JPH04105902A - Modified lumber and manufacture thereof - Google Patents
Modified lumber and manufacture thereofInfo
- Publication number
- JPH04105902A JPH04105902A JP22353390A JP22353390A JPH04105902A JP H04105902 A JPH04105902 A JP H04105902A JP 22353390 A JP22353390 A JP 22353390A JP 22353390 A JP22353390 A JP 22353390A JP H04105902 A JPH04105902 A JP H04105902A
- Authority
- JP
- Japan
- Prior art keywords
- wood
- water
- inorganic substance
- insoluble
- lumber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 239000000126 substance Substances 0.000 claims abstract description 89
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 66
- 239000007788 liquid Substances 0.000 claims abstract description 46
- 150000001450 anions Chemical class 0.000 claims abstract description 27
- 150000001768 cations Chemical class 0.000 claims abstract description 25
- 238000000034 method Methods 0.000 claims abstract description 15
- 239000002023 wood Substances 0.000 claims description 175
- 239000002994 raw material Substances 0.000 claims description 30
- 238000002156 mixing Methods 0.000 claims description 3
- 239000010875 treated wood Substances 0.000 claims description 2
- 230000006866 deterioration Effects 0.000 abstract description 11
- 150000002500 ions Chemical class 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 5
- 241000238631 Hexapoda Species 0.000 abstract 1
- 230000009257 reactivity Effects 0.000 abstract 1
- 239000011120 plywood Substances 0.000 description 19
- 239000007864 aqueous solution Substances 0.000 description 15
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 14
- 230000000694 effects Effects 0.000 description 14
- 239000003063 flame retardant Substances 0.000 description 14
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 12
- 238000005470 impregnation Methods 0.000 description 12
- 239000000243 solution Substances 0.000 description 12
- 230000007246 mechanism Effects 0.000 description 10
- 239000007789 gas Substances 0.000 description 9
- 238000002791 soaking Methods 0.000 description 8
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 7
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 7
- 238000007602 hot air drying Methods 0.000 description 7
- 229920006395 saturated elastomer Polymers 0.000 description 7
- 210000000988 bone and bone Anatomy 0.000 description 6
- 229910002092 carbon dioxide Inorganic materials 0.000 description 6
- 239000000077 insect repellent Substances 0.000 description 6
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 6
- 229910019142 PO4 Inorganic materials 0.000 description 5
- 230000002421 anti-septic effect Effects 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 239000010410 layer Substances 0.000 description 5
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 4
- 239000004327 boric acid Substances 0.000 description 4
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 4
- 210000002421 cell wall Anatomy 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 4
- 229910052736 halogen Inorganic materials 0.000 description 4
- 150000002367 halogens Chemical class 0.000 description 4
- 238000002715 modification method Methods 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 239000011734 sodium Substances 0.000 description 4
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 3
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 3
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 3
- 238000003763 carbonization Methods 0.000 description 3
- 239000001913 cellulose Substances 0.000 description 3
- 229920002678 cellulose Polymers 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 229910010272 inorganic material Inorganic materials 0.000 description 3
- 239000011777 magnesium Substances 0.000 description 3
- 229910000403 monosodium phosphate Inorganic materials 0.000 description 3
- 235000019799 monosodium phosphate Nutrition 0.000 description 3
- 239000003755 preservative agent Substances 0.000 description 3
- 230000002335 preservative effect Effects 0.000 description 3
- AJPJDKMHJJGVTQ-UHFFFAOYSA-M sodium dihydrogen phosphate Chemical compound [Na+].OP(O)([O-])=O AJPJDKMHJJGVTQ-UHFFFAOYSA-M 0.000 description 3
- 229910052938 sodium sulfate Inorganic materials 0.000 description 3
- 235000011152 sodium sulphate Nutrition 0.000 description 3
- 210000001519 tissue Anatomy 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- 239000011592 zinc chloride Substances 0.000 description 3
- 235000005074 zinc chloride Nutrition 0.000 description 3
- 101100283604 Caenorhabditis elegans pigk-1 gene Proteins 0.000 description 2
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 2
- 235000014466 Douglas bleu Nutrition 0.000 description 2
- 241000233866 Fungi Species 0.000 description 2
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- JCXJVPUVTGWSNB-UHFFFAOYSA-N Nitrogen dioxide Chemical compound O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 description 2
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 2
- 235000011613 Pinus brutia Nutrition 0.000 description 2
- 241000018646 Pinus brutia Species 0.000 description 2
- 241000218683 Pseudotsuga Species 0.000 description 2
- 235000005386 Pseudotsuga menziesii var menziesii Nutrition 0.000 description 2
- 229910006130 SO4 Inorganic materials 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 229910052788 barium Inorganic materials 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 239000001110 calcium chloride Substances 0.000 description 2
- 229910001628 calcium chloride Inorganic materials 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 125000002791 glucosyl group Chemical group C1([C@H](O)[C@@H](O)[C@H](O)[C@H](O1)CO)* 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- -1 hydrogen halides Chemical class 0.000 description 2
- 230000005764 inhibitory process Effects 0.000 description 2
- 150000002484 inorganic compounds Chemical class 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000005979 thermal decomposition reaction Methods 0.000 description 2
- 241001337993 Agathis <wasp> Species 0.000 description 1
- 239000004254 Ammonium phosphate Substances 0.000 description 1
- 229910003207 NH4BO2 Inorganic materials 0.000 description 1
- 235000015392 Sesbania grandiflora Nutrition 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 229910000148 ammonium phosphate Inorganic materials 0.000 description 1
- 235000019289 ammonium phosphates Nutrition 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 150000001642 boronic acid derivatives Chemical class 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910001622 calcium bromide Inorganic materials 0.000 description 1
- WGEFECGEFUFIQW-UHFFFAOYSA-L calcium dibromide Chemical compound [Ca+2].[Br-].[Br-] WGEFECGEFUFIQW-UHFFFAOYSA-L 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910052800 carbon group element Inorganic materials 0.000 description 1
- 150000001724 carbon group elements Chemical class 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 210000004027 cell Anatomy 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 description 1
- 230000003292 diminished effect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000001999 effect on insects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000003100 immobilizing effect Effects 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 229910017053 inorganic salt Inorganic materials 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229910052745 lead Inorganic materials 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 1
- 235000019341 magnesium sulphate Nutrition 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 230000007721 medicinal effect Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- NFIYTPYOYDDLGO-UHFFFAOYSA-N phosphoric acid;sodium Chemical compound [Na].OP(O)(O)=O NFIYTPYOYDDLGO-UHFFFAOYSA-N 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 230000002940 repellent Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Landscapes
- Chemical And Physical Treatments For Wood And The Like (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
この発明は、住宅設備、建築材料等として用いられる改
質木材およびその製法に関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] This invention relates to modified wood used as housing equipment, building materials, etc., and a method for producing the same.
木材の改質方法として、不溶性不燃性無機物を木材中に
含ませることにより、難燃性(防火性)、寸法安定性、
防腐・防虫性、力学的強度2表面硬度等を付与する方法
が研究開発されている。As a wood modification method, by incorporating insoluble and nonflammable inorganic substances into wood, flame retardance (fire retardance), dimensional stability,
Research and development are being conducted on methods to impart antiseptic and insect repellent properties, mechanical strength, surface hardness, etc.
