JPH0416888B2 - - Google Patents
Info
- Publication number
- JPH0416888B2 JPH0416888B2 JP57138178A JP13817882A JPH0416888B2 JP H0416888 B2 JPH0416888 B2 JP H0416888B2 JP 57138178 A JP57138178 A JP 57138178A JP 13817882 A JP13817882 A JP 13817882A JP H0416888 B2 JPH0416888 B2 JP H0416888B2
- Authority
- JP
- Japan
- Prior art keywords
- aluminum
- superconductor
- core wire
- temperature
- billet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E40/00—Technologies for an efficient electrical power generation, transmission or distribution
- Y02E40/60—Superconducting electric elements or equipment; Power systems integrating superconducting elements or equipment
Landscapes
- Extrusion Of Metal (AREA)
- Superconductors And Manufacturing Methods Therefor (AREA)
Description
〔産業上の利用分野〕
本発明はアルミニウム安定化超電導体の製造方
法に関するもので、特に超電導体の特性を劣化さ
せることなく、超電導体とアルミニウムの接合性
を向上せしめたものである。
〔従来の技術及び発明が解決しようとする課題〕
一般に超電導体として、撚線又は集合線の構造
をもつ超電導体に高純な銅を被覆して安定化した
ものが実用化されているが、実際に使用する極低
温において銅より高純アルミニウムの方が残留抵
抗及び磁気抵抗が小さいところからアルミニウム
で安定化した超電導体が望まれている。従来アル
ミニウム安定化超電導体の製造方法として超電導
体の周囲にアルミニウムを押出被覆する方法が提
案されているが、超電導材料、例えばNb−Ti、
V3Ga、Nb3Sn等とアルミニウムとでは加工にお
ける変形抵抗が極端に異なるため、通常の加工に
より複合一体化することは極めて困難であり、押
出被覆により超電導体とアルミニウムの接合性を
向上しようとすると、超電導体の素線切れを起す
等の問題があつた。
またアルミニウム安定化超電導体は他の複合
体、例えばアルミニウム被覆鋼線や鋼芯アルミニ
ウムトロリー線とは異なり、アルミニウムの被覆
加工時に超電導体が熱及び加工の影響を受けて特
性を劣化する欠点があつた。
〔課題を解決するための手段〕
本発明はこれに鑑み、超電導体の特性を劣化さ
せることなく、超電導体とアルミニウムとの接合
性を向上させるため、種々研究の結果、超電導体
とアルミニウムとの接合性の優れたアルミニウム
安定化超電導体の製造方法を開発したものであ
る。
即ち、本発明は撚線、集合線又はその外周に銅
を被覆した構造の超電導体の外周に、安定化材と
してアルミニウムを押出被覆する方法において、
超電導体の表面を研摩、脱脂後、非酸化性雰囲気
中に保持し、その両側面より480〜350℃の温度に
加熱した純度99.99wt%以上の純アルミニウムビ
レツトを1対の対向ラムによつて押出圧接した
後、20分以内に300℃以下の温度まで冷却し、こ
れを180〜250℃の温度で4〜200時間加熱処理す
ることを特徴とするものである。
〔作 用〕
本発明において、撚線、集合線又はその外周に
高純な銅を被覆した構造の超電導体(以下芯線と
略記)の表面を研摩、脱脂したのは芯線表面の酸
化物又は/及び油脂類等の汚れを除去して活性な
金属表面とすることによつて、次の押出被覆工程
におけるアルミニウムとの金属結合を容易ならし
めるためである。またこれを不活性ガス(アルゴ
ン、窒素ガス等)などの非酸化性雰囲気中に保持
するのは、アルミニウムを被覆するまで活性化し
た金属表面を保つためである。従つて研摩、脱脂
が不十分であつたり、非酸化性雰囲気の保持が不
十分の場合には芯線とアルミニウムの接合が悪く
なり、超電導体として実用上支障をきたすことに
なる。
芯線上に押出被覆するアルミニウムの純度を
99.99wt%以上としたのは残留抵抗を小さくし、
超電導特性が損なわれた際の電流のバイパス、即
ち安定化材としての機能を果すためで、純度がこ
れ以下になると十分な効果が得られないためであ
る。またアルミニウムビレツトの押出温度を480
〜350℃と限定したのは超電導特性を劣化させる
ことなく芯線とアルミニウム被覆との接合が良好
な超電導体を得るためで、ビレツト温度が480℃
より高いと押出被覆時に芯線が熱影響を受けて超
電導特性が劣化し、更にアルミニウムと芯線との
間に厚い合金層が形成されて曲げ加工性や機械的
特性が低下する。特に長尺物を製造する際のビレ
ツト追加、押継ぎ時に、芯線が高温に保持される
ことになり、超電導特性の劣化が激しくなる。一
方ビレツト温度が350℃より低いと芯線とアルミ
ニウムの接合が不十分となり、これを改善するた
めには押出速度を低下させなければならず、生産
性が低下して実用的でなくなる。
芯線の両側面よりアルミニウムビレツトを1対
の対向ラムによつて押出すのは芯線の両側面に向
けて圧接する働きをもたせてアルミニウムと芯線
との接合を向上させるためである。
また押出圧接後20分以内に300℃以下の温度ま
で冷却するのは、第1にビレツト押継き時の高温
に保持される部分を含めて、超電導特性の劣化及
び芯線とアルミニウムとの界面の合金層が厚くな
るのを防止するためであり、第2にアルミニウム
材料の再結晶を停止あるいは緩行化させるためで
ある。
