ガスの収率だけが増加
し液化油収率が低下するため、この方法を採用す
ることはできない。 具体例 第1図はこの発明方法を実施するための装置構
成を示すブロツク図である。すなわち、石炭7と
循環溶剤8をスラリー化工程1で撹拌混合してス
ラリーを形成する。このスラリーは液化反応工程
2に送られ、液化反応完了後生成物は蒸留塔3に
入り、ここで軽質油成分9、中質油成分10、重
質油成分11とに分離され、中重質油成分は循環
溶剤8としてその一部または全量をそのまま、あ
るいは水素化処理工程6−1で水素化処理た後冷
却工程4に送り、ここで20℃以下の温度に冷却し
てn−パラフインを析出させ、その析出物を分離
工程5で分離除去してn−パラフイン12を回収
する。n−パラフインを除去した循環溶剤はその
まま、あるいは水素化処理工程6−2で水素化処
理してスラリー化工程1へ送り循環使用する。 なお、循環溶剤の冷却手段としては、例えば循
環溶剤の輸送管を外部または内部(2重管)から
冷水または冷空により熱交換する方式を採用する
ことができる。また、冷却工程で析出したn−パ
ラフインの分離除去手段としては、例えばフイル
ターを用いることができる。 実施例 1 100メツシユ以下に粉砕した石炭と溶剤(沸点
200〜538℃留分)を1:5の重量比で作成したス
ラリーを内容積10(スラリー保持容量2.5)
の撹拌型反応器を2台直列に装備した石炭液化装
置を用いて、スラリー流量5/hr、反応温度
450℃、反応圧力170Kgf/cm2G、水素ガス/スラ
リー流量比=700の条件下で液化した。しかる後、
液状生成物を蒸留して沸点200〜538℃留分を分取
し、これを冷却槽で18℃まで冷却して生成した沈
澱物をフイルターによつて別し、その液を循
環溶剤として用いた。 上記操作を10回繰返した結果を第1表に示す。
なお、第1表には、上記と同じ条件下で石炭を液
化し、液化後の生成物を蒸留して分取した沸点
200〜538℃留分を冷却することなしにそのまま循
環溶剤として使用した結果を併せて示した。 第1表の結果より、循環溶剤の冷却処理を行な
つた場合には、冷却処理せずにそのまま循環溶剤
として使用した場合に比べn−パラフイン濃度が
大きく低下しており、液化反応効率が向上してい
る。また、冷却処理した循環溶剤の場合は、スラ
リー供給ライン等配管系の閉塞トラブルは全くみ
られなかつたのに対し、冷却処理を施さなかつた
循環溶剤の場合は5回目あたりから室温における
スラリーおよび液化生成物の送給トラブルが発生
しはじめ、10回循環後は完全に室温では固体とな
り、使用不能となつた。
INDUSTRIAL APPLICATION FIELD This invention relates to a coal liquefaction method for converting coal into liquid substances such as light oil and heavy oil. Conventional technology and its problems The principle of coal liquefaction has been known for a long time.
Usually, the method used is to add hydrogen to coal and liquefy it under high temperature and pressure. In this coal liquefaction method, it is difficult to continuously introduce solid coal directly into the high-pressure system, so solid coal is finely pulverized and mixed with a solvent to form a slurry and then introduced into the high-pressure system. A method of pressure feeding is adopted. The solvent used in the above coal liquefaction method must have good affinity with the coal itself, do not cause solid-liquid two-phase separation, and have the ability to uniformly disperse and stabilize the liquefied product. It is usually obtained by liquefying coal because it is desirable to have high aromaticity from the viewpoint of solubility, etc., it has hydrogen donating ability to promote the liquefaction reaction, and it is also economical. Heavy oil components are used. When this medium-heavy oil component is used as a solvent for coal liquefaction, it can be recycled as is or it can be hydrotreated and recycled. It is necessary to remove aliphatic hydrocarbons, which degrade them. In other words, the main component of aliphatic hydrocarbons obtained by liquefying coal is n-paraffin, whose carbon number distribution ranges from about C 10 to C 30 , and these paraffins are the main components of coal liquefied oil. This paraffin has properties such as having a low affinity with certain aromatic components, being difficult to decompose even under coal liquefaction conditions at a reaction temperature of 400°C or higher, and being easy to coagulate and precipitate. When concentrated, the performance of the solvent deteriorates significantly, resulting in a decrease in liquefaction reaction efficiency.
Furthermore, as the degree of circulation of the solvent increases, the viscosity of the solvent increases, and the pressure loss of the entire coal liquefaction facility gradually increases. Furthermore, solid matter adheres to the piping system, often causing problems such as blockage.
In particular, the above-mentioned troubles occur frequently in the slurry supply system. This tendency appeared when coal with a low degree of coalification was liquefied, and when the reaction temperature was low, the entire solvent or slurry sometimes solidified. Purpose of the Invention The present invention was made to solve the above-mentioned conventional problems, and improves the solvent performance by removing n-paraffin from the circulating solvent, improves the efficiency of the coal liquefaction reaction, and also solves the problem of clogging the piping system. The purpose of the present invention is to propose a coal liquefaction method that prevents such troubles and makes it possible to recover n-paraffin, which is a useful resource. Composition of the Invention The method for liquefying coal according to the present invention includes cooling a part or the entire amount of the circulating solvent to 20°C or less when reusing medium-heavy oil components obtained by liquefying coal as a solvent for coal liquefaction. It is characterized in that it is used as a solvent for coal liquefaction after removing the precipitated solids. That is, this invention utilizes the property that n-paraffin easily dissolves in a circulating solvent at high temperatures, is difficult to dissolve at low temperatures, and easily precipitates, and cools this circulating solvent to a temperature of 20°C or less. This is a method in which n-paraffin is precipitated by a method, which is then removed and used as a circulating solvent. The solubility of n-paraffin in circulating solvent is
