JPH0380926B2 - - Google Patents
Info
- Publication number
- JPH0380926B2 JPH0380926B2 JP826084A JP826084A JPH0380926B2 JP H0380926 B2 JPH0380926 B2 JP H0380926B2 JP 826084 A JP826084 A JP 826084A JP 826084 A JP826084 A JP 826084A JP H0380926 B2 JPH0380926 B2 JP H0380926B2
- Authority
- JP
- Japan
- Prior art keywords
- boom
- articulated
- support arm
- articulated boom
- steel bridge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Landscapes
- Bridges Or Land Bridges (AREA)
- Working Measures On Existing Buildindgs (AREA)
Description
【発明の詳細な説明】
本発明は、鋼橋のケレン、塗装(塗り替え)作
業装置に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a device for cleaning and painting (repainting) a steel bridge.
現状の鋼橋のケレンや塗り替え塗装作業におい
ては、第1図に示すように、橋梁1の全スパンに
わたつて吊足場2を施し、これら足場の側面及び
下面をシート3などにより全域の養生を行つてケ
レン、塗装などが施工されている。このため塗り
替え塗装やケレン施工毎に足場の架設、徹去が必
要となり、多くの労力と費用を要するとともに長
時日を要し非能率的であり、加えて高所作業に伴
う人的災害が完全に防ぎ得ないなどの問題点があ
る。 In the current process of cleaning and repainting steel bridges, as shown in Figure 1, suspended scaffolds 2 are installed over the entire span of the bridge 1, and the sides and bottom surfaces of these scaffolds are covered with sheets 3, etc. to protect the entire area. I went to clean it, paint, etc. are being constructed. For this reason, it is necessary to erect and remove scaffolding every time repainting or cleaning is carried out, which requires a lot of labor and money, takes a long time, and is inefficient.In addition, work at heights can lead to human accidents. There are problems that it cannot be completely prevented.
本発明は、このような実情に鑑みなされたもの
で、簡単な而も合理的手段、詳しくは、第1関節
ブームの先端に、360゜水平旋回可能な第2関節ブ
ームの一端を軸支せしめ、この第2関節ブームの
他端部に、先端にケレンまたは塗装工具を備え、
かつ、伸縮、回動、傾斜可能となした多関節構造
のアームからなるロボツト装置をとりつけること
により従来技術の問題点を解消せしめ、工期の短
縮、大巾な省力化、及び安全性の向上の計れる装
置を提供せんとするものである。 The present invention has been made in view of the above circumstances, and uses a simple yet rational means. Specifically, one end of a second articulated boom capable of 360° horizontal rotation is pivotally supported at the tip of a first articulated boom. , the other end of this second articulated boom is equipped with a keren or painting tool at the tip,
In addition, by installing a robotic device consisting of an arm with a multi-jointed structure that can extend and contract, rotate, and tilt, the problems of conventional technology can be solved, shortening the construction period, greatly saving labor, and improving safety. The aim is to provide a device that can measure
第2〜6図について本発明実施例の詳細を説明
する。第2図は本発明装置の作業実施状態を示す
正面図、第3図はロボツト装置部の正面図であ
り、第4図a,b,c,d,e,f,gは、本発
明装置を鋼橋路肩から第2図の状態にセツトする
作業ステツプ図、第5図はロボツトが橋軸方向及
び巾員方向に対し移動しうる軌跡範囲の一例を示
している。 Details of embodiments of the present invention will be described with reference to FIGS. 2-6. Fig. 2 is a front view showing the operating state of the device of the present invention, Fig. 3 is a front view of the robot device section, and Fig. 4 a, b, c, d, e, f, and g show the device of the invention Fig. 5 shows an example of the locus range in which the robot can move in the bridge axis direction and width direction.
