JPH0371202B2 - - Google Patents
Info
- Publication number
- JPH0371202B2 JPH0371202B2 JP57224679A JP22467982A JPH0371202B2 JP H0371202 B2 JPH0371202 B2 JP H0371202B2 JP 57224679 A JP57224679 A JP 57224679A JP 22467982 A JP22467982 A JP 22467982A JP H0371202 B2 JPH0371202 B2 JP H0371202B2
- Authority
- JP
- Japan
- Prior art keywords
- ring
- diameter
- conveyor
- cooling
- roll
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/26—Special arrangements with regard to simultaneous or subsequent treatment of the material
- B21C47/262—Treatment of a wire, while in the form of overlapping non-concentric rings
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/56—Continuous furnaces for strip or wire
- C21D9/573—Continuous furnaces for strip or wire with cooling
- C21D9/5732—Continuous furnaces for strip or wire with cooling of wires; of rods
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Forwarding And Storing Of Filamentary Material (AREA)
Description
本発明は、熱間圧延線材をローラコンベア上で
リング状に展開し搬送する際の衝風冷却装置に関
する。
第1図に示すように、圧延機4により圧延さ
れ、水冷装置5により徐冷された熱間圧延線材3
は、捲取機6により捲取られコンベア1上に偏心
リング状に展開されるが、コンベアのタイプがロ
ーラコンベアの場合、リング状線材の冷却は該ロ
ーラ列の下方に設けられた衝風冷却装置2′に多
数配列された風冷ノズル2から冷風がロールの間
を上方に吹き抜けこれが直接線材に当つて冷却さ
れる。
この場合従来第2図(平面図)に示すようにコ
ンベア巾方向の端部はリングの円弧部分が重なつ
ており、中央に比べてコイル密度が高くて冷却さ
れにくい為、線材材質の機械的性質等品質バラツ
キの最大原因となつている。
そこで本発明は、この端部を効果的に冷却して
中央部との冷却バランスを整え均一化するための
有効なリング状線材の冷却装置を提供するもので
ある。
本発明は熱間圧延線材をローラコンベア上でリ
ング状に展開し、該コンベア下方より衝風冷却し
ながら搬送する装置において、前記ローラコンベ
アの両端部ローラ径を中央部の径の20〜90%とす
ると共に胴長中央部長さをリング状線材直径の70
〜90%としたことを特徴とするリング状線材のコ
ンベア搬送における衝風冷却装置である。
以下に本発明を図面により詳述する。
第3図は本発明による搬送装置の平面図であ
り、第4図は第3図のA−A断面矢視図である。
コンベアロール1はその形状に特徴があり、ロ
ールの胴長すなわち全巾Lについて胴長中央部1
aと胴長両端部1b,1b′とのロール直径が異な
るロールとなつていることである。即ち第3〜4
図の如く段差ロールとするか、もしくは凹彎曲や
直線的な傾斜をつける等の方法によりロール直径
に差を設けるが説明の重複を避けるため段差ロー
ルを例にとり以下に詳述する。
まず、胴長中央部1aの直径は通常のコンベア
ロールの直径と同等の大きさであるが、胴長両端
部はこの胴長中央部1aより細い直径となり、そ
の差は
胴長両端部直径1b又は1b′/胴長中央部直径1a×100
%
=20〜90%
とする。
本発明者らの実験によれば前記の直径比が20%
未満となるとロール軸の機械強度不足となる。又
90%を越えると後述の発明の効果が期待出来な
い。
次に、これらの大径部分と小径部分との領域条
件については、ロール上に展開されたリング状線
材3の直径Dに対して胴長中央部1aの胴長長さ
lが若干短かくなるように設計する。
態様としては、偏芯リング状の密度が高いリン
グ両端部3′が胴長中央部1aより外部にそれぞ
れはみ出すようにするのである。このはみ出し部
分を設計上組み込む際には、本発明者らの実験に
よれば実用的には
胴長中央部長さl/リング状線材直径D×100%=70〜9
0%
とすればよいことがわかつた。
70%未満であると、イ○リング端部が垂れ下り変
形する、ロ○載荷状態が不安定となる、ハ○搬送中に
リング端末が小径部に引掛る等のトラブルが発生
する。
又90%を越えると密度の高いリング状重なり部
の風冷効果が薄れて後述の効果が得られない。
望ましくは一般に80%前後が有効である。
上記の如くロール直径に段差を設けることによ
り、隣接するロール間の間隔即ち冷媒通路面積に
差がつき、下方に配設されている風冷ノズル2群
からの風量が胴長中央部1aと両端部1b,1
b′に差がついてリング状線材の密度の高い部分が
冷却効果が高くなる。
なお、この冷却効果について更に差を大きく効
果的にするためには、胴長中央部1aの下方と胴
長両端部1b,1b′の下方の風冷ノズル2の配設
条件に差をつけ、例えば第3図の中央ゾーンA1
の風冷ノズル2群に対して両端ゾーンA2の風冷
ノズル2群について設置個数を増すか、あるいは
風量又は風速を大きくする等の配慮をすればよ
い。又冷却は短時間に完了した方がよく、リング
状線材の密度のパターンに合わせた均一冷却が必
要であるから、上記A1とA2の冷却効果のバラ
ンスを調整可能にしておけば、実施過程において
更に微細な巾方向のバランス調整が可能となり品
質の均一化が計れる。
又、ローラ配列は、従来の段差なしローラとの
組合せももちろん可能である。
次に本発明による実施例を示す。
タイプは第3図及び第4図の図示例にもとづく
もので、ロールの直径は中央部1aが100mmφ、
両端部1b,1b′が45mmφ、段差のコーナRは20
mmR、ロール中央部の長さlは840mm、ロール間
のピツチは200mm、リング状線材の直径Dは1070
mmφ(搬送ピツチ40mm)とした。又風冷ノズル2
の配列は第3図の如くリング状線材の密度に合わ
せ、コンベア中央部のコンベア搬送方向1mあた
り1個に対し、両端部1b,1b′はロール間に搬
送方向に2個設けて1m当たり2個×5=10個と
した。ただしリング密度に合わせての微細な冷却