一般に、木材に難燃性を付与するための改質方法は、以
下のようなN燃比のメカニズムに基づいて大別されてい
る。In general, modification methods for imparting flame retardancy to wood are broadly classified based on the mechanism of the N-fuel ratio as described below.
(al 無機物による被覆
(bl 炭化促進
(C) 発炎燃焼における連鎖反応の阻害(dl
不燃性ガスの発生
(e)分解・結晶水放出による吸熱
(fl 発泡層による断熱
ここで、木材中に不溶性不燃性無機物を含ませるという
改質方法は、以下に説明するように、上記(a)以外に
も、無機物の種類によっては、(bl、(C)、(d)
等による効果も併せて期待できる優れた方法である。し
かも、不溶性不燃性無機物は、−旦、木材組織内に定着
させられれば、木材から熔は出す憇れが少ないので、前
記効果が薄れるといった心配も少ない。(al Coating with inorganic substances (bl Carbonization promotion (C) Inhibition of chain reaction in flaming combustion (dl
Generation of non-flammable gas (e) Heat absorption due to decomposition and release of crystallized water (fl) Insulation by foam layer Here, the modification method of incorporating insoluble non-flammable inorganic substances into wood is as explained below. ), depending on the type of inorganic substance, (bl, (C), (d)
This is an excellent method that can also be expected to have effects such as Furthermore, once the insoluble, nonflammable inorganic substance is fixed in the wood structure, there is little tendency for the melt to come out of the wood, so there is little concern that the above-mentioned effects will be diminished.
上記(a)から(d)までの難燃化のメカニズムについ
て、次に詳しく説明する。The flame retardant mechanisms described in (a) to (d) above will be explained in detail below.
(a)の無機物による被覆は、たとえ可燃性の材料であ
っても、それを不燃性の無機物と適当な配合比で複合す
ることにより難燃化しうるということである。たとえば
、従来知られている木片セメント板は、可燃性木材を不
燃性のセメントと約3対1ないし1対1の重量配合比で
混合し、板状に成形したものであって、JISで準不燃
材料として認められている。The inorganic coating (a) means that even if the material is flammable, it can be made flame retardant by combining it with a nonflammable inorganic material in an appropriate mixing ratio. For example, the conventionally known wood chip cement board is made by mixing combustible wood with non-combustible cement at a weight ratio of about 3:1 to 1:1 and forming it into a board shape, which is compliant with JIS standards. Recognized as a noncombustible material.
(b)の炭化促進は、次のようなメカニズムである。木
材は、加熱されると熱分解して可燃性ガスを発生し、こ
れが発炎燃焼するわけであるが、木材内に、リン酸、ホ
ウ酸、硫酸、亜硫酸またはそれらの塩等が存在すると、
それら無機物が、木材セルロースのグルコース単位をつ
ないでいるC−0C結合の加水分解反応を起こして同結
合をCOHとH〇−Cとに切断する結果、木材の熱分解
、すなわち炭化が促進され、速やかに炭化層が形成され
る。この炭化層が断熱層として作用し、難燃効果が生じ
る。したがって、不溶性不燃性無機物がリン酸成分、ホ
ウ酸成分、硫酸成分、亜硫酸成分等を含む場合は、難燃
効果が一層高いものとなる。The mechanism for promoting carbonization in (b) is as follows. When wood is heated, it thermally decomposes and generates flammable gas, which ignites and burns, but if phosphoric acid, boric acid, sulfuric acid, sulfurous acid, or their salts are present in the wood,
These inorganic substances cause a hydrolysis reaction of the C-0C bond that connects the glucose units of wood cellulose and cleave the same bond into COH and H0-C, which promotes the thermal decomposition of wood, that is, carbonization. A carbonized layer is quickly formed. This carbonized layer acts as a heat insulating layer and produces a flame retardant effect. Therefore, when the insoluble nonflammable inorganic substance contains a phosphoric acid component, a boric acid component, a sulfuric acid component, a sulfite component, etc., the flame retardant effect becomes even higher.
(C)の発炎燃焼における連鎖反応の阻害とは、ハロゲ
ンにより寄与されるものであり、炎中でのラジカル的な
酸化反応において、ハロゲンが連鎖移動剤として作用す
る結果、酸化反応が阻害されて難燃効果が生しるという
メカニズムである。したがって、不溶性不燃性無機物が
ハロゲンを含んでおれば、このメカニズムによる難燃効
果も得られる。(C) Inhibition of chain reactions in flaming combustion is contributed by halogens.In radical oxidation reactions in flames, halogens act as chain transfer agents, and as a result, oxidation reactions are inhibited. This is the mechanism by which the flame retardant effect occurs. Therefore, if the insoluble nonflammable inorganic substance contains a halogen, a flame retardant effect can also be obtained by this mechanism.
(dlの不燃性ガスの発生は、次のようなメカニズムで
ある。すなわち、炭酸塩、アンモニウム塩等の化合物が
、熱分解により炭酸ガス、亜硫酸ガス、ハロゲン化水素
などの不燃性ガスを発生し、これらのガスが可燃性ガス
を希釈することにより燃焼を妨げるというメカニズムで
ある。したがって、不溶性不燃性無機物が炭酸塩等の不
燃性ガスを発生しうるものを含んでいれば、このメカニ
ズムによるH燃効果も併せて得られる。(The mechanism of generation of nonflammable gases in dl is as follows. In other words, compounds such as carbonates and ammonium salts generate nonflammable gases such as carbon dioxide gas, sulfur dioxide gas, and hydrogen halides through thermal decomposition. This is a mechanism in which these gases dilute combustible gases and thereby hinder combustion. Therefore, if the insoluble nonflammable inorganic substance contains carbonates or other substances that can generate nonflammable gases, H A combustion effect is also obtained.
次に、木材の防腐・防虫化について説明する。Next, we will explain how to make wood rot-proof and insect-proof.
菌類が木材を腐敗させる際、まず、菌糸が木材内腔中へ
侵入することが不可欠である。しかし、木材内腔中に異
物が存在すると菌糸が侵入できないため、木材は、結果
的に腐敗しにくくなる。木材内腔中の異物は、防腐効果
のある薬剤(防腐剤)である必要は特になく、菌類の養
分になるものでなければ、何であっても良い。防虫につ
いても防腐と同じである。したがって、不溶性不燃性無
機物を木材内腔中に含ませれば、木材の防腐・防虫性を
向上させうる。ただし、前記異物は、薬剤効果があるも
のであればそれにこしたことはなく、たとえば、虫に対
して消化性の悪いもの、消化しないもの、あるいは、忌
避作用のあるものが好ましい。When fungi cause wood to rot, it is essential that hyphae first invade the inner cavity of the wood. However, if foreign matter is present in the internal cavity of the wood, mycelia cannot invade, resulting in the wood becoming less susceptible to decay. The foreign matter in the wood lumen need not be a preservative (preservative), and may be anything as long as it does not provide nutrients for fungi. The same applies to insect repellent as preservative. Therefore, if an insoluble, noncombustible inorganic substance is included in the inner cavity of wood, the antiseptic and insect repellent properties of wood can be improved. However, the above-mentioned foreign substances are suitable as long as they have a medicinal effect; for example, it is preferable that they are poorly digestible, indigestible, or have a repellent effect on insects.
