JPH0369632B2 - - Google Patents
Info
- Publication number
- JPH0369632B2 JPH0369632B2 JP62203407A JP20340787A JPH0369632B2 JP H0369632 B2 JPH0369632 B2 JP H0369632B2 JP 62203407 A JP62203407 A JP 62203407A JP 20340787 A JP20340787 A JP 20340787A JP H0369632 B2 JPH0369632 B2 JP H0369632B2
- Authority
- JP
- Japan
- Prior art keywords
- titanium
- manufacturing
- steel
- welding
- clad steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- Pressure Welding/Diffusion-Bonding (AREA)
Description
〔産業上の利用分野〕
本発明は安価で特性の安定した簡便なチタンま
たはチタン合金のクラツド鋼の製造方法に関す
る。
〔従来の技術〕
従来、チタンおよびチタン合金クラツド鋼は(1)
爆着法により製造されていたが、近年、(2)圧延法
による製造技術が注目されている。また、(3)ロウ
材を用い、抵抗溶接により接合する方法とか、(4)
肉盛溶接によりクラツド鋼を製造する方法等々
種々の方法がある。
これ等のチタンクラツド鋼の製造方法は工業的
にも有用であり、種々の特徴を有する。爆着法は
製造実績も多くチタンクラツド鋼の主要な製造方
法であるが、寸法制約・製造コストが高い等種々
の課題があるが、圧延法との組み合わせにより寸
法制約の緩和等が図られている。また、圧延法に
よる製造技術は近年開発された広幅・長尺材も製
造可能な比較的低コストの製造方法であるが、熱
間での高圧下圧延を要するため大規模な種々の設
備を要する等で小ロツト対応には困難である。ま
た、熱間加工のため母材特性が変化するので後熱
処理が必要となる等繁雑な工程を要する。
次に、ロウ材を用い抵抗溶接により接合する方
法は簡便で、小ロツト生産方法としては最適であ
るが、ロウ材の選択が難しく、低コストのロウ材
を使用すると接合強度が小さい等、特性の不安定
さがある。一方、銀等を主成分としたロウ材を使
用すれば、接合特性等は安定するが、製造コスト
が上昇する等で必ずしも工業生産手段として確立
した方法とはいえない。
さらに、肉盛溶接による製造法は簡便法である
が、チタンが高温で活性な金属であるため、雰囲
気シールが非常に難しく、高入熱溶接法が採用で
きないため、多層溶接をせざるを得ず、製造コス
トは高くなる。
実公昭57−24459号公報は鋼板とチタン板の間
に銅薄板とステンレス網とを介挿して溶着させる
クラツド鋼である。しかしこの方法は銅薄板とス
テンレス網とを介挿させるために複雑でコストが
高くなる。特開昭56−80381号公報はチタンとス
テンレス鋼を銅を介して電子ビームあるいはレー
ザービームで重ね溶接する方法であるが、この方
法では大型の継手を得るには高価な溶接設備が必
要となる。
またチタンと溶接可能な金属に制約があるなど
技術的にも種々の課題がある。
〔発明が解決しようとする問題点〕
従来行われているチタンクラツド鋼の製造法で
ある爆着法、熱間圧延法等は製造設備が大掛りで
あつたり、種々の製造環境制約がある。また、接
合されたクラツド鋼は製造時の歪除去とか、母材
の材質特性の回復のための熱処理が必要であるば
かりでなく、寸法、形状等の制約等、設備、環
境、母材と合わせ材の組み合わせ、製造工程が繁
雑で材質特性にもバラツキがあり、コスト的にも
高い製造方法であつた。
本発明は、従来法では困難であつた、上記の課
題を解決するとともに、安価で特性の安定した簡
便なチタンクラツド鋼の製造方法を、また、従来
ではクラツド鋼平板の製造のみであつたと言つて
も過言ではないが、本発明は円柱状の加工品への
適用等も可能で、形状制約も少なく応用範囲の広
いチタンクラツド鋼の製造方法の提供を目的とし
ている。
〔問題点を解決するための手段〕
本発明の要旨は、チタンクラツド鋼の製造に際
し、チタン材と鋼の接合面に極低炭素鋼をインサ
ート材として介挿させ、抵抗溶接により加圧接合
することを特長とするチタンクラツド鋼の製造方
法にある。
以下に本発明を詳細に説明する。
〔作用〕
第1図は母材3と合せ材1の間に極低炭素鋼板
2を挿入した本発明のチタンおよびチタン合金ク
ラツド鋼の構成を示す図で、第2図は本発明のチ
タンクラツド鋼を製造する場合の抵抗溶接の概略
図である。
母材3と合せ材のチタン板1の間に極低炭素鋼
板2をはさんだ積層組立体を抵抗溶接機7のロー
ラ電極4に付属の荷重機構6でチタン板1と母材
3の間に荷重をかけつつローラ電極4に通電する
と4A−1−2−3−4B−5で電気回路が形成
され、チタン板1と極低炭素鋼板2の界面および
極低炭素鋼板2と母材3との界面で抵抗発熱し両
界面で溶融し溶接される。
荷重機構6で荷重をかけつつ、ローラ電極4
A,4Bを回転させ連続的に行なうことにより、
ローラ電極4A,4Bの幅にみあう帯状部分の抵
抗溶接が実現する。
広幅全面溶接材を得るためにはさらに、ローラ
電極幅づつシフトさせ溶接を行なうことにより得
られる。
全面溶接を要求されない用途には点溶接または
線溶接でもよいことはいうまでもなく、母材は低
炭素鋼が望ましいが、母材および合せ材とも特に
限定されず所望の組み合せの接合ができる。
従来、チタンと鋼を溶接すると、接合部にTiC
などの脆弱な析出物または析出相ができ、接合強
度が劣化するため溶接できないとされている。
本発明は、これらの脆弱な析出物または析出相
の析出を阻止することを目的に極低炭素鋼をイン
サート材に選定するとともに脆弱な析出物、析出
相の生成元素である炭素等の拡散を最小限に抑え
るため高温滞留時間を極小とする方法として抵抗
溶接を採用したところに特徴があり、これにより
安定で優れた接合特性を有するクラツド鋼の製造
が可能となつた。
なお、本発明でインサート材として使用する極
低炭素鋼は炭素が0.08wt%以下のものが望まし
い。
さらに、本製造法は常温で、かつ、大気雰囲気
中での作業が可能なため、チタンの接合時に多々
ある雰囲気制御等制約条件が少ない点が特徴であ
る。
以下に本発明を具体的に説明する。
〔実施例〕
本発明者等は表1に示す組成のJIS H 4600
1種相当のチタン冷延板を合せ材とし表2に示す
ステンレス鋼JIS G 4300 SUS 304、溶接構造
用圧延鋼材JIS G 3106 SM41Bをそれぞれ母材
として、インサート材には表3に示す極低炭素鋼
板JIS G 3141 SPCE等を用い大気雰囲気下で
抵抗溶接によりチタンクラツド鋼を作製した。
製造工程としては母材、合せ材およびインサー
ト材はアセトンにて洗浄し、各材を積層組立し、
抵抗溶接機にセツトし大気雰囲気下でのスポツト
溶接およびシーム溶接により行つた。
表4にスポツト溶接結果を示す。
No.3はインサートなし材で接合部に脆弱相が生
成するため一応のせん断強度はあるが曲げ加工は
著しく劣る。
また、No.4および5はNi系のインサート材を
適用したもので、良好なせん断強度を有し簡単な
加工には対応できるが厳しい条件での加工には耐
えられない。
1および2は本発明による接合材で、せん断強
度も良く、曲げ加工性も良好で優れた接合特性を
有している。
次に、表5にシーム溶接結果を示す。
母材をSUS 304、合せ材をチタン板とした組
合せにより通電を半サイクルと2サイクル通電1
サイクル休みの2方式として、表5に示す条件で
シーム溶接した結果である。
本発明では、0.2mm厚のブリキ原板JIS G
3303に金属クロームメツキした鋼板をインサート
材として接合したものであるが、優れたせん断強
度を有し、曲げ加工性も良好で優れた接合特性を
有している。
