JPH04109558A - Positive electrode plate for lead storage battery and manufacture thereof - Google Patents
Positive electrode plate for lead storage battery and manufacture thereofInfo
- Publication number
- JPH04109558A JPH04109558A JP2227441A JP22744190A JPH04109558A JP H04109558 A JPH04109558 A JP H04109558A JP 2227441 A JP2227441 A JP 2227441A JP 22744190 A JP22744190 A JP 22744190A JP H04109558 A JPH04109558 A JP H04109558A
- Authority
- JP
- Japan
- Prior art keywords
- positive electrode
- lead
- glass fiber
- electrode plate
- acid battery
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- 239000003365 glass fiber Substances 0.000 claims abstract description 65
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 43
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 28
- 239000000835 fiber Substances 0.000 claims abstract description 24
- 239000003513 alkali Substances 0.000 claims abstract description 17
- 239000007774 positive electrode material Substances 0.000 claims abstract description 13
- 239000005388 borosilicate glass Substances 0.000 claims abstract description 11
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 9
- 229910052787 antimony Inorganic materials 0.000 claims abstract description 7
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910052731 fluorine Inorganic materials 0.000 claims abstract description 6
- 239000011737 fluorine Substances 0.000 claims abstract description 6
- 239000002253 acid Substances 0.000 claims description 66
- 238000000034 method Methods 0.000 claims description 12
- 239000000126 substance Substances 0.000 claims description 11
- 238000010828 elution Methods 0.000 claims description 10
- 239000011259 mixed solution Substances 0.000 claims description 4
- 239000011162 core material Substances 0.000 claims description 3
- 150000003606 tin compounds Chemical class 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 2
- 238000010304 firing Methods 0.000 claims description 2
- 150000002222 fluorine compounds Chemical class 0.000 claims description 2
- 125000001153 fluoro group Chemical group F* 0.000 claims 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 abstract description 12
- 239000000463 material Substances 0.000 abstract description 6
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 abstract description 5
- 125000004122 cyclic group Chemical group 0.000 abstract 1
- 239000011149 active material Substances 0.000 description 29
- 238000005260 corrosion Methods 0.000 description 11
- 230000007797 corrosion Effects 0.000 description 11
- 238000007599 discharging Methods 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 9
- 239000011521 glass Substances 0.000 description 7
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 230000002265 prevention Effects 0.000 description 6
- 229910045601 alloy Inorganic materials 0.000 description 4
- 239000000956 alloy Substances 0.000 description 4
- 238000007796 conventional method Methods 0.000 description 4
- 229910001887 tin oxide Inorganic materials 0.000 description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- 229910001413 alkali metal ion Inorganic materials 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 3
- 210000000988 bone and bone Anatomy 0.000 description 3
- 239000003792 electrolyte Substances 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 206010011906 Death Diseases 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- 229910000978 Pb alloy Inorganic materials 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 230000002028 premature Effects 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 101100049616 Drosophila melanogaster Strump gene Proteins 0.000 description 1
- 229910001128 Sn alloy Inorganic materials 0.000 description 1
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000006182 cathode active material Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000002482 conductive additive Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- PIJPYDMVFNTHIP-UHFFFAOYSA-L lead sulfate Chemical compound [PbH4+2].[O-]S([O-])(=O)=O PIJPYDMVFNTHIP-UHFFFAOYSA-L 0.000 description 1
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 229940096017 silver fluoride Drugs 0.000 description 1
- REYHXKZHIMGNSE-UHFFFAOYSA-M silver monofluoride Chemical compound [F-].[Ag+] REYHXKZHIMGNSE-UHFFFAOYSA-M 0.000 description 1
- HYPTXUAFIRUIRD-UHFFFAOYSA-N tripropan-2-yl stiborite Chemical compound [Sb+3].CC(C)[O-].CC(C)[O-].CC(C)[O-] HYPTXUAFIRUIRD-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Cell Electrode Carriers And Collectors (AREA)
Abstract
Description
【発明の詳細な説明】
産業上の利用分野
本発明はコンピュータ、通信機器等のハックアップ電源
のようにフロート使用される鉛蓄電池、また電気車用、
サイクルサービス用のように交互充放電使用される鉛蓄
電池、特に長い寿命が要求される鉛蓄電池に用いられる
鉛蓄電池用正極板及びその製造方法に関するものである
。DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention is applicable to lead-acid batteries used as floats such as hack-up power supplies for computers, communication equipment, etc.
The present invention relates to a positive electrode plate for a lead-acid battery used in lead-acid batteries that are used for alternate charging and discharging such as those for cycle service, particularly lead-acid batteries that require a long life, and a method for manufacturing the same.
従来技術とその問題点
正極板の寿命は活物質の軟化、格子の腐食、それに伴う
格子の伸びる現象、即ちグロース(Growth )に
よるストランプfでの正・負両極板のショート等によっ
て支配される。このような寿命モードを改善するため従
来、
(1)正極板の厚さそのものを厚くすることによって、
グロース量を抑制する。Prior Art and its Problems The life of the positive electrode plate is controlled by the softening of the active material, the corrosion of the lattice, the accompanying elongation of the lattice, that is, the short circuit between the positive and negative electrode plates at the strump f due to growth. Conventionally, in order to improve this life mode, (1) by increasing the thickness of the positive electrode plate itself,
Control the amount of growth.
(2)格子の耐蝕性を改善し、機械的強度を高くするた
め、Snの含有量を多くする。(2) In order to improve the corrosion resistance of the lattice and increase its mechanical strength, the content of Sn is increased.
(3)負極板の極群ストラップの下に絶縁性樹脂製のシ
ョート防止板を挿入する。(3) Insert a short-circuit prevention plate made of insulating resin under the electrode group strap of the negative electrode plate.
(4)正極板の大きさを、グロースしてもよいように電
槽内寸よりも充分に小さな寸法にする。(4) The size of the positive electrode plate is made sufficiently smaller than the internal dimensions of the battery case so that it can be grown.
等の方法がとられている。しかしながら、(1)は正極
板が厚くなるので電池が大きくなり、重さも重くなり、
(2)は電池価格が高価になり、しかも格子の鋳造性に
問題があり、(3)の方法はショートに至る時期を遅く
する効果は期待されるものの、グロースした格子によっ
て電槽が変形することがあり、(4)は極板の大きさが
小さくなるので電池の容量が少なくなる、という欠点を
有してる。The following methods have been adopted. However, in (1), the positive electrode plate becomes thicker, making the battery larger and heavier.
Method (2) increases the battery price and has problems with the castability of the lattice, while method (3) is expected to be effective in delaying the timing of short-circuiting, but the growing lattice deforms the battery case. (4) has the disadvantage that the battery capacity decreases because the size of the electrode plate becomes smaller.