さらに、木材の寸法安定化および力学的強化について説
明する。木材を水で膨潤させておいて木材細胞壁中に何
らかの物質を固定できれば、バルク効果により、寸法安
定化効果および力学的強化効果が得られる。すなわち、
木材細胞壁内が充填材によって占められておれば、木材
自体の膨張あるいは収縮が起こりにくくなり、同時に、
各種力学的強度も向上するのである。ここで、固定物質
としては、水に溶けにくい無機物も使いうる。したがっ
て、不溶性不燃性無機物を木材細胞壁中に固定すれば、
寸法安定性および力学的強度を向上させうる。Additionally, dimensional stabilization and mechanical strengthening of wood will be discussed. If wood can be swollen with water and some substance can be fixed in the wood cell walls, dimensional stabilization and mechanical strengthening effects can be obtained due to the bulk effect. That is,
If the inside of the wood cell wall is occupied by filler, the wood itself will be less likely to expand or contract, and at the same time,
Various mechanical strengths are also improved. Here, as the immobilizing substance, inorganic substances that are difficult to dissolve in water can also be used. Therefore, if an insoluble nonflammable inorganic substance is fixed in the wood cell wall,
Dimensional stability and mechanical strength can be improved.
最後に、木材の硬度(表面硬度)向上について説明すれ
ば、一般に、木材の硬度を上げるためには、木材内部の
導管等の空隙や木材の細胞壁に無機物等の硬い物質を詰
め込んでやればよいため、木材内に不溶性不燃性無機物
を定着させることにより、木材細胞の補強ならびに硬度
の」二昇という効果が得られる。この場合に、木材の表
層部分に集中的に無機物を生成させれば、より効果的で
ある。Finally, to explain how to improve the hardness (surface hardness) of wood, generally speaking, in order to increase the hardness of wood, you can stuff hard substances such as inorganic substances into the voids such as conduits inside the wood and into the cell walls of the wood. Therefore, by fixing insoluble, nonflammable inorganic substances in wood, the effects of reinforcing wood cells and increasing hardness can be obtained. In this case, it is more effective to generate inorganic substances intensively on the surface layer of the wood.
以」二のように、不溶性不燃性無機物を含ませるという
方法は、難燃化をはじめとする木材の改質において非常
に有効であるが、従来、下記のような問題を有していた
。As described above, the method of incorporating insoluble, nonflammable inorganic substances is very effective in modifying wood, including flame retardation, but it has conventionally had the following problems.
一般に、不溶性不燃性無機物をそのまま水などの溶媒に
分散させ、この分散液からなる処理液中に木材を浸漬し
て処理液を木材中に浸透させようとしても、浸透してい
くのは、はとんど水等の溶媒のみとなってしまう。これ
は、次のような理由による。すなわち、木材中に浸透す
る際に処理液が通過する経路のうち、最も狭い部分はビ
ットメンプランであるが、ここにおける空隙径が約0.
1μ真であるのに対し、分散した不溶性不燃性無機物の
粒子は、普通、0.1μmよりもかなり大きいからであ
る。In general, even if an insoluble, nonflammable inorganic substance is directly dispersed in a solvent such as water, and wood is immersed in a treatment solution made of this dispersion to allow the treatment solution to penetrate into the wood, only Most of the time, only a solvent such as water is left. This is due to the following reasons. That is, the narrowest part of the path through which the treatment liquid passes when penetrating into the wood is the bit membrane run, and the pore diameter here is about 0.
1 μm, whereas particles of dispersed insoluble, non-flammable minerals are typically much larger than 0.1 μm.
そこで、この問題を解決できる方法が開発された。すな
わち、混合することにより互いに反応して不溶性不燃性
無機物を生じさせるカチオンおよびアニオンを別々に含
ませた2種の水溶液(以下、順に1カチオン含有処理液
」、「アニオン含有処理液」と称する)を、水溶性無機
物を水に溶解させることにより調製し、雨水溶液を順に
原料木材中に含浸させて、木材中で上記両イオンを反応
させることにより、不溶性不燃性無機物を生成させると
いう改質木材の製法であるく特開昭61246003号
公報等参照)。Therefore, a method was developed to solve this problem. That is, two types of aqueous solutions separately containing cations and anions that react with each other to produce an insoluble nonflammable inorganic substance when mixed (hereinafter referred to as one cation-containing treatment liquid and an anion-containing treatment liquid in this order). is prepared by dissolving a water-soluble inorganic substance in water, and a rainwater solution is impregnated into the raw material wood in order to cause the above-mentioned ions to react in the wood, thereby producing an insoluble non-flammable inorganic substance. For the manufacturing method, see Japanese Patent Application Laid-open No. 61246003, etc.).
この方法によれば、不溶性不燃性無機物を、固体粒子と
して浸透させるのでなく、イオンの形で水などの媒体中
に溶存させた状態で浸透させるので、含浸が容易であり
、極めて多量の不溶性不燃性無機物を効率良く木材中に
含ませることができる。そのため、防腐・防虫性や寸法
安定性等に極めて優れた改質木材を得ることができる。According to this method, insoluble noncombustible inorganic substances are not infiltrated as solid particles, but in the form of ions dissolved in a medium such as water, so impregnation is easy and extremely large amounts of insoluble noncombustible inorganic substances are infiltrated. It is possible to efficiently incorporate organic inorganic substances into wood. Therefore, it is possible to obtain modified wood that has extremely excellent antiseptic and insect repellent properties, dimensional stability, and the like.
この改質方法においては、具体的には、カチオン含有処
理液およびアニオン含有処理液は、所定のカチオンを含
む水溶性無機物および所定のアニオンを含む水溶性無機
物を別々に水に溶解させることにより得られ、より具体
的には、通常、単独の水溶性無機物を含む処理液の組み
合わせ(単独溶液系の掛は合わせ)が用いられている。Specifically, in this modification method, a cation-containing treatment liquid and an anion-containing treatment liquid are obtained by separately dissolving a water-soluble inorganic substance containing a predetermined cation and a water-soluble inorganic substance containing a predetermined anion in water. More specifically, a combination of treatment solutions containing a single water-soluble inorganic substance (a combination of single solution systems) is usually used.
たとえば、CaC1□を含むカチオン含有処理液とに2
CO2を含むアニオン含有処理液とを木材に含浸させた
り、AlCl、を含むカチオン含有処理液と(NH4)
! HPO4を含むアニオン含有処理液とを木材に含浸
させたりして、木材中に不溶性不燃性無機物を生成させ
るようにしている。For example, in a cation-containing treatment solution containing CaC1□,
The wood is impregnated with an anion-containing treatment liquid containing CO2, or a cation-containing treatment liquid containing AlCl (NH4) is impregnated with an anion-containing treatment liquid containing CO2.
! The wood is impregnated with an anion-containing treatment solution containing HPO4 to generate insoluble, nonflammable inorganic substances in the wood.