バランス調整は、第5図に示す理論的コイル密度
分布を参考として行ない、(第5図中、xはコン
ベア巾方向、yはコンベア搬送方向を示す。)又、
ノズル1個あたりの風量はそれぞれ同一とした。
第5図においてコイル重なり密度sx/soは
で表わされる。
第6図はこの時の従来方法の風冷ノズル分布
〔第6図a〕と本発明の風冷ノズル分布〔第6図
b〕である。
供試材としては直径5.5φ、成分がC:0.61%、
Si:0.24%、Mn:0.55%の硬鋼線材を用いて該
線材を熱間圧延後、公知の水冷装置により約800
℃まで急冷し捲取機を経てコンベヤで移送する途
中において、冷却用液体として空気を用い冷却速
度8℃/secとなるよう設定し、中心が40mmピツ
チでずれたリング径1070φのリング状線材を用い
た。
これらの条件下で実施した結果、従来方法との
比較で第1表に示す如く線材の機械的性質のバラ
ツキが従来に比べて大巾に改善された。
TECHNICAL FIELD The present invention relates to a blast cooling device for rolling out and conveying hot rolled wire rods into a ring shape on a roller conveyor. As shown in FIG. 1, hot rolled wire rod 3 is rolled by a rolling mill 4 and slowly cooled by a water cooling device 5.
is wound up by a winding machine 6 and spread out in an eccentric ring shape on the conveyor 1. If the conveyor type is a roller conveyor, the ring-shaped wire is cooled by blast cooling provided below the row of rollers. Cold air blows upward between the rolls from a large number of air cooling nozzles 2 arranged in the device 2' and directly hits the wire to cool it. In this case, conventionally, as shown in Figure 2 (plan view), the arcuate portions of the rings overlap at the edges in the width direction of the conveyor, and the coil density is higher than at the center, making it difficult to cool the wire material. It is the biggest cause of quality variations in properties. SUMMARY OF THE INVENTION The present invention provides an effective cooling device for a ring-shaped wire, which effectively cools the end portions to maintain a uniform cooling balance with the center portion. The present invention provides an apparatus in which a hot rolled wire rod is rolled out into a ring shape on a roller conveyor and conveyed while being blast-cooled from below the conveyor. In addition, the length of the center part of the body is 70 of the ring wire diameter.
This is a blast cooling device for conveyor conveyance of ring-shaped wire rods, characterized by a cooling rate of ~90%. The present invention will be explained in detail below with reference to the drawings. FIG. 3 is a plan view of the conveying device according to the present invention, and FIG. 4 is a cross-sectional view taken along the line AA in FIG. 3. The conveyor roll 1 is characterized by its shape.
This is because the roll diameters of the roll a and the lengthwise ends 1b and 1b' are different. That is, 3rd to 4th
As shown in the figure, differences in roll diameter are provided by forming stepped rolls or by adding concave curves or linear inclinations, but in order to avoid duplication of explanation, detailed explanation will be given below by taking the stepped roll as an example. First, the diameter of the long body center portion 1a is the same as the diameter of a normal conveyor roll, but both ends of the body length have a smaller diameter than this long body center portion 1a, and the difference is the diameter 1b of both ends of the body length. Or 1b'/center diameter of trunk length 1a x 100
% = 20-90%. According to the inventors' experiments, the above diameter ratio is 20%.
