JPH042420A - Through automatic assembling line - Google Patents
Through automatic assembling lineInfo
- Publication number
- JPH042420A JPH042420A JP2103559A JP10355990A JPH042420A JP H042420 A JPH042420 A JP H042420A JP 2103559 A JP2103559 A JP 2103559A JP 10355990 A JP10355990 A JP 10355990A JP H042420 A JPH042420 A JP H042420A
- Authority
- JP
- Japan
- Prior art keywords
- printed circuit
- circuit board
- width
- printed board
- small
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Automatic Assembly (AREA)
- Supply And Installment Of Electrical Components (AREA)
Abstract
Description
【発明の詳細な説明】
〔概要〕
多品種、多形状で少量のプリント基板の回路の半田印刷
、接着剤の塗布、小物や異形の物体ＳＭＤの搭載などの
一貫した組立を、各組立設備をＮＣ制御し、プリント基
板をベルトに乗せて順次光に送り自動化する一貫自動組
立ラインに関し、（１）物を搭載したプリント基板を自
動的に先に送る場合の各組立設備の送りベルトの幅を人
手で調整する段取工数の低減と、（２）多品種、少量生
産の場合のＮＣ制御のプログラムの人手による切替工数
を低減した省段取化の一貫自動組立ラインを目的とし、
（１）の目的に対しては、プリント基板に其の種類を識
別するバーコードのラベルを貼り付け、各組立設備の先
端に該バーコードを読み取るリーダを設置して、バーコ
ードリーダで、流れて来るプリント基板に貼り付けられ
たラベルのバーコードを読み取り、小物や異形の物体を
搭載すべきプリント基板を自動識別し、各設備が内蔵す
る幅調整用のパルスモータと其の駆動制御装置により、
該物体を搭載したプリント基板の送りベルトの幅を該プ
リント基板の幅に適合した寸法に調整するように構成す
る。[Detailed Description of the Invention] [Summary] We use each assembly equipment to perform integrated assembly such as solder printing of printed circuit boards of various types and shapes in small quantities, application of adhesive, and mounting of small and irregularly shaped objects SMD. Regarding an integrated automatic assembly line that is NC-controlled and automates printed circuit boards to be placed on a belt and sent sequentially to the light beam, (1) the width of the feeding belt of each assembly equipment when the printed circuit board loaded with an object is automatically sent first; (1) The aim is to reduce the number of setup steps required for manual adjustment, and (2) to create an integrated automated assembly line that reduces setup steps by reducing the number of steps required for manual switching of NC control programs in the case of high-mix, low-volume production. For the purpose of By reading the barcode on the label affixed to the board, it automatically identifies the printed circuit board on which small or irregularly shaped objects are to be mounted, and uses the width adjustment pulse motor and its drive control device built into each piece of equipment.
The width of the feed belt for the printed circuit board on which the object is mounted is adjusted to a size that matches the width of the printed circuit board.
（２）の目的に対しては、ＮＣ制御される組立設備の各
を順に動作させるプログラムのデータを予め登録して置
き集中的に管理する集中管理装置を設け、前記バーコー
ドリーダで、プリント基板に貼り付けたバーコードを読
み取り、小物や異形の物体を搭載すべきプリント基板を
自動識別し、該集中管理装置が予め登録済みのＮＣＩＪ
ＪｌｌＩのプログラムのデータを各組立設備へ順に自動
的に切替えて転送するように構成する。For the purpose of (2), a central control device is installed in which the data of a program that sequentially operates each piece of NC-controlled assembly equipment is registered in advance and centrally managed. The central control device reads the barcode attached to the PCB and automatically identifies the printed circuit board on which the small or unusually shaped object is to be mounted.
It is configured to automatically switch and transfer the JllI program data to each assembly equipment in sequence.