ところが、前述した方法により得られた改質木材には、
通常、処理液中に含まれていたリン酸、ホウ酸、硫酸、
亜硫酸またはそれらの塩等の未反応の水溶性無機物が残
留している。それら水溶性無機物は、前述したように、
木材セルロースのグルコース単位をつないでいるC−0
−C結合を切断することによって、木材の難燃化に寄与
する反面、木材組織を破壊するため、木材の力学的強度
が経時的に劣下するという問題があった。However, the modified wood obtained by the method described above has
Usually, the phosphoric acid, boric acid, sulfuric acid contained in the processing solution,
Unreacted water-soluble inorganic substances such as sulfite or their salts remain. As mentioned above, these water-soluble inorganic substances are
C-0 connects glucose units of wood cellulose
Although cutting the -C bond contributes to making the wood flame retardant, it also destroys the wood structure, causing a problem in that the mechanical strength of the wood deteriorates over time.
この発明は、以上のような事情に鑑みてなされたもので
あって、N燃性、防腐・防虫性等に優れ、しかも力学的
強度の経時的な劣下の小さい改質木材および同改質木材
を効率良く得ることができる方法を提供することを課題
とする。This invention was made in view of the above circumstances, and provides a modified wood with excellent N flammability, antiseptic and insect repellent properties, and less deterioration of mechanical strength over time, and a modified wood with the same property. The object of the present invention is to provide a method for efficiently obtaining wood.
前記課題を解決するため、発明者らは、鋭意検討した結
果、改質木材中の未反応の水溶性無機物の含有量を、原
料木材の絶乾重量に対して5重量%以下に抑えることに
よって、木材の力学的強度の経時的な劣下を少なくする
ことができることを見出し、この発明を完成するに至っ
た。In order to solve the above-mentioned problem, the inventors have conducted intensive studies and found that by suppressing the content of unreacted water-soluble inorganic substances in the modified wood to 5% by weight or less based on the absolute dry weight of the raw material wood. They discovered that it is possible to reduce the deterioration of the mechanical strength of wood over time, and completed this invention.
すなわち、この発明にかかる改質木材は、混合すること
により不溶性不燃性無機物を生じさせるカチオン含有処
理液とアニオン含有処理液の組み合わせのうちの一方を
原料木材に含浸させた後に他方を含浸させることによっ
て木材組織内に前記不溶性不燃性無機物を生成・定着さ
せた改質木材であって、未反応の水溶性無機物の含有量
が、前記原料木材の絶乾重量に対して5重量%以下であ
ることを特徴とするものである。That is, the modified wood according to the present invention can be obtained by impregnating raw material wood with one of the combinations of a cation-containing treatment liquid and an anion-containing treatment liquid that produce insoluble, nonflammable inorganic substances when mixed, and then impregnating the other. Modified wood in which the insoluble nonflammable inorganic substance is generated and fixed in the wood structure by a method, and the content of unreacted water-soluble inorganic substance is 5% by weight or less based on the absolute dry weight of the raw material wood. It is characterized by this.
また、この発明にかかる改質木材の製法は、改質しよう
とする原料木材に対し、混合することにより不溶性不燃
性無機物を生じさせるカチオン含有処理液とアニオン含
有処理液の組み合わせのうちの一方を含浸させた後に他
方を含浸させて、木材組織内に前記不溶性不燃性無機物
を生成・定着させるようにする改質木材の製法であって
、木材組織内に前記不溶性不燃性無機物を生成・定着さ
せた後、処理木材を水に浸漬することによって、木材中
の未反応の水溶性無機物の含有量が、前記原料木材の絶
乾重量に対して5重量%以下になるようにすることを特
徴とするものである。In addition, the method for producing modified wood according to the present invention includes treating the raw material wood to be modified with one of a combination of a cation-containing treatment liquid and an anion-containing treatment liquid that produce insoluble and nonflammable inorganic substances when mixed. A method for producing modified wood in which the insoluble nonflammable inorganic substance is generated and fixed within the wood tissue by impregnating the wood with the other impregnating the wood, the method comprising producing and fixing the insoluble noncombustible inorganic substance within the wood structure. After that, the treated wood is immersed in water so that the content of unreacted water-soluble inorganic substances in the wood is 5% by weight or less based on the absolute dry weight of the raw material wood. It is something to do.
この発明に用いられる原料木材としては、特に限定はさ
れず、原木丸太、製材品、スライス単板、合板等が例示
される。それらの樹種等についても何ら限定されること
はない。The raw material wood used in this invention is not particularly limited, and examples thereof include raw logs, sawn timber products, sliced veneers, plywood, and the like. There are no limitations on the tree species, etc.
この発明において、木材中に生成させて木材組織内に分
散・定着させる不溶性不燃性無機物(不溶性生成物)と
しては、特に限定はされないが、たとえば、ホウ酸塩、
リン酸塩、リン酸水素塩、炭酸塩、硫酸塩、硫酸水素塩
、ケイ酸塩、硝酸塩、水酸塩等の各種塩が挙げられる。In this invention, the insoluble and nonflammable inorganic substances (insoluble products) that are generated in wood and dispersed and fixed in the wood tissue are not particularly limited, but include, for example, borates,
Examples include various salts such as phosphates, hydrogen phosphates, carbonates, sulfates, hydrogen sulfates, silicates, nitrates, and hydroxides.
これらの塩のうち、たとえば炭酸塩について具体例を挙
げると、BaC0z 、CaCO2、FeCO2、Mg
CO2、MnC○x 、NiCO2、ZnC0z等であ
る。これらは、2種以上が木材中に共存するようであっ
てもよい。木材内の不溶性不燃性無機物は、木材セルロ
ースと反応した形で定着していてもよい。Among these salts, specific examples of carbonates include BaC0z, CaCO2, FeCO2, Mg
These include CO2, MnC○x, NiCO2, ZnC0z, etc. Two or more of these may coexist in the wood. The insoluble, nonflammable inorganic substance within the wood may be fixed in the form of a reaction with wood cellulose.
なお、1種の不溶性不燃性無機物中に、後述のカチオン
および/またはアニオン部分がそれぞれ2種以上含まれ
ていてもよい。Note that one type of insoluble nonflammable inorganic substance may contain two or more types of each of the cation and/or anion moieties described below.
前記の不溶性不燃性無機物を木材組織内で生成させるた
めには、同不溶性不燃性無機物のカチオン部分を構成す
る1群の無機化合物で調製された水溶液、すなわちカチ
オン含有処理液と、アユ第ン部分を構成する他の1群の
無機化合物で調製された水溶液、すなわちアニオン含有
処理液とを別々に順次木材組織内に含浸浸透させる。カ
チオン含有処理液およびアニオン含有処理液は、交互に
1回または複数回含浸させることができる。複数回含浸
させる場合は、交互でなく、連続して含浸させてもよい
。In order to generate the above-mentioned insoluble non-flammable inorganic substance within the wood tissue, an aqueous solution prepared with a group of inorganic compounds constituting the cationic part of the insoluble non-flammable inorganic substance, that is, a cation-containing treatment liquid, and an ayu-dan part. An aqueous solution prepared with another group of inorganic compounds, that is, an anion-containing treatment solution, is separately and sequentially impregnated into the wood structure. The cation-containing treatment liquid and the anion-containing treatment liquid can be impregnated alternately once or multiple times. When impregnating multiple times, the impregnation may be performed not alternately but continuously.
