JPH0419928B2 - - Google Patents
Info
- Publication number
- JPH0419928B2 JPH0419928B2 JP20282083A JP20282083A JPH0419928B2 JP H0419928 B2 JPH0419928 B2 JP H0419928B2 JP 20282083 A JP20282083 A JP 20282083A JP 20282083 A JP20282083 A JP 20282083A JP H0419928 B2 JPH0419928 B2 JP H0419928B2
- Authority
- JP
- Japan
- Prior art keywords
- film
- weight
- stretching
- acrylonitrile
- heat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Landscapes
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
Description
本発明はガラス壜被覆用に用いる改良された熱
収縮フイルムに関する。さらに詳しくは炭酸飲料
等のガラス壜内に内圧を有する壜の破裂時にその
破片の飛散を防止する性能を有する熱収縮フイル
ムに関する。
最近、ガラス壜業界では流通の簡素化等を目的
に非リサイクルビンの生産量が急増している。非
リサイクルビンは一度内容物が充填され消費者に
渡れば、再度使用されることなく、その為、ビン
の肉厚をできるだけ薄くする努力がなされてい
る。
一方、内容物を充填する非リサイクルビンのユ
ーザー、特に内圧のかかる炭酸飲料メーカーは、
プラスチツクフイルムをガラス壜全周に収縮包装
させ商品価値を高めると共に、ガラス壜の薄肉化
に伴う強度の低下をプラスチツクフイルムで補つ
ているがまだ十分ではない。
すなわち、内圧を有する炭酸飲料壜は壜が破裂
した際、破片が四方に飛散する危険性があり、破
片の飛散を防止するのに適しかつ強度のあるプラ
スチツクフイルムが望まれている。
従来、非リサイクルビン用のラベルとして発泡
ポリスチレン系のフイルムや塩化ビニルフイルム
が使用されており、それらのフイルムはガラス壜
に被せた後、加熱収縮してガラス壜に被覆され
る。発泡ポリスチレン系のフイルムは腰があり機
械包装に適する反面、フイルムの耐衝撃強度が小
さく、ガラス壜が破裂した際、破片の飛散を防止
する性能が小さい。
一方塩化ビニルフイルムは、フイルムの耐衝撃
強度が大きく破片の飛散防止性能に優れているの
であるが、ゴミ焼却炉の壁面を傷めるという問題
や腰が弱く機械包装に於いて該フイルムを円筒状
にしてガラス壜に上方あるいは下方より被せる
際、該円筒に下部又は上部の端がガラス壜との摩
擦抵抗で折れ曲がり、ガラス壜が挿入できないと
いう難点が指摘されている。
本発明者らは、この様な状況下に、耐衝撃強度
があり腰が強く、透明で滑り性、機械包装性が良
好で、廃棄物の処理の際、焼却炉を傷めない熱収
縮フイルムを鋭意検討した結果、特定のニトリル
樹脂フイルムが有効に用いうることを見出し、本
発明を完成するに至つた。
即ち、本発明は、アクリロニトリルの含有量が
5〜60重量%であるアクリロニトリル−ブタジエ
ン共重合体3〜30重量%に、アクリロニトリル/
メチルアクリレートの重量比が95/5〜50/50で
ある混合物97〜70重量%をグラフト共重合してな
る樹脂を少なくとも一軸方向に延伸したシートで
あつて、該シートの100℃における延伸方向の加
熱収縮率が30〜80%であり、それと直角方向の加
熱収縮率が15%未満であるものであることを特徴
とする熱収縮フイルムである。
以下本発明を詳細に説明する。
本発明で使用する樹脂とは、アクリロニトリル
の含有量が5〜60重量%であるアクリロニトリル
−ブタジエン共重合体3〜30重量%に、アクリロ
ニトリル/メチルアクリレートの重量比が95/5
〜50/50である混合物97〜70重量%をグラフト共
重合した高ニトリル樹脂である。市販品としては
BAREX(商標、米国スタンダード・ケミカルス
社製)がある。
幹ポリマーであるアクリロニトリル−ブタジエ
ン共重合体の高ニトリル樹脂中の組成比率が3重
量%を下回つたものであるとフイルム耐衝撃強度
が不足し、30重量%を越えたものであるとフイル
ムの剛性が低下する。
幹ポリマーであるアクリロニトリル−ブタジエ
ン共重合体中のアクリロニトリル含有率が5重量
%以下ではアクリロニトリル/メチルアクリレー
トとのグラフト共重合体としての耐衝撃強度が不
足する。また60重量%以上ではアクリロニトリ
ル/メチルアクリレートとのグラフト化が充分達
しえない。
アクリロニトリル/メチルアクリレートの組成
比でアクリロニトリルの重量比が95%以上では樹
脂の押出性が悪く、良好なシートが得られない、
また、アクリロニトリルの重量比が50%以下では
グラフト化が充分達しえず、耐衝撃強度が不足す
る。
本発明では、該樹脂に着色剤、各種の安定剤、
ブロツキング防止剤、帯電防止剤、滑剤等を添加
することは何ら差支えない。
本発明の熱収縮フイルムを得る為の延伸処理は
縦方向もしくは横方向に少なくとも一軸方向に延
伸するものであつて好ましくは縦方向に延伸す
る。
縦方向に延伸する際は通常ロール延伸機が使用
され、予熱は、70〜120℃好ましくは80〜110℃の
温度範囲で行うのがよく、延伸倍率は、1.2〜
5.0、好ましくは2.0〜3.0が選択される。予熱温度
が70℃未満では延伸時に厚みムラを生じたり、フ
イルムの破断が起つたりして均質なフイルムが得
にくい。また120℃以上では延伸がかかりにくく、
収縮率の良好なフイルムが得がたい。
延伸倍率は1.2倍未満では適性な収縮率のフイ