このような冷却を施さない場合は、上記の480
〜350℃に加熱したビレツトを押出すと押出材の
温度は加工発熱の影響を受けて400℃以上となつ
てしまう。そしてアルミニウム安定化超電導体に
使用される高純度アルミニウムは、このように
400℃以上の温度では急速に再結晶が進み、残留
抵抗比の向上に寄与するアルミニウム中に固溶し
ている不純物の析出が開始する前に再結晶が終了
してしまう。従つて不純物の析出は加熱により材
料内部の加工歪(転位等)が再結晶によつて移動
消滅する過程で促進されるものであるから、上記
のように再結晶が終了してしまうと、もはや析出
は促進されなくなつてしまう。これを防止するた
め本発明ではアルミニウムを押出圧接後再結晶を
停止あるいは緩行せしめて、新たに180〜250℃で
4〜200時間加熱処理することで、再結晶速度と
析出速度のバランスをとり、最大限析出を促進さ
せて残留抵抗比を向上させたものである。
ここで加熱処理の条件を上記のように定めたの
は、温度が250℃を越え、時間が200時間を越える
と、Al−Cuの合金層が成長して両者の接合力が
低下し、さらに再結晶速度が速くなりすぎて残留
抵抗比が向上せず、また温度が180℃未満で時間
が4時間未満では上記残留抵抗比を向上させる効
果が不十分だからである。
〔実施例〕
以下、本発明を実施例について詳細に説明す
る。直径50μのNb−Ti超電導線を1500本集合し、
この周面に高純銅を被覆した巾3.0mm、厚さ2.0mm
の芯線を用い、その外周に第1表に示す条件で純
度99.99wt%の高純アルミニウムを押出被覆し、
第1図に示すよう超電導線2を集合し、その周面
に銅被覆層3を設けた構造の芯線1外周にアルミ
ニウム安定化層4を形成した巾20mm、厚さ4mmの
アルミニウム安定化超電導体を製造した。
アルミニウムの押出被覆は、第2図に示す押出
機を用いて行なつた。押出機は左右に加熱したア
ルミニウムビレツト4a,4bを充填するバレル
5を有し、その軸方向の中間の一方の壁に芯線1
を押出機内に挿入するニツプル6を設け、他方の
壁に押出機内より芯線を出すダイ7を設け、バレ
ル5には軸方向(図に示す矢印方向)に進退し、
バレル5内に充填したビレツト4a,4bを押出
機内を横切る芯線1の両側面に向けて圧接する1
対の対向ラム8a,8bを有し、バレル5の左右
両側(図は片側のみを示す)にビレツト供給口9
を設けたものである。芯線1は図には示していな
いが表面を研摩脱脂した後、非酸化性雰囲気中に
保持されてニツプル6を通し、押出機内に挿入さ
れ、押出機内を横切つてダイ7より出る。この時
芯線1には前方張力をかけることなく、後方から
繰入力が加わるのみである。ビレツト4a,4b
はラム8a,8bを後退させて供給口9よりバレ
ル5内に供給し、ラム8a,8bを相互に接近す
るように前進させると、ビレツト4a,4bは芯
線1の両側面に向けて圧縮、圧接されてダイ7よ
り押出され、第1図に示すように芯線1のまわり
にアルミニウム4が押出被覆される。
このようにして製造したアルミニウム安定化超
電導体について、温度4.2〓、7Tの条件で超電導
特性(臨界電流値Ic)を求めた。またアルミニウ
ムと芯線との界面における接合性の評価として、
アルミニウム安定化超電導体を半径4mmの曲面を
有する治具に挾持し、フラツトワイズに両方向の
90度の繰り返し曲げ試験を行ない、界面が剥離す
るまでの屈曲回数を求めた。これらの結果を第1
表に併記した。
尚、比較のため、芯線表面を研摩、脱脂するこ
となく、押出機を通してアルミニウムを押出被覆
してアルミニウム安定化超電導体を製造し、これ
について同様の試験を行なつた。また従来の片側
押出機を用いて、研摩、脱脂した芯線外周にアル
ミニウムを押出被覆したアルミニウム安定化超電
導体について同様の試験を行なつた。これらの結
果を第1表に併記した。
[Industrial Field of Application] The present invention relates to a method for producing an aluminum stabilized superconductor, and in particular improves the bondability between the superconductor and aluminum without deteriorating the properties of the superconductor. [Prior art and problems to be solved by the invention] In general, as superconductors, superconductors having a stranded or assembled wire structure coated with high-purity copper to stabilize them have been put into practical use. A superconductor stabilized with aluminum is desired because high-purity aluminum has lower residual resistance and magnetic resistance than copper at the cryogenic temperatures actually used. Conventionally, a method of extrusion coating aluminum around the superconductor has been proposed as a method for manufacturing aluminum-stabilized superconductors, but superconducting materials such as Nb-Ti,