If it is less than that, the mechanical strength of the roll shaft will be insufficient. or
If it exceeds 90%, the effects of the invention described below cannot be expected. Next, regarding the area conditions of these large-diameter portions and small-diameter portions, the trunk length l of the trunk length central portion 1a is slightly shorter than the diameter D of the ring-shaped wire 3 developed on the roll. Design it like this. In this embodiment, both end portions 3' of the eccentric ring-like high-density ring protrude outward from the central portion 1a of the body length. When incorporating this protruding part into the design, according to the experiments conducted by the present inventors, in practical terms, the central length of the trunk length l/ring-shaped wire diameter D x 100% = 70 to 9
I found out that setting it to 0% is sufficient. If it is less than 70%, troubles will occur, such as (i) the end of the ring will sag and become deformed, (b) the loading condition will become unstable, and (c) the ring end will get caught in the small diameter part during transportation. If it exceeds 90%, the air cooling effect of the dense ring-shaped overlapping portion will be weakened, and the effects described below will not be obtained. Desirably around 80% is generally effective. By providing a step in the roll diameter as described above, there is a difference in the interval between adjacent rolls, that is, the area of the refrigerant passage, and the air volume from the two groups of air cooling nozzles arranged below is increased between the central part 1a of the body length and both ends. Part 1b, 1
Due to the difference in b′, the cooling effect becomes higher in the denser part of the ring-shaped wire. In order to make this cooling effect even larger and more effective, a difference is made in the arrangement conditions of the air cooling nozzles 2 below the central part 1a of the body length and below both ends 1b, 1b' of the body length. For example, the central zone A1 in Figure 3
Consideration may be given to increasing the number of the two groups of wind cooling nozzles in both end zones A2 or increasing the air volume or speed of the two groups of air cooling nozzles in the two end zones A2. In addition, it is better to complete the cooling in a short time, and uniform cooling is required in accordance with the density pattern of the ring-shaped wire, so if the balance between the cooling effects of A1 and A2 can be adjusted, it will be easier in the implementation process. Furthermore, it is possible to make fine balance adjustments in the width direction, making it possible to achieve uniform quality. Further, the roller arrangement can of course be combined with conventional stepless rollers. Next, examples according to the present invention will be shown. The type is based on the illustrated examples in Figures 3 and 4, and the diameter of the roll is 100 mmφ at the center part 1a.
Both ends 1b and 1b' are 45mmφ, and the corner radius of the step is 20mm.
mmR, the length l of the center of the roll is 840mm, the pitch between the rolls is 200mm, the diameter D of the ring-shaped wire is 1070mm
mmφ (conveyance pitch 40 mm). Also air cooling nozzle 2
As shown in Figure 3, the arrangement of the ring-shaped wire rods is adjusted to the density of the ring-shaped wire rods, with one piece per 1 m in the conveyor conveyance direction at the center of the conveyor, and two pieces per 1 m in the conveyor direction between the rolls at both ends 1b and 1b'. Pieces x 5 = 10 pieces. However, fine cooling balance adjustment according to the ring density is performed with reference to the theoretical coil density distribution shown in Figure 5 (in Figure 5, x indicates the conveyor width direction and y indicates the conveyor conveyance direction). or,
The air volume per nozzle was the same for each nozzle. In Figure 5, the coil overlap density sx/so is It is expressed as FIG. 6 shows the wind-cooled nozzle distribution of the conventional method [FIG. 6a] and the wind-cooled nozzle distribution of the present invention [FIG. 6b]. The sample material has a diameter of 5.5φ and a composition of C: 0.61%.
After hot rolling the wire using a hard steel wire with Si: 0.24% and Mn: 0.55%, approximately 800
During the rapid cooling to ℃ and transfer by winder to a conveyor, air was used as the cooling liquid and the cooling rate was set to 8℃/sec. Using. As a result of carrying out the test under these conditions, as shown in Table 1, the variation in the mechanical properties of the wire rod was greatly improved compared to the conventional method, as shown in Table 1.
【表】
第1表に示す如く、従来の均一ロール直径のロ
ーラコンベアによる機械強度のバラツキσはコイ
ルの中央部と端部には極端な差があつたが、本発
明のローラコンベアによれば中央部及び縁部の両
者の差が著しく減少し均一冷却が可能となつた。
なお段差ロールに限らず、凹彎曲や直線的な傾斜
をつけたロール直径差にしても、ほゞ同様の効果
を得ることができる。
以上本発明によれば、コンベアロールのロール
直径に差を設け、かつ適切な衝風ノズル配置をす
ることにより、リング状線材の冷却効果を均一化
し品質の向上を図れるものである。[Table] As shown in Table 1, the mechanical strength variation σ of the conventional roller conveyor with a uniform roll diameter has an extreme difference between the center and end portions of the coil, but according to the roller conveyor of the present invention. The difference between the center and edges was significantly reduced, making uniform cooling possible.