鉛蓄電池に使用されているペースト式極板は通常、鋳造
またはエキスバンドされた、鉛合金から成る格子に、ペ
ースト状の活物質を塗着・熟成・乾燥・化成して製造さ
れているが、この格子はその製造上の制約から、それを
構成する骨を余り細くすることができないので極板に占
める格子の比率を小さくできない。このことは、極板の
単位体積当りの活物質比率を大きくできないため、電池
としては得られる容量が小さくなる事を意味しており、
さらに、活物質と集電体との距離が長くなるので充放電
の効率が低くなるという欠点を有している。Paste-type electrode plates used in lead-acid batteries are usually manufactured by coating, aging, drying, and chemically forming a paste-like active material onto a cast or expanded lead alloy lattice. Due to manufacturing constraints of this lattice, the bones that make up the lattice cannot be made too thin, so the ratio of the lattice to the electrode plate cannot be reduced. This means that the ratio of active material per unit volume of the electrode plate cannot be increased, so the capacity obtained as a battery will be small.
Furthermore, since the distance between the active material and the current collector becomes long, it has the disadvantage that the efficiency of charging and discharging becomes low.
また、鋳造またはエキスバンドされた格子は活物質との
接触面積が小さいので、特に、アンチモンフリー系合金
の場合、活物質よりも格子腐食層が優先して放電した結
果、硫酸鉛の絶縁層、いわゆるFバリヤーレイヤー」を
生じ早期に寿命になるとい欠点がある。In addition, since a cast or expanded lattice has a small contact area with the active material, especially in the case of antimony-free alloys, the lattice corrosion layer is preferentially discharged over the active material, resulting in the lead sulfate insulating layer, It has the disadvantage of forming a so-called "F barrier layer" and shortening its lifespan.
鋳造またはエキスバンドされた格子は、充放電を繰り返
すと活物質の体積の変化に伴い伸び(グロース)が発生
し易く、高さ方向のグロースが著しくなると負極板スト
ラップとすぐにショートして大変寿命の短い電池となる
。When a cast or expanded grid is repeatedly charged and discharged, it tends to elongate (growth) due to changes in the volume of the active material, and if the growth in the height direction becomes significant, it will quickly short-circuit with the negative electrode plate strap, resulting in a very long service life. This results in a short battery life.
特開昭60−1.758号公報には、活物質と集電体の
間に活物質と同じレベルの伝導性を有し、しかも鉛電池
の通常の充放電圧での、酸化および還元に対して熱力学
的に安定な物質をペースト中に入れることによって、正
極活物質の伝導性を向上させることが提案されている。JP-A-60-1.758 discloses that the active material and the current collector have the same level of conductivity as the active material, and are resistant to oxidation and reduction at the normal charging and discharging voltage of lead batteries. On the other hand, it has been proposed to improve the conductivity of the positive electrode active material by incorporating a thermodynamically stable substance into the paste.
この方法は、伝導性物質を単に活物質に分散せしめたも
のであり、分散せしめた物質同士は必ずしも接触してお
らず、伝導性向上の効果は小さく伝導性を飛躍的に向上
させることはできなっかだ。In this method, a conductive material is simply dispersed in an active material, and the dispersed materials are not necessarily in contact with each other, so the effect of improving conductivity is small and it is not possible to dramatically improve conductivity. It's Nakka.
また、特開昭62−276765号公報には、酸化錫と
耐酸性を増したE−ガラスとを組合せて鉛電池に役立つ
素子を構成するという記載がある。ここで推奨されてい
るガラスは、質量でやく60%のシリカ、約35%未満
のアルミナ、アルカリならびにアルカリ土類金属の酸化
物を含有する。本発明者等は、E−ガラスのガラス繊維
シートを用い、錫化合物に浸漬したのち焼成し、伝導性
SnO□膜を付着せしめたが、焼成の際にE−ガラス中
に含まれるアルカリが5n02膜に析出し、ガラスとの
密着および伝導性が著しく悪化し、電池の内部抵抗が増
加して電池の特性改善にばつながらなっかた。Further, Japanese Patent Application Laid-Open No. 62-276765 describes that an element useful for lead batteries is constructed by combining tin oxide and E-glass with increased acid resistance. The glasses recommended herein contain by weight approximately 60% silica, less than about 35% alumina, and oxides of alkali and alkaline earth metals. The present inventors used a glass fiber sheet of E-glass, immersed it in a tin compound, and then fired it to attach a conductive SnO□ film. It precipitated on the film, significantly deteriorating the adhesion with glass and conductivity, and increasing the internal resistance of the battery, making it difficult to improve the battery characteristics.
特開昭60−175376号公報には、ガラス繊維に酸
化錫をコートしてこれを樹脂に混練せしめ鉛電池に使用
することが、さらに特開昭60−167263号公報に
は、電気化学的活性材料からなる第2層及びそれに隣接
する樹脂母材からなる第1層からなり、酸化錫をコーテ
ィングしたガラス繊維を伝導性添加剤として前記第1層
から第2層まで混入して鉛−酸電池のための電極板とす
ることが、それぞれ提案されている。本発明者等はこの
方式により電池を作製してみたが、正極活物質と集電体
である伝導性SnO□膜を付着せしめたガラス繊維との
接触量が少ないためか、大きな利用率向上にばつながら
なった。JP-A No. 60-175376 discloses that glass fibers are coated with tin oxide and kneaded with resin for use in lead batteries; A lead-acid battery is made of a second layer made of a material and a first layer made of a resin base material adjacent thereto, and glass fiber coated with tin oxide is mixed as a conductive additive from the first layer to the second layer. It has been proposed to make an electrode plate for each. The inventors tried to fabricate a battery using this method, but the utilization rate was significantly improved, probably due to the small amount of contact between the positive electrode active material and the glass fiber to which the conductive SnO□ film, which is the current collector, was attached. It became disconnected.
発明の目的
本発明はこれらの欠点を克服したものであり、特に容積
効率に優れた、フロートおよびサイクル使用での寿命が
長い鉛蓄電池用正極板およびその廉価な製造方法を提供
することを目的とするものである。OBJECTS OF THE INVENTION The present invention overcomes these drawbacks, and aims to provide a positive electrode plate for lead-acid batteries that has particularly excellent volumetric efficiency and has a long life in float and cycle use, and an inexpensive manufacturing method thereof. It is something to do.
さらに本発明は、特に格子の骨を極端に細くし、かつ格
子の極板に占める割合を小さくし、充放電の効率を向上
させた、アンチモンフリー系合金の場合の格子腐食層が
優先して放電することにより、いわゆる「バリヤーレイ
ヤー」を生じ早期に寿命になるという欠点のない、且つ
腐食されず、従ってグロースの起こらない鉛蓄電池用正
極板を提供することを目的とするものである。Furthermore, the present invention particularly aims at giving priority to the lattice corrosion layer in the case of antimony-free alloys in which the lattice bones are made extremely thin and the ratio of the lattice to the electrode plate is reduced to improve charging and discharging efficiency. It is an object of the present invention to provide a positive electrode plate for a lead-acid battery that does not have the disadvantage of forming a so-called "barrier layer" and reaching the end of its life early due to discharging, and also does not corrode and therefore does not undergo growth.