一方、比較材3および4はせん断強度も劣り、
曲げ割れ加工性は劣悪で一般にチタンと鉄は接合
できないと言われている事を実証する結果を示し
ている。
本発明によるチタンクラツド鋼の製造方法によ
れば接合界面近傍のみの溶融接合のため、母材特
性等はほとんど変化しないため焼鈍または焼なま
し等の熱処理が不要で、組織制御、析出硬化型鋼
を母材とする必要のある用途のクラツド鋼の製造
もなんら方法を変えることなく製造できる。
これまで、チタンクラツド鋼平板の製造実施例
について述べてきたが、円柱状管の母材への適用
を始めとして各構造物組立現場でのクラツド技術
として利用できることは言うまでもない。
[Industrial Field of Application] The present invention relates to a method for manufacturing titanium or titanium alloy clad steel which is inexpensive, has stable properties, and is simple. [Conventional technology] Conventionally, titanium and titanium alloy clad steel (1)
It used to be manufactured using the explosion bonding method, but in recent years, (2) manufacturing technology using the rolling method has been attracting attention. In addition, (3) a method of joining by resistance welding using brazing metal, (4)
There are various methods such as a method of manufacturing clad steel by overlay welding. These titanium clad steel manufacturing methods are industrially useful and have various features. The explosion bonding method has many manufacturing records and is the main manufacturing method for titanium clad steel, but there are various issues such as dimensional restrictions and high manufacturing costs, but dimensional restrictions are being eased by combining it with the rolling method. . In addition, the manufacturing technology using the rolling method has been developed in recent years and is a relatively low-cost manufacturing method that can manufacture wide and long materials, but it requires hot, high-reduction rolling, which requires a variety of large-scale equipment. etc., making it difficult to handle small lots. In addition, since the properties of the base material change due to hot working, complicated steps are required, such as post-heat treatment. Next, the method of joining by resistance welding using brazing filler metal is simple and ideal for small-lot production, but it is difficult to select the brazing filler metal, and when low-cost brazing filler metal is used, the bonding strength is low, etc. There is instability. On the other hand, if a brazing material containing silver or the like as a main component is used, the bonding properties etc. will be stabilized, but the manufacturing cost will increase and this method cannot necessarily be said to be an established method for industrial production. Furthermore, although the manufacturing method by overlay welding is a simple method, since titanium is a metal that is active at high temperatures, it is extremely difficult to seal the atmosphere, and high heat input welding methods cannot be used, so multilayer welding has to be used. However, manufacturing costs will increase. Utility Model Publication No. 57-24459 discloses a clad steel in which a thin copper plate and a stainless steel mesh are inserted and welded between a steel plate and a titanium plate. However, this method is complicated and expensive due to the interposition of a copper thin plate and a stainless steel mesh. JP-A-56-80381 describes a method of lap welding titanium and stainless steel through copper using an electron beam or laser beam, but this method requires expensive welding equipment to obtain large joints. . There are also various technical issues, such as restrictions on the metals that can be welded to titanium. [Problems to be Solved by the Invention] Conventional methods for manufacturing titanium clad steel, such as the explosion bonding method and the hot rolling method, require large-scale