As seen in the relationship between the concentration and solubility of n-paraffin shown in Figure 2, the concentration is relatively small up to about 20°C, but increases rapidly above 20°C. Therefore, it is possible to easily precipitate n-paraffin by cooling the circulating solvent to below 20°C, but if the circulating solvent is cooled too much, other components will also precipitate at the same time, reducing the purity of n-paraffin in the precipitate. Therefore, the temperature is preferably 0°C or higher. In addition, the hydrogenation process partially hydrogenates the aromatic compounds in the circulating solvent, lowering the freezing point of these compounds and making it possible to selectively extract paraffin without precipitating it during paraffin precipitation. However, it has the characteristic that it can enhance the hydrogen donating property of the solvent. Here, the hydrogenation process refers to Ni-Mo and Co-
A process of hydrogenating a circulating solvent using a trickle-bed reactor filled with Mo-based catalyst, etc.
Generally reaction temperature 250~350℃, pressure 50~200Kg/ cm2
The reaction is carried out under conditions such as G and LHSV0.5 to 2. The tendency for n-paraffin to accumulate becomes more pronounced as the temperature in the liquefaction process is lower (within the temperature range that allows the liquefaction reaction) and as the reaction time is shorter. This is because secondary decomposition occurs, and the decomposition reaction depends on the reaction temperature and reaction time. Therefore, it is possible to keep the n-paraffin concentration in the circulating solvent low by increasing the temperature and reaction time of the liquefaction process, but this method also decomposes the liquefied oil and solvent, causing gas This method cannot be adopted because only the yield of liquefied oil increases and the liquefied oil yield decreases. Specific Example FIG. 1 is a block diagram showing the configuration of an apparatus for carrying out the method of this invention. That is, the coal 7 and the circulating solvent 8 are stirred and mixed in the slurry forming step 1 to form a slurry. This slurry is sent to the liquefaction reaction step 2, and after the liquefaction reaction is completed, the product enters the distillation column 3, where it is separated into light oil component 9, medium oil component 10, and heavy oil component 11. Part or all of the oil component is used as a circulating solvent 8, either as it is, or after being hydrogenated in the hydrotreating step 6-1, sent to the cooling step 4, where it is cooled to a temperature of 20°C or less to convert it into n-paraffin. The precipitate is separated and removed in a separation step 5 to recover n-paraffin 12. The circulating solvent from which n-paraffin has been removed is used as it is or after being hydrogenated in the hydrogenation step 6-2 and sent to the slurry forming step 1 for circulation. In addition, as a means for cooling the circulating solvent, for example, a method of exchanging heat with cold water or cold air from the outside or inside (double pipe) of a transport pipe for the circulating solvent can be adopted. Further, as a means for separating and removing n-paraffin precipitated in the cooling step, for example, a filter can be used. Example 1 Coal crushed to 100 mesh or less and solvent (boiling point
A slurry made with a 1:5 weight ratio of 200-538°C fraction) was used to create a slurry with an internal volume of 10 (slurry holding capacity 2.5).
Using a coal liquefaction equipment equipped with two stirred reactors in series, the slurry flow rate was 5/hr, and the reaction temperature was
The mixture was liquefied under the conditions of 450° C., reaction pressure of 170 Kgf/cm 2 G, and hydrogen gas/slurry flow rate ratio of 700. After that,
The liquid product was distilled to obtain a fraction with a boiling point of 200 to 538°C, which was cooled to 18°C in a cooling tank, the resulting precipitate was separated using a filter, and the resulting liquid was used as a circulating solvent. . Table 1 shows the results of repeating the above operation 10 times.
Table 1 shows the boiling points obtained by liquefying coal under the same conditions as above and distilling the liquefied product.
The results of using the 200-538°C fraction as a circulating solvent without cooling are also shown. From the results in Table 1, when the circulating solvent is cooled, the n-paraffin concentration is significantly lower than when it is used as a circulating solvent without cooling, and the liquefaction reaction efficiency is improved. are doing. In addition, in the case of the circulating solvent that had been cooled, there were no problems with clogging of the slurry supply line or other piping system, whereas in the case of the circulating solvent that had not been cooled, the slurry and liquefaction at room temperature started from around the 5th time. Problems began to occur in the supply of the product, and after 10 cycles it became completely solid at room temperature, making it unusable.

