JPH04284354A - Hydrogen storage electrode, its manufacture, and metal-oxide-hydrogen storage battery using the electrode - Google Patents

Hydrogen storage electrode, its manufacture, and metal-oxide-hydrogen storage battery using the electrode

Info

Publication number
JPH04284354A
JPH04284354A JP3049506A JP4950691A JPH04284354A JP H04284354 A JPH04284354 A JP H04284354A JP 3049506 A JP3049506 A JP 3049506A JP 4950691 A JP4950691 A JP 4950691A JP H04284354 A JPH04284354 A JP H04284354A
Authority
JP
Japan
Prior art keywords
hydrogen storage
electrode
fluororesin
metal
resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP3049506A
Other languages
Japanese (ja)
Other versions
JP3008519B2 (en
Inventor
Nobuyuki Yanagihara
伸行 柳原
Hiroshi Kawano
川野 博志
Gohei Suzuki
剛平 鈴木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to JP3049506A priority Critical patent/JP3008519B2/en
Publication of JPH04284354A publication Critical patent/JPH04284354A/en
Application granted granted Critical
Publication of JP3008519B2 publication Critical patent/JP3008519B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Landscapes

  • Secondary Cells (AREA)
  • Battery Electrode And Active Subsutance (AREA)

Abstract

PURPOSE:To improve the characteristics such as a charge/discharge cycle life, maintenance, and quick charging/discharging of a hydrogen storage alloy electrode. CONSTITUTION:Thermoplastic elastomer 6, hydrophilic resin, and fluororesin 7 are added to hydrogen storage alloy particles 5 to be thermoformed to improve the strength of a hydrogen storage electrode. This constitution can prevent the falling of the hydrogen storage alloy particles due to electrode plate expansion following the charging/discharging of a battery, and can prolong the charge/discharge cycle life of the battery.

Description

【発明の詳細な説明】[Detailed description of the invention]

【0001】0001

【産業上の利用分野】本発明は水素を電気化学的に吸蔵
・放出する水素吸蔵合金と結合剤を主体とする水素吸蔵
電極とその製造方法ならびにその水素吸蔵電極を負極に
用いた酸化金属−水素蓄電池に関する。
[Industrial Application Field] The present invention relates to a hydrogen storage electrode that electrochemically absorbs and releases hydrogen, mainly consisting of a hydrogen storage alloy and a binder, a method for manufacturing the same, and a metal oxide using the hydrogen storage electrode as a negative electrode. Regarding hydrogen storage batteries.

【0002】0002

【従来の技術】従来、可逆的に水素を吸蔵・放出する水
素吸蔵合金や、その水素化物に結合剤を混合して用いる
水素吸蔵電極およびその水素吸蔵電極を負極とし、酸化
ニッケルを正極とする酸化金属−水素蓄電池に関して、
多くの出願がなされている。例えば、水素吸蔵合金粉末
を耐アルカリ性でかつ撥水性の結着剤で混練して圧延成
形したシートを集電体に圧接して一体化する水素吸蔵電
極が特開昭59−60862号公報に開示されている。 またフッ素樹脂と水素吸蔵合金粉末の混合物をシート状
に成形したのち、集電体に圧着する製造方法も特開昭6
2−216163号公報に開示されている。このような
水素吸蔵電極は比較的安価に製造可能であるが、単に電
極支持体(集電体)に圧着固定しているだけで構成され
ているから、充放電サイクルのくりかえしによって電極
支持体からの水素吸蔵合金粉末層の剥離や脱落現象が発
生し、その結果電極の放電容量が低下する。また、電極
自体の内部抵抗が大きくなって急速充放電もできなくな
る。この現象はとくに、据置用電池のような開放形アル
カリ蓄電池で顕著に現われる。この現象を改良する目的
で、電極支持体(集電体)に発泡状金属多孔体あるいは
繊維状金属多孔体を用い、この電極支持体の内部に水素
吸蔵合金粉末を充填した水素吸蔵電極およびその水素吸
蔵電極を負極とした酸化金属−水素蓄電池なども提案さ
れている。しかし、比較的大きな容量を持つ電池では、
電極が大型化するため、やはり、水素吸蔵合金と電極支
持体との結合力が弱い上に、密着性が悪く水素吸蔵合金
粉末の脱落現象をおこし、同様に容量低下につながる。
[Prior Art] Conventionally, hydrogen storage alloys that store and release hydrogen reversibly, hydrogen storage electrodes that use a hydride mixed with a binder, and hydrogen storage electrodes that are used as negative electrodes and nickel oxide as positive electrodes are used. Regarding metal oxide-hydrogen storage batteries,
Many applications have been filed. For example, JP-A-59-60862 discloses a hydrogen storage electrode in which a sheet made by kneading hydrogen storage alloy powder with an alkali-resistant and water-repellent binder and rolling it is pressed against a current collector and integrated. has been done. In addition, a manufacturing method in which a mixture of fluororesin and hydrogen-absorbing alloy powder is formed into a sheet shape and then pressure-bonded to a current collector was developed in JP-A No. 6.
It is disclosed in Japanese Patent No. 2-216163. Such hydrogen storage electrodes can be produced relatively inexpensively, but since they are simply crimped and fixed to an electrode support (current collector), repeated charging and discharging cycles will remove the hydrogen storage electrode from the electrode support. The phenomenon of peeling or falling off of the hydrogen storage alloy powder layer occurs, and as a result, the discharge capacity of the electrode decreases. Furthermore, the internal resistance of the electrode itself increases, making rapid charging and discharging impossible. This phenomenon is particularly noticeable in open-type alkaline storage batteries such as stationary batteries. In order to improve this phenomenon, we used a foamed metal porous material or a fibrous metal porous material as the electrode support (current collector), and created a hydrogen storage electrode in which the electrode support was filled with hydrogen storage alloy powder. Metal oxide-hydrogen storage batteries that use a hydrogen storage electrode as a negative electrode have also been proposed. However, for batteries with relatively large capacity,
As the electrode becomes larger, the bonding force between the hydrogen storage alloy and the electrode support is still weak, and the adhesion is poor, causing the hydrogen storage alloy powder to fall off, which also leads to a decrease in capacity.

【0003】0003

【発明が解決しようとする課題】電極支持体(集電体)
の両側から水素吸蔵合金粉末と結合剤の混合物からなる
シート状水素吸蔵合金層を圧着し、一体化させた水素吸
蔵電極、あるいは発泡状,繊維状金属多孔体内に水素吸
蔵合金粉末を充填する水素吸蔵電極がいわゆる非焼結式
電極として採用されている。従来、この種の水素吸蔵電
極は充放電サイクルを繰り返すと、水素吸蔵時と水素放
出時に膨張と収縮をくりかえすために水素吸蔵合金が微
細化される。しかも水素吸蔵合金粉末と電極支持体との
膨張係数が異なるので、この間の密着性が十分でなく、
水素吸蔵合金粉末の電極支持体からの剥離・亀裂が発生
し、最後には脱落起こる。そのため、電極自体の放電容
量が低下するとともに、電極の抵抗増加による充放電サ
イクル寿命が短くなるという課題を有している。
[Problem to be solved by the invention] Electrode support (current collector)
A sheet-like hydrogen storage alloy layer made of a mixture of hydrogen storage alloy powder and a binder is pressed onto both sides of the hydrogen storage electrode, or a foamed or fibrous metal porous body is filled with hydrogen storage alloy powder. The storage electrode is employed as a so-called non-sintered electrode. Conventionally, when this type of hydrogen storage electrode is repeatedly charged and discharged, the hydrogen storage alloy becomes finer because it repeatedly expands and contracts during hydrogen storage and hydrogen release. Moreover, since the expansion coefficients of the hydrogen storage alloy powder and the electrode support are different, the adhesion between them is insufficient.
Peeling and cracking of the hydrogen storage alloy powder from the electrode support occurs, and eventually it falls off. Therefore, there are problems in that the discharge capacity of the electrode itself is reduced and the charge/discharge cycle life is shortened due to increased resistance of the electrode.

【0004】結合剤としてフッ素樹脂(PTFE)の分
散液を用いると、フッ素樹脂と水素吸蔵合金粉末を混練
するときにフッ素樹脂が繊維化し、ゴム状態に固まり均
一なシート状に形成すること困難になる。しかも水素吸
蔵合金粒子間の結合力が弱いので、結合力を強くするた
めに、フッ素樹脂などの結合剤を多量添加すると機械的
強度は向上するが、電極の電気抵抗が大きくなり、電極
の電気化学的特性が低下する。そこで、結合剤の添加量
を少なくして、フッ素樹脂の融解温度で熱処理すること
によって、水素吸蔵合金粒子を結合剤である溶融フッ素
樹脂で包囲すると、電極自体の機械的強度は向上するが
合金表面の触媒作用が減少し、過充電時に正極から発生
する酸素ガスが負極で吸収反応する速度が小さくなる。 そのため過充電時に電解液の分解量が多くなり補液の回
数が増加するという課題もある。
[0004] When a dispersion of fluororesin (PTFE) is used as a binder, when the fluororesin and hydrogen storage alloy powder are kneaded, the fluororesin becomes fibrous and hardens into a rubbery state, making it difficult to form into a uniform sheet. Become. Moreover, the bonding force between the hydrogen storage alloy particles is weak, so adding a large amount of a binder such as fluororesin to strengthen the bonding strength improves the mechanical strength, but the electrical resistance of the electrode increases and the electrode's electrical resistance increases. Chemical properties are reduced. Therefore, by reducing the amount of binder added and heat-treating at the melting temperature of the fluororesin, the hydrogen storage alloy particles are surrounded by the molten fluororesin, which is the binder. Although the mechanical strength of the electrode itself is improved, the alloy The catalytic action of the surface is reduced, and the rate at which oxygen gas generated from the positive electrode is absorbed and reacted at the negative electrode during overcharging is reduced. Therefore, there is also a problem that the amount of electrolyte decomposed during overcharging increases and the number of times of fluid replacement increases.

【0005】とくに、補液などのメンテナンスが少なく
、しかも充放電サイクル寿命の長い用途、即ち、比較的
大容量の角形電槽からなる積層形蓄電池には採用できな
い。何故ならば、電極基板を複数枚集合して負極群を構
成するので、充放電サイクル寿命とともに水素吸蔵合金
粉末の膨張,収縮作用により微細化現象・剥離・脱落現
象などを発生させ、同様に電極容量を小さくしたり充放
電サイクル寿命を短くすると云う課題を有している。
In particular, it cannot be used for applications that require little maintenance such as fluid replacement and have a long charge/discharge cycle life, that is, for stacked storage batteries consisting of a relatively large capacity rectangular battery case. This is because multiple electrode substrates are assembled to form a negative electrode group, and over the course of the charge/discharge cycle life, expansion and contraction of the hydrogen-absorbing alloy powder may cause phenomena such as miniaturization, peeling, and falling off, and the electrodes may also be damaged. The problem is to reduce the capacity and shorten the charge/discharge cycle life.

【0006】本発明はこのような課題を解決するもので
、充放電サイクル寿命が長く、しかも補液などのメンテ
ナンスが少なく、急速充放電が可能な水素吸蔵電極とそ
の製造方法および水素吸蔵電極を負極とする酸化金属−
水素蓄電池を提供することを目的とするものである。
The present invention solves these problems and provides a hydrogen storage electrode that has a long charge/discharge cycle life, requires little maintenance such as fluid replacement, and can be rapidly charged and discharged, and a method for manufacturing the hydrogen storage electrode. metal oxide
The purpose is to provide hydrogen storage batteries.