前記不溶性不燃性無機物のカチオン部分を構成するもの
としては、たとえば、Na、になどのアルカリ金属、C
a、Ba、Mg、Srなどのアルカリ土類金属、Mn、
Ni、Cd等の遷移元素、Si、Pb等の炭素族元素、
Zn、Affなどが挙げられる。これらのうちでも、C
a、Ba、Mg、Z nおよびAlカチオンが好ましい
。The cation moiety of the insoluble nonflammable inorganic substance includes, for example, alkali metals such as Na and C;
Alkaline earth metals such as a, Ba, Mg, Sr, Mn,
Transition elements such as Ni and Cd, carbon group elements such as Si and Pb,
Examples include Zn and Aff. Among these, C
a, Ba, Mg, Zn and Al cations are preferred.
前記不溶性不燃性無機物のアニオン部分を構成するもの
としては、たとえば、B4O7、BO。Examples of the anion portion of the insoluble nonflammable inorganic substance include B4O7 and BO.
、PO4、CO2、SO4、NO2、C1,、Br、F
、TおよびCI1等が挙げられる。これらのうちでも、
BO,l、PO4、C02、SO4およびOHアニオン
が好ましい。まだ、前記アニオンのうちでB2O,、B
owおよびPO4は前記(b)のメカニズムによる効果
、CO3は前記(dlのメカニズムによる効果、CI2
、FXBrなどのハロゲンは、前記(C1および(d)
のメカニズムによる効果が、それぞれ、期待できる。, PO4, CO2, SO4, NO2, C1,, Br, F
, T and CI1. Among these,
BO,l, PO4, CO2, SO4 and OH anions are preferred. Among the anions, B2O,,B
ow and PO4 are the effects due to the mechanism (b) above, CO3 is the effect due to the mechanism (dl), CI2
, FXBr and other halogens are used in the above (C1 and (d)
Effects can be expected from each mechanism.
上記カチオンとアニオンは、木材内に生じさせようとす
る所望の不溶性不燃性無機物の組成に応じて任意に選択
され、それらの各イオンを含んだ水溶性無機物を別々に
水に溶かすことにより、所望のカチオンを含んだカチオ
ン含有処理液、および、所望のアニオンを含んだアニオ
ン含有処理液が調製される。ただし、前記カチオンとア
ニオンとの組み合わせに関しては、木材組織内で不溶性
不燃性無機物が生成されやすいような組み合わせが適宜
選択される。The above cations and anions are arbitrarily selected depending on the composition of the desired insoluble, nonflammable inorganic substance to be produced in the wood, and by dissolving the water-soluble inorganic substances containing each of these ions in water separately, the desired A cation-containing treatment liquid containing cations and an anion-containing treatment liquid containing desired anions are prepared. However, the combination of the cation and anion is appropriately selected so that an insoluble incombustible inorganic substance is likely to be generated within the wood structure.
水に熔けて上記所望のカチオンを生じさせる無機物とし
ては、MgC#z 、MgBrz 、Mg5o4 ・H
zOlMg (Now)z ・6 H−○、CaCf
f2、CaBr2、Ca (NoりzBa(1!−2
H20、BaBrz 、Ba (No2)z 、Aj
! C#z 、AA B rt 、Aj!z(SO
4)! 、A7! (NO,)、 ・9H20、Zn
(172等が一例として挙げられるが、これらに限定さ
れない。水に熔けて上記所望のアニオンを生じさせる無
機物としては、たとえば、Na2Co2、(NH4)2
Co。Examples of inorganic substances that dissolve in water to produce the desired cations include MgC#z, MgBrz, Mg5o4.H
zOlMg (Now)z ・6 H−○, CaCf
f2, CaBr2, Ca (NorizBa(1!-2
H20, BaBrz, Ba (No2)z, Aj
! C#z, AA B rt, Aj! z(S.O.
4)! , A7! (NO,), 9H20, Zn
(172 etc. are mentioned as an example, but are not limited to these. Examples of inorganic substances that dissolve in water to produce the above-mentioned desired anion include Na2Co2, (NH4)2
Co.
、ll2S○a 、Na、SO4、(N■−14)2S
O4、Hz PO4、Na、HPO4、(NH4)2
HPOa 、H2BO,、Na BO2、NH4BO2
などが挙げられるが、やはり、これらに限定されること
はない。以上の水溶性無機物は、各々が単独で用いられ
るほか、互いに反応せずに均一な水溶液を形成できる範
囲内で、1処理液中に複数種が併用されるようでもよい
。, ll2S○a , Na, SO4, (N■-14)2S
O4, Hz PO4, Na, HPO4, (NH4)2
HPOa, H2BO,, Na BO2, NH4BO2
These examples include, but are not limited to these examples. Each of the above water-soluble inorganic substances may be used alone, or a plurality of types may be used in combination in one treatment liquid within the range where a uniform aqueous solution can be formed without reacting with each other.
以」二のカチオン含有処理液およびアニオン含有処理液
による原料木材の無機物含浸処理は、たとえば、以下の
ように行われる。The inorganic substance impregnation treatment of the raw material wood using the cation-containing treatment liquid and the anion-containing treatment liquid described above is carried out, for example, as follows.
まず、両処理液のうちのいずれか一方(第1液)を、同
処理液中に」二記原材木材を浸漬させるなどして、木材
中に含浸させる。この第1液の全没後、同第1液と反応
する相手方のイオンを含んだ処理液(第2液)を同様に
含浸させて、木材内部において不溶性不燃性無機物を生
成させる。First, one of the two treatment liquids (the first liquid) is impregnated into the wood by immersing the lumber as a raw material in the same treatment liquid. After the first liquid is completely submerged, a treatment liquid (second liquid) containing ions that react with the first liquid is similarly impregnated to generate insoluble and nonflammable inorganic substances inside the wood.
次に、上記のごとくして、アニオン含有処理液およびカ
チオン含有処理液の2液が含浸された後、さらに必要に
応じては、第3液、第4液・・・等を用意して繰り返し
含浸させ、生成物層の緻密化を図るようにしてもよい。Next, after the two liquids, the anion-containing treatment liquid and the cation-containing treatment liquid, are impregnated as described above, if necessary, a third liquid, a fourth liquid, etc. are prepared and repeated. The product layer may be densified by impregnation.
このとき用いられるカチオン/アニオン含有両処理液は
、それぞれ、同一種のものであっても、異種のものであ
っても構わないし、その濃度等も特に限定はされない。The cation/anion-containing treatment liquids used at this time may be of the same type or different types, and their concentrations are not particularly limited.
合液の含浸処理方法、含浸処理時間等も、特に限定され
ることはなく、減圧下または加圧下で含浸させたり、塗
布による含浸を行ったりすることもできる。The impregnation treatment method and impregnation treatment time of the mixture are not particularly limited, and impregnation can be carried out under reduced pressure or pressure, or impregnation can be carried out by coating.