manufacturing equipment and have various manufacturing environment constraints. In addition, joined clad steel not only requires heat treatment to remove distortion during manufacturing and restore the material properties of the base material, but also has restrictions on size, shape, etc. The combination of materials and manufacturing process were complicated, the material properties varied, and the manufacturing method was expensive. The present invention solves the above-mentioned problems that were difficult to solve with conventional methods, and also provides a simple method for manufacturing titanium clad steel that is inexpensive and has stable properties. It is no exaggeration to say that the present invention aims to provide a method for manufacturing titanium clad steel that can be applied to cylindrical processed products, has few shape restrictions, and has a wide range of applications. [Means for Solving the Problems] The gist of the present invention is to insert ultra-low carbon steel as an insert material into the joint surface of titanium material and steel and pressurize the joint by resistance welding when manufacturing titanium clad steel. There is a method for manufacturing titanium clad steel having the following features. The present invention will be explained in detail below. [Function] Fig. 1 shows the structure of the titanium and titanium alloy clad steel of the present invention in which an ultra-low carbon steel plate 2 is inserted between the base material 3 and the laminated material 1, and Fig. 2 shows the structure of the titanium and titanium alloy clad steel of the present invention. FIG. 2 is a schematic diagram of resistance welding when manufacturing. A laminated assembly in which an ultra-low carbon steel plate 2 is sandwiched between a base material 3 and a titanium plate 1 as a laminate material is placed between the titanium plate 1 and the base material 3 using a loading mechanism 6 attached to a roller electrode 4 of a resistance welding machine 7. When the roller electrode 4 is energized while applying a load, an electric circuit is formed by 4A-1-2-3-4B-5, and the interface between the titanium plate 1 and the ultra-low carbon steel plate 2 and between the ultra-low carbon steel plate 2 and the base material 3 are formed. Resistance heat is generated at the interface, and both interfaces are melted and welded. While applying a load with the loading mechanism 6, the roller electrode 4
By rotating A and 4B continuously,
Resistance welding of a band-shaped portion matching the width of the roller electrodes 4A, 4B is realized. In order to obtain a wide-width welded material over the entire surface, it is possible to further perform welding by shifting the width of the roller electrode. It goes without saying that spot welding or line welding may be used for applications that do not require full-surface welding, and low carbon steel is preferable for the base material, but there are no particular limitations on the base material and the laminate, and any desired combination can be joined. Conventionally, when titanium and steel are welded, TiC is added to the joint.