Since the deformation resistance during processing of V 3 Ga, Nb 3 Sn, etc. and aluminum is extremely different, it is extremely difficult to integrate them into a composite body through normal processing.Extrusion coating is an attempt to improve the bonding between superconductors and aluminum. However, there were problems such as breakage of the superconductor wires. Also, unlike other composite materials, such as aluminum-coated steel wire and steel-core aluminum trolley wire, aluminum-stabilized superconductors have the disadvantage that their properties deteriorate due to the effects of heat and processing during aluminum coating. Ta. [Means for Solving the Problems] In view of this, the present invention has been developed based on various researches to improve the bondability between superconductors and aluminum without deteriorating the properties of superconductors. A method for manufacturing aluminum stabilized superconductors with excellent bondability has been developed. That is, the present invention provides a method for extrusion coating aluminum as a stabilizing material on the outer periphery of a superconductor having a structure in which stranded wires, assembled wires, or the outer periphery thereof is coated with copper.
After polishing and degreasing the surface of the superconductor, a pure aluminum billet with a purity of 99.99 wt% or more, which is held in a non-oxidizing atmosphere and heated from both sides to a temperature of 480 to 350°C, is passed through a pair of opposed rams. After extrusion and pressure welding, the product is cooled to a temperature of 300°C or less within 20 minutes, and then heat treated at a temperature of 180 to 250°C for 4 to 200 hours. [Function] In the present invention, the surface of the stranded wire, the assembled wire, or the superconductor (hereinafter abbreviated as the core wire) having a structure in which the outer periphery thereof is coated with high-purity copper is polished and degreased to remove the oxide or / This is to remove stains such as fats and oils and make the metal surface active, thereby facilitating metal bonding with aluminum in the next extrusion coating process. The reason why this is kept in a non-oxidizing atmosphere such as an inert gas (argon, nitrogen gas, etc.) is to maintain the activated metal surface until it is coated with aluminum. Therefore, if polishing and degreasing are insufficient, or if a non-oxidizing atmosphere is insufficiently maintained, the bond between the core wire and aluminum will deteriorate, causing problems in practical use as a superconductor. The purity of the aluminum extruded onto the core wire
The reason why it is 99.99wt% or more is to reduce the residual resistance.