なお、第1液の含浸処理に先立ち、原料木材に飽水処理
を施して、木材を充分に飽水された状態にしておくこと
が推奨される。これにより、木材中の水を媒体として第
1液に含まれているイオンが速く拡散していくようにな
り、処理時間を短縮することができるためである。飽水
処理方法は、特に限定されないが、水中貯木、スチーミ
ング、減圧下含浸、加圧下含浸などで行う。なお、第1
液を減圧下または加圧下で含浸させる場合には、この飽
水処理を行う必要は必ずしもない。In addition, prior to the impregnation treatment with the first liquid, it is recommended that the raw material wood be subjected to a water saturation treatment so that the wood is sufficiently saturated with water. This is because the ions contained in the first liquid can be rapidly diffused using the water in the wood as a medium, and the processing time can be shortened. The water saturation treatment method is not particularly limited, but may be carried out by submerged wood storage, steaming, impregnation under reduced pressure, impregnation under pressure, or the like. In addition, the first
When the liquid is impregnated under reduced pressure or increased pressure, it is not necessarily necessary to carry out this water saturation treatment.
以上の含浸処理により木材内に不溶性不燃性無機物を生
成・定着させた改質木材中の未反応の水溶性無機物の含
有量が、原料木材の絶乾重量に対し5重量%を超える場
合は、前記水溶性無機物の含有量が5重量%以下になる
ような処理を行う必要がある。このような処理の方法と
しては、特に限定はされないが、たとえば、前述したよ
うな含浸処理を行った木材を水に浸漬する方法が挙げら
れる。その浸漬時間等については、特に限定されない。If the content of unreacted water-soluble inorganic substances in the modified wood in which insoluble non-combustible inorganic substances have been generated and fixed in the wood by the above impregnation treatment exceeds 5% by weight based on the absolute dry weight of the raw wood, It is necessary to perform a treatment such that the content of the water-soluble inorganic substance is 5% by weight or less. Methods for such treatment are not particularly limited, but include, for example, a method of soaking wood that has been impregnated as described above in water. The immersion time and the like are not particularly limited.
また、養生処理を行って、水溶性無機物の反応率を高く
する(不溶性不燃性無機物の生成反応を促進させる)よ
うにしてもよい。Further, a curing treatment may be performed to increase the reaction rate of water-soluble inorganic substances (promote the production reaction of insoluble nonflammable inorganic substances).
以上の処理を行った後、必要に応じては、木材表面の水
洗等を行い、乾燥させることによって、所望の改質木材
を得る。After performing the above treatment, if necessary, the surface of the wood is washed with water, etc., and dried to obtain the desired modified wood.
改質木材中の未反応の水溶性無機物の含有量が、原料木
材の絶乾重量に対し5重量%以下になるようにすると、
前記水溶性無機物が木材組織を破壊する速度が小さくな
るため、改質木材の力学的強度の経時的な劣下が抑制さ
れる。When the content of unreacted water-soluble inorganic substances in the modified wood is 5% by weight or less based on the absolute dry weight of the raw material wood,
Since the rate at which the water-soluble inorganic substance destroys the wood structure is reduced, deterioration of the mechanical strength of the modified wood over time is suppressed.
以下に、この発明の具体的な実施例および比較例を示す
が、この発明は下記実施例に限定されない。Specific examples and comparative examples of the present invention are shown below, but the present invention is not limited to the following examples.
実施例1
原料木材として、ベイマツ材からなる厚さ5龍のロータ
リーI/−ス単板を用い、この単板に飽水処理を施して
、木材内部にまで充分水を含浸させた。Example 1 A rotary I/S veneer made of Douglas fir and having a thickness of 5 mm was used as the raw material wood, and this veneer was subjected to a water saturation treatment to sufficiently impregnate the inside of the wood with water.
飽水処理後の単板を、50℃の塩化亜鉛水溶液(濃度1
mol/水L A )からなる第1浴に4時間浸漬し
、次いで、50℃のリン酸二水素ナトリウム水溶液(濃
度1 mol/水IIりからなる第2浴に4時間浸漬し
た。その後、処理単板を水に24時間浸漬した。After the saturated water treatment, the veneer was soaked in a zinc chloride aqueous solution (concentration 1) at 50°C.
It was immersed for 4 hours in a first bath consisting of a 50° C. sodium dihydrogen phosphate aqueous solution (concentration 1 mol/water L A ) for 4 hours. The veneer was soaked in water for 24 hours.
浸漬後、熱風乾燥を行って、含水率5〜10%の改質木
材単板を得た。この改質木材単板中の未反応の水溶性無
機物の含有量は、原料木材の絶乾重量に対し、2重量%
であった。After soaking, hot air drying was performed to obtain a modified wood veneer with a moisture content of 5 to 10%. The content of unreacted water-soluble inorganic substances in this modified wood veneer is 2% by weight based on the bone dry weight of the raw material wood.
Met.
得られた改質木材単板を積層、接着して、改質木材合板
を作製した。The obtained modified wood veneers were laminated and bonded to produce a modified wood plywood.
実施例2
原料木材として、ヘイマツ材からなる厚さ1111のス
ライス単板を用い、この単板に飽水処理を施して、木材
内部にまで充分水を含浸させた。Example 2 A sliced veneer made of pine wood with a thickness of 1111 mm was used as the raw material wood, and this veneer was subjected to water saturation treatment to sufficiently impregnate the inside of the wood with water.
飽水処理後の単板を、60°Cの塩化カルシウム水/8
液(a度1 mol/水1りからなる第1浴に3時間浸
漬し、次いで、60℃の硫酸ナトリウム水溶液(濃度1
mol/水1β)からなる第2浴に4時間浸漬した。After the saturated water treatment, the veneer was soaked in 60°C calcium chloride water/8
Sodium sulfate solution (a degree 1 mol/water 1 part) was immersed in the first bath for 3 hours, and then 60°C sodium sulfate aqueous solution (concentration 1
It was immersed in a second bath consisting of 1β mol/water for 4 hours.
その後、処理単板を水に12時間浸漬した。Thereafter, the treated veneer was immersed in water for 12 hours.
浸漬後、熱風乾燥を行って、含水率5〜10%の改質木
材単板を得た。この改質木材単板中の未反応の水溶性無
機物の含有量は、原料木材の絶乾重量に対し、4重量%
であった。After soaking, hot air drying was performed to obtain a modified wood veneer with a moisture content of 5 to 10%. The content of unreacted water-soluble inorganic substances in this modified wood veneer is 4% by weight based on the bone dry weight of the raw material wood.
Met.
得られた改質木材単板を積層、接着して、改質木材合板
を作製した。The obtained modified wood veneers were laminated and bonded to produce a modified wood plywood.
実施例3
原料木材として、アガチス材からなる厚さ3貰量のロー
タリー単板を用い、この単板に飽水処理を施して、木材
内部にまで充分水を含浸させた。Example 3 A rotary veneer made of agathis wood and having a thickness of 3 was used as the raw material wood, and this veneer was subjected to a water saturation treatment to sufficiently impregnate the inside of the wood with water.
飽水処理後の単板を、60℃の硫酸マグネシウム水溶液
(濃度1 mol/水1.ff)からなる第1浴に2時
間浸漬し、次いで、60°Cの炭酸ナトリウム水溶液(
濃度1mol/水IN)からなる第2浴に2時間浸漬し
た。その後、処理単板を水に16時間浸漬した。After the saturated water treatment, the veneer was immersed in a first bath consisting of a 60°C magnesium sulfate aqueous solution (concentration 1 mol/water 1.ff) for 2 hours, and then immersed in a 60°C sodium carbonate aqueous solution (
The sample was immersed in a second bath containing 1 mol/water (IN) for 2 hours. Thereafter, the treated veneer was soaked in water for 16 hours.