本発明は、多品種、多形状で少量のプリント基板の、回
路の半田印刷、接着剤の塗布、小物や異形物ＳＭＤの搭
載などの一貫した組立を、各組立用の設備をＮＣ制御し
プリント板をベルトに乗せて先に送ることで自動化した
一貫自動組立ラインに係り、特に、其の生産能力の向上
のため、人手により送りベルトの幅を調整する段取工数
とＮＣ＠御のプログラムの切替工数とを低減する省段取
化方式に関する。The present invention enables integrated assembly of printed circuit boards of various types, shapes, and small quantities, including circuit solder printing, adhesive application, and mounting of small items and irregularly shaped SMDs, by controlling each assembly equipment by NC. Regarding the integrated automatic assembly line, which is automated by placing the plate on a belt and feeding it first, in order to improve its production capacity, in particular, in order to improve its production capacity, it is necessary to reduce the setup man-hours of manually adjusting the width of the feed belt and the NC@ control program. The present invention relates to a setup-saving method that reduces switching man-hours.
従来の一貫自動組立ラインは、図示しないが、寸法の異
なるプリント基板に、上記の小物や異形物ＳＭＤを自動
的に搭載する場合は、該搭載用の設備のインライン（ベ
ルト）の送り幅の調整を人手で行っていた。その為、人
手による段取工数が大となり、生産能力が低下するとい
う問題があった。Although not shown in the figure, in a conventional integrated automatic assembly line, when automatically mounting the above-mentioned small items or irregularly shaped SMDs on printed circuit boards of different dimensions, it is necessary to adjust the feed width of the inline (belt) of the equipment for the installation. was done manually. Therefore, there was a problem in that the number of manual setup steps increased and the production capacity decreased.
又、上記−貫ラインの各組立設備の制御は、所謂ＮＧ制
御方式であるので、それぞれの製品に応じた制御プログ
ラムを必要とする。従って多品種、少量生産では、この
ＮＣ制御のプログラムの切替を人手で頻繁に行わねばな
らず、プログラムの切替工数が大きくなり、生産能力の
向上を図る上でネックとなっていた。Furthermore, since the control of each assembly equipment on the above-mentioned through-through line is based on a so-called NG control method, a control program suitable for each product is required. Therefore, in high-mix, low-volume production, this NC control program must be frequently switched manually, which increases the number of man-hours required for program switching, and is a bottleneck in improving production capacity.
本発明の課題は、上記の一貫自動組立ラインで、（１）
小物や異形物ＳＭＤをプリント基板に自動搭載する場合
の組立設備の送りベルトの幅の人手による調整の段取工
数の低減と、（２）多品種、少量生産の場合の各組立設
備のＮｃ！ＩＪ？ｉｌｌのためのプログラムの人手によ
る切替工数を低減する省段取化した一貫自動組立ライン
の提供にある。The problem of the present invention is to provide the above-mentioned integrated automatic assembly line, (1)
(2) Reduction of setup man-hours for manual adjustment of the feed belt width of assembly equipment when automatically mounting small or irregularly shaped SMDs on printed circuit boards, and (2) Nc reduction of each assembly equipment in the case of high-mix, low-volume production. IJ? The purpose of the present invention is to provide an integrated automatic assembly line that saves setup and reduces the number of man-hours required for manually changing programs for ill.
（課題を解決するための手段〕
この（１）の課題には、第１図の原理図の如く、小物や
異形の物体３０を搭載するプリント基板２０にその種類
を識別するバーコードを表示したラベルｌを貼り付け、
前記ＮＣ制御される各組立設備１０の先端に該バーコー
ドを読み取るリーダ２を設置する。(Means for solving the problem) To solve the problem (1), as shown in the principle diagram in Fig. 1, a bar code for identifying the type of the small or irregularly shaped object 30 is displayed on the printed circuit board 20 on which the small or irregularly shaped object 30 is mounted. Paste the label l,
A reader 2 for reading the barcode is installed at the tip of each NC-controlled assembly equipment 10.
（２）の課題には、ＮＣ制御される組立設備１０の各を
順次動作させる制御プログラムのデータを予め登録して
置き、集中的に各設備１０を管理する集中管理装置４０
を設ける。To solve the problem (2), the central control device 40 registers in advance the data of a control program that sequentially operates each piece of NC-controlled assembly equipment 10, and centrally manages each piece of equipment 10.
will be established.