【0007】[0007]

【課題を解決するための手段】この課題を解決するため
本発明は、水素吸蔵合金を単独あるいは溶媒とともにス
チレン・ブタジエン共重合体(SBR),スチレン・イ
ソプレン共重合体(SIR),スチレン・エチレン・ブ
タジエン・スチレン共重合体(SEBSR)などの熱可
塑性エラストマー,カルボオキシ・メチルセルロース(
CMC),メチルセルロース(CM),ポリビニルアル
コール(PVA)などの親水性樹脂、ポリ四フッ化エチ
レン(PTFE),ポリ四フッ化エチレン・六フッ化プ
ロピレン(PTFE−PHFP)などのフッ素樹脂、ポ
リエチレン(PE),シリコン樹脂などのうち少なくと
も2種類以上を含有した混合物からなり、その混合物が
電極支持体(集電体)例えば、発泡状,繊維状金属多孔
体あるいは金属ネット,エキスパンドメタル,パンチン
グメタルを少なくとも1枚以上に充填あるいは塗着一体
化した水素吸蔵電極とその製造方法およびそれを用いた
酸化金属−水素蓄電池を提供するものである。
[Means for Solving the Problem] In order to solve this problem, the present invention uses a hydrogen storage alloy alone or together with a solvent such as styrene-butadiene copolymer (SBR), styrene-isoprene copolymer (SIR), styrene-ethylene・Thermoplastic elastomers such as butadiene-styrene copolymer (SEBSR), carboxymethyl cellulose (
Hydrophilic resins such as CMC), methyl cellulose (CM), and polyvinyl alcohol (PVA), fluororesins such as polytetrafluoroethylene (PTFE), polytetrafluoroethylene/hexafluoropropylene (PTFE-PHFP), polyethylene ( PE), silicone resin, etc., and the mixture can be used as an electrode support (current collector), such as a foamed, fibrous metal porous body, a metal net, an expanded metal, or a punched metal. The present invention provides a hydrogen storage electrode in which at least one sheet is filled or coated and integrated, a method for manufacturing the same, and a metal oxide-hydrogen storage battery using the same.

【0008】本発明はまた水素吸蔵合金粉末を単独ある
いは溶媒とともに融点の異なる2種類以上のフッ素樹脂
単独あるいはこのフッ素樹脂に熱可塑性エラストマー(
合成ゴム)1種類以上、親水性樹脂1種類以上、ポリエ
チレン樹脂,シリコン樹脂の少なくとも1種類以上を含
有する混合物を電極支持体(集電体)に塗着あるいは充
填して一体化した構成の水素吸蔵電極とその製造方法お
よびそれを用いた酸化金属−水素蓄電池を提供するもの
である。
The present invention also provides hydrogen storage alloy powder alone or together with a solvent and two or more types of fluororesins having different melting points, or a thermoplastic elastomer (
Hydrogen in which a mixture containing at least one type of synthetic rubber, at least one type of hydrophilic resin, at least one type of polyethylene resin, and silicone resin is applied or filled onto an electrode support (current collector) and integrated. The present invention provides a storage electrode, a method for manufacturing the same, and a metal oxide-hydrogen storage battery using the same.

【0009】[0009]

【作用】水素吸蔵合金あるいは水素化物からなる水素吸
蔵電極を長寿命化し、耐久性を向上させるためには水素
吸蔵電極の機械的強度を高めることと電極の電気抵抗を
大きくしないことおよび過充電時に電解液の排出(減少
)を防止することが重要である。このことが高信頼性と
メンテナンスフリーにつながる。そこで、水素吸蔵電極
の機械的強度を高めるためには水素吸蔵合金粒子間、お
よび水素吸蔵合金粒子と電極支持体との密着性を強める
ことが重要であり、密着強度は結合剤の添加、結合剤の
形状などの物理的性質に基因する所が大きい。単に結合
剤を多く加えると電極の機械的強度は向上するが、電極
自体の電気抵抗が増大し電極容量の低下をまねくことに
なり好ましくない。しかも、正極律速の酸化金属−水素
蓄電池では、過充電時に正極から発生する酸素ガスを負
極で吸収する反応速度が減少し、電池内の圧力が上昇す
るとともに電解液の減少につながる。そこで、水素吸蔵
合金粉末が電極支持体(集電体)から脱落することを防
止し、集電効率を向上させるとともに、充放電サイクル
寿命が長く、しかも急速充放電が可能な水素吸蔵電極で
あれば、補液などのメンテナンスが少ない酸化金属−水
素蓄電池を得ることが可能になる。
[Function] In order to extend the life and improve the durability of hydrogen storage electrodes made of hydrogen storage alloys or hydrides, it is necessary to increase the mechanical strength of the hydrogen storage electrodes, avoid increasing the electrical resistance of the electrodes, and avoid overcharging. It is important to prevent discharge (reduction) of the electrolyte. This leads to high reliability and maintenance-free operation. Therefore, in order to increase the mechanical strength of the hydrogen storage electrode, it is important to strengthen the adhesion between the hydrogen storage alloy particles and between the hydrogen storage alloy particles and the electrode support. This is largely due to physical properties such as the shape of the agent. Merely adding a large amount of binder improves the mechanical strength of the electrode, but this is not preferable because it increases the electrical resistance of the electrode itself, leading to a decrease in electrode capacity. Moreover, in metal oxide-hydrogen storage batteries whose rate is determined by the positive electrode, the reaction rate at which the negative electrode absorbs oxygen gas generated from the positive electrode during overcharging decreases, leading to an increase in the pressure inside the battery and a decrease in the amount of electrolyte. Therefore, it is necessary to prevent the hydrogen storage alloy powder from falling off the electrode support (current collector), improve current collection efficiency, and create a hydrogen storage electrode that has a long charge/discharge cycle life and is capable of rapid charging and discharging. For example, it becomes possible to obtain a metal oxide-hydrogen storage battery that requires less maintenance such as replacement fluid.

【0010】本発明の作用として、まず水素吸蔵合金粉
末または水素化物含有粉末を単独あるいは溶媒とともに
熱可塑性エラストマー,親水性樹脂,フッ素樹脂,ポリ
エチレン樹脂,シリコン樹脂のうち少なくとも2種類以
上を含有した混合物からなり、この混合物が電極支持体
に塗着あるいは充填して一体化することにより、その複
数種混合された結合剤の物性の差異によって水素吸蔵合
金粉末と結合剤が有機的に作用し、ガス吸収機能,機械
的強度,導電性を保持した水素吸蔵電極を製造すること
ができる。親水性樹脂、とくに水溶性の合成樹脂は、そ
の水溶液でまず水素吸蔵合金粒子表面の一部を包囲し、
その後にフッ素樹脂の分散液を混合し、ペースト状態に
すると水素吸蔵合金は直接フッ素ゴムと接触する度合が
減少し、ゴム状に固形化しにくくなるので均一なシート
状に電極支持体の表面に塗着することができる。同様に
発泡状,繊維状金属多孔体内にも均一に効率よく充填す
ることができる。このようにペースト状の混合物を塗着
あるいは充填した電極基板を静間プレス、あるいはホッ
トプレスすることによって水素吸蔵合金粒子間の結合を
フッ素樹脂の熱処理条件によってフッ素樹脂の粒子ある
いは溶融状態のフッ素樹脂で行なうことになるので、水
素吸蔵合金粒子間の結合および電極支持体との密着性が
よくなり、耐久性のある水素吸蔵電極を得ることができ
る。したがって、充放電サイクル寿命が長い水素吸蔵電
極を負極とした長寿命の酸化金属−水素蓄電池を得るこ
とができる。
The effects of the present invention are as follows: First, hydrogen storage alloy powder or hydride-containing powder is used alone or together with a solvent in a mixture containing at least two of thermoplastic elastomers, hydrophilic resins, fluororesins, polyethylene resins, and silicone resins. When this mixture is applied or filled on the electrode support and integrated, the hydrogen storage alloy powder and the binder interact organically due to the physical properties of the mixed binders, and the gas It is possible to manufacture a hydrogen storage electrode that maintains absorption function, mechanical strength, and conductivity. Hydrophilic resins, especially water-soluble synthetic resins, first surround a part of the surface of the hydrogen storage alloy particles with their aqueous solution,
If a fluororesin dispersion is then mixed and made into a paste, the hydrogen storage alloy will reduce the degree of direct contact with the fluororubber and will be less likely to solidify into a rubber-like form, so it can be applied in a uniform sheet to the surface of the electrode support. can be worn. Similarly, foamed or fibrous metal porous bodies can be filled uniformly and efficiently. By static pressing or hot pressing the electrode substrate coated or filled with the paste-like mixture, the bonds between the hydrogen storage alloy particles can be formed using fluororesin particles or molten fluororesin depending on the heat treatment conditions for the fluororesin. This improves the bond between the hydrogen storage alloy particles and the adhesion to the electrode support, making it possible to obtain a durable hydrogen storage electrode. Therefore, it is possible to obtain a long-life metal oxide-hydrogen storage battery in which a hydrogen storage electrode with a long charge-discharge cycle life is used as a negative electrode.

【0011】上記の構成では水素吸蔵電極の中に導電性
を下げる結合剤を加えるので、電極の導電性を改良する
ために、水素吸蔵電極基板の表面に集電体あるいは補強
用の金属多孔体を配置、さらには金属薄膜等を形成させ
ることによって、急速充放電特性の向上を図ることがで
きる。
In the above structure, a binder that lowers the conductivity is added to the hydrogen storage electrode, so in order to improve the conductivity of the electrode, a current collector or a metal porous material for reinforcement is placed on the surface of the hydrogen storage electrode substrate. By arranging and further forming a metal thin film or the like, the rapid charge/discharge characteristics can be improved.

【0012】また、水素吸蔵合金粉末を単独あるいは溶
媒とともに融点の異なる2種類以上のフッ素樹脂単独あ
るいはこのフッ素樹脂に熱可塑性エラストマー(合成ゴ
ム),親水性樹脂,ポリエチレン樹脂,シリコン樹脂の
少なくとも1種類以上を含有する混合物を電極支持体(
集電体)に塗着し、粘性の強い樹脂で水素吸蔵合金粒子
間の結合力を保持し、撥水性の強い樹脂で水素吸蔵合金
粒子表面における三相界面上での触媒作用を発揮させる
ことが可能となる。とくに、この作用・機能を強めるた
めに、融点の異なる2種類以上のフッ素樹脂の中で、あ
るいは混合された樹脂の中で、最も低融点の樹脂の融解
温度で熱処理して、加圧成形する。例えば、ホットプレ
ス,ホットローラープレスなどの工程を経て、低融点の
フッ素樹脂、あるいは他の低融点の樹脂、熱可塑性エラ
ストマー(合成ゴム)などは融解するが、融点の高い樹
脂は粒子状で存在し、融解した樹脂が水素吸蔵合金粒子
間を強く結合し、機械的強度を向上させる高融点のフッ
素樹脂などは粒子状で存在するので、水素吸蔵合金の結
合を強めるとともに、水素吸蔵合金表面での触媒として
作用する。したがって、この水素吸蔵電極を負極に用い
る酸化金属−水素蓄電池はサイクル寿命が長くしかも補
液等のメンテナンスが少なくなると云う作用を有する。
[0012] Furthermore, hydrogen storage alloy powder may be used alone or together with a solvent and two or more types of fluororesin having different melting points, or this fluororesin may be combined with at least one type of thermoplastic elastomer (synthetic rubber), hydrophilic resin, polyethylene resin, or silicone resin. The mixture containing the above was added to the electrode support (
A highly viscous resin is used to maintain the bonding force between the hydrogen storage alloy particles, and a highly water-repellent resin is used to exert a catalytic action on the three-phase interface on the surface of the hydrogen storage alloy particles. becomes possible. In particular, in order to strengthen this effect/function, the material is heat treated at the melting temperature of the resin with the lowest melting point among two or more types of fluororesins with different melting points, or a mixture of resins, and then pressure molded. . For example, low melting point fluororesins, other low melting point resins, thermoplastic elastomers (synthetic rubber), etc. are melted through processes such as hot pressing and hot roller pressing, but high melting point resins exist in the form of particles. However, the molten resin strongly bonds between hydrogen-absorbing alloy particles and improves mechanical strength. Fluororesins with high melting points exist in particulate form, so they strengthen the bonds between hydrogen-absorbing alloys and form bonds on the surface of hydrogen-absorbing alloys. acts as a catalyst. Therefore, a metal oxide-hydrogen storage battery using this hydrogen storage electrode as a negative electrode has a long cycle life and requires less maintenance such as fluid replacement.