発明の構成
本発明による鉛蓄電池用正極板は、ガラス繊維不織布を
錫化合物とアンチモンまたはフッ素の化合物との混合溶
液に浸漬・焼成することにより、連続的にガラス繊維の
表面にアンチモンまたはフッ素をドープしたSn0w伝
導性被膜を付着せしめ、ガラス繊維単体の表面およびガ
ラス繊維同士の接触部に連続した高伝導性のSnO□膜
を形成せしめると共に、接触部を固定したガラス繊維不
織布を集電体として用い、これに正極活物質ペーストを
含浸することにより廉価に得られるものであり、ガラス
繊維がアルカリ分を含まないシリカガラス繊維であるか
、あるいは、ガラス繊維がアルカリ分を含む場合には、
表面にシリカ層をコーティングすることにより、アルカ
リ分の溶出を防止しているガラス繊維を用いることを特
徴とするものである。Structure of the Invention The positive electrode plate for a lead-acid battery according to the present invention is produced by immersing a glass fiber nonwoven fabric in a mixed solution of a tin compound and an antimony or fluorine compound and baking it, thereby continuously doping antimony or fluorine on the surface of the glass fiber. A highly conductive SnO□ film was attached to the surface of the single glass fiber and the contact area between the glass fibers, and a glass fiber nonwoven fabric with the contact area fixed was used as a current collector. , which can be obtained at low cost by impregnating it with a positive electrode active material paste, and if the glass fiber is a silica glass fiber that does not contain an alkali content, or if the glass fiber contains an alkali content,
It is characterized by the use of glass fibers whose surfaces are coated with a silica layer to prevent the elution of alkaline components.
また、含浸する正極活物質ペーストの見掛密度は2.0
〜3.2g/cdと小さいことが好適であることを特徴
とするものである。In addition, the apparent density of the cathode active material paste to be impregnated is 2.0.
It is characterized in that it is preferably as small as ~3.2 g/cd.
実施例 以下、本発明の実施例について説明する。Example Examples of the present invention will be described below.
(実施例1)
直径0.5μmの石英ガラス繊維を用いて目付け528
g/rrfの不織布を作製した。(Example 1) Fabric weight 528 using quartz glass fiber with a diameter of 0.5 μm
A nonwoven fabric of g/rrf was produced.
ビスアセチルアセトナートスズ(20wt%)と、アン
チモントリイソプロポキシド(14,7wt%)との混
合溶液を作った。溶媒はイソプロピルアルコールとした
。A mixed solution of tin bisacetylacetonate (20 wt%) and antimony triisopropoxide (14.7 wt%) was prepared. The solvent was isopropyl alcohol.
この混合溶液に前記石英ガラス繊維不織布を浸漬し、4
0cm/winの速度で引上げ、100℃で30分間乾
燥させた後、500°Cで60分間焼成し、ガラス繊維
の表面に約0.2 μmの厚さにアンチモンをドープし
たSnO□被膜を形成せしめ、連続した不織布シート1
を作製した。この不織布シート1は、ガラス繊維単体の
表面および、ガラス繊維同士の接続した高伝導性のSn
O□膜を形成せしめると共に、接触部を固定したガラス
繊維不織布とし、厚さが3.8m、多孔度は92%であ
り、その最大孔径は18μmであった。The quartz glass fiber nonwoven fabric was immersed in this mixed solution, and 4
It was pulled at a speed of 0 cm/win, dried at 100°C for 30 minutes, and then fired at 500°C for 60 minutes to form an antimony-doped SnO□ film with a thickness of about 0.2 μm on the surface of the glass fiber. Continuous nonwoven fabric sheet 1
was created. This nonwoven fabric sheet 1 consists of the surface of single glass fibers and the highly conductive Sn
A glass fiber nonwoven fabric was used to form an O□ film and the contact portion was fixed, and the thickness was 3.8 m, the porosity was 92%, and the maximum pore diameter was 18 μm.
別に、P b 0.06wt%Ca O,5wt%
Sn合金からなる鉛板2を用意した。この鉛板2は、厚
さが1.5閣で幅が50閣であり、第1図に示すように
中央部3(耳に当たる部分)で接触し、その後、第4図
に示すように圧着される。Separately, Pb 0.06wt%CaO, 5wt%
A lead plate 2 made of Sn alloy was prepared. This lead plate 2 has a thickness of 1.5 mm and a width of 50 mm, and as shown in FIG. be done.
この鉛板2を用いて前記不織布シート1の上部を挟んで
不織布からの接触集電を可能とするよう2枚の鉛板2を
一体化して集電部材を得た。Using this lead plate 2, the upper part of the nonwoven fabric sheet 1 was sandwiched between the two lead plates 2 so as to enable contact current collection from the nonwoven fabric, thereby obtaining a current collecting member.
次にこれにペーストを含浸し、熟成、硬化して、本発明
による未化成正極板Xを得た。ガラス繊維の接続部をS
n0g膜で固定して高伝導体とした不織布を集電体とし
て用いた極板の寸法は、巾38mm、長さ68mm、厚
さ3.3閣であった。未化成正極板Xにおいて、活物質
と不織布シート】とは電子伝導可能なように接触してお
り、鉛合金からなる耳3で充放電可能である。Next, this was impregnated with a paste, aged and hardened to obtain an unformed positive electrode plate X according to the present invention. Connect the glass fiber to S
The dimensions of the electrode plate, in which a nonwoven fabric fixed with a n0g film and made highly conductive was used as a current collector, were 38 mm in width, 68 mm in length, and 3.3 mm in thickness. In the unformed positive electrode plate X, the active material and the nonwoven fabric sheet are in contact to enable electron conduction, and can be charged and discharged through the tabs 3 made of lead alloy.
常法により伝導性の不織布を用いていない鋳造法による
同じ寸法の従来の未化成正極板Aを得た。A conventional unformed positive electrode plate A having the same dimensions was obtained by casting using a conventional method without using a conductive nonwoven fabric.
このようにして得られた2種類の正極板と従来の方法に
よる負極板および直径1μm以下のガラス繊維90%、
直径19μmのガラス繊維10%からなる抄造式のセパ
レータとを組み合わせて極群を構成し、電槽に挿入、蓋
を接着し、電解液を注入して2種類の未化成密閉形鉛蓄
電池を得、次にこの電池を電槽内化成して本発明による
密閉形鉛蓄電池Xおよび従来の密閉形鉛蓄電池をAを得
た。Two types of positive electrode plates obtained in this way, a negative electrode plate prepared by the conventional method, and 90% glass fiber with a diameter of 1 μm or less,
Combine with a paper-made separator made of 10% glass fiber with a diameter of 19 μm to form a pole group, insert it into a battery case, glue the lid, and inject electrolyte to obtain two types of unformed sealed lead-acid batteries. Next, this battery was chemically formed in a container to obtain a sealed lead-acid battery X according to the present invention and a conventional sealed lead-acid battery A.
得られた電池の容量を調べたところ第1表に示す結果を
得た。なお、容量試験は、従来の密閉形鉛蓄電池Aの容
量4AH/20HRを基準に、本発明による密閉形鉛蓄
電池Xも同じ条件で試験した。When the capacity of the obtained battery was examined, the results shown in Table 1 were obtained. Note that the capacity test was based on the capacity of the conventional sealed lead acid battery A of 4AH/20HR, and the sealed lead acid battery X according to the present invention was also tested under the same conditions.
