JPH039595B2 - - Google Patents
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- Publication number
- JPH039595B2 JPH039595B2 JP60099824A JP9982485A JPH039595B2 JP H039595 B2 JPH039595 B2 JP H039595B2 JP 60099824 A JP60099824 A JP 60099824A JP 9982485 A JP9982485 A JP 9982485A JP H039595 B2 JPH039595 B2 JP H039595B2
- Authority
- JP
- Japan
- Prior art keywords
- heat
- heat generating
- plate
- transfer member
- heat transfer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- Surface Heating Bodies (AREA)
Description
【発明の詳細な説明】
産業上の利用分野
本発明は一般家庭において水、ミルク、酒等の
液体を加熱する電熱器具の発熱体に関するもので
ある。DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention relates to a heating element for an electric heating appliance for heating liquids such as water, milk, and alcoholic beverages in general households.
従来の技術
一般に従来における電熱器具用発熱体はスペー
ス式ヒータ、シーズヒータ等種々具体化されて市
場に提供されている。従来におけるスペース式マ
イカヒータとしては、たとえば特開昭53−32430
号公報に示されているものが知られている。これ
は第7図〜第10図に示すように構成され、すな
わち発熱線2を巻回した絶縁基板1には、適所に
透孔3を設けてあり、両背面には上絶縁板4、下
絶縁板5が配設されている。そしてこの上絶縁板
4にも適個の透孔6が設けられてあり、この透孔
6を覆うようにしてアルミニウム等の導電性の短
絡用溶融金属板7が載置されている。ここで前記
絶縁基板1と上絶縁板4の透孔3,6は夫々対応
した位置に設けてある。なお、前記短絡用溶融金
属板7の上面には補助絶縁板8を設け、全体を金
属押え板9,10で挾持圧着状態に積層して金属
ケース11,12で液密構成にしてある。また、
前記金属ケース12の中央部には穴を設け、この
穴にねじ筒13を通して発熱線2のリード部14
を磁管15で保護して導出している。なお、第7
図に示す従来例は電気ポツトの例であつて、16
はポツト本体、17は発熱体である。2. Description of the Related Art In general, conventional heating elements for electric heating appliances are provided on the market in various embodiments such as space heaters and sheathed heaters. As a conventional space-type mica heater, for example, Japanese Patent Application Laid-Open No. 53-32430
The one shown in the publication is known. This is constructed as shown in FIGS. 7 to 10. In other words, an insulating substrate 1 around which a heating wire 2 is wound is provided with through holes 3 at appropriate locations, and an upper insulating plate 4 and a lower insulating plate 4 are provided on both back sides. An insulating plate 5 is provided. The upper insulating plate 4 is also provided with a suitable number of through holes 6, and a conductive molten metal plate 7 made of aluminum or the like for shorting is placed so as to cover the through holes 6. Here, the through holes 3 and 6 of the insulating substrate 1 and the upper insulating plate 4 are provided at corresponding positions, respectively. An auxiliary insulating plate 8 is provided on the upper surface of the short-circuiting molten metal plate 7, and the entire plate is sandwiched and laminated with metal holding plates 9 and 10, and metal cases 11 and 12 are arranged to form a liquid-tight structure. Also,
A hole is provided in the center of the metal case 12, and the lead portion 14 of the heating wire 2 is passed through the hole.
is guided out while being protected by a magnetic tube 15. In addition, the seventh
The conventional example shown in the figure is an example of an electric pot.
1 is the pot body, and 17 is a heating element.