ルムが得られず、逆に5.0倍以上では延伸方向に
裂け易く、フイルムの耐衝撃強度が低下する。
横方向に延伸する際は、テンター方式が代表的
手段として用いられ予熱条件および延伸倍率は縦
方向の延伸と同様の条件が適用される。
本発明のフイルムの加熱収縮率(測定条件;
100℃の油浴中5分間浸漬)は延伸方向で30〜80
%、好ましくは50〜70%であり、それと直角方向
で15%未満、好ましくは5%未満であり、また延
伸方向に対して直角方向での引張弾性率は10000
Kg/cm2以上、好ましくは15000Kg/cm2以上である。
延伸方向の収縮率が30%未満では収縮速度も遅
く、該フイルムを円筒状にしてガラス壜上で収縮
させた場合、円筒上端面がガラス壜に密着せずう
き上がつた状態になり、商品価値を損うばかりで
なく、破壜時の飛散防止性能の低下をまねく。逆
に収縮率が80%を越えると、熱変形の速度が速く
なり、フイルムを円筒状にヒートシール際、合せ
目の不良が多く発生したり、傷がついたときそこ
から破れ易くなり、破壜時の飛散防止性能が低下
する。
更に延伸方向と直角方向の加熱収縮率について
言えば15%以上となると、収縮包装後のフイルム
の高さが縮まり、フイルム上の印刷されている図
柄が変形し商品価値を損う。
延伸方向に対して直角方向での引張弾性率が
10000Kg/cm2未満では、一軸延伸されたフイルム
を円筒状にしてガラス壜に挿入し被せる際にフイ
ルムの腰が弱くて折れ曲がり多量のロスが出る。
フイルムの厚みは10〜200μmであることが好ま
しい。フイルムの厚みが10μm以下ではガラス壜
に挿入する際のロス及び飛散防止性能が低下し、
またフイルムの厚みが200μmを越えるとガラス壜
に挿入した後に加熱しても均一に密着しない等の
問題がある。
本発明の熱収縮フイルムを使用することにより
高速で該フイルムをガラス壜に被覆することが可
能になり、また特に内圧のかかつた飲料用ガラス
壜が破裂した場合でもガラスの破片の飛散を抑制
することができる。
さらに本発明のフイルムは透明性に優れ、内容
物が容易に見えるばかりでなく、印刷適性も良
く、用途に応じた使用が可能である。
次に本発明を実施例及び比較例にて説明する。
実施例1〜4 比較例1〜3
表−Iに示した樹脂を原料として50mmφ押出機
に取り付けた300mm巾のTダイよりシートを押出
し、このシートを縦方向に2.5倍延伸して厚さ
70μmのラベル用の熱収縮フイルムを得た。
このフイルムの性能及び破壜時の破片の飛散保
持率を測定し、表−Iに記載した。
ここで破片の飛散保持率とは、内容量315c.c.の
ガラス壜(重量170g)に炭酸ガスを発生する処
方液を300c.c.充填し、液温25℃で内圧が4Kg/cm2
になる様調整し、75cmの高さからガラス壜を横向
きにコンクリート上へ落下して破裂させ、壜の破
片が落下点より半径1m以内に溜つたものの重量
を測定し、その重量を試料ガラス壜の重量で割つ
たものであり、60個の平均を示す。なお、ガラス
壜はフイルムによつてガラス壜全重量の約90%の
範囲が被覆されており、飛散保持率が90%より低
いことはフイルムに被れている部分の破片も飛散
することを表わし、逆に90%より大きな数値はフ
イルムの飛散防止性能の優れることを意味してい
る。
比較例 4、5
実施例2において延伸倍率をそれぞれ1.1、6.0
倍にした他は実施例2と同様にして得たフイルム
を用いた。
結果を表−Iに示す。
比較例 6、7
被覆フイルムとして塩化ビニルの一軸延伸フイ
ルムおよび発泡ポリスチレンの一軸延伸フイルム
を用いた。塩化ビニルフイルムは作業性が悪く、
また発泡ポリスチレンフイルムは破壜時の飛散防
止性能が悪い。
This invention relates to an improved heat shrink film for use in coating glass bottles. More specifically, the present invention relates to a heat-shrinkable film that has the ability to prevent fragments from scattering when a glass bottle such as a carbonated beverage bottle with internal pressure ruptures. Recently, in the glass bottle industry, the production of non-recycled bottles has been rapidly increasing for the purpose of simplifying distribution. Once a non-recycled bottle is filled with contents and delivered to a consumer, it is not used again, and for this reason, efforts are being made to make the wall thickness of the bottle as thin as possible. On the other hand, users of non-recycled bottles that are filled with contents, especially carbonated beverage manufacturers that are subject to internal pressure,