第2,3図について詳細に説明すると、Aは鋼
橋、11は主桁、12は鋼橋Aの路肩部に移動設
置された移動台車である。13は該移動台車12
上に回動可能にとりつけられた伸縮可能な支持ア
ームで、この支持アーム13の先端には、ピニオ
ン,ラツク機構14などにより昇降する垂直ブー
ム15がとりつけられている。この垂直ブーム1
5は、上記支持アーム13の先端部に設けた回動
部13aに対し移動自在となつており、またこの
垂直ブーム15の一端、即ち下端には、ギア機構
16などにより約180゜の範囲水平旋回動する第1
関節ブーム17の一端が連結されている。 2 and 3, A is a steel bridge, 11 is a main girder, and 12 is a movable cart movably installed on the shoulder of the steel bridge A. 13 is the mobile cart 12
The support arm 13 is an extendable support arm rotatably attached to the top, and a vertical boom 15 that is raised and lowered by a pinion, a rack mechanism 14, etc. is attached to the tip of the support arm 13. This vertical boom 1
5 is movable with respect to a rotating part 13a provided at the tip of the support arm 13, and one end of this vertical boom 15, that is, the lower end, is provided with a horizontal movement within a range of approximately 180° by means of a gear mechanism 16, etc. The first rotating
One end of the articulated boom 17 is connected.
そして該第1関節17の他端には、ギア機構1
6などにより360゜の範囲水平旋回動する第2関節
ブーム19の一端が軸支せしめてあり、この第2
関節ブーム19の他端には、ロボツト装置Bが設
けられている。 A gear mechanism 1 is provided at the other end of the first joint 17.
6 etc., one end of a second articulated boom 19 which can horizontally rotate within a range of 360 degrees is pivotally supported.
A robot device B is provided at the other end of the articulated boom 19.
ロボツト装置Bは次のように構成されている。
20は一端を上記第2関節ブーム19の外側端部
に傾倒可能、詳しくは、第2関節ブーム19中に
格納可能となしたシリンダ構造のアームで、該ア
ーム20にはロツド構造の伸縮アーム21が回動
可能に連着してあり、またこの伸縮アーム21の
外側端には多関節構造からなるリンク構造のリン
クアーム22,23を傾倒及び回動可能に連結せ
しめる。そしてこの最先端のリンクアーム23の
外側端には、首振り構造からなるケレン工具また
は塗料のスプレーガンまたはスプレーノズル24
がとりつけられており、ロボツト装置Bは以上の
ように構成されている。 Robot device B is constructed as follows.
Reference numeral 20 denotes an arm having a cylindrical structure, one end of which can be tilted toward the outer end of the second articulated boom 19, and more specifically, can be stored in the second articulated boom 19. The arm 20 has a telescopic arm 21 having a rod structure. are rotatably connected to each other, and link arms 22 and 23 of a multi-jointed link structure are connected to the outer end of the extendable arm 21 so as to be tiltable and rotatable. At the outer end of this most advanced link arm 23, there is a swinging tool or paint spray gun or spray nozzle 24.
is installed, and the robot device B is constructed as described above.
25は上記第1,第2関節ブーム17,19の
関節部上、詳しくは、両関節ブーム17,19の
枢軸の中心軸線と同心上に設けたシリンダで、該
シリンダ25には、上方に伸びて橋桁の下面の任
意個所にクランプするマグネツト26などの部材
が設けてあり、このクランプ作用により両関節ブ
ーム17,19の保持、即ち、撓みの補正、移動
または振動の吸収を行うものである。 Reference numeral 25 denotes a cylinder provided on the joints of the first and second articulated booms 17 and 19, more specifically, concentrically with the central axes of the pivots of both articulated booms 17 and 19. A member such as a magnet 26 is provided to be clamped at an arbitrary location on the lower surface of the bridge girder, and this clamping action holds the double-jointed booms 17, 19, that is, corrects deflection, moves them, or absorbs vibrations.