以下余白
第1表
また、この2種類の密閉形鉛蓄電池をフロート寿命試験
したところ、第2図に示す結果を得た。フロート寿命試
験は、セル当り2.30 Vの一定電圧で連続過充電し
、3週間毎に3時間率で容量を調べた。周囲温度は、促
進のため40℃とした。次に、この2種類の電池をサイ
クル寿命試験したところ、第3図に示す結果を得た。Table 1 is shown in the margin below. When these two types of sealed lead-acid batteries were subjected to a float life test, the results shown in FIG. 2 were obtained. In the float life test, the cells were continuously overcharged at a constant voltage of 2.30 V per cell, and the capacity was checked at a 3-hour rate every 3 weeks. The ambient temperature was 40° C. for acceleration. Next, when these two types of batteries were subjected to a cycle life test, the results shown in FIG. 3 were obtained.
サイクル寿命試験は、0.25CAで2時間放電、0、
ICAで6時間充電の条件で充放電を行い、50サイク
ル毎に3時間率で試験した。Cycle life test: 0.25CA discharge for 2 hours, 0,
Charging and discharging were performed under 6-hour charging conditions using ICA, and the test was conducted at a rate of 3 hours every 50 cycles.
(実施例2)
アルカリ分を含む硼珪酸ガラス繊維不織布を、エチルシ
リケート40(25wt%)、エタノール(72軛t%
)、水(2wt%)およびIN塩酸(1wt%)の混合
溶液に浸漬し、20cm/w+inの速度で引き上げた
後、500 ”Cで15分間焼成した。これによりガラ
ス繊維の表面は0.05μmの厚さにシリカで被覆され
、アルカリ分の溶出を防止することができる。(Example 2) A borosilicate glass fiber nonwoven fabric containing an alkali content was mixed with ethyl silicate 40 (25 wt%) and ethanol (72 wt%).
), water (2wt%) and IN hydrochloric acid (1wt%), pulled up at a speed of 20cm/w+in, and fired at 500"C for 15 minutes. As a result, the surface of the glass fiber was 0.05μm. It is coated with silica to a thickness of 100 mL to prevent alkaline components from leaching out.
実施例1で用いた■石英のガラス繊維不織布シートおよ
び、■このようにしてアルカリ分の溶出を防止するよう
にしたガラス繊維不織布シート、■アルカリ分溶出防止
を施していないガラス繊維不織布シートの計3種類の不
織布シートを用意した。Total of the quartz glass fiber nonwoven fabric sheet used in Example 1, the glass fiber nonwoven fabric sheet thus preventing alkaline content elution, and the glass fiber nonwoven fabric sheet not subjected to alkali content elution prevention. Three types of nonwoven fabric sheets were prepared.
これらの不織布シートを、溶媒としてn−ブタノールを
用いたオクチル酸錫(204%)とフッ化銀(原子比S
n:F=10:1)との混合溶液に浸漬し、40cio
/winの速度で引上げ、100°Cで30分間乾燥さ
せた後、500°Cで60分間焼成し、ガラス繊維の表
面に約0.2μmの厚さにフッ素をドープしたSnO2
被膜を形成した。この様にして、不織布シート2(石英
ガラス繊維■)、不織布シート3(アルカリ溶出防止処
理済品の硼硅酸ガラス繊維■)および不織布シート4(
アルカリ溶出防止処理をしていない硼硅酸ガラス繊維■
)を作成した。These nonwoven fabric sheets were mixed with tin octylate (204%) and silver fluoride (atomic ratio S) using n-butanol as a solvent.
40cio
/win, dried at 100°C for 30 minutes, and then fired at 500°C for 60 minutes to form SnO2 doped with fluorine to a thickness of about 0.2 μm on the surface of the glass fiber.
A film was formed. In this way, nonwoven fabric sheet 2 (quartz glass fiber ■), nonwoven fabric sheet 3 (borosilicate glass fiber treated to prevent alkali elution), and nonwoven fabric sheet 4 (
Borosilicate glass fiber without alkali elution prevention treatment■
)It was created.
これらのシートに実施例1と同じ方法によって集電の為
の鉛板を取りつけ、正極活物質の見掛は密度が2.6g
/cwtになるように活物質を含浸し、熟成、硬化して
、本発明による未化成正極板Y(石英ガラス繊維■)、
Z(アルカリ溶出防止処理の硼硅酸ガラス繊維■)およ
びU(アルカリ溶出防止処理の硼硅酸ガラス繊維■)を
得、これを用いた本発明による密閉形鉛蓄電池Y、Zお
よび比較例の密閉形鉛蓄電池Uを得た。なお、この極板
の寸法は、中4311Iff+、長さ75mm、厚さ3
.3mmであった。A lead plate for current collection was attached to these sheets by the same method as in Example 1, and the apparent density of the positive electrode active material was 2.6 g.
/cwt, is impregnated with an active material, aged and hardened, and unformed positive electrode plate Y (quartz glass fiber ■) according to the present invention,
Z (borosilicate glass fiber (■) treated to prevent alkali elution) and U (borosilicate glass fiber (■) treated to prevent alkali elution) were obtained, and sealed lead-acid batteries Y and Z according to the present invention using these and the comparative example A sealed lead acid battery U was obtained. The dimensions of this electrode plate are medium 4311Iff+, length 75mm, and thickness 3.
.. It was 3 mm.
使用した電槽の正極板格子が面する内寸は、巾方向で4
5軸であるので、極板の巾方向の余裕は、密閉形鉛蓄電
池Y、ZおよびUの場合2鵬、従来例の場合には7ao
であった。また、負極板極群ストラップ下面と正極板親
骨上部との距離は本発明の場合5mm、従来例の場合に
は12圓であった。更に、本発明の密閉形鉛蓄電池Y、
zおよび比較例の密閉形鉛蓄電池Uではショート防止板
は使用しなかったが、従来の密閉形鉛蓄電池への場合に
は使用した。The inner dimension of the battery case used, facing the positive electrode plate grid, is 4 in the width direction.
Since it is 5 axes, the margin in the width direction of the electrode plate is 2ao for sealed lead acid batteries Y, Z and U, and 7ao for the conventional example.
Met. Further, the distance between the lower surface of the negative electrode plate electrode group strap and the upper part of the positive electrode plate rib was 5 mm in the case of the present invention, and 12 circles in the case of the conventional example. Furthermore, the sealed lead acid battery Y of the present invention,
Although the short-circuit prevention plate was not used in Z and the comparative sealed lead-acid battery U, it was used in the case of a conventional sealed lead-acid battery.
得られた電池の容量を調べたところ第2表に示す結果を
得た。なお、容量試験は、従来の密閉形鉛蓄電池Aの容
量4AH/2011Rを基準に、本発明による密閉形鉛
蓄電池Y22および比較例の密閉形鉛蓄電池Uも同し条
件で試験した。When the capacity of the obtained battery was examined, the results shown in Table 2 were obtained. The capacity test was based on the capacity 4AH/2011R of the conventional sealed lead-acid battery A, and the sealed lead-acid battery Y22 according to the present invention and the sealed lead-acid battery U of the comparative example were also tested under the same conditions.