発明が解決しようとする問題点
このような従来の構成であると、発熱体各構成
部品の積層密着度を可能な限り良好にして空間層
発生による電熱線自体の線温度上昇を防止し、一
定の耐久寿命を保証する設計的配慮が必須条件で
あつた。このため具体的対応として
発熱体構成部品の加工精度、、初期状態の変
形、反りの防止、
絶縁板、金属押え板類を内蔵している金属ケ
ースの周縁部咬め方法の工夫、
これらを包含した通電時および経時変化等策
の必要、
前記項に対応して発熱体の電力密度
(W/cm2)をコストの許容値内で極力大きく設
定する必要、
温度過昇防止機構を内蔵させた場合、部品点
数が増加するとともに構造が複雑化し、前記
〜項の対策がより必要、
等の問題に対処しなければならなかつた。Problems to be Solved by the Invention With such a conventional configuration, the lamination adhesion of each component of the heating element is made as good as possible to prevent the wire temperature of the heating wire itself from increasing due to the generation of a space layer, and to maintain a constant temperature. Design considerations that ensured a durable life were essential. For this reason, specific measures include improving the machining accuracy of the heating element components, preventing deformation and warping in the initial state, and devising a method for clamping the periphery of the metal case that houses the insulating plate and metal holding plates. It is necessary to take measures such as when energizing and changes over time, etc. In response to the above item, it is necessary to set the power density (W/cm 2 ) of the heating element as high as possible within the allowable cost, and when a built-in temperature rise prevention mechanism is required. , as the number of parts increased, the structure became more complex, and the above-mentioned measures had to be taken more seriously.
本発明はこのような問題点を解決するもので、
簡単な構成で良加熱効率を耐久力伸長の発熱体を
提供することを目的とするものである。 The present invention solves these problems,
The purpose of this invention is to provide a heating element with a simple structure, good heating efficiency, and extended durability.
問題点を解決するための手段
この問題点を解決するために本発明は、発熱エ
レメントを有する発熱盤と、この発熱盤の下面に
密着設置した良熱伝導性の熱拡散部材と、前記発
熱盤の上面を覆う伝熱部材と、前記熱拡散部材の
下面を覆う背面部材とを備え、前記伝熱部材、熱
拡散部材、背面部材の周縁を互いに密着させ、前
記発熱盤、熱拡散部材および背面部材の各中央に
透孔を形成するとともに前記発熱エレメントが外
周方向へ行くにしたがつて発熱熱量を増大させる
ように形成し、前記熱拡散部材が内周部より外周
部に向けて順次肉厚となるよう設けたものであ
る。Means for Solving the Problem In order to solve this problem, the present invention provides a heat generating board having a heat generating element, a heat diffusion member having good thermal conductivity installed closely on the lower surface of the heat generating board, and a a heat transfer member that covers an upper surface; and a back member that covers a lower surface of the heat diffusion member; A through hole is formed in each center of the member, and the heat generating element is formed so that the amount of heat generated increases as it goes toward the outer circumference, and the heat diffusion member has a thickness that gradually increases from the inner circumference toward the outer circumference. It was set up so that
作 用
この構成により発熱体に通電すると熱は伝熱部
材より放熱され、下面よりの熱は熱拡散部材を経
て周縁部へ速やかに伝導され、周縁部より上方へ
放熱されるものである。伝熱部材を通じて熱が速
やかに伝導されるため電熱線自体の線温度を著し
く低下させて耐久寿命を伸長させるとともに、熱
拡散部材が内周部より外周部に向けて順次肉厚と
なるよう設けてあるため、熱の拡散量を発熱体中
央部より外周方向部を大にして、より周縁部への
熱拡散量を高めるとともに、前述の良伝導性によ
り加熱効率の上昇を得るものである。Effects With this configuration, when electricity is applied to the heating element, heat is radiated from the heat transfer member, and heat from the lower surface is quickly conducted to the periphery through the heat diffusion member, and is radiated upward from the periphery. Since heat is quickly conducted through the heat transfer member, the wire temperature of the heating wire itself is significantly lowered, extending its durable life, and the heat diffusion member is designed so that it becomes thicker from the inner circumference to the outer circumference. Therefore, the amount of heat diffusion is made larger in the outer circumferential portion than in the central portion of the heating element, thereby increasing the amount of heat diffusion toward the peripheral portion, and increasing the heating efficiency due to the above-mentioned good conductivity.
実施例
以下本発明の一実施例について第1図〜第6図
に基づいて説明する。Embodiment An embodiment of the present invention will be described below with reference to FIGS. 1 to 6.