〔作用〕
本発明の第１発明は、組立の自動化のための全ての組立
設備１０の先端に設けたバーコードリーダ２で、ベルト
に乗って流れて来るプリント板２０に貼り付けたラベル
１のバーコードを読み取る事で小物や異形の物体３０を
載せるべきプリント板２０の外形寸法と種類を自動的に
識別する。そして、設備１０の各が内蔵する幅調整用の
パルスモータ２０゜と其の駆動制御装置２０□により、
各物体３０を搭載したプリント基板２０を先に送るベル
トの幅を、該プリント基板の幅に適合した寸法に調整す
る。[Function] The first aspect of the present invention is a barcode reader 2 installed at the tip of all assembly equipment 10 for automating assembly, and a barcode reader 2 installed at the tip of all assembly equipment 10 for automating assembly. By reading a bar code, the external dimensions and type of a printed board 20 on which a small or irregularly shaped object 30 is to be placed are automatically identified. And, by the width adjustment pulse motor 20° and its drive control device 20□ built in each of the equipment 10,
The width of the belt that transports the printed circuit board 20 on which each object 30 is mounted is adjusted to a size that matches the width of the printed circuit board.
よって、小物や異形物ＳＭＤをプリント基板２０に自動
搭載する場合の各設備の人手による送りベルトの幅の調
整の段取工数は無くなり、（１）の課題は解決される。Therefore, when automatically mounting a small or irregularly shaped SMD onto the printed circuit board 20, there is no need to manually adjust the width of the feed belt at each facility, and the problem (1) is solved.
本発明の第２発明は、前記バーコードリーダ２で、ベル
トに乗って流れて来るプリント基板２０に貼り付けられ
たラベル１のバーコードを読んで、小物や異形の物体３
０を搭載すべきプリント基板２０の寸法と種類を自動識
別し、集中管理装置４０が予め登録済みのＮＣ制御のプ
ログラムのデータを。A second aspect of the present invention is that the barcode reader 2 reads the barcode on the label 1 attached to the printed circuit board 20 flowing on the belt,
0 will be mounted on the printed circuit board 20, and the central management device 40 will automatically identify the data of the NC control program that has been registered in advance.
ＮＣＩＩＩ御される組立設備１０の各に順に、自動的に
切り替えて転送する。よって、多品種、少量生産の場合
のＮＣ制御のプログラムの人手による切替工数は無くな
って、（２）の課題は解決される。The information is automatically switched and transferred to each of the assembly equipment 10 controlled by NCIII in order. Therefore, in the case of high-mix, low-volume production, there is no need for manual switching of NC control programs, and problem (2) is solved.
第２図は本発明の実施例の一貫自動組立ラインの構成を
示すブロック図であって、その組立ラインの設備は、■
プリント基板供給機、■半田印刷機、■接着剤塗布機、
■小物ＳＭＤ搭載機、■異形物ＳＭＤ搭載機、■リフロ
ー炉、■プリント基板収納機、■接着剤硬化炉、■プリ
ント基板収納機と■集中管理装置から成り、■プリント
基板の各には、本発明の第１発明による。その外形寸法
と種類を識別する＠バーコードのラベルが貼られて、■
プリント基板供給機から出て、矢印の如く、べ）Ｌｔ
）に乗って先に流される。そして其の中の■半田印刷機
、■接着剤塗布機、■小物ＳＭＤ搭載機。FIG. 2 is a block diagram showing the configuration of an integrated automatic assembly line according to an embodiment of the present invention, and the assembly line equipment includes:
Printed circuit board feeding machine, ■Solder printing machine, ■Adhesive applicator,
Consists of ■Small item SMD loading machine, ■Irregular shape SMD loading machine, ■Reflow oven, ■Printed circuit board storage machine, ■Adhesive curing furnace, ■Printed circuit board storage machine, and ■Centralized management device. According to the first aspect of the present invention. A @barcode label is attached to identify its external dimensions and type, and ■
Come out from the printed circuit board feeder and move as shown by the arrow.
) and get swept away first. Among them are ■Solder printing machine, ■Adhesive applicator, and ■Small SMD equipped machine.