また、この密閉形鉛蓄電池Y及びZをフロート寿命試験
およびサイクル寿命試験したところ、第2図および第3
図に示す結果を得た。フロート寿命試験およびサイクル
寿命試験は、実施例1と同じとした。なお、比較例の密
閉形鉛蓄電池Uは、第2表に示すように、本発明品のよ
うな容量の増加が認められなった為、寿命試験には供試
した。Furthermore, when these sealed lead-acid batteries Y and Z were subjected to a float life test and a cycle life test, the results shown in Figures 2 and 3 were as follows.
The results shown in the figure were obtained. The float life test and cycle life test were the same as in Example 1. Note that, as shown in Table 2, the sealed lead-acid battery U of the comparative example did not show an increase in capacity as the product of the present invention, so it was used in the life test.
第2表
(実施例3)
実施例1で用いたガラス繊維不織布1を用い明による未
化成正極板Xおよび見掛密度が1.8g/cd、3.5
/cdの比較例の未化成正極板■。Table 2 (Example 3) Using the glass fiber nonwoven fabric 1 used in Example 1, an unchemically formed positive electrode plate X and an apparent density of 1.8 g/cd and 3.5
/cd comparative example unformed positive electrode plate ■.
Wをそれぞれ製作した。これらの極板寸法は、巾38m
m、長さ68mm、厚さ3.3mmであった。Each W was manufactured. The dimensions of these plates are 38m wide.
m, length 68 mm, and thickness 3.3 mm.
このようにして得られた3種類の正極板と従来の方法に
よる負極板および直径ram以下のガラス繊維90%、
直径19μmのガラス繊維10%からなる抄造式のセパ
レータとを組み合わせて極群を構成し、電槽に挿入、蓋
を接着し、電解液を注入して3種類の未化成密閉形鉛蓄
電池を得、次にこの電池を電槽内化成して本発明による
密閉形鉛蓄電池X(見掛密度が2.6g/d)、比較例
の密閉形鉛蓄電池■(見掛密度が1.8g/cffl)
および密閉形鉛蓄電池W(見掛密度3.5/cill)
を得た。Three types of positive electrode plates obtained in this way, a negative electrode plate made by the conventional method, and 90% glass fiber with a diameter of ram or less,
Combined with a paper-made separator made of 10% glass fiber with a diameter of 19 μm to form a pole group, insert it into a battery case, glue the lid, and inject electrolyte to obtain three types of unformed sealed lead-acid batteries. Next, this battery was chemically converted into a sealed lead-acid battery according to the present invention (apparent density: 2.6 g/d), and a sealed lead-acid battery (apparent density: 1.8 g/cffl) of the comparative example. )
and sealed lead-acid battery W (apparent density 3.5/cell)
I got it.
この時、セパレータが極板圧迫する力、即ち緊圧は各電
池とも20kg/dmZであった。At this time, the force with which the separator pressed the electrode plate, ie, the tension, was 20 kg/dmZ for each battery.
なお、容量試験は、実施例1にある従来の密閉形鉛蓄電
池Aの容量4^H/20HRを基準に、本発明による密
閉形鉛蓄電池Xおよび比較例の密閉形鉛蓄電池■、Wも
同じ条件で試験した。The capacity test was conducted based on the capacity 4^H/20HR of the conventional sealed lead-acid battery A in Example 1, and the same for the sealed lead-acid battery X according to the present invention and the sealed lead-acid batteries ■ and W of the comparative example. Tested under the following conditions.
得られた電池の容量を調べたところ、第3表に示す結果
を得た。また、この密閉形鉛蓄電池V、X、Wをサイク
ル寿命試験したところ、第3図に示す結果を得た。サイ
クル寿命試験の条件は実施例1と同じとした。When the capacity of the obtained battery was examined, the results shown in Table 3 were obtained. Further, when the sealed lead acid batteries V, X, and W were subjected to a cycle life test, the results shown in FIG. 3 were obtained. The conditions for the cycle life test were the same as in Example 1.
第3表
本発明の鉛蓄電池用正極板は、ガラス繊維の表面にアン
チモン又はフッ素をドープしたSnO□伝導性被膜を付
着せしめることにより電子伝導性を付与すると共にガラ
ス繊維同士の交絡点を接合した電子伝導性からなる不織
布、および該集電部材に含浸された活物質とからなって
いる。Table 3: The positive electrode plate for lead-acid batteries of the present invention has an antimony- or fluorine-doped SnO□ conductive film attached to the surface of glass fibers to impart electronic conductivity, and the interlacing points of the glass fibers are bonded together. It consists of an electronically conductive nonwoven fabric and an active material impregnated into the current collecting member.
電子伝導性の不織布を得るには、前記実施例のように非
伝導性繊維であるガラス繊維の表面にアンチモンまたは
フッ素をドープした酸化第2錫を被覆することによって
得ることができる。An electronically conductive nonwoven fabric can be obtained by coating the surface of a nonconductive glass fiber with stannic oxide doped with antimony or fluorine, as in the above embodiment.
このようにして得られる被覆は、電池の充放電反応に関
与せず長期間にわたって安定で腐食せず、かつ伝導性の
高いものである。The coating thus obtained does not take part in the charging/discharging reactions of the battery, is stable over a long period of time, does not corrode, and has high conductivity.
本発明によって得られる鉛蓄電池用正極板は、ガラス繊
維表面のアンチモンまたはフッ素をトープした5nOz
伝導性被膜による電子伝導性だけでなく、ガラス繊維同
士の交絡点をも、電子伝導可能なように接続されている
ので、従来の例えば、特開昭60−1758号公報に記
載の如く、活物質と集電体の間に活物質と同しレベルの
伝導性を有する物質をペースト中に分散せしめ、該物質
同士が必ずしも接触していないものより伝導性を飛躍的
に向上させることができる。The positive electrode plate for a lead-acid battery obtained by the present invention is a 5nOz cathode plate doped with antimony or fluorine on the surface of glass fiber.
In addition to the electron conductivity provided by the conductive coating, the intertwined points of the glass fibers are also connected to enable electron conduction, so that the conventional method, for example, as described in JP-A-60-1758, By dispersing in the paste a substance having the same level of conductivity as the active material between the substance and the current collector, the conductivity can be dramatically improved compared to a case where the substances are not necessarily in contact with each other.
電子伝導性の不織布を得るために、ガラス繊維の表面に
鉛をメツキする方法および鉛の繊維そのものを使用する
ことも当然者えられないことはない。しかしながら、繊
維の鉛は電池の充放電により腐食され、いずれ集電体と
しての機能を失うばかりか、鉛の繊維を使用してそれを
不織布にしたものは、密度が高くなり、活物質を充填す
る容積が従来の鋳造あるいはエキスバンド法によって得
られる格子に比べ多くなく、容量を増加させることがで
きない。その上、強度が低くて取扱い性も悪いので好ま
しくない。In order to obtain an electronically conductive nonwoven fabric, it is not impossible to use a method of plating the surface of glass fibers with lead or use of lead fibers themselves. However, the lead in the fibers is corroded by battery charging and discharging, and eventually loses its function as a current collector, and non-woven fabrics made from lead fibers become denser and filled with active materials. The capacity is not large compared to the grid obtained by conventional casting or expanding methods, and the capacity cannot be increased. Moreover, it is undesirable because it has low strength and poor handling.