図において、21は外周側部に側部縁22を有
し、中央に上向きの突出部21aを有する熱伝導
良好な皿状の伝熱部材、23は外周部に周縁24
を有する皿状の背面部材で、中央には透孔25を
有する上向きの突出部26を形成している。27
は、プレス加工およびエツチング等々で所望の形
状に形成した高抵抗性薄板金属板〔たとえば、ニ
ツケルクロム、ニツケル、鉄・クローム、ステン
レス、アルミ等々〕製の発熱エレメントである。
この発熱エレメント27は上・下にリング状の絶
縁板28,29が積層されて発熱盤30を形成し
ている。そしてこの発熱盤30は伝熱部材21の
背面に重ねられ、中央の孔は背面部材23の突出
部26にはめ合わされている。 In the figure, 21 is a dish-shaped heat transfer member having a side edge 22 on the outer periphery and an upward protrusion 21a in the center, and 23 is a plate-shaped heat transfer member with good heat conduction.
It is a dish-shaped back member having an upward protrusion 26 having a through hole 25 in the center. 27
is a heating element made of a high-resistance thin metal plate (for example, nickel chrome, nickel, iron/chrome, stainless steel, aluminum, etc.) formed into a desired shape by pressing, etching, etc.
This heating element 27 has ring-shaped insulating plates 28 and 29 stacked on top and bottom to form a heating plate 30. This heat generating plate 30 is stacked on the back surface of the heat transfer member 21, and the central hole is fitted into the protrusion 26 of the back surface member 23.
31は中央に透孔31aを有し、外周側部31
bを有した良熱伝導性の熱拡散部材、たとえばア
ルミ、アルミ合金、銅等々で内周部より外周部に
向けて順次肉厚になされており、これは発熱盤3
0の下側に密着されている。この熱拡散部材31
の下側に位置する前記背面部材23が発熱盤30
の上面より覆つた伝熱部材21に側部縁22、周
縁24と中央突出部21a,26で結合され、発
熱盤30および熱拡散部材31を挾持圧着状態に
保持している。なお、熱拡散部材31の外周側部
31bは伝熱部材21の外周側部に強く密着され
ており、材質もアルミニウム、アルミ合金等の良
熱伝導性の比較的低融点金属類で形成されてい
る。32は発熱盤30の引出しリード線である。 31 has a through hole 31a in the center, and the outer peripheral side part 31
A heat dissipating member with good thermal conductivity, such as aluminum, aluminum alloy, copper, etc., is made thicker from the inner circumference toward the outer circumference, and this
It is closely attached to the bottom of 0. This heat diffusion member 31
The back member 23 located below the heating plate 30
The side edge 22, the peripheral edge 24, and the central projections 21a and 26 are connected to the heat transfer member 21 which covers the upper surface of the heat transfer member 21, and holds the heat generating plate 30 and the heat diffusion member 31 in a sandwiched and crimped state. The outer circumferential side portion 31b of the heat diffusion member 31 is strongly adhered to the outer circumferential side portion of the heat transfer member 21, and is made of a relatively low melting point metal with good thermal conductivity such as aluminum or aluminum alloy. There is. 32 is a lead wire drawn out from the heat generating plate 30.
なお発熱エレメント27は、第4図に示すよう
に、中央部より外周方向が通電時に温度が高くな
るよう電気的形状設定しているものである。 As shown in FIG. 4, the heat generating element 27 is electrically shaped so that the temperature is higher in the outer circumferential direction than in the center when energized.
上記構成において、リード線32より発熱エレ
メント27に電流を通じることにより発熱エレメ
ント27が熱せられ、発熱盤30が熱せられる。
その際に発生する熱は伝熱部材21や熱拡散部材
31を速やかに伝導して伝熱部材21の側部縁2
2より放熱される。 In the above configuration, by passing current through the lead wire 32 to the heat generating element 27, the heat generating element 27 is heated, and the heat generating plate 30 is heated.
The heat generated at that time is quickly conducted through the heat transfer member 21 and the heat diffusion member 31, and the side edge 2 of the heat transfer member 21
Heat is dissipated from 2.
