JPH0423627Y2 - - Google Patents
Info
- Publication number
- JPH0423627Y2 JPH0423627Y2 JP5559287U JP5559287U JPH0423627Y2 JP H0423627 Y2 JPH0423627 Y2 JP H0423627Y2 JP 5559287 U JP5559287 U JP 5559287U JP 5559287 U JP5559287 U JP 5559287U JP H0423627 Y2 JPH0423627 Y2 JP H0423627Y2
- Authority
- JP
- Japan
- Prior art keywords
- tip
- chip
- heat
- ultrasonic
- vibration generator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 230000020169 heat generation Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229920002379 silicone rubber Polymers 0.000 description 2
- 229920002799 BoPET Polymers 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
- 229910000737 Duralumin Inorganic materials 0.000 description 1
- 239000005041 Mylar™ Substances 0.000 description 1
- 229920000459 Nitrile rubber Polymers 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 239000000805 composite resin Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003779 heat-resistant material Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920003223 poly(pyromellitimide-1,4-diphenyl ether) Polymers 0.000 description 1
- 239000010970 precious metal Substances 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
Landscapes
- Physical Or Chemical Processes And Apparatus (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Description
【考案の詳細な説明】
(産業上の利用分野)
本考案は、例えば歯科医療や彫金等において、
貴金属等の複雑な鋳型を作るためにワツクスの型
を取つた後で、ワツクス型をせつこうなどの中に
埋設し、乾燥後ワツクスを外部に流出させてキヤ
ビテイを形成するいわゆるロストワツクス法など
に用いられる超音波ウエルダに関するものであ
る。[Detailed description of the invention] (Industrial application field) This invention can be used, for example, in dentistry, metal engraving, etc.
Used in the so-called lost wax method, in which a wax mold is taken to make a complex mold for precious metals, etc., and then the wax mold is buried in plaster, etc., and after drying, the wax flows out to form a cavity. The present invention relates to an ultrasonic welder.
(従来の技術)
従来において上記のような場合には、操作部に
針状の道具(チツプ)を突出させておき、操作部
を手で持つてチツプの先端をバーナー等の火気に
当てて熱し、熱された先端で素早くワツクスを溶
かしながらワツクスを加工してゆき、先端が冷え
たら再び同様にして先端を熱し、これを繰り返し
てワツクスの型を作成している。(Prior art) Conventionally, in the above-mentioned case, a needle-like tool (chip) was made to protrude from the operating section, the operating section was held in the hand, and the tip of the tip was heated by applying it to a flame such as a burner. The wax is processed while quickly melting it with the heated tip, and when the tip cools down, the tip is heated again in the same way, and this process is repeated to create the wax mold.
(考案が解決しようとする問題点)
従来技術においてはこのように火気を直接使用
するので、火傷や火災の危険があり、チツプの先
端は容易に冷えるので再び同様にして熱しなけれ
ばならず、操作性が極めて悪いものである。また
チツプの先端に火災が当たるために、チツプの先
端が黒く変色するなどの問題があつた。(Problems to be solved by the invention) In the conventional technology, since flame is used directly in this way, there is a risk of burns and fire, and the tip of the tip easily cools down, so it must be heated again in the same way. The operability is extremely poor. There were also problems such as the tip of the tip turning black because the tip of the tip was exposed to fire.
そこで本考案の目的は、火気を直接使用するこ
とによる危険を排除し、操作性の良好な超音波ウ
エルダを提供することにある。 Therefore, an object of the present invention is to provide an ultrasonic welder that eliminates the danger of using fire directly and has good operability.
(問題点を解決するための手段)
本考案の特徴は、超音波振動発生装置から超音
波振動が伝達されるチツプの先端部近傍に、弾性
環状体を被嵌したところにある。(Means for Solving the Problems) The feature of the present invention is that an elastic annular body is fitted near the tip of the tip to which ultrasonic vibrations are transmitted from the ultrasonic vibration generator.