従って、非伝導性繊維として好ましいのは、機械的強度
が高く、不織布ムこした時に高い多孔度が得られるもの
であり、本発明で用いる微細なガラス繊維は前述条件を
満たす最適なものである。使用する繊維の直径は、活物
質との接触密度を高くするため細いほうが好ましい。推
奨できるのは、直径が0.1μm〜20um、より好ま
しくは0.111m〜5μmで、長さは0.1〜5mm
の単繊維から湿式でシート状にしたものである。という
のは、繊維径が0.1μmより細いと活物質との接触密
度は高くなるが、機械的強度が非常に弱くなり扱いが困
難である。また、逆に繊維径が20μmより太いと機械
的強度に優れるが、活物質との接触密度は低くなり本発
明の効果が小さくなる。また繊維の長さが0.1髄より
短いか5鵬より長いと不織布とするのが困難であるから
である。Therefore, preferred non-conductive fibers are ones that have high mechanical strength and can provide high porosity when rubbed into a non-woven fabric, and the fine glass fibers used in the present invention are optimal ones that satisfy the above conditions. . The diameter of the fibers used is preferably thin in order to increase the contact density with the active material. The recommended diameter is 0.1 μm to 20 μm, more preferably 0.111 m to 5 μm, and the length is 0.1 to 5 mm.
It is made into a sheet using a wet process from single fibers. This is because if the fiber diameter is smaller than 0.1 μm, the contact density with the active material will be high, but the mechanical strength will be very weak and it will be difficult to handle. On the other hand, if the fiber diameter is larger than 20 μm, the mechanical strength is excellent, but the contact density with the active material is low and the effect of the present invention is reduced. Furthermore, if the length of the fibers is shorter than 0.1 mm or longer than 5 mm, it is difficult to make a nonwoven fabric.
この場合、取扱い性向上のため必要に応じてるイングー
を使用してもよいが、被膜の伝導性を損なうことがない
ような材料を選ぶと共に、電池への悪影響を避けるため
、最小限に止めるべきである。In this case, you may use Ingu as necessary to improve handling, but it should be kept to a minimum in order to select a material that does not impair the conductivity of the coating and to avoid adverse effects on the battery. It is.
また、付着せしめる5nOtとガラス繊維の密着性を考
えると、ガラス繊維の不織布はヒートクリーニングして
おき、またガラスからのNa” 。In addition, considering the adhesion between the 5nOt and glass fiber, the glass fiber nonwoven fabric should be heat cleaned and the Na'' from the glass should be removed.
Ca”等のアルカリ分の溶出を考えるとそれらの含まれ
ていない石英ガラス、または硼硅酸ガラスを用いる場合
はシリカ層のコーティングを施して、アルカリ分の溶出
を防止したガラス繊維でなければならない。Considering the elution of alkaline substances such as Ca'', when using quartz glass or borosilicate glass that does not contain these substances, the glass fiber must be coated with a silica layer to prevent the elution of alkaline substances. .
というのはSnO□膜を焼成する際、ガラス繊維を高温
で保持しなければならないからである。This is because the glass fibers must be kept at a high temperature when firing the SnO□ film.
即ち、アルカリ分を含む硼硅酸ガラス繊維を芯材に用い
た場合、SnO□膜を焼成する際、ガラス中のアルカリ
金属イオンが熱拡散し、Sn0g膜へ移動する。これに
よりSnO,膜の伝導性を大きく低下させるので、集電
体としての効果が極端に下がる。このことは、実施例2
の比較例しから明らかである。That is, when a borosilicate glass fiber containing an alkali content is used as the core material, when the SnO□ film is fired, the alkali metal ions in the glass are thermally diffused and transferred to the Sn0g film. As a result, the conductivity of the SnO film is greatly reduced, and its effectiveness as a current collector is extremely reduced. This can be seen in Example 2
This is clear from the comparative example.
これを防止するためには、予めガラス繊維の表面をシリ
カ層でコーティングしておくことが有効である。コーテ
ィングすれば、ガラスから熱拡散してきたアルカリ金属
イオンはシリカ層の薄膜を通過することができないので
、5n02膜の伝導性を低下させることはないからであ
る。In order to prevent this, it is effective to coat the surface of the glass fiber with a silica layer in advance. This is because, if coated, the alkali metal ions thermally diffused from the glass cannot pass through the thin silica layer, so the conductivity of the 5n02 film will not be reduced.
但し、硼珪酸ガラスにおいても、アルカリ金属イオンの
溶出しないものについては、この様な前処理は不要であ
ることは言うまでもない。However, it goes without saying that such pretreatment is not necessary for borosilicate glass in which alkali metal ions are not eluted.
また、本発明による鉛蓄電池用格子体に含浸する正極活
物質の見掛密度は2.0〜3.8 g/dが使用可能で
あるが、ハイレート特性を向上させるには正極活物質中
にできるだけ多くの硫酸を含ませる方が有利であるので
、正極活物質の見掛密度は2.0〜3.2g/cdの範
囲が好適である。というのは、実施例3からも明らかな
ように、見掛密度は3.2g/aI!よりも大きいと、
ハイレート放電時に必要な硫酸が極板内に確保できない
為に、ハイレート特性の向上にあまりつながらにいから
である。また、2.0g/aAよりも小さいと活物質問
の結合が悪くなると同時に活物質の利用率が非常に高く
なり短寿命となるからである。In addition, the apparent density of the positive electrode active material impregnated into the grid for lead-acid batteries according to the present invention can be 2.0 to 3.8 g/d, but in order to improve high rate characteristics, Since it is advantageous to include as much sulfuric acid as possible, the apparent density of the positive electrode active material is preferably in the range of 2.0 to 3.2 g/cd. This is because, as is clear from Example 3, the apparent density is 3.2 g/aI! If it is larger than
This is because the sulfuric acid necessary for high-rate discharge cannot be secured in the electrode plate, so the high-rate characteristics cannot be improved much. On the other hand, if it is smaller than 2.0 g/aA, the binding of the active material becomes poor and at the same time the utilization rate of the active material becomes extremely high, resulting in a short life.
一般に、活物質の見掛密度が小さいと、格子体との接触
箇所が少なくなり、また硫酸の供給も多くなる為、早期
容量低下をひきおこす。ところが本発明の格子体は、通
常のものと異なり、集電体6表面積が非常に大きいこと
により、集電体と活物質の接触面積が桁違いに大きい。Generally, when the apparent density of the active material is low, the number of contact points with the lattice body is reduced, and the supply of sulfuric acid is also increased, which causes an early decrease in capacity. However, the lattice body of the present invention differs from ordinary ones in that the surface area of the current collector 6 is extremely large, so that the contact area between the current collector and the active material is an order of magnitude larger.