すなわち伝熱部材21を放熱面とした場合、発
熱盤30の上面からの熱は伝熱部材より放熱され
る。また、発熱盤30の下面からの熱は熱拡散部
材31を経て伝熱部材21の周縁方向へ速やかに
伝導されるため、発熱エレメント27自体の線温
度を著しく低下させて発熱エレメント27の耐久
寿命を伸長させるものである。また発熱エレメン
ト27が外周方向へ行くにしたがつて線温度が高
くなつているため、〔つまり外周方向へ行くにし
たがつて発熱熱量が増大〕それに対応して、熱拡
散部材31の外周方向を肉厚にして線温度上昇分
を、下方および側部に熱拡散を増加させて伝熱部
材21の側部縁22より放熱させているものであ
る。 That is, when the heat transfer member 21 is used as a heat radiating surface, the heat from the upper surface of the heat generating plate 30 is radiated from the heat transfer member. In addition, since the heat from the lower surface of the heat generating plate 30 is quickly conducted to the circumferential direction of the heat transfer member 21 via the heat diffusion member 31, the linear temperature of the heat generating element 27 itself is significantly lowered and the durability of the heat generating element 27 is extended. It is something that extends the. In addition, since the linear temperature of the heat generating element 27 increases as it goes toward the outer circumference, [that is, the amount of heat generated increases as it goes toward the outer circumference], the heat dissipation member 31 increases in the outer circumferential direction. By increasing the thickness, heat diffusion is increased downward and to the sides to compensate for the increase in linear temperature, and the heat is dissipated from the side edges 22 of the heat transfer member 21.
そして発熱エレメント27の高温度になること
に起因する絶縁板28,29の熱変形、反りは発
熱盤30が背面部材23および熱拡散部材31、
伝熱部材21により両面が挾持されているので防
止される。さらに耐久力を従来と同レベルに設定
した場合、前述の良伝導性と良熱拡散のため、電
力密度〔W/cm2〕を高密度に設定することが可能
であり発熱体の大きさをコンパクトにすることが
できるものである。 The heat deformation and warping of the insulating plates 28 and 29 due to the high temperature of the heat generating element 27 causes the heat generating plate 30 to
Since both sides are sandwiched by the heat transfer member 21, this is prevented. Furthermore, when the durability is set to the same level as before, it is possible to set the power density [W/cm 2 ] to a high density due to the aforementioned good conductivity and good heat dissipation, and the size of the heating element can be reduced. It can be made compact.
なお、第5図および第6図に示すような熱拡散
部材31の外周方向の肉厚増加形状にしても効果
の点は同じで採用する電熱器具、構造、部品の加
工、精度等々より選択すればよいものである。 Note that even if the thickness of the heat diffusion member 31 is increased in the outer circumferential direction as shown in FIGS. 5 and 6, the effect will be the same, but the choice should be made depending on the electric heating device, structure, processing of parts, accuracy, etc. It's a good thing.
上記実施例は、高抵抗性薄板金属板製の発熱エ
レメント27を用しているが、一般的なスペース
ヒータに採用している絶縁基板〔マイカ、マイカ
ナイト等々〕に電熱線を巻回して形成した発熱盤
であつても、本発明の熱拡散部材31を使用して
もよいことは効果の点でいうまでもない。 The above embodiment uses a heating element 27 made of a high-resistance thin metal plate, but it is formed by winding a heating wire around an insulating substrate (mica, mica night, etc.) that is used in general space heaters. Needless to say, the heat dispersion member 31 of the present invention may be used even in a heat generating board made of a heat generating plate.
前記伝熱部材21、背面部材23としては、18
−8ステンレス板、13−18%クローム、0.5〜2
%モリブデン含有のフエライト系ステンレス板を
使用すると接合が極めて容易となる。 As the heat transfer member 21 and the back member 23, 18
-8 stainless steel plate, 13-18% chrome, 0.5-2
If a ferritic stainless steel plate containing % molybdenum is used, joining will be extremely easy.
発明の効果
以上の実施例の説明より明らかなように本発明
によれば、発熱盤を熱伝導が良好な伝熱部材と、
熱拡散部材及び背面部材とにより挾持するととも
に、これら部材の周縁部を相互に密着させること
により、発熱盤より発生する熱は伝熱部材より被
加熱体に有効に放熱させ、また発熱部材の下面等
より発生する熱は熱拡散部材および背面部材を通
じて伝熱部材の周縁部より被加熱体に放熱させる
ことにより発熱体内に熱がこもることを阻止して
温度低下を図つて耐久力を伸長させ得る。Effects of the Invention As is clear from the description of the embodiments above, according to the present invention, the heat generating plate is made of a heat transfer member having good heat conduction.