■異形物ＳＭＤ搭載機が、Ｎｃ！Ｉ］？Ｉされる組立設
備１０である。そして全ての設備の先端に置かれたバー
コードのリーダ［相］で、ベルトに乗って流れて来るプ
リント基板■に貼り付けたバーコードのラベル＠の表示
を読み取る事で、小物や異形ＳＭＤの物体３０を搭載す
べきプリント板■の外形寸法と種類を自動識別し、各設
置１０が内蔵する幅調整用のパルスモータ２０１ と其
の駆動制御装置２０□により、該物体３０を搭載したプ
リント基板■の送りベルトの幅ｄを該プリント基板の幅
りに適合した寸法に自動的に調整する。よって、小物や
異形物３０をプリント基板■に自動搭載する場合の、設
備■〜■の送りベルトの幅の人手による調整の段取工数
が無くなるので問題は無い。■The machine equipped with a strange SMD is Nc! I]? This is an assembly equipment 10 that is used for assembly. Then, the barcode reader [phase] placed at the tip of all equipment reads the barcode label @ attached to the printed circuit board that flows on the belt, and detects small items and irregularly shaped SMDs. The external dimensions and type of the printed board (■) on which the object 30 is to be mounted are automatically identified, and the width adjustment pulse motor 201 and its drive control device (20) built in each installation 10 are used to automatically identify the external dimensions and type of the printed board on which the object 30 is mounted. (2) The width d of the feed belt is automatically adjusted to a dimension that matches the width of the printed circuit board. Therefore, when automatically mounting small items or irregularly shaped items 30 on the printed circuit board (2), there is no problem because the number of man-hours required for manual adjustment of the width of the feed belts of the equipment (2) to (2) is eliminated.
また、本発明の第２発明による集中管理装置［相］には
、ＮＣ制御される設備１０の■半田印刷機、■接着剤塗
布機、■小物ＳＭＤ搭載機、■異形物ＳＭＩ）搭載機の
動作を順に切り替えるプログラムのデータが予め登録さ
れている。そして該プログラムの切替は、各設備の先端
に置かれたバーコードのり−ダ＠で、プリント基板０に
貼り付けられたバーコードのラベル＠を読み取る事で、
プリント基板■の種類を識別し、予め登録済みのＮＣ制
御プログラムのデータを、集中管理装置［相］から順に
各設備■〜■に転送することにより、自動的に切り替え
られる。よって、多品種、少量生産の場合のＮＣ制御の
組立設備のプログラムの人手による切替工数が低減され
るので問題は無い。In addition, the central control device [phase] according to the second aspect of the present invention includes NC-controlled equipment 10 such as (1) a solder printing machine, (2) an adhesive applicator, (2) a small item SMD loading machine, and (ii) a strange shaped item SMI loading machine. Data of a program that sequentially switches operations is registered in advance. The program can be switched by reading the barcode label affixed to the printed circuit board 0 with the barcode gluer @ placed at the tip of each piece of equipment.
Automatic switching is possible by identifying the type of printed circuit board (2) and sequentially transferring the pre-registered NC control program data from the central control device [phase] to each equipment (2) to (3). Therefore, in the case of high-mix, low-volume production, the number of man-hours required for manually switching programs for NC-controlled assembly equipment is reduced, so there is no problem.
以上説明した如く、本発明によれば、物を搭載したプリ
ント基板を先に送るベルトの幅の調整とＭＣＩＩＪ御の
組立設備のプログラムの切替とが自動で可能となるので
、プリント基板の種類の切替時の人手による段取工数の
低減が図られ、最小エユニットのプリント基板への小物
や異形物ＳＭＤの効率的な自動搭載をも可能とする効果
が得られる。。As explained above, according to the present invention, it is possible to automatically adjust the width of the belt that feeds printed circuit boards loaded with objects and to switch the program of the assembly equipment controlled by MCIIJ, so that it is possible to It is possible to reduce the number of manual setup steps required during switching, and it is also possible to efficiently and automatically mount small items and odd-shaped SMDs onto the printed circuit board of the smallest unit. .
第１図は本発明の一貫自動組立ラインの基本構成を示す
原理図、
第２図は本発明の実施例の一貫自動組立ラインの構成を
示すブロック図である。
図において、１はバーコードのラベル、２はバーコード
のり−ダ、１０は組立設備、２０はプリント基板、３０
は小物や異形の物体ＳＭＤ 、 ４０は集中管理装置で
ある。FIG. 1 is a principle diagram showing the basic configuration of an integrated automatic assembly line according to the present invention, and FIG. 2 is a block diagram showing the configuration of an integrated automatic assembly line according to an embodiment of the invention. In the figure, 1 is a barcode label, 2 is a barcode pasteer, 10 is assembly equipment, 20 is a printed circuit board, and 30 is a barcode label.