【0013】水素吸蔵合金表面上での触媒作用をさらに
向上させるためと水素吸蔵合金の脱落を防止するために
水素吸蔵電極の表面に撥水性の強いフッ素樹脂層を形成
させ、低融点のフッ素樹脂を表面に形成させる時はその
低融点のフッ素樹脂の融点で熱処理して、表面に結合力
の強いフッ素樹脂層を形成させて、水素吸蔵合金の脱落
を防止する。逆に高融点のフッ素樹脂を表面に形成させ
る時は、低融点のフッ素樹脂の融解温度で熱処理し、電
極表面には粒子状で撥水性の強い層を形成させ、電極内
部には融解した低融点のフッ素樹脂の粘着力によって結
合力が強く、電極自体の機械的強度の向上を図っている
In order to further improve the catalytic action on the surface of the hydrogen storage alloy and to prevent the hydrogen storage alloy from falling off, a highly water-repellent fluororesin layer is formed on the surface of the hydrogen storage electrode. When forming on the surface, heat treatment is performed at the melting point of the low melting point fluororesin to form a fluororesin layer with strong bonding strength on the surface and prevent the hydrogen storage alloy from falling off. On the other hand, when forming a high melting point fluororesin on the surface, heat treatment is performed at the melting temperature of the low melting point fluororesin, forming a particulate and highly water-repellent layer on the electrode surface, and molten low-resin inside the electrode. The bonding force is strong due to the adhesive force of the fluororesin at the melting point, and the mechanical strength of the electrode itself is improved.

【0014】このように、融点の異なるフッ素樹脂ある
いは他の結合剤の融点の差異によって、その熱処理温度
を調整することにより、水素吸蔵合金の機械的強度,導
電性,触媒作用などの機能をバランスよく作り出すこと
ができる。
[0014] In this way, by adjusting the heat treatment temperature based on the difference in the melting points of fluororesins or other binders with different melting points, functions such as mechanical strength, electrical conductivity, and catalytic action of the hydrogen storage alloy can be balanced. can be produced well.

【0015】また、水素吸蔵合金の中に結合剤を含有す
るので、水素吸蔵電極の内部抵抗が増大する。これを補
うため、導電性金属で部分的に被覆した水素吸蔵合金粉
末を用い、上記のように融点の異なる2種類以上のフッ
素樹脂を単独、あるいは他の結合剤と併用して、低融点
の樹脂の融解温度で熱処理・加圧成型(ホットプレス,
ホットローラープレスなど)した水素吸蔵電極を形成す
る。この電極を負極とする酸化金属−水素蓄電池は急速
充放電特性が優れる。
Furthermore, since the hydrogen storage alloy contains a binder, the internal resistance of the hydrogen storage electrode increases. To compensate for this, hydrogen storage alloy powder partially coated with conductive metal is used, and two or more types of fluororesin with different melting points are used alone or in combination with other binders as described above to create a low melting point. Heat treatment and pressure molding at the melting temperature of the resin (hot press,
(hot roller press, etc.) to form a hydrogen storage electrode. A metal oxide-hydrogen storage battery using this electrode as a negative electrode has excellent rapid charging and discharging characteristics.

【0016】一方、水素吸蔵電極内部および表面に撥水
性を有する結合剤あるいは結合力の強い結合剤を混入し
て構成することにより、電解液の保持を抑制する可能性
がある。セパレータ内の電解液の保持力を維持させるた
めに、正極と負極間に介在するセパレータの表面に有機
合成樹脂を融解固定させるか、あるいはポリプロピレン
とナイロン(不織布)を含む2種類以上の繊維からなる
混合繊維を用いることによって、セパレータ内の電解液
がセパレータ外に移動することを抑制し、酸化金属−水
素蓄電池の長寿命化を図ることができる。セパレータ内
に保持している電解液が充放電サイクルの進行とともに
電極が膨張するので、セパレータを圧迫し、セパレータ
外への電解液の移動が起こり、電池の内部抵抗が増大し
、電池容量の低下につながる。本発明はこの現象を抑制
する作用を有することになる。
On the other hand, by incorporating a water-repellent binder or a strong binding agent into the inside and surface of the hydrogen storage electrode, retention of the electrolyte may be suppressed. In order to maintain the holding power of the electrolyte within the separator, an organic synthetic resin is melted and fixed on the surface of the separator interposed between the positive and negative electrodes, or it is made of two or more types of fibers including polypropylene and nylon (non-woven fabric). By using mixed fibers, it is possible to suppress the movement of the electrolytic solution within the separator to the outside of the separator, thereby extending the life of the metal oxide-hydrogen storage battery. As the electrolyte held in the separator expands as the charge/discharge cycle progresses, the electrode expands, compressing the separator and causing the electrolyte to move outside the separator, increasing the internal resistance of the battery and reducing battery capacity. Leads to. The present invention has the effect of suppressing this phenomenon.

【0017】また、正極が電極支持体(集電体)に結合
剤とともに活物質であるNi(OH)2が塗着された非
焼結式電極である場合は、負極と同様の結合剤を正極に
採用することにより、比較的安価で、強い機械的強度と
耐久性を有する酸化金属−水素蓄電池を得ることができ
る。
In addition, if the positive electrode is a non-sintered electrode in which the electrode support (current collector) is coated with a binder and the active material Ni(OH)2, the same binder as the negative electrode is applied. By employing the positive electrode, a metal oxide-hydrogen storage battery can be obtained at a relatively low cost and having strong mechanical strength and durability.

【0018】[0018]

【実施例】以下に本発明の一実施例を図面を参照しなが
ら説明する。
DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the drawings.

【0019】(実施例1)水素吸蔵合金を構成する金属
としては純度99.9%以上の市販品を用いてAB5型
多元系合金を作成した。この水素吸蔵合金は高周波誘導
加熱溶解法またはプラズマアーク放電加熱溶解法で製造
した。水素吸蔵合金の組成は、一例としてMmNi3.
8Mn0.4Al0.3Co0.5を撰択した(Mmは
希土類金属の混合物である)。この水素吸蔵合金を粉砕
機で機械的に平均粒子径が約30〜50μmになるまで
細かく粉砕し、負極用の水素吸蔵合金粉末とした。この
合金粉末に耐アルカリ性の有機合成樹脂結合剤として、
親水性樹脂とフッ素樹脂の2種類を用いた。親水性樹脂
としてはPVA,CMC,MCなどの2wt%水溶液を
用い、添加量として0.5wt%になるように調製した
。フッ素樹脂としてはPTFE,PTFE−PHFP(
共重合体)などの10wt%分散液を用い、添加量とし
て2〜3wt%になるように調製した。
(Example 1) As the metal constituting the hydrogen storage alloy, an AB5 type multi-component alloy was prepared using a commercially available product with a purity of 99.9% or higher. This hydrogen storage alloy was manufactured by a high frequency induction heating melting method or a plasma arc discharge heating melting method. The composition of the hydrogen storage alloy is, for example, MmNi3.
8Mn0.4Al0.3Co0.5 was selected (Mm is a mixture of rare earth metals). This hydrogen storage alloy was mechanically finely ground using a pulverizer until the average particle size became approximately 30 to 50 μm, thereby obtaining a hydrogen storage alloy powder for a negative electrode. This alloy powder is used as an alkali-resistant organic synthetic resin binder.
Two types of resin were used: a hydrophilic resin and a fluororesin. A 2 wt % aqueous solution of PVA, CMC, MC, etc. was used as the hydrophilic resin, and the amount added was adjusted to 0.5 wt %. Fluororesins include PTFE, PTFE-PHFP (
Using a 10 wt % dispersion of a copolymer, etc., the amount added was adjusted to 2 to 3 wt %.

【0020】まず、水素吸蔵合金粉末に親水性樹脂であ
るPVA水溶液,CMC水溶液あるいはMC水溶液を加
え、十分に混合した後、PTFEあるいはPTFE−P
HFP共重合体の分散液を加え、混練してペースト状混
合物を電極支持体(集電体)であるエキスパンドメタル
,パンチングメタルあるいは金属ネットなどの表面にあ
る一定の厚さで塗着する。その後乾燥し、加圧して一体
化する。あるいは発泡状、あるいは繊維状金属多孔体内
に充填して乾燥し、ある一定の厚さに加圧して一体化し
て水素吸蔵電極とした。この水素吸蔵電極の構成を図1
(イ),(ロ)に示す。図1(イ)は電極支持体である
エキスパンドメタル1の表面に2種類以上の結合剤を含
む水素吸蔵合金粉末2が塗着された構造である。図1(
ロ)は電極支持体である発泡状金属多孔体3内に2種類
以上の結合剤を含む水素吸蔵合金粉末4が充填された構
造となっている。水素吸蔵合金粒子と2種類以上の結合
剤の結合状態を模型的に拡大した構成を図2に示す。 水素吸蔵合金粒子5の表面をPVA樹脂6が部分的に被
覆し、さらにフッ素樹脂(PTFE)7の微粒子がこの
PVA樹脂6を部分的に介して水素吸蔵合金粒子5間で
結合する役目を果している。図3に示すように、この水
素吸蔵電極を負極8とし、公知のニッケル正極9,セパ
レータ10,アルカリ性電解液11を用いてニッケル−
水素蓄電池を構成した。電槽12には安全弁を兼ねた注
液栓16が取り付けてある蓋13が装備され、さらに電
力を取り出すための負極リード端子14と正極リード端
子15が取り付けてある。図1(イ)の負極で構成した
電池をA、図1(ロ)の負極で構成した電池をBとする
。負極の大きさは70mm×100mm×0.6mmt
で、この負極板を5枚用いた。正極の大きさは70mm
×100mm×0.8mmtで、この正極板を4枚用い
て電池を構成した。この電池は正極律速で、放電容量は
10Ahである。負極の容量は正極の容量の約1.5倍
に設定した。 充放電サイクル寿命試験はすべて0.5C(電流5A)
充電,1C(電流10A)放電とした。充電量は電池容
量の120%とし、放電終止電圧は1.0Vとした。
First, a hydrophilic resin PVA aqueous solution, CMC aqueous solution or MC aqueous solution is added to the hydrogen storage alloy powder and mixed thoroughly.
A dispersion of the HFP copolymer is added and kneaded, and the paste mixture is applied to a certain thickness on the surface of an electrode support (current collector) such as expanded metal, punched metal, or metal net. It is then dried and integrated under pressure. Alternatively, it is filled into a foamed or fibrous metal porous body, dried, and pressurized to a certain thickness to form a hydrogen storage electrode. Figure 1 shows the configuration of this hydrogen storage electrode.
Shown in (a) and (b). FIG. 1(a) shows a structure in which a hydrogen storage alloy powder 2 containing two or more types of binders is applied to the surface of an expanded metal 1 serving as an electrode support. Figure 1 (
B) has a structure in which a foam metal porous body 3 serving as an electrode support is filled with hydrogen storage alloy powder 4 containing two or more types of binders. FIG. 2 shows an enlarged schematic diagram of the bonded state of hydrogen storage alloy particles and two or more types of binders. PVA resin 6 partially covers the surface of the hydrogen storage alloy particles 5, and fine particles of fluororesin (PTFE) 7 serve to bond between the hydrogen storage alloy particles 5 partially through the PVA resin 6. There is. As shown in FIG. 3, this hydrogen storage electrode was used as a negative electrode 8, and a known nickel positive electrode 9, a separator 10, and an alkaline electrolyte 11 were used.
A hydrogen storage battery was constructed. The battery case 12 is equipped with a lid 13 to which a liquid filling stopper 16 which also serves as a safety valve is attached, and furthermore, a negative electrode lead terminal 14 and a positive electrode lead terminal 15 are attached for taking out electric power. A battery constructed with the negative electrode shown in FIG. 1(A) is designated as A, and a battery constructed with the negative electrode shown in FIG. 1(B) is designated B. The size of the negative electrode is 70mm x 100mm x 0.6mmt
So, five of these negative electrode plates were used. The size of the positive electrode is 70mm
A battery was constructed using four of these positive electrode plates with dimensions of 100 mm and 0.8 mm. This battery is rate-limiting with a positive electrode, and has a discharge capacity of 10 Ah. The capacity of the negative electrode was set to about 1.5 times the capacity of the positive electrode. All charge/discharge cycle life tests are 0.5C (current 5A)
It was charged and discharged at 1C (current 10A). The amount of charge was 120% of the battery capacity, and the end-of-discharge voltage was 1.0V.