(作用)
超音波振動発生装置から超音波振動がチツプに
伝達されると、チツプと弾性環状体との間の摩擦
により発熱し、この熱がチツプの先端に伝達され
るとともにチツプの先端と被加工物との間の摩擦
によつても発熱し、この十分な熱によつて被加工
物を溶かすものである。(Function) When ultrasonic vibrations are transmitted from the ultrasonic vibration generator to the tip, heat is generated due to friction between the tip and the elastic annular body, and this heat is transmitted to the tip of the tip and causes the tip and the surface of the tip to heat up. Heat is also generated due to friction between the machine and the workpiece, and this sufficient heat melts the workpiece.
(実施例) 本考案の一実施例を図面に基づいて説明する。(Example) An embodiment of the present invention will be described based on the drawings.
第1図に示すように、チツプ1は超音波振動発
生装置3に取付けられ、超音波振動が伝達される
ものである。チツプ1はステンレス、黄銅、鉄、
ジユラルミン、チタン、セラミツクなどの材料で
形成され、湾曲した形状を成しており、その太さ
はほぼ3mm程度のものである。この太さは超音波
振動が伝達されやすく、かつ操作しやすい太さに
設定されるものである。チツプの先端は、半球
状、円錐状、角柱状など加工に適した形状に形成
されている。チツプ1の先端部近傍には、弾性環
状体2を被嵌してある。弾性環状体2はチツプ1
に密着が可能であつて、チツプ1との間の摩擦に
より発熱してその熱を蓄熱するに適した材質もの
で形成され、耐熱性のものである。例えばシリコ
ン系あるいはニトリル系のゴムや、カプトン、マ
イラ、テフロンなどの耐熱性プラスチツクや、複
合樹脂などが用いられる。 As shown in FIG. 1, a chip 1 is attached to an ultrasonic vibration generator 3 to transmit ultrasonic vibrations. Chip 1 is stainless steel, brass, iron,
It is made of materials such as duralumin, titanium, and ceramic, and has a curved shape, with a thickness of approximately 3 mm. This thickness is set so that ultrasonic vibrations are easily transmitted and it is easy to operate. The tip of the chip is formed into a shape suitable for processing, such as a hemispherical, conical, or prismatic shape. An elastic annular body 2 is fitted near the tip of the chip 1. The elastic annular body 2 is the chip 1
It is made of a heat-resistant material that can be closely attached to the chip 1, generates heat due to friction with the chip 1, and is suitable for storing the heat. For example, silicone or nitrile rubber, heat-resistant plastics such as Kapton, Mylar, or Teflon, or composite resins are used.
超音波振動発生装置3は、二つのセラミツクな
どの圧電素子4,4と、この圧電素子の両面に設
けられた電極板5,…と、絶縁座6,6を介して
位置するホーン7および負荷マス8とを内蔵して
いる。チツプ1はホーン7の先端にねじ合わされ
て超音波振動発生装置3に連結され、超音波振動
が伝達される。超音波振動発生装置3は本体9に
接続されており、本体に電源スイツチ10とパワ
ー切換えスイツチ11とを具備している。 The ultrasonic vibration generator 3 consists of two piezoelectric elements 4, 4 made of ceramic or the like, electrode plates 5 provided on both sides of the piezoelectric elements, a horn 7 located via insulating seats 6, and a load. It has a built-in square 8. The chip 1 is screwed onto the tip of the horn 7 and connected to the ultrasonic vibration generator 3, so that ultrasonic vibrations are transmitted. The ultrasonic vibration generator 3 is connected to a main body 9, and the main body is equipped with a power switch 10 and a power changeover switch 11.