This is because it functions as a current bypass, that is, a stabilizing agent, when the superconducting properties are impaired, and if the purity is below this level, sufficient effects cannot be obtained. In addition, the extrusion temperature of the aluminum billet was set to 480
The temperature was limited to ~350°C in order to obtain a superconductor with good bonding between the core wire and the aluminum coating without deteriorating the superconducting properties, and the billet temperature was set at 480°C.
If it is higher, the core wire will be affected by heat during extrusion coating, resulting in deterioration of superconducting properties, and furthermore, a thick alloy layer will be formed between the aluminum and the core wire, resulting in deterioration of bending workability and mechanical properties. In particular, during billet addition and press-splicing when manufacturing long products, the core wire is kept at a high temperature, resulting in severe deterioration of superconducting properties. On the other hand, if the billet temperature is lower than 350°C, the bonding between the core wire and aluminum will be insufficient, and in order to improve this, the extrusion speed must be lowered, which reduces productivity and makes it impractical. The reason why the aluminum billet is extruded from both sides of the core wire by a pair of opposing rams is to provide pressure contact to both sides of the core wire, thereby improving the bonding between the aluminum and the core wire. In addition, cooling to a temperature below 300°C within 20 minutes after extrusion welding is important because it may cause deterioration of superconducting properties, including the parts that are kept at high temperatures during billet jointing, and damage the interface between the core wire and aluminum. This is to prevent the alloy layer from becoming thicker, and secondly, to stop or slow down the recrystallization of the aluminum material. If such cooling is not provided, the 480
When a billet heated to ~350°C is extruded, the temperature of the extruded material will exceed 400°C due to the heat generated during processing. And the high purity aluminum used in aluminum stabilized superconductors is thus
At temperatures above 400°C, recrystallization progresses rapidly and ends before impurities dissolved in aluminum, which contribute to improving the residual resistance ratio, begin to precipitate. Therefore, since the precipitation of impurities is promoted by the process in which processing strains (dislocations, etc.) inside the material are moved and disappeared by recrystallization due to heating, once recrystallization is completed as described above, Precipitation is no longer promoted. In order to prevent this, in the present invention, recrystallization is stopped or slowed down after aluminum is extruded and pressed, and then a new heat treatment is performed at 180 to 250°C for 4 to 200 hours to balance the recrystallization rate and precipitation rate. The residual resistance ratio is improved by promoting precipitation to the maximum extent possible. The reason why the heat treatment conditions were set as above is that when the temperature exceeds 250℃ and the time exceeds 200 hours, an Al-Cu alloy layer grows and the bonding strength between the two decreases. This is because the recrystallization rate becomes too fast and the residual resistance ratio is not improved, and if the temperature is less than 180°C and the time is less than 4 hours, the effect of improving the residual resistance ratio is insufficient. [Example] Hereinafter, the present invention will be described in detail with reference to Examples. Gather 1500 Nb-Ti superconducting wires with a diameter of 50μ,
This peripheral surface is coated with high purity copper, width 3.0mm, thickness 2.0mm
Using a core wire of
As shown in Fig. 1, an aluminum stabilized superconductor with a width of 20 mm and a thickness of 4 mm has a structure in which superconducting wires 2 are assembled and a copper coating layer 3 is provided on the circumferential surface of the core wire 1. An aluminum stabilizing layer 4 is formed around the outer periphery of the core wire 1. was manufactured. Extrusion coating of aluminum was carried out using an extruder shown in FIG. The extruder has a barrel 5 filled with heated aluminum billets 4a and 4b on the left and right sides, and a core wire 1 is attached to one wall in the middle in the axial direction.
A nipple 6 is provided to insert the core wire into the extruder, and a die 7 is provided on the other wall to take out the core wire from inside the extruder.
1. The billets 4a and 4b filled in the barrel 5 are pressed against both sides of the core wire 1 that crosses inside the extruder.
It has a pair of opposing rams 8a and 8b, and billet supply ports 9 on both left and right sides of the barrel 5 (only one side is shown in the figure).