40 is a small or unusually shaped object SMD, and 40 is a central management device.
Claims (2)
路の半田印刷，接着剤の塗布，小物や異形の物体（３０
）の搭載などの一貫した組立を，各組立設備（１０）を
ＮＣ制御しベルトに乗せて先に送り自動化する一貫自動
組立ラインにおいて、 該プリント基板（２０）に其の種類を識別するバーコー
ドを表示したラベル（１）を貼り付け、前記組立設備（
１０）の先端に該バーコードを読み取るリーダ（２）を
設け、 各組立設備（１０）の先端に設けたリーダ（２）で，ベ
ルトに乗って流れて来るプリント基板（２０）に貼り付
けられたバーコード（１）を読み取り，小物や異形の物
体（３０）を載せるべきプリント基板を自動識別し該設
備（１０）が内蔵する幅調整用のパルスモータ（２０＿
１）と其の駆動制御装置（２０＿２）により該物体（３
０）を搭載するプリント基板の送りベルトの幅ｄを該プ
リント基板の幅Ｄに適合した寸法に調整することを特徴
とした一貫自動組立ライン。1. Solder printing of circuits of various types, shapes, and small quantities of printed circuit boards (20), application of adhesive, small and irregularly shaped objects (30)
) is installed on the printed circuit board (20) in an integrated automatic assembly line in which each assembly equipment (10) is NC-controlled, placed on a belt, and then automatically fed forward. Attach the label (1) indicating the above assembly equipment (
A reader (2) is installed at the tip of each assembly equipment (10) to read the barcode. The barcode (1) is read, the printed circuit board on which the small or irregularly shaped object (30) is to be placed is automatically identified, and the width adjustment pulse motor (20_
1) and its drive control device (20_2), the object (3
An integrated automatic assembly line characterized in that the width d of the feed belt for the printed circuit board on which the printed circuit board 0) is mounted is adjusted to a dimension that matches the width D of the printed circuit board.
プログラムのデータを予め登録して置き集中的に管理す
る集中管理装置（４０）を設け、 前記バーコードリーダ（２）でプリント基板（２０）に
貼り付けられたバーコード（１）を読み取り，小物や異
形の物体（３０）を搭載すべきプリント基板を自動認識
し、集中管理装置（４０）が予め登録済みのＮＣ制御の
プログラムのデータを各組立設備（１０）へ順に自動的
に切り替えて転送することを特徴とした一貫自動組立ラ
イン。2. In the integrated automatic assembly line, a central control device (40) is provided for pre-registering and centrally managing data of a program that sequentially operates each of the NC-controlled assembly equipment (10), and the barcode reader At step (2), the barcode (1) pasted on the printed circuit board (20) is read, the printed circuit board on which the small or irregularly shaped object (30) is to be mounted is automatically recognized, and the central control device (40) registers it in advance. An integrated automatic assembly line characterized by automatically switching and transmitting completed NC-controlled program data to each assembly equipment (10) in sequence.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2103559A JPH042420A (en) | 1990-04-19 | 1990-04-19 | Through automatic assembling line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2103559A JPH042420A (en) | 1990-04-19 | 1990-04-19 | Through automatic assembling line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH042420A true JPH042420A (en) | 1992-01-07 |
Family
ID=14357172
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2103559A Pending JPH042420A (en) | 1990-04-19 | 1990-04-19 | Through automatic assembling line |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH042420A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5506732A (en) * | 1993-08-31 | 1996-04-09 | Nec Corporation | Optical pickup |
| ES2129347A1 (en) * | 1997-02-05 | 1999-06-01 | Mecanismo Auxiliares Ind S A M | Improvements to component insertion machines |
| CN104648519A (en) * | 2015-01-29 | 2015-05-27 | 周俊雄 | Automatic production line for vehicle-mounted module |
-
1990
- 1990-04-19 JP JP2103559A patent/JPH042420A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5506732A (en) * | 1993-08-31 | 1996-04-09 | Nec Corporation | Optical pickup |
| ES2129347A1 (en) * | 1997-02-05 | 1999-06-01 | Mecanismo Auxiliares Ind S A M | Improvements to component insertion machines |
| CN104648519A (en) * | 2015-01-29 | 2015-05-27 | 周俊雄 | Automatic production line for vehicle-mounted module |
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