It is said that welding is impossible because brittle precipitates or precipitated phases are formed, which deteriorates the joint strength. In order to prevent the precipitation of these brittle precipitates or precipitate phases, the present invention selects ultra-low carbon steel as the insert material, and also prevents the diffusion of carbon, etc., which is the forming element of brittle precipitates and precipitate phases. The unique feature is that resistance welding was used as a method to minimize the high temperature residence time, making it possible to manufacture clad steel with stable and excellent bonding properties. The ultra-low carbon steel used as the insert material in the present invention preferably has a carbon content of 0.08 wt% or less. Furthermore, since this manufacturing method allows work to be carried out at room temperature and in an air atmosphere, it is characterized by fewer constraints such as atmosphere control, which are often encountered when bonding titanium. The present invention will be specifically explained below. [Example] The present inventors prepared JIS H 4600 with the composition shown in Table 1.
Cold-rolled titanium plates equivalent to Class 1 are used as the laminating material, stainless steel JIS G 4300 SUS 304 shown in Table 2 and rolled steel JIS G 3106 SM41B for welded structures are used as the base material, and the insert material is made of ultra-low carbon material shown in Table 3. Titanium clad steel was fabricated by resistance welding in an atmospheric atmosphere using steel plates such as JIS G 3141 SPCE. The manufacturing process involves cleaning the base material, mating material, and insert material with acetone, then laminating and assembling each material.
Spot welding and seam welding were carried out in an atmospheric atmosphere using a resistance welding machine. Table 4 shows the spot welding results. No. 3 is a material without inserts, and because a brittle phase is formed at the joint, it has some shear strength, but its bending properties are significantly inferior. In addition, Nos. 4 and 5 use Ni-based insert materials, which have good shear strength and can be used for simple processing, but cannot withstand processing under severe conditions. Bonding materials Nos. 1 and 2 are bonding materials according to the present invention, which have good shear strength, good bending workability, and excellent bonding properties. Next, Table 5 shows the seam welding results. The combination of SUS 304 as the base material and titanium plate as the mating material allows for half-cycle and 2-cycle energization 1
These are the results of seam welding under the conditions shown in Table 5 as two methods of cycle rest. In the present invention, 0.2 mm thick tin plate JIS G
It is made by joining 3303 with a chrome-plated steel plate as an insert material, and has excellent shear strength, good bending workability, and excellent bonding properties. On the other hand, comparative materials 3 and 4 had inferior shear strength;
The results demonstrate that it is generally said that titanium and iron cannot be joined because of their poor bending cracking properties. According to the manufacturing method of titanium clad steel according to the present invention, since only the vicinity of the joint interface is fused and joined, the properties of the base material hardly change, so there is no need for heat treatment such as annealing or annealing. Clad steel for applications that require it to be used as a material can also be manufactured without changing the method in any way. So far, we have described manufacturing examples of titanium clad steel flat plates, but it goes without saying that this method can be used as a cladding technique at various construction sites, including application to the base material of cylindrical pipes.