It has been established. Although the core wire 1 is not shown in the figure, after its surface is polished and degreased, it is held in a non-oxidizing atmosphere, passed through a nipple 6, inserted into an extruder, traverses the inside of the extruder, and exits from a die 7. At this time, no tension is applied to the core wire 1 from the front, and only a repetitive force is applied from the rear. Billet 4a, 4b
When the rams 8a, 8b are retreated and fed into the barrel 5 from the supply port 9, and the rams 8a, 8b are moved forward toward each other, the billets 4a, 4b are compressed toward both sides of the core wire 1, The core wire 1 is pressed and extruded through a die 7, and aluminum 4 is extruded and coated around the core wire 1, as shown in FIG. The superconducting properties (critical current value Ic) of the aluminum stabilized superconductor produced in this manner were determined under the conditions of a temperature of 4.2〓 and 7T. In addition, as an evaluation of bondability at the interface between aluminum and core wire,
An aluminum stabilized superconductor was held in a jig with a curved surface of 4 mm radius, and flatwise it was
A 90-degree repeated bending test was conducted to determine the number of bending cycles until the interface peeled off. These results are the first
Also listed in the table. For comparison, an aluminum-stabilized superconductor was produced by extrusion coating aluminum through an extruder without polishing or degreasing the surface of the core wire, and the same tests were conducted on this superconductor. Similar tests were also conducted on an aluminum stabilized superconductor in which the outer periphery of a polished and degreased core wire was extruded and coated with aluminum using a conventional single-sided extruder. These results are also listed in Table 1.
【表】【table】
【表】
(2) 押出被覆後の加熱処理条件
〓 300Kにおける電気抵抗〓
(3) 被覆したアルミニウム安定化材の残留抵
抗比[Table] (2) Heat treatment conditions after extrusion coating
〓 Electrical resistance at 300K〓
(3) Residual resistance ratio of coated aluminum stabilizing material
Claims (1)
造の超電導体の外周に安定化材としてアルミニウ
ムを押出被覆する方法において、超電導体の表面
を研摩、脱脂後、非酸化性雰囲気中に保持し、そ
の両側面より480〜350℃の温度に加熱した純度
99.99wt%以上の純アルミニウムビレツトを1対
の対向ラムによつて押出圧接した後、20分以内に
300℃以下の温度まで冷却し、これを180〜250℃
の温度で4〜200時間加熱処理することを特徴と
するアルミニウム安定化超電導体の製造方法。1 In a method of extrusion coating aluminum as a stabilizing material on the outer periphery of a superconductor having a structure of stranded wires, assembled wires, or copper coating on the outer periphery, the surface of the superconductor is polished and degreased, and then held in a non-oxidizing atmosphere. and heated to a temperature of 480 to 350℃ from both sides.
Within 20 minutes after a pure aluminum billet of 99.99wt% or more is extruded and pressure welded by a pair of opposed rams.
Cool to a temperature below 300℃ and then heat this to 180~250℃
1. A method for producing an aluminum stabilized superconductor, comprising heat treatment at a temperature of 4 to 200 hours.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP57138178A JPS5927404A (en) | 1982-08-09 | 1982-08-09 | Method of producing aluminum stabilized superconductor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP57138178A JPS5927404A (en) | 1982-08-09 | 1982-08-09 | Method of producing aluminum stabilized superconductor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5927404A JPS5927404A (en) | 1984-02-13 |
| JPH0416888B2 true JPH0416888B2 (en) | 1992-03-25 |
Family
ID=15215868
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP57138178A Granted JPS5927404A (en) | 1982-08-09 | 1982-08-09 | Method of producing aluminum stabilized superconductor |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5927404A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61256509A (en) * | 1985-05-08 | 1986-11-14 | 住友電気工業株式会社 | Manufacturing method of aluminum stabilized NbTi multifilamentary wire |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS51674A (en) * | 1974-06-22 | 1976-01-06 | Sumitomo Electric Industries | |
| JPS51138193A (en) * | 1975-05-26 | 1976-11-29 | Ulvac Corp | Method of manufacturing aluminum covered superconductive wire |
| JPS5684120A (en) * | 1979-12-13 | 1981-07-09 | Furukawa Electric Co Ltd:The | Manufacture of steel-cored aluminum-covered wire |
| JPS6116138B2 (en) * | 1980-08-12 | 1986-04-28 | Hitachi Cable |
-
1982
- 1982-08-09 JP JP57138178A patent/JPS5927404A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5927404A (en) | 1984-02-13 |
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