【0021】(実施例2)耐アルカリ性の合成樹脂結合
剤として、熱可塑性エラストマーのトルエン溶液の一例
として、SBR溶液,SIR溶液,SEBSR溶液など
を用い、その添加量が約0.5〜1wt%になるように
調製した。溶媒を除去した後、フッ素樹脂としてPTF
E粉末を加え、十分混合した後、この混合物を電極支持
体(集電体)であるパンチングメタル(ニッケル製また
は鉄−ニッケルメッキ製)の表面に塗着,乾燥し、加圧
して一体化するか、あるいは繊維状金属多孔体内に充填
し、加圧して一体化して水素吸蔵電極を形成した。この
電極の構成を図4に示す。図に示すように、電極支持体
として繊維状金属多孔体内に水素吸蔵合金と結合剤の混
合物16が金属繊維15によって包囲され保持されてい
る。この状態を模型的に拡大した構成を図5に示す。金
属繊維15で形成された空間部に水素吸蔵合金粒子5が
充填され、この水素吸蔵合金粒子5の表面には部分的に
SBR,SIR,SEBSRなどの薄膜17が形成され
ている。さらにPTFE粉末18は金属繊維15との間
でネットワークを形成し、水素吸蔵合金5間の結合力と
金属繊維15との結合力を高めている。同時に、撥水性
を有するPTFEの微粉末18が水素吸蔵合金粒子5の
表面に介在し、いわゆる三相界面を形成しており、過充
電時に正極から発生した酸素ガスを効率よく吸収する働
きをしている。その他は実施例1と同じ水素吸蔵電極で
あり、この電極を負極とするニッケル−水素蓄電池をC
とする。
(Example 2) As an alkali-resistant synthetic resin binder, an SBR solution, SIR solution, SEBSR solution, etc. is used as an example of a toluene solution of a thermoplastic elastomer, and the amount added is about 0.5 to 1 wt%. It was prepared so that After removing the solvent, PTF is used as a fluororesin.
After adding E powder and mixing thoroughly, apply this mixture to the surface of the punched metal (made of nickel or iron-nickel plating) that is the electrode support (current collector), dry it, and pressurize to integrate it. Alternatively, it was filled into a fibrous metal porous body and integrated under pressure to form a hydrogen storage electrode. The structure of this electrode is shown in FIG. As shown in the figure, a mixture 16 of a hydrogen storage alloy and a binder is surrounded and held by metal fibers 15 in a fibrous metal porous body as an electrode support. A schematically enlarged configuration of this state is shown in FIG. The space formed by the metal fibers 15 is filled with hydrogen storage alloy particles 5, and a thin film 17 of SBR, SIR, SEBSR, etc. is partially formed on the surface of the hydrogen storage alloy particles 5. Furthermore, the PTFE powder 18 forms a network with the metal fibers 15, increasing the bonding strength between the hydrogen storage alloys 5 and the metal fibers 15. At the same time, fine water-repellent PTFE powder 18 is interposed on the surface of the hydrogen storage alloy particles 5, forming a so-called three-phase interface, which functions to efficiently absorb oxygen gas generated from the positive electrode during overcharging. ing. The rest is the same hydrogen storage electrode as in Example 1, and a nickel-hydrogen storage battery with this electrode as the negative electrode is
shall be.

【0022】(実施例3)実施例1で用いた水素吸蔵電
極の表面に集電体あるいは補強用の金属多孔体を加圧し
て一体化した水素吸蔵合金を負極とする以外はすべて実
施例1と同じ構成で電池を作成した。その電極構成を図
6(イ),(ロ)に示す。図6(イ)は例えばエキスパ
ンドメタルで形成した電極支持体1の表面に水素吸蔵合
金粉末2を塗着し、さらにその表面に集電体あるいは補
強用の金属多孔体19を配設したものである。この水素
吸蔵電極を負極とするニッケル−水素蓄電池をDとする
。図6(ロ)は電極支持体3として、例えば発泡状金属
多孔体内に水素吸蔵合金粉末4を充填した水素吸蔵電極
の表面にさらに集電体あるいは補強用の金属多孔体20
を配設したものである。この水素吸蔵電極を負極として
構成したニッケル−水素蓄電池をEとする。
(Example 3) Everything was the same as in Example 1 except that the hydrogen storage alloy used in Example 1 was made of a hydrogen storage alloy formed by pressurizing and integrating a current collector or reinforcing metal porous body onto the surface of the hydrogen storage electrode used in Example 1. I made a battery with the same configuration. The electrode configuration is shown in FIGS. 6(a) and 6(b). In FIG. 6(a), for example, hydrogen storage alloy powder 2 is applied to the surface of an electrode support 1 made of expanded metal, and a current collector or reinforcing metal porous body 19 is further disposed on the surface. be. A nickel-hydrogen storage battery using this hydrogen storage electrode as a negative electrode is designated as D. FIG. 6B shows an electrode support 3, for example, a hydrogen storage electrode in which hydrogen storage alloy powder 4 is filled in a foamed metal porous body, and a current collector or reinforcing metal porous body 20 is added to the surface of the hydrogen storage electrode.
is arranged. A nickel-hydrogen storage battery configured with this hydrogen storage electrode as a negative electrode is designated as E.

【0023】(実施例4)実施例1で用いた水素吸蔵電
極の表面に公知の無電解メッキ,電解メッキあるいは蒸
着などの手段によって金属薄膜を形成した水素吸蔵電極
を負極とする以外は実施例1と同様に電池を構成した。 この水素吸蔵電極の構成を図7に示す。水素吸蔵合金4
を発泡状金属多孔体3内に充填した水素吸蔵電極の表面
に金属薄膜21を形成させた水素吸蔵電極を負極とする
ニッケル−水素蓄電池をFとする。
(Example 4) Example 4 except that the hydrogen storage electrode used in Example 1 with a metal thin film formed on its surface by known means such as electroless plating, electrolytic plating, or vapor deposition was used as the negative electrode. A battery was constructed in the same manner as in Example 1. The configuration of this hydrogen storage electrode is shown in FIG. Hydrogen storage alloy 4
F is a nickel-hydrogen storage battery whose negative electrode is a hydrogen storage electrode in which a metal thin film 21 is formed on the surface of a hydrogen storage electrode filled in a foamed metal porous body 3.

【0024】(実施例5)実施例4で用いた金属薄膜付
き水素吸蔵電極の表面に図8に示すように、さらにPT
FEの粉末またはPTFE−PHFP共重合体の粉末を
主体とする撥水性樹脂層22を形成した水素吸蔵電極を
負極とするニッケル−水素蓄電池を構成する。その他は
実施例4と同じである。このニッケル−水素蓄電池をG
とする。
(Example 5) As shown in FIG. 8, the surface of the hydrogen storage electrode with metal thin film used in Example 4 was further coated with PT.
A nickel-hydrogen storage battery is constructed in which the negative electrode is a hydrogen storage electrode on which a water-repellent resin layer 22 mainly composed of FE powder or PTFE-PHFP copolymer powder is formed. The rest is the same as in Example 4. This nickel-metal hydride storage battery is
shall be.

【0025】(実施例6)水素吸蔵合金粉末にフッ素樹
脂としてPTFE−PHFP共重合体の粉末(m.p2
75℃)とPE樹脂微粉末(m.p120℃)を混合し
、加圧・成型した後、PE樹脂の融解温度(120℃)
で約10〜20分間熱処理あるいはホットプレス,ホッ
トローラープレスなどで再度加圧・熱処理して形成した
水素吸蔵電極を負極とするニッケル−水素蓄電池を製造
した。その他は実施例1と同じである。このニッケル−
水素蓄電池をH,Iとする。この水素吸蔵電極を構成す
る水素吸蔵合金粒子5と結合剤であるPTFE−PHF
P共重合体23とPE樹脂24の結合状態を図9に示す
。水素吸蔵合金粒子5は溶融したPE樹脂24を介して
結合しており、フッ素樹脂23は粒子状態となって水素
吸蔵合金粒子間に存在し、PE樹脂で電極の機械的強度
を保持し、フッ素樹脂の存在によって、負極における酸
素ガスの吸収反応を促進している。
(Example 6) PTFE-PHFP copolymer powder (m.p2
75℃) and PE resin fine powder (m.p 120℃), pressurized and molded, and then the melting temperature of PE resin (120℃)
A nickel-hydrogen storage battery was manufactured using a hydrogen storage electrode as a negative electrode, which was formed by heat treatment for about 10 to 20 minutes or by pressurization and heat treatment again using a hot press, hot roller press, or the like. The rest is the same as in Example 1. This nickel-
Let H and I be hydrogen storage batteries. Hydrogen storage alloy particles 5 constituting this hydrogen storage electrode and PTFE-PHF as a binder
FIG. 9 shows the bonding state between the P copolymer 23 and the PE resin 24. The hydrogen storage alloy particles 5 are bonded via the molten PE resin 24, and the fluororesin 23 is present between the hydrogen storage alloy particles in the form of particles, and the PE resin maintains the mechanical strength of the electrode. The presence of the resin promotes the oxygen gas absorption reaction at the negative electrode.

【0026】(実施例7)結合剤として融点の異なる2
種類のフッ素樹脂、例えばPTFE(m,p327℃)
とPTFE−PHFP共重合体(m.p275℃)を単
独で用いる。あるいは、これらのフッ素樹脂の他に親水
性樹脂としてPVA,CMC,MCなどの水溶液を用い
る。その他は実施例1と同じである。フッ素樹脂として
は融点の異なるPTFEとPTFE−PHFP共重合体
の粉末あるいは分散液を用いることができる。この時、
フッ素樹脂の融解温度より低い温度で熱処理を行なう。 熱処理後、融点の低いPTFE−PHFP共重合体は溶
融状態となって流動性が高くなり、水素吸蔵合金粒子の
表面を部分的に包囲し、水素吸蔵合金粒子間の結合を強
くしている。一方、融点の高いPTFE樹脂は粒子状で
水素吸蔵合金粒子間に存在する。このPTFE樹脂は水
素吸蔵合金粒子の表面での触媒作用を促進している。単
に静圧プレス,ローラープレスのみでも強い結合力が得
られるが、ホットプレスまたはホットローラープレスに
よる成型の方が結合力が一層強くなる。この水素吸蔵電
極を負極とするニッケル−水素蓄電池をJとする。
(Example 7) Two binders with different melting points
types of fluororesins, such as PTFE (m, p327℃)
and PTFE-PHFP copolymer (m.p 275°C) are used alone. Alternatively, in addition to these fluororesins, an aqueous solution of PVA, CMC, MC, etc. is used as a hydrophilic resin. The rest is the same as in Example 1. As the fluororesin, powders or dispersions of PTFE and PTFE-PHFP copolymers having different melting points can be used. At this time,
Heat treatment is performed at a temperature lower than the melting temperature of the fluororesin. After heat treatment, the PTFE-PHFP copolymer, which has a low melting point, becomes molten and has high fluidity, partially surrounding the surface of the hydrogen storage alloy particles and strengthening the bond between the hydrogen storage alloy particles. On the other hand, PTFE resin with a high melting point exists in the form of particles between hydrogen storage alloy particles. This PTFE resin promotes catalytic action on the surface of the hydrogen storage alloy particles. A strong bonding force can be obtained by simply using a static pressure press or a roller press, but the bonding force is even stronger when molding is performed using a hot press or a hot roller press. A nickel-hydrogen storage battery using this hydrogen storage electrode as a negative electrode is designated as J.