It should be noted that substantially the same effect can be obtained not only with stepped rolls but also with rolls with a concave curve or a linearly sloped roll diameter difference. As described above, according to the present invention, by providing a difference in the diameter of the conveyor rolls and arranging the blast nozzles appropriately, the cooling effect of the ring-shaped wire can be made uniform and the quality can be improved.
第1図は線材圧延冷却搬送設備の一般例を示す
図、第2図は従来の搬送設備の平面図、第3図は
本発明の搬送設備の平面図、第4図は第1図のA
−A矢視図、第5図はリング状線材の密度分布を
示す図、第6図aは従来の均一ロール直径のロー
ラコンベアによる風冷ノズル分布図、第6図bは
本発明のローラコンベアによる風冷ノズル分布図
である。
1…コンベアロール、2…風冷ノズル、3…リ
ング状線材、4…圧延機、5…水冷装置、6…巻
取機。
FIG. 1 is a diagram showing a general example of a wire rod rolling cooling conveyance facility, FIG. 2 is a plan view of a conventional conveyance facility, FIG. 3 is a plan view of a conveyance facility of the present invention, and FIG. 4 is an A of FIG.
-A arrow view, FIG. 5 is a diagram showing the density distribution of the ring-shaped wire rod, FIG. 6 a is a distribution diagram of air-cooled nozzles by a conventional roller conveyor with a uniform roll diameter, and FIG. 6 b is a diagram of the roller conveyor of the present invention. It is a wind cooling nozzle distribution map according to. DESCRIPTION OF SYMBOLS 1... Conveyor roll, 2... Air cooling nozzle, 3... Ring-shaped wire, 4... Rolling machine, 5... Water cooling device, 6... Winding machine.
Claims (1)
に展開し、該コンベア下方より衝風冷却しながら
搬送する装置において、前記ローラコンベアの両
端部ローラ径を中央部の径の20〜90%とすると共
に胴長中央部長さをリング状線材直径の70〜90%
としたことを特徴とするリング状線材のコンベア
搬送における衝風冷却装置。1. In a device that rolls out a hot rolled wire rod into a ring shape on a roller conveyor and transports it while being blast-cooled from below the conveyor, the diameter of the rollers at both ends of the roller conveyor is 20 to 90% of the diameter at the center. The center length of the trunk length is 70 to 90% of the ring wire diameter.
A blast cooling device for conveyor conveyance of ring-shaped wire rods.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22467982A JPS59113918A (en) | 1982-12-21 | 1982-12-21 | Air blast cooling method in conveyor transportation of annular wire rod |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22467982A JPS59113918A (en) | 1982-12-21 | 1982-12-21 | Air blast cooling method in conveyor transportation of annular wire rod |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS59113918A JPS59113918A (en) | 1984-06-30 |
| JPH0371202B2 true JPH0371202B2 (en) | 1991-11-12 |
Family
ID=16817519
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP22467982A Granted JPS59113918A (en) | 1982-12-21 | 1982-12-21 | Air blast cooling method in conveyor transportation of annular wire rod |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS59113918A (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100376511B1 (en) * | 1999-05-13 | 2003-03-17 | 주식회사 포스코 | An apparatus for cooling wire rod in wire rod manufacturing unit |
| IT1314806B1 (en) | 2000-03-07 | 2003-01-16 | Danieli Off Mecc | EQUIPMENT FOR THE TRANSPORT AND COOLING OF ROLLED PRODUCTS SUCH AS ROD, WIRE, ROD OR SIMILAR. |
| KR100507573B1 (en) * | 2000-11-27 | 2005-08-17 | 주식회사 포스코 | Method for cooling wire-rod with controlled rolling and apparatus for cooling the same |
| KR100847030B1 (en) * | 2002-05-07 | 2008-07-17 | 주식회사 포스코 | Wire uniform cooling device and uniform cooling method |
| CN111360066B (en) * | 2020-02-21 | 2022-08-12 | 中冶赛迪工程技术股份有限公司 | A method and system for producing low-cost, less red rust, high-strength, anti-seismic threaded steel bars |
| CN114872295B (en) * | 2022-07-07 | 2022-10-25 | 常州市金马高分子材料有限公司 | Quenching process and device for polyfluorinated ethylene propylene conveying |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5937296Y2 (en) * | 1978-12-25 | 1984-10-16 | 新日本製鐵株式会社 | Cooling and conveying equipment for coiled hot rolled wire rods |
| JPS57136515U (en) * | 1981-02-23 | 1982-08-26 |
-
1982
- 1982-12-21 JP JP22467982A patent/JPS59113918A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS59113918A (en) | 1984-06-30 |
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