それ故、前述したような早期容量低下をひきおこすこと
なく活物質の見掛面積を小さくできるので、バックアッ
プ電源としては不可欠なハイレート放電特性を飛躍的に
向上させることができるのである。それに加え活物質の
利用率を大きくする事が可能である。Therefore, the apparent area of the active material can be reduced without causing the early capacity reduction as described above, and the high-rate discharge characteristics essential for a backup power source can be dramatically improved. In addition, it is possible to increase the utilization rate of the active material.
本発明による鉛蓄電池用格子体を用いた鉛蓄電池は、容
積効率が従来品に比べ、実施例1によれば約12%、実
施例2によれば約24〜25%も、それぞれ優れている
。これは、本発明によれば、格子の孔容積が従来のもの
にくらべ10%近くも増えており、またフロートおよび
サイクル使用での正極格子のグロースによる寿命規制を
考慮しなくてもよいので、同し大きさの電槽に従来より
も大きな寸法の極板を挿入することができるためである
。というのは、従来の鋳造格子の場合には活物質の充填
容積割合は80%程度であったのに対し、本発明の鉛蓄
電池用格子体の場合には、その割合を90%近くにもす
ることができ、かつ不織布が電子伝導性であるので、活
物質と集電体との接触数も桁違いに多いからであり、し
かもこのように格子の割合を少なくしたとしてもなお、
腐食に使われる電流は少なく、活物質の充電に使われる
電流は多くなり、結局充電効率が向上しているからであ
り、かつその耐蝕性自身も格段に優れているからである
。このように構成すれば、活物質と集電体との接触数が
桁違いに多くなるため、充放電の効率は改善され、アン
チモンフリー系合金が有している格子腐食層が優先して
放電していわゆる「バリヤーレイヤー」を生じ早期に寿
命になるという欠点が克服される。The lead-acid battery using the lead-acid battery lattice according to the present invention has a volumetric efficiency that is superior to conventional products by approximately 12% according to Example 1 and approximately 24 to 25% according to Example 2. . This is because according to the present invention, the pore volume of the lattice is increased by nearly 10% compared to the conventional one, and there is no need to take into account life restrictions due to growth of the positive electrode lattice during float and cycle use. This is because it is possible to insert a larger size electrode plate into a battery case of the same size than before. This is because, while in the case of conventional cast grids, the filling volume ratio of active material was approximately 80%, in the case of the grid body for lead-acid batteries of the present invention, this ratio was increased to nearly 90%. This is because the nonwoven fabric is electronically conductive, so the number of contacts between the active material and the current collector is an order of magnitude greater.Moreover, even if the lattice ratio is reduced in this way,
This is because less current is used for corrosion and more current is used for charging the active material, ultimately improving charging efficiency, and the corrosion resistance itself is also significantly superior. With this configuration, the number of contacts between the active material and the current collector increases by an order of magnitude, so the efficiency of charging and discharging is improved, and the lattice corrosion layer of the antimony-free alloy is preferentially used for discharging. This overcomes the disadvantage of premature end-of-life due to the formation of a so-called "barrier layer".
実際、本格子体を用いた密閉形鉛蓄電池X。In fact, a sealed lead-acid battery X using this lattice body.
YおよびZの寿命になった原因は、正極板活物質の軟化
と集電の為の鉛板腐食および電解液の枯渇であり、密閉
形鉛1M電池YおよびZはショート防止板を使用してい
ないにもかかわらず、負極スラップ下部でのショートは
生しなかった。The causes of short lifespans for Y and Z were softening of the active material of the positive electrode plate, corrosion of the lead plate for current collection, and depletion of the electrolyte. Sealed lead 1M batteries Y and Z did not use short-circuit prevention plates. Although there was no short circuit at the bottom of the negative electrode slap, no short circuit occurred.
これは、酸化第2錫を被覆したガラス繊維を用いた不織
布シートの多孔度は高く、かつその被覆が電池の充放電
反応に関与せず安定で腐食せず、充放効率が向上してい
るからであり、その上その耐蝕性自身も格段に優れてい
ること番こよる効果であると推定される。なお、不織布
の多孔度は80〜98%が好ましい。98%以上では不
織布の製造が困難になり、80%以下では容積効率が悪
くなるからである。This is because the porosity of the nonwoven fabric sheet made of glass fiber coated with tin oxide is high, and the coating does not participate in the charge/discharge reactions of the battery, making it stable and free from corrosion, improving charge/discharge efficiency. It is presumed that the most important effect is that the corrosion resistance itself is extremely excellent. Note that the porosity of the nonwoven fabric is preferably 80 to 98%. This is because if it is 98% or more, it becomes difficult to manufacture a nonwoven fabric, and if it is 80% or less, the volumetric efficiency becomes poor.
本発明によ鉛蓄電池用正極板を用いた密閉形鉛蓄電池は
従来のよう番こ格子のSn量を増加させる必要もなく、
またショート防止板も不要であり極めて廉価である。The sealed lead-acid battery using the positive electrode plate for a lead-acid battery according to the present invention does not require increasing the amount of Sn in the grid as in the conventional case.
Further, a short-circuit prevention plate is not required, and the cost is extremely low.
本発明による鉛蓄電池用正極板については、これまで密
閉形鉛蓄電池に用いた例について説明してきたが、本発
明はこれに限定されるものではなく、自動車用、産業車
用および据置用等のあらゆる他の鉛蓄電池に適用しても
、同様の効果が期待できることはいうまでもない。Regarding the positive electrode plate for lead-acid batteries according to the present invention, an example has been described so far in which it is used in a sealed lead-acid battery, but the present invention is not limited to this. It goes without saying that similar effects can be expected when applied to any other lead-acid batteries.
発明の効果
以上詳述したように本発明によれば、特に容積効率に優
れた、フロートおよびサイクル使用での寿命が長い廉価
な鉛蓄電池用正極板を提供することが可能で、さらに本
発明は、特に格子の骨を極端に細くし、かつ格子の極板
に占める割合を小さくし、充放電の効率を向上させた、
アンチモンフリー系合金の場合の格子腐食層が優先して
放電していわゆるFハリャーレイヤーヨを生じ早期に寿
命になるという欠点のない廉価な鉛蓄電池用正極板を提
供することができるのでその工業的価値は大きい。Effects of the Invention As detailed above, according to the present invention, it is possible to provide an inexpensive positive electrode plate for lead-acid batteries that has particularly excellent volumetric efficiency and has a long life in float and cycle use. In particular, by making the lattice bones extremely thin and reducing their proportion of the lattice plate, the charging and discharging efficiency was improved.
It is possible to provide an inexpensive positive electrode plate for lead-acid batteries that does not have the disadvantage that the lattice corrosion layer in the case of antimony-free alloys preferentially discharges and causes so-called F-harry layer yo, leading to premature end of life. The value is great.