【0027】一方、前もって、PVA,CMC,MCな
どの水溶液で水素吸蔵合金粒子の表面に塗布し、粒子表
面の一部をPVA,CMC,MCなどの親水性樹脂で被
覆しておくと、フッ素樹脂などの粒子が凝集せず均質な
混合物ができる。しかも、熱処理の工程を加えると親水
性樹脂の被覆層が一部炭化し、導電性を向上する効果が
得られる。この水素吸蔵電極を負極に用いたニッケル−
水素蓄電池をKとする。
On the other hand, if an aqueous solution of PVA, CMC, MC, etc. is applied to the surface of the hydrogen storage alloy particles in advance and a part of the particle surface is coated with a hydrophilic resin such as PVA, CMC, MC, fluorine A homogeneous mixture is created without particles such as resin agglomerating. Furthermore, when a heat treatment step is added, the hydrophilic resin coating layer is partially carbonized, resulting in the effect of improving electrical conductivity. Nickel using this hydrogen storage electrode as a negative electrode
Let K be the hydrogen storage battery.

【0028】(実施例8)水素吸蔵合金粉末にPE樹脂
と融点の異なる2種類のフッ素樹脂である低融点のPT
FE−PHFP共重合体(m.p275℃)と高融点の
PTFE(m.p327℃)を加え、混合して加圧成型
した後、最も融点の低いPE樹脂(m.p120℃)融
解温度で加熱処理、ホットプレスまたはホットローラー
プレスを行なって一体化した水素吸蔵電極を負極とする
ニッケル−水素蓄電池をLとする。また低融点のフッ素
樹脂の融解温度で加熱処理,ホットプレスまたはホット
ローラープレスを行なって一体化した水素吸蔵電極を負
極とするニッケル−水素蓄電池をMとする。その他は実
施例1と同様に構成した。電池L,Mにおける水素吸蔵
電極を構成する水素吸蔵合金粒子5と結合剤との結合状
態を図10(イ),(ロ)に示す。図10(イ)に示す
フッ素樹脂23,25は粒子状で存在し、PE樹脂24
が融解し、水素吸蔵合金の結合力を強めている。図10
(ロ)に示すPTFE樹脂25は粒子状で存在し、PT
FE−PHFP共重合体23とPE樹脂24が融解し、
さらに合金の結合力を高めている。粒状のPTFE樹脂
25は過充電時に正極から発生する酸素ガスの吸収を助
ける働きをする。
(Example 8) Low melting point PT, which is two types of fluororesin with different melting points, PE resin and hydrogen storage alloy powder
FE-PHFP copolymer (m.p 275°C) and high melting point PTFE (m.p 327°C) were added, mixed and pressure molded, then PE resin with the lowest melting point (m.p 120°C) was added at the melting temperature. L is a nickel-hydrogen storage battery whose negative electrode is a hydrogen storage electrode integrated by heat treatment, hot pressing, or hot roller pressing. Further, M is a nickel-hydrogen storage battery whose negative electrode is a hydrogen storage electrode that is integrated by heat treatment, hot pressing, or hot roller pressing at the melting temperature of a fluororesin having a low melting point. The rest of the structure was the same as in Example 1. FIGS. 10(a) and 10(b) show the bonding state of the hydrogen storage alloy particles 5 constituting the hydrogen storage electrodes in the batteries L and M with the binder. The fluororesins 23 and 25 shown in FIG. 10(a) exist in the form of particles, and the PE resin 24
melts and strengthens the bonding strength of the hydrogen storage alloy. Figure 10
The PTFE resin 25 shown in (b) exists in the form of particles, and the PTFE resin 25 shown in (b) exists in the form of particles.
FE-PHFP copolymer 23 and PE resin 24 are melted,
Furthermore, the bonding strength of the alloy is increased. The granular PTFE resin 25 serves to help absorb oxygen gas generated from the positive electrode during overcharging.

【0029】(実施例9)低融点のフッ素樹脂層を水素
吸蔵電極の表面に形成させ、その融点で熱処理または加
圧成型してなる水素吸蔵電極を負極とするニッケル−水
素蓄電池をNとする。その他は実施例7,8と同様に構
成した。本実施例では水素吸蔵電極の表面あるいは表面
近傍の粒子の結合力を強化し、水素吸蔵合金粉末の脱落
を防止する。
(Example 9) A nickel-hydrogen storage battery in which a low melting point fluororesin layer is formed on the surface of a hydrogen storage electrode, and the negative electrode is a hydrogen storage electrode formed by heat treatment or pressure molding at the melting point is designated as N. . The rest of the structure was the same as in Examples 7 and 8. In this example, the bonding force of particles on or near the surface of the hydrogen storage electrode is strengthened to prevent the hydrogen storage alloy powder from falling off.

【0030】(実施例10)高融点のフッ素樹脂層を水
素吸蔵電極の表面に形成させ、低融点のフッ素樹脂の融
解温度で熱処理・加圧成型してなる水素吸蔵電極を負極
とするニッケル−水素蓄電池をOとする。その他は実施
例7,8と同様に構成した。本実施例では水素吸蔵電極
の表面で、酸素ガスの吸収反応が促進され、電極内部で
の合金粒子の結合力が強化される。
(Example 10) A nickel-based hydrogen storage electrode with a high melting point fluororesin layer formed on the surface of the hydrogen storage electrode, heat treated and pressure molded at the melting temperature of the low melting point fluororesin as a negative electrode. Let O be the hydrogen storage battery. The rest of the structure was the same as in Examples 7 and 8. In this example, the absorption reaction of oxygen gas is promoted on the surface of the hydrogen storage electrode, and the bonding force of the alloy particles inside the electrode is strengthened.

【0031】(実施例11)導電性金属が部分的に被覆
されている水素吸蔵合金粉末を用いる以外はすべて実施
例7と同じである。この合金粉末に親水性樹脂を加えた
後、ついで、融点の異なる2種類以上のフッ素樹脂単独
あるいは溶媒とともに混合し、発泡状,繊維状金属多孔
体内に充填あるいは金属ネット,パンチングメタル,エ
キスパンドメタルに塗着し、その低融点フッ素樹脂の融
解温度で、熱処理後加圧成型あるいはホットプレス,ホ
ットローラープレスして水素吸蔵電極を製造する。この
電極を負極とするニッケル−水素蓄電池をPとする。
(Example 11) Everything is the same as in Example 7 except that a hydrogen storage alloy powder partially coated with a conductive metal is used. After adding a hydrophilic resin to this alloy powder, two or more types of fluororesins with different melting points are mixed alone or together with a solvent, and filled into a foamed or fibrous metal porous body or formed into a metal net, punched metal, or expanded metal. A hydrogen storage electrode is produced by coating, heat treatment at the melting temperature of the low melting point fluororesin, and then pressure molding, hot pressing, or hot roller pressing. A nickel-hydrogen storage battery using this electrode as a negative electrode is designated as P.

【0032】(実施例12)融点の異なる2種類以上の
フッ素樹脂と水素吸蔵合金粉末を溶媒とともに混合し、
乾燥した後、ゴム状に固形化した水素吸蔵合金を粉砕し
て再度粒状とし、この水素吸蔵合金粉末に親水性樹脂,
熱可塑性エラストマー,ポリエチレン樹脂,シリコン樹
脂とともに電極支持体に塗着あるいは充填し、加圧一体
化あるいは熱処理・加圧一体化した水素吸蔵電極を負極
とするニッケル−水素蓄電池を製造する。その他は実施
例1と同じである。このニッケル−水素蓄電池をQとす
る。
(Example 12) Two or more types of fluororesin and hydrogen storage alloy powder having different melting points were mixed together with a solvent,
After drying, the rubber-like solidified hydrogen storage alloy is crushed and made into granules again, and this hydrogen storage alloy powder is mixed with a hydrophilic resin,
A nickel-hydrogen storage battery is manufactured using a hydrogen storage electrode as a negative electrode, which is coated or filled with an electrode support together with a thermoplastic elastomer, polyethylene resin, and silicone resin, and integrated under pressure or heat treated and integrated under pressure. The rest is the same as in Example 1. Let this nickel-hydrogen storage battery be Q.

【0033】(実施例13)正極と負極間にセパレータ
を配置し、このセパレータがポリプロピレンとナイロン
を主体とする2種類以上の材料からなる混合繊維を選び
、しかもその表面上にポリエチレン樹脂粉末を散布し、
120℃で熱処理し、ポリエチレン樹脂をセパレータ表
面上に融解固定させ、凸部材とした。この凸部材付きセ
パレータを用いたニッケル−水素蓄電池を製作した。そ
の他は実施例1と同じである。このニッケル−水素蓄電
池をRとする。
(Example 13) A separator is placed between the positive electrode and the negative electrode, and this separator is made of mixed fibers made of two or more materials mainly composed of polypropylene and nylon, and polyethylene resin powder is sprinkled on the surface of the separator. death,
Heat treatment was performed at 120° C. to melt and fix the polyethylene resin on the surface of the separator to form a convex member. A nickel-hydrogen storage battery was manufactured using this separator with convex members. The rest is the same as in Example 1. Let this nickel-hydrogen storage battery be R.

【0034】(実施例14)正極が電極支持体(集電体
)に結合剤と主成分がNi(OH)2である活物質が塗
着されている非焼結式電極であり、この正極と実施例1
の負極からなるニッケル−水素蓄電池を製造した。その
他は実施例1と同じである。このニッケル−水素蓄電池
をSとする。
(Example 14) The positive electrode is a non-sintered electrode in which the electrode support (current collector) is coated with a binder and an active material whose main component is Ni(OH)2. and Example 1
A nickel-hydrogen storage battery consisting of a negative electrode was manufactured. The rest is the same as in Example 1. This nickel-hydrogen storage battery is designated as S.

【0035】(実施例15)融点の異なる2種類以上の
フッ素樹脂粉末と炭素粉末を表面改質装置を用いて複合
化した複合粒子とした以外は実施例1と同じである。こ
の水素吸蔵電極を負極に用いたニッケル−水素蓄電池を
Tとする。
(Example 15) The same as Example 1 except that two or more types of fluororesin powders and carbon powders having different melting points were made into composite particles using a surface modification device. A nickel-hydrogen storage battery using this hydrogen storage electrode as a negative electrode is designated as T.

【0036】(比較例1)水素吸蔵合金粉末にPTFE
の分散液を加え、混合し、ゴム状に固化した混合物を加
圧成型し、約0.5mmの厚さのシート状とし、電極支
持体(エキスパンドメタル)の両面に圧着して加圧一体
化した水素吸蔵電極を負極とするニッケル−水素蓄電池
を製造した。その他は実施例1と同じである。
(Comparative Example 1) PTFE in hydrogen storage alloy powder
Add a dispersion of , mix, and solidify into a rubber-like mixture. Pressure mold the mixture to form a sheet with a thickness of approximately 0.5 mm, and press it onto both sides of an electrode support (expanded metal) to integrate it under pressure. A nickel-hydrogen storage battery was manufactured using the obtained hydrogen storage electrode as a negative electrode. The rest is the same as in Example 1.

【0037】(比較例2)水素吸蔵合金粉末にPTFE
−PHFP共重合体粉末を加え、混合し、電極支持体で
ある発泡状金属多孔体内に充填し、加圧成型後、融解温
度近くで熱処理して一体化した水素吸蔵電極を負極とす
るニッケル−水素蓄電池を製造した。その他は実施例1
と同じである。図11に水素吸蔵合金粒子5の表面に融
解状態のフッ素樹脂26が固着された状態を示す。
(Comparative Example 2) PTFE in hydrogen storage alloy powder
- PHFP copolymer powder is added, mixed, filled into a foam metal porous body serving as an electrode support, pressure molded, and then heat treated near the melting temperature to integrate a nickel hydrogen storage electrode as a negative electrode. Manufactured a hydrogen storage battery. Others are Example 1
is the same as FIG. 11 shows a state in which the molten fluororesin 26 is fixed to the surface of the hydrogen storage alloy particles 5.