浸漬後、熱風乾燥を行って、含水率5〜10%の改質木
材単板を得た。この改質木材単板中の未反応の水溶性無
機物の含有量は、原料木材の絶乾重量に対し、3重量%
であった。After soaking, hot air drying was performed to obtain a modified wood veneer with a moisture content of 5 to 10%. The content of unreacted water-soluble inorganic substances in this modified wood veneer is 3% by weight based on the bone dry weight of the raw material wood.
Met.
得られた改質木材単板を積層、接着して、改質木材合板
を作製した。The obtained modified wood veneers were laminated and bonded to produce a modified wood plywood.
実施例4−
原料木材として、ラワン材からなる厚さ311のロータ
リー単板を用い、この単板に飽水処理を施して、木材内
部にまで充分水を含浸させた。Example 4 - A rotary veneer made of lauan wood with a thickness of 311 mm was used as the raw material wood, and this veneer was subjected to water saturation treatment to sufficiently impregnate the interior of the wood with water.
飽水処理後の単板を、60°Cの塩化亜鉛水溶液<’a
度1 mol/水11りからなる第1浴に1時間浸漬し
、次いで、60℃のリン酸二水素すトリウム水溶液(a
度2mol/水1ff)からなる第2浴に1時間?+?
Mした。その後、処理単板を水に12時間浸漬した。After the saturated water treatment, the veneer was soaked in a zinc chloride aqueous solution <'a at 60°C.
It was immersed in a first bath consisting of 1 mol of water/11 parts of water for 1 hour, and then a 60°C aqueous solution of sodium dihydrogen phosphate (a
1 hour for the second bath consisting of 2 mol/1 ff of water) +?
I did M. Thereafter, the treated veneer was immersed in water for 12 hours.
浸漬後、熱風乾燥を行って、含水率5〜10%の改質木
材単板を得た。この改質木材単板中の未反応の水溶性無
機物の含有量は、原料木材の絶乾重量に対し、1.5重
量%であった。After soaking, hot air drying was performed to obtain a modified wood veneer with a moisture content of 5 to 10%. The content of unreacted water-soluble inorganic substances in this modified wood veneer was 1.5% by weight based on the bone dry weight of the raw material wood.
得られた改質木材単板を積層、接着して、改質木材合板
を作製した。The obtained modified wood veneers were laminated and bonded to produce a modified wood plywood.
実施例5
原料木材として、ナラ材からなる厚さl xxのスライ
ス単板を用い、この単板に飽水処理を施して、木材内部
にまで充分水を含浸させた。Example 5 A sliced veneer made of oak and having a thickness of l xx was used as the raw material wood, and this veneer was subjected to water saturation treatment to sufficiently impregnate the interior of the wood with water.
飽水処理後の単板を、50°Cの炭酸マグネシウム水溶
液(濃度2 mol/水11からなる第1浴に4時間浸
漬し、次いで、50℃のリン酸−水素ナトリウム水溶液
(′a度2 mol/水112)からなる第2浴に2時
間浸漬した。その後、処理単板を水に18時間浸漬した
。The veneer after the water saturation treatment was immersed in a first bath consisting of a magnesium carbonate aqueous solution (concentration 2 mol/water 11 at 50°C) for 4 hours, and then immersed in a 50°C aqueous phosphoric acid-sodium hydrogen solution ('a degree 2 mol/water 11). The treated veneer was then immersed in a second bath consisting of mol/water 112) for 18 hours.
&漬後、熱風乾燥を行って、含水率5〜10%の改質木
材単板を得た。この改質木材単板中の未反応の水溶性無
機物の含有量は、原料木材の絶乾重量に対し、3重量%
であった。After soaking, hot air drying was performed to obtain a modified wood veneer with a moisture content of 5 to 10%. The content of unreacted water-soluble inorganic substances in this modified wood veneer is 3% by weight based on the bone dry weight of the raw material wood.
Met.
得られた改質木材単板を積層、接着して、改質木材合板
を作製した。The obtained modified wood veneers were laminated and bonded to produce a modified wood plywood.
比較例1
原料木材として、ベイマツ材からなる厚さ5flのロー
タリーレース単板を用い、この単板に飽水処理を施して
、木材内部にまで充分水を含浸させた。Comparative Example 1 A rotary lace veneer made of Douglas fir wood with a thickness of 5 fl was used as the raw material wood, and this veneer was subjected to water saturation treatment to sufficiently impregnate the interior of the wood with water.
飽水処理後の単板を、50℃の塩化亜鉛水溶液(濃度1
mol/水1β)からなる第1浴に4時間浸漬し、次
いで、50℃のリン酸二水素ナトリウム水溶液(濃度1
mol/水1ff)からなる第2浴に4時間浸漬した
。その後、処理単板を水に6時間浸漬した。After the saturated water treatment, the veneer was soaked in a zinc chloride aqueous solution (concentration 1) at 50°C.
mol/water 1β) for 4 hours, and then immersed in a 50°C aqueous sodium dihydrogen phosphate solution (concentration 1β).
mol/1ff of water) for 4 hours. Thereafter, the treated veneer was immersed in water for 6 hours.
浸漬後、熱風乾燥を行って、含水率5〜10%の改質木
材単板を得た。この改質木材単板中の未反応の水溶性無
機物の含有量は、原料木材の絶乾重量に対し、8重量%
であった。After soaking, hot air drying was performed to obtain a modified wood veneer with a moisture content of 5 to 10%. The content of unreacted water-soluble inorganic substances in this modified wood veneer is 8% by weight based on the bone dry weight of the raw material wood.
Met.
得られた改質木材単板を積層、接着して、改質木材合板
を作製した。The obtained modified wood veneers were laminated and bonded to produce a modified wood plywood.
比較例2
原料木材として、ヘイマツ材からなる厚さ1龍のスライ
ス単板を用い、この単板に飽水処理を施して、木材内部
にまで充分水を含浸させた。Comparative Example 2 A sliced veneer made of pine wood with a thickness of 1 dragon was used as the raw material wood, and this veneer was subjected to water saturation treatment to sufficiently impregnate the inside of the wood with water.
飽水処理後の単板を、60°Cの塩化カルシウム水溶液
1度1 mol/水17りからなる第1浴に3時間浸漬
し、次いで、60°Cの硫酸すトリウム水溶液(濃度1
mol/水1β)からなる第2浴に4時間浸漬した。After the saturated water treatment, the veneer was immersed for 3 hours in a first bath consisting of a 60°C calcium chloride aqueous solution (1 mol/17 parts water), and then a 60°C sodium sulfate aqueous solution (concentration 1:1).
It was immersed in a second bath consisting of 1β mol/water for 4 hours.
その後、処理単板を水に2時間浸漬した。Thereafter, the treated veneer was immersed in water for 2 hours.