Plastic film is shrink-wrapped around the entire circumference of the glass bottle to increase its commercial value, and the plastic film compensates for the decrease in strength due to the thinning of the glass bottle, but this is not yet sufficient. That is, when a carbonated beverage bottle with internal pressure is ruptured, there is a risk that fragments will be scattered in all directions, and a strong plastic film suitable for preventing the fragments from flying is desired. Conventionally, expanded polystyrene films and vinyl chloride films have been used as labels for non-recycled bottles, and these films are placed on glass bottles and then heat-shrinked to cover the glass bottles. Expanded polystyrene film is stiff and suitable for mechanical packaging, but on the other hand, the film's impact resistance is low, and its ability to prevent fragments from scattering when a glass bottle bursts is poor. On the other hand, vinyl chloride film has a high impact resistance and is excellent in preventing fragments from scattering, but it has problems in that it damages the walls of garbage incinerators and is weak, making it difficult to make the film into a cylindrical shape for mechanical packaging. It has been pointed out that when the glass bottle is placed over a glass bottle from above or below, the lower or upper end of the cylinder bends due to frictional resistance with the glass bottle, making it impossible to insert the glass bottle. Under these circumstances, the present inventors developed a heat-shrinkable film that has impact resistance, is strong, transparent, slippery, has good mechanical packaging properties, and does not damage incinerators when processing waste. As a result of extensive research, the inventors discovered that a specific nitrile resin film could be effectively used, and completed the present invention. That is, in the present invention, acrylonitrile/butadiene copolymer with an acrylonitrile content of 5 to 60% by weight is added to 3 to 30% by weight.
A sheet obtained by stretching in at least one direction a resin obtained by graft copolymerizing 97 to 70% by weight of a mixture having a weight ratio of methyl acrylate of 95/5 to 50/50. A heat shrinkable film having a heat shrinkage rate of 30 to 80% and a heat shrinkage rate in a direction perpendicular to the heat shrinkage rate of less than 15%. The present invention will be explained in detail below. The resin used in the present invention is an acrylonitrile-butadiene copolymer containing 5 to 60% by weight of acrylonitrile and 3 to 30% by weight, and a weight ratio of acrylonitrile/methyl acrylate of 95/5.