【0038】実施例1〜15,比較例1〜2における水
素吸蔵電極を負極としたニッケル−水素蓄電池のサイク
ル寿命試験結果を(表1)に示す。サイクル寿命は初期
放電容量の80%に容量が低下したサイクルとし、試験
温度は25℃とした。過充電時に負極での酸素ガスの吸
収反応が不十分で電解液の排出がおこる場合には、必要
に応じて、補液を行なうことにより電池容量が回復する
。そこで、補液回数も評価基準とし、補液回数の少ない
方が優れていることになる。つまり、過充電時に正極か
ら発生する酸素ガスが負極で十分に吸収されると、電解
液の減少がなく、1回の補液で長い充放電サイクルが可
能となる。
Table 1 shows the cycle life test results of nickel-hydrogen storage batteries using the hydrogen storage electrodes as negative electrodes in Examples 1 to 15 and Comparative Examples 1 to 2. The cycle life was defined as a cycle in which the capacity decreased to 80% of the initial discharge capacity, and the test temperature was 25°C. If the electrolyte is discharged due to insufficient oxygen gas absorption reaction at the negative electrode during overcharging, the battery capacity can be restored by replacing the electrolyte as necessary. Therefore, the number of fluid replacements is also used as an evaluation criterion, and the smaller the number of fluid replacements, the better. In other words, if the oxygen gas generated from the positive electrode during overcharging is sufficiently absorbed by the negative electrode, the electrolyte will not decrease and a long charge/discharge cycle will be possible with one replacement fluid.

【0039】[0039]

【表1】[Table 1]

【0040】(表1)には初期放電容量、1回補液での
充放電サイクル回数、500サイクル後の放電容量およ
び放電容量の低下率を測定した結果を示す。本発明の電
池のA〜Tおよび従来の電池である比較例1,2の初期
放電容量はすべて正極の放電容量であって、10〜10
.5Ahを示している。1回の補液での充放電サイクル
数は、過充電時に正極から発生した酸素ガスを負極で吸
収する能力が高い電池では約20%充放電サイクル寿命
が永くなっている。本発明の電極を負極に用いた電池を
含めて、充放電サイクルが220〜280サイクルにお
いては、放電容量は8Ah以下に低下している。容量の
低下原因はすべて電解液が減少して、電池の内部抵抗が
上昇するためである。何故ならば、この電池に電解液を
補給すると再度放電容量は回復する。
Table 1 shows the results of measuring the initial discharge capacity, the number of charge/discharge cycles with one fluid replacement, the discharge capacity after 500 cycles, and the rate of decrease in discharge capacity. The initial discharge capacities of A to T of the batteries of the present invention and Comparative Examples 1 and 2, which are conventional batteries, are all discharge capacities of the positive electrode, and are 10 to 10
.. It shows 5Ah. Regarding the number of charge/discharge cycles with one replenishment, batteries whose negative electrode has a high ability to absorb oxygen gas generated from the positive electrode during overcharging have a longer charge/discharge cycle life by approximately 20%. Including batteries using the electrode of the present invention as a negative electrode, the discharge capacity decreases to 8 Ah or less after 220 to 280 charge/discharge cycles. The reason for the decrease in capacity is that the electrolyte decreases and the internal resistance of the battery increases. This is because when this battery is replenished with electrolyte, the discharge capacity is restored again.

【0041】電池A・B・D・Eで示すように、電極支
持体がパンチングメタル,エキスパンドメタル,金属ネ
ットのような一次元構造のものよりは、発泡状・繊維状
の金属多孔体のような三次元構造のものの方が負極のガ
ス吸収能力が優れている。このように充放電サイクルが
長くなるのは、ある程度、発泡状,繊維状の金属骨格(
マトリックス)によって、電極自体の導電性向上ととも
に表面積が大きくなっているためと考えられる。水素吸
蔵電極内に溶解状態から結合剤を介在させた電池A・B
・C・D・E・F・Gは結合剤の作用によって、後から
加えるフッ素樹脂粒子が水素吸蔵合金と固形化状態にな
らず均質な水素吸蔵合金と2種類の結合剤間で最適なネ
ットワークを形成したシート状の水素吸蔵電極基板を構
成している。この電池の中で電池D・E・F・Gは電極
基板の表面に集電体,補強用金属多孔体,金属薄膜さら
にはこれらの表面に撥水性のあるフッ素樹脂粉末層を形
成させると充放電サイクル寿命が伸長している。負極表
面で最適な三相界面を形成し酸素ガスの還元作用・触媒
作用を発揮しているためと考えられる。
As shown in Batteries A, B, D, and E, the electrode support is made of a foamed or fibrous metal porous material rather than one-dimensional structures such as punched metal, expanded metal, or metal net. The one with a three-dimensional structure has better gas absorption ability of the negative electrode. This lengthening of the charge/discharge cycle is partly due to the presence of foamed and fibrous metal skeletons (
This is thought to be because the conductivity of the electrode itself is improved and the surface area is increased by the matrix). Batteries A and B with a binder interposed in the hydrogen storage electrode from a dissolved state
・C, D, E, F, and G prevent the fluororesin particles added later from becoming solidified with the hydrogen storage alloy due to the action of the binder, creating an optimal network between the homogeneous hydrogen storage alloy and the two types of binders. This constitutes a sheet-shaped hydrogen storage electrode substrate. Among these batteries, batteries D, E, F, and G can be charged by forming a current collector, a reinforcing metal porous material, a metal thin film, and a water-repellent fluororesin powder layer on the surface of the electrode substrate. The discharge cycle life has been extended. This is thought to be due to the formation of an optimal three-phase interface on the negative electrode surface and the reduction and catalytic action of oxygen gas.

【0042】一方、水素吸蔵電極内に溶解状態(溶融状
態)の結合剤を介在させた電池H・I・J・K・L・M
・N・Oは、溶融した結合剤の作用によって、電極の機
械的強度の向上を図り、フッ素樹脂(PTFE)のよう
な融点の高い結合剤は熱処理しても粒状で水素吸蔵合金
間に存在し、最適なネットワークを形成し、水素吸蔵電
極表面および内部において、最適な三相界面を形成し酸
素ガスの還元・触媒作用を発揮しているものと考えられ
る。
On the other hand, batteries H, I, J, K, L, M in which a binder in a dissolved state (molten state) is interposed in the hydrogen storage electrode
・N/O improves the mechanical strength of the electrode through the action of the molten binder, and binders with high melting points such as fluororesin (PTFE) remain granular and exist between the hydrogen storage alloys even after heat treatment. It is thought that the hydrogen storage electrode forms an optimal network, forms an optimal three-phase interface on the surface and inside the hydrogen storage electrode, and exhibits oxygen gas reduction and catalytic action.

【0043】電池Pは水素吸蔵合金の表面に導電性金属
で被覆し、水素吸蔵合金の導電性と耐食性の向上を図っ
ているため、上記の作用と合わせてさらに長寿命化を図
れると考えられる。
[0043] In battery P, the surface of the hydrogen storage alloy is coated with a conductive metal to improve the conductivity and corrosion resistance of the hydrogen storage alloy, so it is thought that, in combination with the above effects, an even longer life can be achieved. .

【0044】電池Qは、製造工程が複雑となる問題点は
あるが、一度、水素吸蔵合金とフッ素樹脂をゴム状に固
化させ、再度粒状に粉砕する工程を有しているため、比
較的大きな表面積を保持し、これにPE樹脂を加え熱処
理しているため、機械的強度とガス吸収能力の向上を図
っている。したがって従来型電池よりはさらに長寿命化
が期待できる。
Although Battery Q has the problem of a complicated manufacturing process, it has a relatively large manufacturing process because it has a process of solidifying the hydrogen-absorbing alloy and fluororesin into a rubber-like state and then crushing them into granules again. Since the surface area is maintained and PE resin is added and heat treated, mechanical strength and gas absorption ability are improved. Therefore, it is expected that the battery will have a longer lifespan than conventional batteries.

【0045】これに対して比較例1,比較例2に示した
従来型電池では100〜150サイクルの充放電サイク
ル寿命である。これは、過充電時に正極から発生する酸
素ガスを負極で吸収する能力が低いためと考えられる。 比較例1の電池は水素吸蔵合金とフッ素樹脂(PTFE
の分散液)の混合物はゴム状に固形化し、このままシー
ト状に加圧成型すると電極自体の表面積も小さく、酸素
ガスの吸収に対して最適なネットワークを形成していな
いためである。
In contrast, the conventional batteries shown in Comparative Examples 1 and 2 have a charge/discharge cycle life of 100 to 150 cycles. This is thought to be because the negative electrode has a low ability to absorb oxygen gas generated from the positive electrode during overcharging. The battery of Comparative Example 1 is made of hydrogen storage alloy and fluororesin (PTFE).
This is because the mixture (dispersion liquid) solidifies into a rubber-like state, and if it is press-molded into a sheet as it is, the surface area of the electrode itself is small and does not form an optimal network for absorbing oxygen gas.

【0046】比較例2の電池はフッ素樹脂(PTFE−
PHFP共重合体)と水素吸蔵合金の混合物を融解温度
で熱処理しているため、図11に示すように電極自体の
機械的強度は向上するが表面積が小さくなるので、同様
に負極におけるガス吸収能力が低下し、過充電時に電解
液の減少が大きくなると考えられる。充放電サイクル完
了後、電池の重量を測定すると本発明の電池よりは軽く
なっていることからもそのことが理解できる。
The battery of Comparative Example 2 was made of fluororesin (PTFE-
Since the mixture of PHFP copolymer and hydrogen storage alloy is heat-treated at melting temperature, the mechanical strength of the electrode itself is improved as shown in Figure 11, but the surface area is reduced, so the gas absorption capacity of the negative electrode is also reduced. It is thought that the electrolyte decreases and the electrolyte decreases significantly during overcharging. This can be understood from the fact that when the weight of the battery was measured after the completion of the charge/discharge cycle, it was lighter than the battery of the present invention.

【0047】充放電サイクルをさらに継続し、500サ
イクル後の容量を比較した。ただし、電解液を調整した
後電池容量を測定し、水素吸蔵電極の特性が比較できる
ようにした。
[0047] The charge/discharge cycle was further continued, and the capacity after 500 cycles was compared. However, after adjusting the electrolyte, the battery capacity was measured so that the characteristics of the hydrogen storage electrodes could be compared.

【0048】本発明の電池では放電容量は9.0〜10
Ahを示し、その低下率は4〜14%にとどまっている
。 この電池は単極電位の測定から、まだ正極容量で律速さ
れていることを確認している。したがって、この容量の
低下は正極の容量によるものであって、負極の影響はま
だ見られなく、正極の改良によりさらに長寿命化が期待
できる。電池Sは正極に塗着型の非焼結式電極を用いて
いるため、正極活物質の脱落および電極支持体との剥離
などが一部観察され、容量が低下している。それ以外の
電池において、容量の低下が8〜10%を示す電池は負
極の容量が他の電池より大きいと考えられる。負極の容
量低下の成分も電池特性に影響を与えていると考えられ
る。しかし、従来型電池よりはまだ2〜4倍程優れてい
る。これは結合剤の結合力低下とガス吸収能および電極
支持体の差異によることが大きい。結合剤の熱処理によ
って、低融点の樹脂が融解し、水素吸蔵合金粒子間の結
合を強くし、水素吸蔵合金の電極支持体からの脱落,剥
離現象が少なく長寿命化が図られている。これに対して
、従来型電池は500サイクル後の容量が6.2〜8.
0Ahまで低下し、低下率は22〜39%と大きくなっ
ている。したがってサイクル寿命を容量保持率と80%
定義しているので、従来型電池の寿命は500サイクル
以下ということになる。この原因は、図11に示すよう
に、合金の表面積が小さく負極における酸素ガスの吸収
能力も比較的小さい。また、比較例1の電池は水素吸蔵
合金シートと電極支持体との剥離により内部抵抗が大き
くなり、また、水素吸蔵合金の脱落により容量低下をお
こしている。とくに過充電時にガス吸収が不十分な場合
、このガスによる合金の脱落現象が促進されることとな
る。
The battery of the present invention has a discharge capacity of 9.0 to 10
Ah, and its rate of decline remains at 4-14%. Measurements of single electrode potential have confirmed that the rate of this battery is still determined by the positive electrode capacity. Therefore, this decrease in capacity is due to the capacity of the positive electrode, and the influence of the negative electrode has not yet been seen, and further extension of life can be expected by improving the positive electrode. Since Battery S uses a coated non-sintered electrode for the positive electrode, some of the positive electrode active material was observed to fall off and peel from the electrode support, resulting in a decrease in capacity. Among other batteries, those whose capacity decreases by 8 to 10% are considered to have a larger negative electrode capacity than other batteries. It is thought that the component that reduces the capacity of the negative electrode also affects the battery characteristics. However, it is still 2 to 4 times better than conventional batteries. This is largely due to a decrease in the binding strength of the binder and differences in gas absorption capacity and electrode supports. Heat treatment of the binder melts the low-melting point resin, strengthens the bond between the hydrogen storage alloy particles, and reduces the chance of the hydrogen storage alloy falling off or peeling off from the electrode support, resulting in a longer life. In contrast, conventional batteries have a capacity of 6.2 to 8.0 after 500 cycles.
It decreased to 0Ah, and the rate of decrease was as large as 22 to 39%. Therefore, the cycle life is 80% of the capacity retention rate.
Therefore, the lifespan of a conventional battery is less than 500 cycles. As shown in FIG. 11, the reason for this is that the surface area of the alloy is small and the ability of the negative electrode to absorb oxygen gas is also relatively small. Further, in the battery of Comparative Example 1, the internal resistance increased due to peeling between the hydrogen storage alloy sheet and the electrode support, and the capacity decreased due to falling off of the hydrogen storage alloy. In particular, if gas absorption is insufficient during overcharging, this gas will accelerate the phenomenon of alloy falling off.