第2図に示すグラフA,Bはチツプ1に弾性環
状体2を取付けた本考案の場合と、取付けないで
チツプのみの場合との発熱の状態を対比するもの
で、縦軸を温度(℃)とし、横軸を時間(分)と
している。すなわち超音波振動発生装置3のパワ
ーを15Wに設定し、シリコン系のゴムよりなる弾
性環状体2をチツプ1の先端部に取付けた場合に
は、グラフAのようにほぼ1分で約200℃に達し、
以後その温度が保たれる。これに対して弾性環状
体をチツプに取付けることなく、その他の条件を
同一にした場合には、グラフBのように1分半以
上かかつてやつと110℃〜120℃に達している。 Graphs A and B shown in Figure 2 compare the state of heat generation in the case of the present invention in which the elastic annular body 2 is attached to the chip 1, and in the case of only the chip without attachment, and the vertical axis is the temperature (°C ), and the horizontal axis is time (minutes). In other words, when the power of the ultrasonic vibration generator 3 is set to 15W and the elastic annular body 2 made of silicone rubber is attached to the tip of the chip 1, the temperature rises to about 200°C in about 1 minute as shown in graph A. reached,
From then on, that temperature is maintained. On the other hand, when the elastic annular body is not attached to the chip and other conditions are the same, the temperature reaches 110°C to 120°C in more than 1.5 minutes as shown in graph B.
なお弾性環状体2の位置をチツプ1の基部に向
つて移動させてゆくと、発熱する温度はやや低下
してゆき、また超音波振動発生装置3のパワーを
変えることによつても、発熱する温度を変えるこ
とができる。したがつて溶かす対象物に適した発
熱が得られるように設定すればよい。またチツプ
先端の形状を選択することによつて複雑な溝の形
成などの種々の加工にも使用できる。 Note that as the position of the elastic annular body 2 is moved toward the base of the chip 1, the temperature at which it generates heat decreases slightly, and also by changing the power of the ultrasonic vibration generator 3, the temperature at which it generates heat decreases. Can change temperature. Therefore, it is only necessary to set the temperature so that heat generation suitable for the object to be melted can be obtained. Moreover, by selecting the shape of the tip end, it can be used for various processing such as forming complicated grooves.
(考案の効果)
以上に説明したように本考案によれば、チツプ
が火気によつて直接熱せられることがないので安
全に作業でき、先端の損傷がなく、チツプ先端の
温度が一定に保たれるので操作性が極めて良好で
あり、発熱温度のコントロールが容易であるなど
多くの優れた効果がある。(Effects of the invention) As explained above, according to the invention, the tip is not directly heated by fire, so it is safe to work, there is no damage to the tip, and the temperature at the tip of the tip is kept constant. It has many excellent effects such as extremely good operability and easy control of heat generation temperature.
図面は本考案の一実施例であつて、第1図は要
部断面正面図、第2図はグラフである。
1……チツプ、2……弾性環状体、3……超音
波振動発生装置。
The drawings show one embodiment of the present invention, and FIG. 1 is a sectional front view of the main part, and FIG. 2 is a graph. 1... Chip, 2... Elastic annular body, 3... Ultrasonic vibration generator.
Claims (1)
るチツプの先端部近傍に、弾性環状体を被嵌した
ことを特徴とする超音波ウエルダ。 An ultrasonic welder characterized in that an elastic annular body is fitted near the tip of a chip to which ultrasonic vibrations are transmitted from an ultrasonic vibration generator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5559287U JPH0423627Y2 (en) | 1987-04-13 | 1987-04-13 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5559287U JPH0423627Y2 (en) | 1987-04-13 | 1987-04-13 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS63163228U JPS63163228U (en) | 1988-10-25 |
| JPH0423627Y2 true JPH0423627Y2 (en) | 1992-06-02 |
Family
ID=30883627
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5559287U Expired JPH0423627Y2 (en) | 1987-04-13 | 1987-04-13 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0423627Y2 (en) |
-
1987
- 1987-04-13 JP JP5559287U patent/JPH0423627Y2/ja not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS63163228U (en) | 1988-10-25 |
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