It is a high nitrile resin obtained by graft copolymerizing 97 to 70% by weight of a ~50/50 mixture. As a commercially available product
BAREX (trademark, manufactured by Standard Chemicals, USA) is available. If the composition ratio of the backbone polymer, acrylonitrile-butadiene copolymer, in the high nitrile resin is less than 3% by weight, the film will lack impact strength, and if it exceeds 30% by weight, the film will deteriorate. Rigidity decreases. If the acrylonitrile content in the acrylonitrile-butadiene copolymer that is the backbone polymer is 5% by weight or less, the impact strength as a graft copolymer of acrylonitrile/methyl acrylate is insufficient. Moreover, if it exceeds 60% by weight, sufficient grafting with acrylonitrile/methyl acrylate cannot be achieved. If the weight ratio of acrylonitrile in the acrylonitrile/methyl acrylate composition ratio is 95% or more, the extrudability of the resin will be poor and a good sheet will not be obtained.
Furthermore, if the weight ratio of acrylonitrile is less than 50%, grafting cannot be achieved sufficiently, resulting in insufficient impact strength. In the present invention, the resin includes a coloring agent, various stabilizers,
There is no problem in adding antiblocking agents, antistatic agents, lubricants, etc. The stretching treatment for obtaining the heat-shrinkable film of the present invention involves stretching at least uniaxially in the machine direction or in the transverse direction, preferably in the machine direction. When stretching in the longitudinal direction, a roll stretching machine is usually used, and the preheating is preferably carried out at a temperature range of 70 to 120°C, preferably 80 to 110°C, and the stretching ratio is 1.2 to 120°C.
5.0, preferably 2.0-3.0 is selected. If the preheating temperature is less than 70°C, it may be difficult to obtain a homogeneous film due to uneven thickness or breakage of the film during stretching. In addition, it is difficult to stretch at temperatures above 120°C.
It is difficult to obtain a film with good shrinkage. If the stretching ratio is less than 1.2 times, a film with an appropriate shrinkage ratio cannot be obtained, whereas if it is more than 5.0 times, the film tends to tear in the stretching direction, and the impact strength of the film decreases. When stretching in the transverse direction, a tenter system is typically used, and the same preheating conditions and stretching ratio as in the longitudinal stretching are applied. Heat shrinkage rate of the film of the present invention (measurement conditions;
(Immersed in oil bath at 100℃ for 5 minutes) is 30 to 80 in the stretching direction.
%, preferably 50 to 70%, and less than 15%, preferably less than 5% in the direction perpendicular to it, and the tensile modulus in the direction perpendicular to the stretching direction is 10000
Kg/cm 2 or more, preferably 15000 Kg/cm 2 or more. If the shrinkage rate in the stretching direction is less than 30%, the shrinkage speed is slow, and when the film is made into a cylinder and is shrunk on a glass bottle, the top end of the cylinder does not stick to the glass bottle and bulges out, causing the product to deteriorate. This not only reduces the value but also reduces the ability to prevent scattering when the bottle is broken. On the other hand, if the shrinkage rate exceeds 80%, the rate of thermal deformation will increase, and when heat sealing the film into a cylindrical shape, there will be many joint defects, and if there is a scratch, it will easily tear from there, causing damage. The scattering prevention performance of the bottle deteriorates. Furthermore, if the heat shrinkage rate in the direction perpendicular to the stretching direction is 15% or more, the height of the film after shrink wrapping will be reduced, the pattern printed on the film will be deformed, and the product value will be impaired. The tensile modulus in the direction perpendicular to the stretching direction is
If it is less than 10,000 Kg/cm 2 , when the uniaxially stretched film is made into a cylinder and inserted into a glass bottle to cover it, the film is weak and bends, resulting in a large amount of loss. The thickness of the film is preferably 10 to 200 μm. If the thickness of the film is less than 10 μm, loss and scattering prevention performance will decrease when inserted into a glass bottle.