浸漬後、熱風乾燥を行って、含水率5〜10%の改質木
材単板を得た。この改質木材単板中の未反応の水溶性無
機物の含有量は、原料木材の絶乾重量に対し、10重量
%であった。After soaking, hot air drying was performed to obtain a modified wood veneer with a moisture content of 5 to 10%. The content of unreacted water-soluble inorganic substances in this modified wood veneer was 10% by weight based on the absolute dry weight of the raw material wood.
得られた改質木材単板を積層、接着して、改質木材合板
を作製した。The obtained modified wood veneers were laminated and bonded to produce a modified wood plywood.
比較例3
リン酸アンモニウムおよびホウ酸系無機塩を含有する市
販の難燃合板(ラワン材)を比較例3とした。Comparative Example 3 Comparative Example 3 was a commercially available flame-retardant plywood (lauan material) containing ammonium phosphate and a boric acid-based inorganic salt.
以上の実施例1〜5および比較例1〜2で得られた改質
木材合板と比較例3の市販の難燃合板について、難燃性
試験と力学的強度の経時的劣下促進試験を行った。難燃
性は、比較例3の市販の難燃合板と同程度のものを「○
」で、前記難燃合板よりも劣るものを「×」で評価した
。力学的強度の経時的劣下は、合板を75℃の空気中に
8週間放置後の曲げ強度の低下が30%以上のものを「
大きい」で、曲げ強度の低下が30%未満のものを「小
さい」で評価した。The modified wood plywood obtained in Examples 1 to 5 and Comparative Examples 1 to 2 and the commercially available flame retardant plywood of Comparative Example 3 were subjected to a flame retardancy test and a test to accelerate mechanical strength deterioration over time. Ta. The flame retardance of the commercially available flame retardant plywood of Comparative Example 3 was evaluated as "○".
", and those inferior to the flame-retardant plywood were evaluated with "x". Deterioration of mechanical strength over time is defined as a case where the bending strength of plywood has decreased by 30% or more after being left in air at 75℃ for 8 weeks.
Those with a decrease in bending strength of less than 30% were evaluated as "small".
以上の結果を第1表にまとめて示した。The above results are summarized in Table 1.
第1表にみるように、難燃性については、実施例1〜5
および比較例1〜2で得られた改質木材合板は、比較例
3の市販の難燃合板と同程度であった。一方、力学的強
度の経時的劣下については、比較例1〜2で得られた改
質木材合板と比較例3の市販難燃合板は、力学的強度の
経時的劣下の程度が大きいのに対し、実施例1〜5で得
られた改質木材合板は、力学的強度の経時的劣下の程度
が小さいことが確認された。As shown in Table 1, regarding flame retardancy, Examples 1 to 5
The modified wood plywood obtained in Comparative Examples 1 and 2 was comparable to the commercially available flame-retardant plywood of Comparative Example 3. On the other hand, regarding the deterioration of mechanical strength over time, the modified wood plywood obtained in Comparative Examples 1 and 2 and the commercially available flame-retardant plywood of Comparative Example 3 show a large degree of deterioration in mechanical strength over time. On the other hand, it was confirmed that the modified wood plywood obtained in Examples 1 to 5 showed a small degree of deterioration in mechanical strength over time.
この発明にかかる改質木材は、内部に不溶性不燃性無機
物が定着されているため、防腐・防虫性、難燃性等に優
れており、しかも、未反応の水溶性無機物の含有量が、
原料木材の絶乾重量に対して5重量%以下であるため、
力学的強度の経時的な劣下の小さいものとなっている。The modified wood according to the present invention has insoluble, nonflammable inorganic substances fixed therein, so it has excellent antiseptic, insect repellent, flame retardant properties, etc., and the content of unreacted water-soluble inorganic substances is
Since it is 5% by weight or less based on the absolute dry weight of the raw material wood,
Deterioration of mechanical strength over time is small.
前記改質木材は、また、無機物が木材内部に含浸されて
いるため、木質感が損なわれておらず、前記性能に加え
て外観的にも優れた木材となっている。Furthermore, since the modified wood has an inorganic substance impregnated inside the wood, the wood texture is not impaired, and the wood has excellent appearance as well as the above-mentioned performance.
また、この発明にかかる改質木材の製法によれば、前記
性能を有する改質木材を効率良く得ることができる。Further, according to the method for producing modified wood according to the present invention, modified wood having the above-mentioned performance can be efficiently obtained.
Claims (1)
るカチオン含有処理液とアニオン含有処理液の組み合わ
せのうちの一方を原料木材に含浸させた後に他方を含浸
させることによって木材組織内に前記不溶性不燃性無機
物を生成・定着させた改質木材であって、未反応の水溶
性無機物の含有量が、前記原料木材の絶乾重量に対して
5重量%以下であることを特徴とする改質木材。 2 改質しようとする原料木材に対し、混合することに
より不溶性不燃性無機物を生じさせるカチオン含有処理
液とアニオン含有処理液の組み合わせのうちの一方を含
浸させた後に他方を含浸させて、木材組織内に前記不溶
性不燃性無機物を生成・定着させるようにする改質木材
の製法であって、木材組織内に前記不溶性不燃性無機物
を生成・定着させた後、処理木材を水に浸漬することに
よって、木材中の未反応の水溶性無機物の含有量が、前
記原料木材の絶乾重量に対して5重量%以下になるよう
にすることを特徴とする改質木材の製法。[Scope of Claims] 1. A combination of a cation-containing treatment liquid and an anion-containing treatment liquid that produces an insoluble, non-combustible inorganic substance when mixed into a raw material wood, and then impregnating the other one to form an insoluble inflammable inorganic substance. Modified wood in which the insoluble nonflammable inorganic substance is produced and fixed, characterized in that the content of unreacted water-soluble inorganic substance is 5% by weight or less based on the absolute dry weight of the raw material wood. modified wood. 2 The raw material wood to be modified is impregnated with one of the combinations of a cation-containing treatment liquid and an anion-containing treatment liquid that produce insoluble, non-combustible inorganic substances by mixing, and then the other is impregnated to improve the wood structure. A method for producing modified wood that generates and fixes the insoluble nonflammable inorganic substance within the wood structure, the process involves immersing the treated wood in water after producing and fixing the insoluble nonflammable inorganic substance within the wood structure. A method for producing modified wood, characterized in that the content of unreacted water-soluble inorganic substances in the wood is 5% by weight or less based on the absolute dry weight of the raw material wood.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22353390A JPH04105902A (en) | 1990-08-24 | 1990-08-24 | Modified lumber and manufacture thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22353390A JPH04105902A (en) | 1990-08-24 | 1990-08-24 | Modified lumber and manufacture thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH04105902A true JPH04105902A (en) | 1992-04-07 |
Family
ID=16799648
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP22353390A Pending JPH04105902A (en) | 1990-08-24 | 1990-08-24 | Modified lumber and manufacture thereof |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH04105902A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2015196363A (en) * | 2014-04-03 | 2015-11-09 | 株式会社竹中工務店 | Surface treated wood and method for manufacturing the surface treated wood |
-
1990
- 1990-08-24 JP JP22353390A patent/JPH04105902A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2015196363A (en) * | 2014-04-03 | 2015-11-09 | 株式会社竹中工務店 | Surface treated wood and method for manufacturing the surface treated wood |
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