【0049】比較例2の電池は電極の機械的強度は保持
しているが、図11に示すように水素吸蔵合金5の表面
を溶融樹脂26が多く包囲し、水素吸蔵効率を低下させ
、効率的なネットワークを構成していない。したがって
、結合剤を1種類のみ使用した場合、水素吸蔵合金の結
合力を強め、負極での酸素ガスとの反応性,および水素
ガスの効率的な吸蔵と機械的な強度をすべて保持するこ
とはできない。これに対して、本発明の電池は、水素ガ
スの吸蔵ネットワークを形成し、負極での酸素ガスの吸
収反応効率の向上と機械的強度を高める作用をすべて兼
ねている。したがって、従来型電池よりは充放電サイク
ルが長く、長寿命な電池を得ることができる。
Although the battery of Comparative Example 2 maintains the mechanical strength of the electrode, as shown in FIG. 11, the surface of the hydrogen storage alloy 5 is surrounded by a large amount of molten resin 26, reducing the hydrogen storage efficiency and reducing the efficiency. A typical network is not configured. Therefore, if only one type of binder is used, it is difficult to strengthen the bonding strength of the hydrogen storage alloy, maintain reactivity with oxygen gas at the negative electrode, efficiently store hydrogen gas, and maintain mechanical strength. Can not. On the other hand, the battery of the present invention forms a hydrogen gas occlusion network, and serves both of the functions of improving the oxygen gas absorption reaction efficiency at the negative electrode and increasing the mechanical strength. Therefore, a battery with a longer charge/discharge cycle and longer life than conventional batteries can be obtained.

【0050】さらに、本発明の電池R,Tにおいても、
従来型電池より優れている。まず、セパレータの材質に
よって電解液の保液性が異なる。ここではナイロンとポ
リプロピレンの不織布からなる混合繊維を用いることに
よって、保液性と耐久性が優れるため、比較的サイクル
寿命が長く、容量低下の少ない電池を得ることができる
。このセパレータの表面に合成樹脂を溶融させた凸部材
を設けることにより、電解液の保持力がさらに向上し、
容量の低下を抑制している。
Furthermore, in batteries R and T of the present invention,
Better than conventional batteries. First, the electrolyte retention capacity differs depending on the material of the separator. Here, by using a mixed fiber made of a nonwoven fabric of nylon and polypropylene, it has excellent liquid retention and durability, so it is possible to obtain a battery with a relatively long cycle life and little capacity loss. By providing a convex member made of molten synthetic resin on the surface of this separator, the holding power of the electrolyte is further improved.
This suppresses the decrease in capacity.

【0051】また、一般に採用されている表面改質装置
(例えばケミカルヒュージョン,ハイブリダイゼーショ
ンなど)を用いて、フッ素樹脂粉末の表面を導電性材料
、例えば、カーボンやニッケルの微粒子で被覆あるいは
結合させることによって、撥水性を保持しつつ、導電性
を持たせることができるので、電極の内部抵抗を下げず
に、しかも負極でのガス吸収能力をある程度保持するこ
とができるので、サイクル寿命が長く、容量低下が少な
い電池を実現できる。とくに高融点の粉末状フッ素樹脂
に適用すると効果的である。また水素吸蔵合金と共に、
同時に表面改質処理することも可能である。
[0051] Furthermore, the surface of the fluororesin powder can be coated or bonded with a conductive material, such as fine particles of carbon or nickel, using a commonly employed surface modification device (for example, chemical fusion, hybridization, etc.). This makes it possible to provide conductivity while maintaining water repellency, so the internal resistance of the electrode does not decrease and the gas absorption ability of the negative electrode can be maintained to a certain extent, resulting in a long cycle life and a high capacity. A battery with less deterioration can be realized. It is particularly effective when applied to powdered fluororesin having a high melting point. In addition, along with hydrogen storage alloys,
It is also possible to perform surface modification treatment at the same time.

【0052】電池Pのように水素吸蔵合金の表面に導電
性金属を被覆すると、急速充放電特性が優れる一方、負
極でのガス吸収能力も向上する。結合剤として熱可塑性
エラストマー(合成ゴム)のトルエン溶液を採用してい
るが、その添加量が0.5wt%以下ではその結合力が
弱く、水素吸蔵電極の耐久性に欠ける。一方、5wt%
以上になると結合力は強くなるが、水素吸蔵電極自体の
抵抗が大きくなり、電極電圧の低下、容量低下をひきお
こす。したがって、その添加量が0.5〜5重量%の範
囲が望ましい。
[0052] When the surface of the hydrogen storage alloy is coated with a conductive metal as in Battery P, not only the rapid charging and discharging characteristics are excellent, but also the gas absorption ability at the negative electrode is improved. A toluene solution of thermoplastic elastomer (synthetic rubber) is used as the binder, but if the amount added is less than 0.5 wt%, the binding force is weak and the hydrogen storage electrode lacks durability. On the other hand, 5wt%
If it exceeds this value, the bonding force becomes strong, but the resistance of the hydrogen storage electrode itself increases, causing a decrease in electrode voltage and capacity. Therefore, the amount added is preferably in the range of 0.5 to 5% by weight.

【0053】親水性樹脂の添加量が0.1wt%以下で
はフッ素樹脂の均質な混合が困難になり、均質なシート
ができにくい。5wt%以上になると水素吸蔵合金粒子
の表面全体を樹脂で包囲してしまうので、電極容量の低
下をひきおこし、電池を構成しても、電池寿命が短くな
る、電池容量が小さい。したがって、その添加量が0.
1〜5重量%の範囲が望ましい。
[0053] If the amount of the hydrophilic resin added is less than 0.1 wt%, it becomes difficult to mix the fluororesin homogeneously, making it difficult to form a homogeneous sheet. If it exceeds 5 wt%, the entire surface of the hydrogen storage alloy particles will be surrounded by the resin, which will cause a decrease in electrode capacity, and even if a battery is constructed, the battery life will be shortened and the battery capacity will be small. Therefore, the amount added is 0.
A range of 1 to 5% by weight is desirable.

【0054】フッ素樹脂の添加量が1wt%以下では結
合力も小さく、電極の耐久性に欠ける。また合金表面に
おいて、三相界面が形成されにくく、酸素ガスの吸収が
円滑に進行しない。電池を構成した場合、電解液の排出
量が多くなり、メンテナンスを多く要するようになる。 一方、10wt%以上になると結合力も強くなるが、水
素吸蔵電極自体の抵抗が大きくなり、電池容量の低下を
まねく。したがってその添加量が1〜10重量%の範囲
が望ましい。
[0054] If the amount of the fluororesin added is less than 1 wt%, the bonding force will be small and the electrode will lack durability. Furthermore, a three-phase interface is difficult to form on the alloy surface, and oxygen gas absorption does not proceed smoothly. When a battery is constructed, a large amount of electrolyte is discharged, and a large amount of maintenance is required. On the other hand, if it exceeds 10 wt%, the bonding force will become stronger, but the resistance of the hydrogen storage electrode itself will increase, leading to a decrease in battery capacity. Therefore, the amount added is preferably in the range of 1 to 10% by weight.

【0055】なお、ここでは、正極として焼結式電極を
採用したが、本発明はこれに限定されるものではなく発
泡式,繊維式電極をも用いることができる。また、結合
剤として、有機合成樹脂であるPE,フッ素樹脂,シリ
コン樹脂あるいは熱可塑性エラストマーを用いたが、要
するに水,有機溶媒の溶解状態の樹脂から形成させるか
あるいは熱処理して溶融状態の樹脂を形成させると同時
に粒子状の樹脂(PTFE)が混在しているネットワー
クを構成するものであれば、どのような結合剤であって
もよい。
Although a sintered electrode is used as the positive electrode here, the present invention is not limited to this, and foamed or fiber electrodes may also be used. In addition, organic synthetic resins such as PE, fluororesin, silicone resin, or thermoplastic elastomer were used as the binder, but in short, they are formed from the resin in a dissolved state in water or an organic solvent, or they are formed from a resin in a molten state by heat treatment. Any binder may be used as long as it constitutes a network in which particulate resin (PTFE) is mixed when formed.

【0056】また、水素吸蔵合金としてAB5型多元系
合金を用いたがAB2,AB型多元系合金を用いること
もできる。また導電材としてニッケル,銅粉末を約5w
t%〜30wt%加えると効果的である。
Furthermore, although AB5 type multi-component alloy was used as the hydrogen storage alloy, AB2 and AB type multi-component alloys may also be used. Also, approximately 5W of nickel and copper powder were used as conductive materials.
It is effective to add t% to 30wt%.

【0057】上記のように、水素吸蔵合金の結合剤とし
て2種類以上の融点の異なる結合剤を用い、融点の低い
方の結合剤で熱処理し、あるいは溶液状態と粒子状態の
結合剤を混合したり、または導電性金属被覆水素吸蔵合
金を用いたり、水素吸蔵電極基板の表面に集電体,金属
薄膜および合成樹脂層を形成させたりして、電極内部,
表面に合成樹脂と合金のネットワークを形成し、電極の
機械的強度とガス吸収能力,水素吸蔵特性の向上を図り
、水素吸蔵電極およびそれを用いた酸化金属−水素蓄電
池の長寿命化・大容量化を達成することができる。
As described above, two or more types of binders with different melting points are used as binders for hydrogen storage alloys, and heat treatment is performed using the binder with a lower melting point, or binders in a solution state and a particulate state are mixed. Alternatively, by using a conductive metal-coated hydrogen storage alloy, or by forming a current collector, a metal thin film, and a synthetic resin layer on the surface of the hydrogen storage electrode substrate, the inside of the electrode,
By forming a network of synthetic resin and alloy on the surface, we aim to improve the electrode's mechanical strength, gas absorption capacity, and hydrogen storage properties, thereby extending the lifespan and increasing capacity of hydrogen storage electrodes and metal oxide hydrogen storage batteries using them. can be achieved.

【0058】[0058]

【発明の効果】以上の実施例の説明からも明らかなよう
に本発明によれば、電極自体の機械的強度(耐久性)が
向上し、しかも集電能力が増加することにより大電流で
の充放電特性に優れ、充放電サイクル寿命が永く、メン
テナンスが容易な水素吸蔵電極とその製造方法およびそ
れを用いた酸化金属−水素蓄電池を実現することができ
る。
[Effects of the Invention] As is clear from the above description of the embodiments, according to the present invention, the mechanical strength (durability) of the electrode itself is improved, and the current collecting ability is increased, so that it can be used with large currents. It is possible to realize a hydrogen storage electrode with excellent charge/discharge characteristics, a long charge/discharge cycle life, and easy maintenance, a method for manufacturing the same, and a metal oxide-hydrogen storage battery using the same.