Furthermore, if the thickness of the film exceeds 200 μm, there is a problem that even if the film is heated after being inserted into a glass bottle, it will not adhere uniformly. By using the heat-shrinkable film of the present invention, it becomes possible to coat a glass bottle with the film at high speed, and in particular, even if a glass bottle for beverages under internal pressure bursts, scattering of glass fragments can be suppressed. be able to. Furthermore, the film of the present invention not only has excellent transparency, allowing the contents to be easily seen, but also has good printability and can be used depending on the purpose. Next, the present invention will be explained using Examples and Comparative Examples. Examples 1 to 4 Comparative Examples 1 to 3 Using the resins shown in Table I as raw materials, a sheet was extruded from a 300 mm wide T die attached to a 50 mmφ extruder, and this sheet was stretched 2.5 times in the longitudinal direction to obtain a thickness.
A heat shrinkable film for labels of 70 μm was obtained. The performance of this film and the scattering retention rate of fragments when the bottle was broken were measured and are listed in Table I. Here, the scattering retention rate of fragments means that a glass bottle with an internal capacity of 315 c.c. (weight 170 g) is filled with 300 c.c. of a prescription liquid that generates carbon dioxide gas, and the internal pressure is 4 Kg/cm 2 at a liquid temperature of 25°C.
The glass bottle was then dropped horizontally onto concrete from a height of 75cm to cause it to explode.The weight of the bottle fragments collected within a radius of 1m from the point of fall was measured, and that weight was added to the sample glass bottle. It is divided by the weight of , and shows the average of 60 pieces. Approximately 90% of the total weight of a glass bottle is covered with film, and a scattering retention rate lower than 90% means that pieces covered by the film will also scatter. , Conversely, a value greater than 90% means that the film has excellent scattering prevention performance. Comparative Examples 4 and 5 In Example 2, the stretching ratio was 1.1 and 6.0, respectively.
A film obtained in the same manner as in Example 2 except that the amount was doubled was used. The results are shown in Table-I. Comparative Examples 6 and 7 A uniaxially stretched film of vinyl chloride and a uniaxially stretched film of expanded polystyrene were used as the covering films. PVC film has poor workability,
Furthermore, expanded polystyrene film has poor scattering prevention properties when the bottle is broken.
【表】【table】
Claims (1)
あるアクリロニトリル−ブタジエン共重合体3〜
30重量%に、アクリロニトリル/メチルアクリレ
ートの重量比が95/5〜50/50である混合物97〜
70重量%をグラフト共重合してなる樹脂を少なく
とも一軸方向に延伸したシートであつて、該シー
トの100℃における延伸方向の加熱収縮率が30〜
80%であり、それと直角方向の加熱収縮率が15%
未満であるものであることを特徴とする熱収縮フ
イルム。 2 一軸延伸されたフイルムで延伸方向に対して
直角方向での引張弾性率が10000Kg/cm2以上であ
る特許請求の範囲第1項記載の熱収縮フイルム。[Scope of Claims] 1 Acrylonitrile-butadiene copolymer containing 5 to 60% by weight of acrylonitrile 3 to
Mixtures 97 to 30% by weight with a weight ratio of acrylonitrile/methyl acrylate of 95/5 to 50/50
A sheet obtained by stretching a resin obtained by graft copolymerizing 70% by weight in at least one axis, the sheet having a heat shrinkage rate of 30 to 30 in the stretching direction at 100°C.
80%, and the heating shrinkage rate in the direction perpendicular to it is 15%.
A heat shrinkable film characterized in that it is less than or equal to 2. The heat-shrinkable film according to claim 1, which is a uniaxially stretched film and has a tensile modulus of 10,000 Kg/cm 2 or more in a direction perpendicular to the stretching direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20282083A JPS6094327A (en) | 1983-10-31 | 1983-10-31 | Thermally shrinkable film |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20282083A JPS6094327A (en) | 1983-10-31 | 1983-10-31 | Thermally shrinkable film |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6094327A JPS6094327A (en) | 1985-05-27 |
| JPH0419928B2 true JPH0419928B2 (en) | 1992-03-31 |
Family
ID=16463732
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP20282083A Granted JPS6094327A (en) | 1983-10-31 | 1983-10-31 | Thermally shrinkable film |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6094327A (en) |
-
1983
- 1983-10-31 JP JP20282083A patent/JPS6094327A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6094327A (en) | 1985-05-27 |
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