【表】 実施例 2 実施例1と同じ条件で得られた循環溶剤を、硫
化処理したNi−Mo触媒(Ni15%、Mo3%/
Al2O3)2リツトル充填した、内径69mmのトリク
ルベツド型反応器で水素ガスの圧力100Kg/cm2G、
反応温度290℃、LHSV1にて水素化処理し、それ
を次の液化用溶剤として用いた。上記の操作を10
回繰返した結果を第2表に示す。 なお、第2表には、上記と同じ条件下で石炭を
液化し、得られた溶剤(沸点200〜538℃留分)を
冷却することなしにそのまま水素化処理し、それ
を液化用溶剤として使用した結果を比較例2とし
て併せて示した。 第2表の結果より、本実施例においても、実施
例1と同様、循環溶剤の冷却処理を行つた場合に
は、冷却処理せずにそのまま水素化して循環溶剤
とした場合(比較例2)に比べ、n−パラフイン
濃度が大きく低下して折り、液化反応効率が向上
している。ただこの場合、循環溶剤が水素化処理
されているので、水素化処理を行わない場合に比
してその効果は小さいが、前記比較例1と同様
に、7回目あたりから室温におけるスラリーおよ
び 液化生成物の送給トラブルが発生し始めた。
[Table] Example 2 The circulating solvent obtained under the same conditions as Example 1 was mixed with a sulfurized Ni-Mo catalyst (Ni15%, Mo3%/
Hydrogen gas pressure of 100 Kg/cm 2 G in a trickle bed reactor with an inner diameter of 69 mm filled with 2 liters of Al 2 O 3 )
Hydrogenation was carried out at a reaction temperature of 290°C and LHSV1, and the resultant was used as a solvent for the next liquefaction. Perform the above operations 10
Table 2 shows the results of repeated tests. Table 2 shows the results of liquefying coal under the same conditions as above, hydrogenating the resulting solvent (boiling point 200-538°C fraction) without cooling, and using it as a liquefaction solvent. The results obtained are also shown as Comparative Example 2. From the results in Table 2, in this example, as in Example 1, when the circulating solvent was cooled, and when the circulating solvent was directly hydrogenated without cooling treatment (Comparative Example 2). Compared to this, the n-paraffin concentration was greatly reduced and the liquefaction reaction efficiency was improved. However, in this case, since the circulating solvent has been hydrogenated, the effect is smaller than when no hydrogenation treatment is performed, but as in Comparative Example 1, slurry and liquefaction formation at room temperature starts around the 7th cycle. Problems with the delivery of goods began to occur.