By sandwiching the heat diffusion member and the back member, and by bringing the peripheral edges of these members into close contact with each other, the heat generated from the heat generating plate is effectively radiated from the heat transfer member to the heated object, and the lower surface of the heat generating member The heat generated by the heating element is radiated from the peripheral edge of the heat transfer member to the heated object through the heat diffusion member and the back member, thereby preventing heat from accumulating inside the heating element, lowering the temperature, and increasing durability. .
さらに、熱拡散部材31を外周方向へ順次肉厚
にしているため前述の熱拡散量を外周縁方向へ速
やかに有効に導き温度低下と耐久力伸長を積極的
に増大させ得るものである。 Further, since the heat diffusion member 31 is made thicker in the direction of the outer circumference, the above-mentioned amount of heat diffusion can be rapidly and effectively guided towards the outer circumference, thereby positively increasing the temperature reduction and the extension of durability.
第1乃至第4図は本発明の一実施例を示すもの
で、第1図は断面図、第2図は正面図、第3図は
熱拡散部材の斜視図、第4図は発熱盤の要部切欠
平面図、第5図、第6図は他の実施例の断面図を
示す。第7図乃至第10図は従来例を示し、第7
図は電気ポツトの一部切欠き正面図、第8図は発
熱体の断面図、第9図は発熱体の要部拡大断面
図、第10図は発熱体構成部品の分解斜視図であ
る。
21……伝熱部材、23……背面部材、26…
…突出部、27……発熱エレメント、30……発
熱盤。
Figures 1 to 4 show an embodiment of the present invention, with Figure 1 being a cross-sectional view, Figure 2 being a front view, Figure 3 being a perspective view of a heat diffusion member, and Figure 4 being a diagram of a heat-generating plate. The main part cutaway plan view, FIGS. 5 and 6 show cross-sectional views of other embodiments. 7 to 10 show conventional examples;
8 is a sectional view of the heating element, FIG. 9 is an enlarged sectional view of the main part of the heating element, and FIG. 10 is an exploded perspective view of the components of the heating element. 21... Heat transfer member, 23... Back member, 26...
...Protruding portion, 27... Heat generating element, 30... Heat generating board.
Claims (1)
盤の上面を覆う伝熱部材と、前記発熱盤の下面に
密着設置した良熱伝導性の熱拡散部材と、前記熱
拡散部材の下面を覆う背面部材とを備え、前記伝
熱部材、熱拡散部材、背面部材の周縁部を互いに
密着させ、前記発熱盤、熱拡散部材および背面部
材の各中央に透孔を形成するとともに前記発熱エ
レメントが外周方向へ行くにしたがつて発熱熱量
が増大するように形成し、前記熱拡散部材が内周
部より外周部に向けて順次肉厚となる発熱体。1. A heat generating plate having a heat generating element, a heat transfer member covering the upper surface of the heat generating plate, a heat diffusion member having good thermal conductivity installed in close contact with the lower surface of the heat generating plate, and a back member covering the lower surface of the heat diffusion member. The peripheral edges of the heat transfer member, the heat diffusion member, and the back member are brought into close contact with each other, and a through hole is formed in the center of each of the heat generating plate, the heat diffusion member, and the back member, and the heat generating element is directed toward the outer periphery. The heating element is formed so that the amount of heat generated increases as the heat dissipation member goes forward, and the heat diffusion member gradually becomes thicker from the inner circumference toward the outer circumference.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60099824A JPS61259479A (en) | 1985-05-10 | 1985-05-10 | Heat generating body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60099824A JPS61259479A (en) | 1985-05-10 | 1985-05-10 | Heat generating body |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS61259479A JPS61259479A (en) | 1986-11-17 |
| JPH039595B2 true JPH039595B2 (en) | 1991-02-08 |
Family
ID=14257571
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP60099824A Granted JPS61259479A (en) | 1985-05-10 | 1985-05-10 | Heat generating body |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS61259479A (en) |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5880287A (en) * | 1981-11-06 | 1983-05-14 | 松下電器産業株式会社 | heating element |
-
1985
- 1985-05-10 JP JP60099824A patent/JPS61259479A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS61259479A (en) | 1986-11-17 |
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