次に第4図a,b,c,d,e,f,gについ
て本発明装置の作業ステツプを説明する。上記移
動台車12は、この図から明らかなようにトレー
ラー構造であり、荷台の下面に突出する伸縮自在
のスタンドによつて路肩部にジヤツキアツプされ
るようになつている。aのように移動台車を鋼橋
Aの路肩に固定したのち支持アーム13を上昇さ
せる。そしてbに示すようにこの支持アーム13
を鋼橋Aの外側方向に90゜回動させ、支持アーム
13の先端を鋼橋Aの外側方に張り出す。次にc
のように支持アーム13の先端の回動部13aを
90゜回動し、折込みブーム(垂直ブーム、第1,
第2関節ブーム)を垂直状態としたのち、dで示
すように折込みブームを降下させる。次にeのよ
うに、第2関節ブーム19を伴つた状態で第1関
節ブーム17を90゜回動して水平状態としたのち、
fのようにロボツト装置Bを第2関節ブーム19
からとり出したのち、gのように、第1関節ブー
ム17を90゜旋回してこれを鋼橋Aの下側に介入
させ、同時に第2関節ブーム19を180゜旋回して
第2図の状態とするものである。また折込みブー
ムを第4図aのように移動台車12上に格納する
場合は、上記手順を逆に行なえばよい。 Next, the working steps of the apparatus of the present invention will be explained with reference to FIGS. 4a, b, c, d, e, f, and g. As is clear from this figure, the movable trolley 12 has a trailer structure, and is designed to be jacked up to a road shoulder by means of a telescoping stand protruding from the underside of the loading platform. After the movable trolley is fixed to the shoulder of the steel bridge A as shown in a, the support arm 13 is raised. And as shown in b, this support arm 13
is rotated 90 degrees toward the outside of the steel bridge A, and the tip of the support arm 13 is extended toward the outside of the steel bridge A. Then c
Rotate the rotating part 13a at the tip of the support arm 13 as shown in
Rotates 90°, folding boom (vertical boom, 1st,
After the second articulated boom) is brought into the vertical position, the folding boom is lowered as shown by d. Next, as shown in e, after rotating the first articulated boom 17 with the second articulated boom 19 by 90 degrees to a horizontal state,
As shown in f, move the robot device B to the second articulated boom 19.
After taking it out, as shown in g, the first articulated boom 17 is rotated 90 degrees to intervene under the steel bridge A, and at the same time, the second articulated boom 19 is rotated 180 degrees to move it as shown in Fig. 2. state. Moreover, when storing the folding boom on the movable trolley 12 as shown in FIG. 4a, the above procedure may be performed in reverse.
また、上記実施例では、第1,第2関節ブーム
について説明したが、橋梁の横方向の巾(巾員)
により関節ブームの数は任意に設計できるもので
あることから、実施例のものに特定されることは
ない。 In addition, in the above embodiment, the first and second articulated booms were explained, but the lateral width (width) of the bridge
Since the number of articulated booms can be arbitrarily designed, it is not limited to the number in the embodiment.
またロボツトの移動位置決め制御は、手動でも
全自動でも任意であり、全自動の場合は、橋梁の
全体線形座標データ、橋桁部材データ、あるい
は、設計図などから直接読み込み指令データを作
成するソフトウエアにより支持アームの関節ブー
ムの位置決めの制御、動作制御をロボツトの制御
に合わせて自由に行うようにするものである。 In addition, the movement and positioning control of the robot can be performed manually or fully automatically. In the case of fully automatic, it is controlled by software that directly reads the overall linear coordinate data of the bridge, bridge girder member data, or blueprints and creates command data. This allows the positioning and operation of the articulated boom of the support arm to be controlled freely in accordance with the control of the robot.
また本発明の装置には、特に図示していない
が、ケレン時のサビ、塵埃などの飛散防止設備、
塗装時のミスト飛散防止設備を設けることは当然
のことである。 Although not particularly shown, the device of the present invention also includes equipment to prevent scattering of rust, dust, etc. during cleaning.
It is a matter of course to provide equipment to prevent mist scattering during painting.
更に、本発明の装置には、特に図示していない
が、関節ブームに、自動作業前後に必要とする作
業者による目視チエツク、検査、従来からの点
検、補修作業などの自動化が困難な付帯作業を行
うに当り、安全、かつ、設備に便利な歩廊、手す
り、タラツプなどを付設するものである。 Furthermore, although not particularly shown in the drawings, the apparatus of the present invention includes ancillary work that is difficult to automate, such as visual checks and inspections by workers required before and after automatic work, conventional inspections, and repair work. Walkways, handrails, ramps, etc. will be installed to ensure safety and convenient facilities.
本発明は上述のように構成したので、鋼橋の路
肩部に設置した移動台車の支持アームに昇降可能
に支架させる垂直ブームの下端にとりつけた、第
1関節ブームの水平旋回、第2関節ブームの水平
旋回動作により、該第2関節ブーム端に設けたロ
ボツトを、第5図の軌跡図に示すように、鋼橋の
広範囲にわたつて掃引させることができ、従来技
術の問題点が払拭し得るとともに、ケレンや塗り
替え作業などの工期の大巾短縮、大巾な省力化、
経済的効果及び安全性の向上が計れるなど実用上
の効果は大きい。 Since the present invention is configured as described above, the first articulated boom can be horizontally rotated, and the second articulated boom is attached to the lower end of the vertical boom that is movably supported on the support arm of the movable trolley installed on the shoulder of the steel bridge. The horizontal turning action of the robot enables the robot installed at the end of the second articulated boom to sweep over a wide area of the steel bridge, as shown in the trajectory diagram in Figure 5, and the problems of the prior art are eliminated. At the same time, it will significantly shorten the construction period for cleaning and repainting work, and greatly save labor.