本発明は常温・大気雰囲気下でインサート材と
して極低炭素鋼板を用い、抵抗溶接により接合す
The present invention uses ultra-low carbon steel plates as insert materials at room temperature and atmospheric conditions, and joins them by resistance welding.
【表】【table】
【表】【table】
【表】
*2 円錐台電極
[Table] *2 truncated cone electrode
【表】【table】
【表】
る方法で、母材と合せ材の組合せ制約も少なく、
接合部界面近傍のみの限られた範囲の溶融溶接の
ため、母材性能も殆ど変化しないため、接合後の
熱処理も不要で、優れた材料特性を有する簡易で
低コストで応用性にも富んだ製造法であり、産業
上貢献するところは大きい。[Table] This method has fewer restrictions on the combination of base material and cladding material, and
Since the welding is carried out in a limited area near the joint interface, there is almost no change in the performance of the base metal, so there is no need for post-joining heat treatment, making it a simple, low-cost, and highly applicable method with excellent material properties. It is a manufacturing method and has a large contribution to the industry.
第1図は本発明のチタンおよびチタン合金クラ
ツド鋼の製造時の組立例を示す斜視図、第2図は
チタンクラツド鋼を製造する場合の構成を示す斜
視図である。
1……チタン材、2……インサート材、3……
母材、4……ローラ電極、5……アース、6……
荷重機構、7……抵抗溶接機、P……荷重方向、
W……ローラ進行方向。
FIG. 1 is a perspective view showing an example of assembly during production of titanium and titanium alloy clad steel according to the present invention, and FIG. 2 is a perspective view showing a configuration when producing titanium clad steel. 1... Titanium material, 2... Insert material, 3...
Base material, 4... Roller electrode, 5... Earth, 6...
Load mechanism, 7...Resistance welding machine, P...Load direction,
W...Roller traveling direction.
Claims (1)
鋼の全面を重ね合せ、両者の間に極低炭素鋼板を
インサート材として介挿させ、抵抗溶接により加
圧接合することを特徴とするチタンクラツド鋼の
製造方法。1. A method for manufacturing titanium clad steel, which is characterized by overlapping the entire surface of titanium material and steel, inserting an ultra-low carbon steel plate between them as an insert material, and joining them under pressure by resistance welding. .
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20340787A JPS6448681A (en) | 1987-08-18 | 1987-08-18 | Manufacture of titanium clad steel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20340787A JPS6448681A (en) | 1987-08-18 | 1987-08-18 | Manufacture of titanium clad steel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6448681A JPS6448681A (en) | 1989-02-23 |
| JPH0369632B2 true JPH0369632B2 (en) | 1991-11-01 |
Family
ID=16473551
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP20340787A Granted JPS6448681A (en) | 1987-08-18 | 1987-08-18 | Manufacture of titanium clad steel |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6448681A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102672328B (en) * | 2012-05-10 | 2014-06-04 | 西安理工大学 | Method for welding titanium and steel by applying high-entropy effect and welding material |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6026348Y2 (en) * | 1980-07-17 | 1985-08-08 | 三菱電機株式会社 | Solar heat water heater |
| JPS6330184A (en) * | 1986-07-22 | 1988-02-08 | Nippon Steel Corp | Method for joining ends of titanium strip and steel strip |
-
1987
- 1987-08-18 JP JP20340787A patent/JPS6448681A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6448681A (en) | 1989-02-23 |
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