【表】 発明の効果 上記の実施例からも明らかなごとく、この発明
方法によれば、循環溶剤中のn−パラフインを低
く保つことができるので、石炭の液化反応効率を
高めることができるばかりでなく、配管系の閉塞
等のトラブルを防止でき操業の安定化がはかられ
る。また同時に、有用な資源であるn−パラフイ
ンを回収することができるので、省資源にも寄与
し得る。
[Table] Effects of the Invention As is clear from the examples above, according to the method of this invention, it is possible to keep n-paraffin in the circulating solvent at a low level, which not only increases the efficiency of the coal liquefaction reaction. This prevents troubles such as blockages in the piping system and stabilizes operations. At the same time, since n-paraffin, which is a useful resource, can be recovered, it can also contribute to resource saving.

【図面の簡単な説明】[Brief explanation of drawings]

第1図はこの発明方法を実施するための装置構
成を示すブロツク図、第2図はこの発明における
循環溶剤の温度とn−パラフイン濃度および溶解
度の関係を示す図表である。 1……スラリー化工程、2……液化反応工程、
3……蒸留塔、4……冷却工程、5……分離工
程、7……石炭、8……循環溶剤。
FIG. 1 is a block diagram showing the configuration of an apparatus for carrying out the method of the present invention, and FIG. 2 is a chart showing the relationship between the temperature of the circulating solvent and the concentration and solubility of n-paraffin in the present invention. 1... Slurrying process, 2... Liquefaction reaction process,
3... Distillation column, 4... Cooling process, 5... Separation process, 7... Coal, 8... Circulating solvent.

Claims (1)

【特許請求の範囲】[Claims] 1 石炭を液化して得られる中重質油成分をその
まま、あるいは水素添加処理して石炭液化用溶剤
として循環使用する石炭の液化方法において、前
記循環溶剤の一部または全量を20℃以下に冷却
し、析出した固形物を除去した後石炭液化用溶剤
として用いることを特徴とする石炭の液化方法。
1. In a coal liquefaction method in which medium-heavy oil components obtained by liquefying coal are recycled as a solvent for coal liquefaction either as they are or after hydrogenation treatment, part or all of the circulating solvent is cooled to 20°C or less. A method for liquefying coal, characterized in that the precipitated solids are removed and then used as a solvent for coal liquefaction.
JP23988784A 1984-11-14 1984-11-14 Method for liquefying coal Granted JPS61118494A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP23988784A JPS61118494A (en) 1984-11-14 1984-11-14 Method for liquefying coal

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP23988784A JPS61118494A (en) 1984-11-14 1984-11-14 Method for liquefying coal

Publications (2)

Publication Number Publication Date
JPS61118494A JPS61118494A (en) 1986-06-05
JPH0367549B2 true JPH0367549B2 (en) 1991-10-23

Family

ID=17051348

Family Applications (1)

Application Number Title Priority Date Filing Date
JP23988784A Granted JPS61118494A (en) 1984-11-14 1984-11-14 Method for liquefying coal

Country Status (1)

Country Link
JP (1) JPS61118494A (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0681835B2 (en) * 1985-02-07 1994-10-19 住友金属工業株式会社 Liquefaction method of coal
JPS62164788A (en) * 1986-01-14 1987-07-21 Mitsui Eng & Shipbuild Co Ltd Method of hydroliquefying coal
JPS63270793A (en) * 1987-04-30 1988-11-08 Sumitomo Metal Ind Ltd Coal liquefaction method

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