第1図は鉛板を圧着する前の本発明鉛蓄電池用正極板の
斜視図、第2図および第3図は密閉形鉛蓄電池のフロー
トおよびサイクル寿命特性を示す図、第4図は鉛板を圧
着後の本発明鉛蓄電池用正極板の側断面図である。
電池X、Y、Z:木発明による密閉形鉛蓄電池電池V、
W:比較例の密閉形鉛蓄電池
電池A:従来の密閉形鉛蓄電池
1:不織布シート 2:鉛板
3:中央部(耳)Figure 1 is a perspective view of the positive electrode plate for a lead-acid battery according to the present invention before the lead plate is crimped, Figures 2 and 3 are diagrams showing the float and cycle life characteristics of a sealed lead-acid battery, and Figure 4 is a lead plate. FIG. 3 is a side sectional view of the positive electrode plate for a lead-acid battery according to the present invention after being crimped. Batteries X, Y, Z: Sealed lead-acid battery battery V invented by Wood;
W: Sealed lead-acid battery of comparative example Battery A: Conventional sealed lead-acid battery 1: Non-woven fabric sheet 2: Lead plate 3: Center part (ear)
Claims (1)
ガラス繊維不織布の表面に第3物質をドープした電導性
SnO_2膜を付着せしめ、繊維表面及び繊維同士の接
触部に電子伝導性を付与したガラス繊維不織布を集電体
とし、これに正極活物質を含浸せしめたことを特徴とす
る鉛蓄電池用正極板。 2)繊維直径0.1〜5μm、多孔度80〜98%のガ
ラス繊維不織布の表面に第3物質をドープした伝導性S
nO_2膜を付着せしめ、繊維表面及び繊維同士の接触
部に電子伝導性を付与したガラス繊維不織布を集電体と
し、これに正極活物質を含浸せしめたことを特徴とする
鉛蓄電池用正極板。 3)ガラス繊維が、アルカリ分を含まないシリカガラス
繊維である特許請求の範囲第1項又は第2項記載の鉛蓄
電池用正極板。 4)ガラス繊維が、アルカリ分を含む硼硅酸ガラスを芯
材とし、表面にシリカ層がコーティングされていること
を特徴とする特許請求の範囲第1項又は第2項記載の鉛
蓄電池用正極板。 5)第3物質が、フッ素であることを特徴とする特許請
求の範囲第1項、第2項、第3項又は第4項記載の鉛蓄
電池用正極板。 6)第3物質が、アンチモンであることを特徴とする特
許請求の範囲第1項、第2項、第3項又は第4項記載の
鉛蓄電池用正極板。 7)正極活物質の見掛密度が、2.0〜3.2g/cm
^2であることを特徴とする特許請求の範囲第1項、第
2項、第3項、第4項、第5項又は第6項記載の鉛蓄電
池用正極板。 8)ガラス繊維の連続した不織布を、錫化合物とアンチ
モン又はフッ素の化合物との混合溶液に浸漬・焼成する
ことにより、ガラス繊維単体の表面およびガラス繊維同
士の接触部に連続した高伝導性のSnO_2膜を付着せ
しめると共に、接触部を固定した集電体に正極活物質ペ
ーストを含浸する鉛蓄電池用正極板の製造方法。 9)ガラス繊維の直径が、0.1〜5μmである特許請
求の範囲第8項記載の鉛蓄電池用正極板の製造方法。 10)ガラス繊維として、アルカリ分を含まないシリカ
ガラス繊維を用いることを特徴とする特許請求の範囲第
8項又は第9項記載の鉛蓄電池用正極板の製造方法。 11)ガラス繊維として、アルカリ分を含む硼硅酸ガラ
スを芯材とし、表面にシリカ層をコーティングすること
により、アルカリ分の溶出を防止しているガラス繊維を
用いることを特徴とする特許請求の範囲第8項又は第9
項記載の鉛蓄電池用正極板の製造方法。[Claims] 1) A conductive SnO_2 film doped with a third substance is attached to the surface of a glass fiber nonwoven fabric with a fiber diameter of 0.1 to 20 μm and a porosity of 80 to 98%, and the fiber surface and fibers are in contact with each other. 1. A positive electrode plate for a lead-acid battery, characterized in that a nonwoven glass fiber fabric having electron conductivity is used as a current collector, and the current collector is impregnated with a positive electrode active material. 2) Conductive S doped with a third substance on the surface of a glass fiber nonwoven fabric with a fiber diameter of 0.1 to 5 μm and a porosity of 80 to 98%
A positive electrode plate for a lead-acid battery, characterized in that a glass fiber nonwoven fabric to which an nO_2 film is attached and which imparts electronic conductivity to the fiber surface and the contact portion between the fibers is used as a current collector, and is impregnated with a positive electrode active material. 3) The positive electrode plate for a lead-acid battery according to claim 1 or 2, wherein the glass fiber is a silica glass fiber containing no alkali. 4) The positive electrode for a lead-acid battery according to claim 1 or 2, wherein the glass fiber has a core material of borosilicate glass containing an alkali content, and a silica layer is coated on the surface. Board. 5) A positive electrode plate for a lead-acid battery according to claim 1, 2, 3, or 4, wherein the third substance is fluorine. 6) A positive electrode plate for a lead-acid battery according to claim 1, 2, 3, or 4, wherein the third substance is antimony. 7) The apparent density of the positive electrode active material is 2.0 to 3.2 g/cm
A positive electrode plate for a lead-acid battery according to claim 1, 2, 3, 4, 5, or 6, characterized in that the positive electrode plate is ^2. 8) By immersing and firing a continuous nonwoven fabric of glass fibers in a mixed solution of a tin compound and an antimony or fluorine compound, continuous highly conductive SnO_2 is formed on the surface of the single glass fibers and in the contact areas between the glass fibers. A method for producing a positive electrode plate for a lead-acid battery, in which a film is attached and a current collector having a fixed contact portion is impregnated with a positive electrode active material paste. 9) The method for manufacturing a positive electrode plate for a lead-acid battery according to claim 8, wherein the glass fiber has a diameter of 0.1 to 5 μm. 10) The method for manufacturing a positive electrode plate for a lead-acid battery according to claim 8 or 9, characterized in that silica glass fiber containing no alkali is used as the glass fiber. 11) A patent claim characterized in that the glass fiber is made of borosilicate glass containing an alkali content as a core material and whose surface is coated with a silica layer to prevent elution of the alkali content. Range 8 or 9
A method for producing a positive electrode plate for a lead-acid battery as described in .
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2227441A JPH04109558A (en) | 1990-08-28 | 1990-08-28 | Positive electrode plate for lead storage battery and manufacture thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2227441A JPH04109558A (en) | 1990-08-28 | 1990-08-28 | Positive electrode plate for lead storage battery and manufacture thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH04109558A true JPH04109558A (en) | 1992-04-10 |
Family
ID=16860917
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2227441A Pending JPH04109558A (en) | 1990-08-28 | 1990-08-28 | Positive electrode plate for lead storage battery and manufacture thereof |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH04109558A (en) |
-
1990
- 1990-08-28 JP JP2227441A patent/JPH04109558A/en active Pending
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