The practical effects are significant, including economic effects and improved safety.
第1図は従来のケレン、塗り替え作業を行う足
場構造の正面図、第2図は本発明装置の作業状態
の正面図、第3図は同上装置におけるロボツト装
置部の正面図、第4図a,b,c,d,e,f,
gは本発明装置の作業ステツプ図、第5図はロボ
ツトの掃引作業範囲を示す軌跡図である。
A…鋼橋、B…ロボツト、12…移動台車、1
3…支持アーム、13a…回動部、15…垂直ブ
ーム、17…第1関節ブーム、19…第2関節ブ
ーム、20…アーム、21…伸縮アーム、22,
23…リンクアーム、24…スプレーノズル。
Fig. 1 is a front view of a conventional scaffolding structure for repainting work, Fig. 2 is a front view of the device of the present invention in a working state, Fig. 3 is a front view of the robot device in the same device, and Fig. 4a , b, c, d, e, f,
g is a work step diagram of the apparatus of the present invention, and FIG. 5 is a locus diagram showing the sweeping work range of the robot. A...Steel bridge, B...Robot, 12...Moving trolley, 1
3... Support arm, 13a... Rotating part, 15... Vertical boom, 17... First articulated boom, 19... Second articulated boom, 20... Arm, 21... Telescopic arm, 22,
23...Link arm, 24...Spray nozzle.
Claims (1)
動可能な支持アームを装備し、該支持アームに、
この支持アームが鋼橋外方に回動し、鋼橋外方に
張り出された支持アームの先端に対し昇降可能な
垂直ブームと、該垂直ブームの下端に少くとも
180゜水平旋回可能に軸着した関節ブームからなる
折込みブーム構造体をとりつけた装置において、
上記関節ブーム(第1関節ブーム)の先端に、
360゜水平旋回可能な第2関節ブームの一端を軸支
せしめ、この第2関節ブームの他端部に、先端に
ケレンまたは塗装工具を備え、かつ、伸縮、回
動、傾倒可能となした多関節構造のアームからな
るロボツト装置をとりつけたことを特徴とする鋼
橋のケレン、塗装作業装置。1. A support arm that is extendable and rotatable is equipped on a trolley installed on the shoulder of a steel bridge, and the support arm is equipped with a
This support arm rotates outward of the steel bridge, and a vertical boom that can be raised and lowered with respect to the tip of the support arm that extends outward of the steel bridge, and at least a
In a device equipped with a folding boom structure consisting of an articulated boom pivoted to allow 180° horizontal rotation,
At the tip of the above articulated boom (first articulated boom),
One end of the second articulated boom that can horizontally rotate 360 degrees is pivotally supported, and the other end of the second articulated boom is equipped with a keren or painting tool at the tip and is extendable, rotatable, and tiltable. A steel bridge coating and painting device that is characterized by being equipped with a robotic device consisting of an arm with an articulated structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP826084A JPS60152711A (en) | 1984-01-20 | 1984-01-20 | Steel bridge coating work apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP826084A JPS60152711A (en) | 1984-01-20 | 1984-01-20 | Steel bridge coating work apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60152711A JPS60152711A (en) | 1985-08-12 |
| JPH0380926B2 true JPH0380926B2 (en) | 1991-12-26 |
Family
ID=11688174
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP826084A Granted JPS60152711A (en) | 1984-01-20 | 1984-01-20 | Steel bridge coating work apparatus |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60152711A (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62211407A (en) * | 1986-03-12 | 1987-09-17 | 三井造船株式会社 | Apparatus for inspecting bridge |
| JP7225015B2 (en) * | 2019-04-17 | 2023-02-20 | 鹿島建設株式会社 | Steel girder construction equipment |
| JP2025029231A (en) * | 2023-08-21 | 2025-03-06 | 国立大学法人 東京大学 | Robot Arm |
-
1984
- 1984-01-20 JP JP826084A patent/JPS60152711A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60152711A (en) | 1985-08-12 |
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