【図面の簡単な説明】[Brief explanation of the drawing]

【図1】(イ)は本発明の一実施例の電極支持体を有す
る水素吸蔵電極の要望拡大断面図 (ロ)は同電極支持体として多孔性材料を用いた水素吸
蔵合金の要部拡大断面図
[Figure 1] (A) is a desired enlarged sectional view of a hydrogen storage electrode having an electrode support according to an embodiment of the present invention. (B) is an enlarged view of the main part of a hydrogen storage alloy using a porous material as the electrode support. Cross section

【図2】同水素吸蔵合金粒子と2種類の結合剤との結合
状態を示す要部拡大断面図
[Figure 2] Enlarged cross-sectional view of essential parts showing the bonding state of the hydrogen storage alloy particles and two types of binders

【図3】同水素吸蔵電極を負極に用いたニッケル−水素
蓄電池の断面図
[Figure 3] Cross-sectional view of a nickel-hydrogen storage battery using the same hydrogen storage electrode as the negative electrode

【図4】同繊維状金属多孔体内に水素吸蔵合金を充填し
た水素吸蔵電極の要部拡大断面図
[Figure 4] An enlarged cross-sectional view of the main parts of the hydrogen storage electrode in which the fibrous metal porous body is filled with a hydrogen storage alloy.

【図5】同繊維状金属多孔体内に水素吸蔵合金を充填し
た水素吸蔵電極の微細ネットワークを示す断面図
[Figure 5] Cross-sectional view showing a fine network of a hydrogen storage electrode filled with a hydrogen storage alloy in the same fibrous metal porous body

【図6
】(イ)は同表面に集電体を設けたネット型水素吸蔵電
極の断面図 (ロ)は同表面に集電体を設けた発泡体型水素吸蔵電極
の断面図
[Figure 6
] (A) is a cross-sectional view of a net-type hydrogen storage electrode with a current collector provided on the same surface. (B) is a cross-sectional view of a foam-type hydrogen storage electrode with a current collector provided on the same surface.

【図7】同表面に金属薄膜を形成した発泡状型水素吸蔵
電極の断面図
[Figure 7] Cross-sectional view of a foamed hydrogen storage electrode with a metal thin film formed on the same surface

【図8】同表面に金属薄膜とフッ素樹脂層を形成した水
素吸蔵電極の断面図
[Figure 8] Cross-sectional view of a hydrogen storage electrode with a metal thin film and a fluororesin layer formed on the same surface

【図9】同水素吸蔵合金粒子とPTFE−PHFP共重
合体とPE樹脂の結合状態を示す断面図
[Figure 9] Cross-sectional view showing the bonding state of the hydrogen storage alloy particles, PTFE-PHFP copolymer, and PE resin

【図10】(イ
)は同水素吸蔵合金粒子と3種類の結合剤の結合状態で
1種類の結合剤のみ溶融した状態を示す断面図 (ロ)は同水素吸蔵合金粒子と3種類の結合剤の結合状
態で1種類の結合剤のみ粒子状態であることを示す断面
[Figure 10] (A) is a cross-sectional view showing a state in which the same hydrogen storage alloy particles and three types of binders are bonded, and only one type of binder is melted. (B) is a cross-sectional view showing the state where the same hydrogen storage alloy particles and three types of bonding Cross-sectional view showing that only one type of binder is in a particle state in the bound state of the agents

【図11】従来の水素吸蔵合金粒子の結合状態を示す断
面図
[Figure 11] Cross-sectional view showing the bonding state of conventional hydrogen storage alloy particles

【符号の説明】[Explanation of symbols]

1  ネット型電極支持体 2,4,16  水素吸蔵合金 3  発泡型電極支持体 5  水素吸蔵合金粒子 6  融解状態の結合剤 7  粒子状態の結合剤 8  負極 9  正極 10  セパレータ 15  金属繊維 17  融解状態の合成ゴム 18  PEの微粒子 19,20  集電体 21  金属薄膜 22  撥水性樹脂層 23  PTFE−PHFP共重合体粒子24  融解
状態のPE樹脂 25  PTFE粒子
1 Net type electrode support 2, 4, 16 Hydrogen storage alloy 3 Foamed electrode support 5 Hydrogen storage alloy particles 6 Molten binder 7 Particle binder 8 Negative electrode 9 Positive electrode 10 Separator 15 Metal fiber 17 Molten Synthetic rubber 18 PE fine particles 19, 20 Current collector 21 Metal thin film 22 Water-repellent resin layer 23 PTFE-PHFP copolymer particles 24 Melted PE resin 25 PTFE particles

Claims (27)

【特許請求の範囲】[Claims] 【請求項1】水素吸蔵合金粒子を単独あるいは溶媒とと
もに熱可塑性エラストマー,親水性樹脂,フッ素樹脂,
ポリエチレン樹脂またはシリコン樹脂のうちのいずれか
を少なくとも2種類以上混合し、前記混合物を主体とし
て集電極を兼ねる電極支持体に塗着あるいは充填して一
体化した水素吸蔵電極。
Claim 1: Hydrogen-absorbing alloy particles alone or together with a solvent, such as thermoplastic elastomer, hydrophilic resin, fluororesin, etc.
A hydrogen storage electrode, which is a mixture of at least two of polyethylene resins or silicone resins, and is integrated by coating or filling an electrode support that also serves as a collector electrode with the mixture as a main component.
【請求項2】熱可塑性エラストマーがスチレン・ブタジ
エン共重合体,スチレン・イソプレン共重合体またはス
チレン・エチレン・ブタジエン・スチレン共重合体のい
ずれか一種類以上を主体とし、前記熱可塑性エラストマ
ーの添加量が0.5〜5.0重量%である請求項1記載
の水素吸蔵電極。
2. The thermoplastic elastomer is mainly composed of one or more of styrene-butadiene copolymer, styrene-isoprene copolymer, or styrene-ethylene-butadiene-styrene copolymer, and the amount of the thermoplastic elastomer added is The hydrogen storage electrode according to claim 1, wherein the amount is 0.5 to 5.0% by weight.
【請求項3】親水性樹脂がカルボオキシ・メチルセルロ
ース,メチルセルロースまたはポリビニルアルコールの
いずれか1種類以上を主体とし、前記親水性樹脂の添加
量が0.1〜5.0重量%である請求項1記載の水素吸
蔵電極。
3. The hydrophilic resin according to claim 1, wherein the hydrophilic resin is mainly composed of one or more of carboxy methylcellulose, methylcellulose, or polyvinyl alcohol, and the amount of the hydrophilic resin added is 0.1 to 5.0% by weight. hydrogen storage electrode.
【請求項4】フッ素樹脂が四フッ化エチレンまたは四フ
ッ化エチレンと六フッ化プロピレン共重合体のいずれか
1種類以上を主体とし、前記フッ素樹脂の添加量が1〜
10重量%である請求項1記載の水素吸蔵電極。
4. The fluororesin is mainly composed of one or more of tetrafluoroethylene or a copolymer of tetrafluoroethylene and hexafluoropropylene, and the amount of the fluororesin added is 1 to 1.
The hydrogen storage electrode according to claim 1, wherein the amount is 10% by weight.
【請求項5】集電体を兼ねる電極支持体が三次元構造の
発泡状,繊維状金属多孔体、あるいは一枚構成または二
枚構成の金属ネット,エキスパンドメタルまたはパンチ
ングメタルのいずれかである請求項1記載の水素吸蔵電
極。
Claim 5: A claim in which the electrode support that also serves as a current collector is a three-dimensionally structured foamed or fibrous metal porous body, or a single- or two-layer metal net, expanded metal, or punched metal. Item 1. Hydrogen storage electrode according to item 1.
【請求項6】水素吸蔵電極板の表面に集電体を兼ねる補
強用の金属多孔体を加圧して一体化した請求項1記載の
水素吸蔵電極。
6. The hydrogen storage electrode according to claim 1, wherein a reinforcing metal porous body which also serves as a current collector is integrated with the surface of the hydrogen storage electrode plate under pressure.
【請求項7】水素吸蔵電極板の表面にさらに無電解,電
解メッキまたは金属蒸着などの手段により金属の薄膜を
形成する請求項1記載の水素吸蔵電極。
7. The hydrogen storage electrode according to claim 1, wherein a thin metal film is further formed on the surface of the hydrogen storage electrode plate by electroless plating, electrolytic plating, metal vapor deposition, or the like.
【請求項8】水素吸蔵電極板の表面にさらに撥水性樹脂
層を形成させれる請求項1,6または7のいずれかに記
載の水素吸蔵電極。
8. The hydrogen storage electrode according to claim 1, wherein a water-repellent resin layer is further formed on the surface of the hydrogen storage electrode plate.
【請求項9】水素吸蔵合金粉末単独にあるいは溶媒とと
もに親水性樹脂を混合した後、さらにフッ素樹脂あるい
は熱可塑性エラストマー,ポリエチレン樹脂またはシリ
コン樹脂のいずれかを少なくとも1種類以上を順次加え
最も融点の低い樹脂の融解温度あるいはその温度以下で
シート状に加圧成型してなる水素吸蔵電極の製造方法。
[Claim 9] After mixing a hydrophilic resin with the hydrogen-absorbing alloy powder alone or with a solvent, at least one of fluororesin, thermoplastic elastomer, polyethylene resin, or silicone resin is added in sequence to obtain the lowest melting point. A method for producing a hydrogen storage electrode formed by pressure molding into a sheet at the melting temperature of a resin or below that temperature.
【請求項10】水素吸蔵電極板の表面に撥水性を有する
フッ素樹脂粉末を塗着固定し、静圧プレス,ローラープ
レス,ホットプレスまたはホットローラプレスする工程
のいずれかを少なくとも1工程以上を有する請求項9記
載の水素吸蔵電極の製造方法。
[Claim 10] At least one step of applying and fixing water-repellent fluororesin powder to the surface of a hydrogen storage electrode plate and subjecting it to static pressure pressing, roller pressing, hot pressing, or hot roller pressing. The method for manufacturing a hydrogen storage electrode according to claim 9.
【請求項11】水素吸蔵合金粉末を単独あるいは溶媒と
ともに融点の異なる2種類以上のフッ素樹脂単独あるい
は前記2種類のフッ素樹脂に熱可塑性エラストマー,親
水性樹脂,ポリエチレン樹脂,シリコン樹脂のいずれか
を含有する混合物を電極支持体に塗着あるいは充填して
一体化構成した水素吸蔵電極。
11. Hydrogen storage alloy powder alone or together with a solvent containing two or more types of fluororesins having different melting points, or the two types of fluororesins containing one of a thermoplastic elastomer, a hydrophilic resin, a polyethylene resin, and a silicone resin. A hydrogen storage electrode that is integrally constructed by coating or filling an electrode support with a mixture of
【請求項12】融点の異なる2種類以上のフッ素樹脂粉
末を水素吸蔵電極の表面に塗着し、低融点のフッ素樹脂
の層を水素吸蔵電極板の表面に形成する請求項11記載
の水素吸蔵電極。
12. The hydrogen storage device according to claim 11, wherein two or more types of fluororesin powders having different melting points are applied to the surface of the hydrogen storage electrode to form a layer of low melting point fluororesin on the surface of the hydrogen storage electrode plate. electrode.
【請求項13】融点の異なる2種類以上のフッ素樹脂粉
末を水素吸蔵電極板表面に塗着し、最も高融点のフッ素
樹脂の層を水素吸蔵電極板の表面に形成する請求項11
記載の水素吸蔵電極。
Claim 13: Claim 11, wherein two or more types of fluororesin powders having different melting points are applied to the surface of the hydrogen storage electrode plate, and a layer of the fluororesin having the highest melting point is formed on the surface of the hydrogen storage electrode plate.
The hydrogen storage electrode described.
【請求項14】水素吸蔵合金粉末を単独あるいは溶媒と
ともに融点の異なる2種類以上のフッ素樹脂単独あるい
はこのフッ素樹脂に熱可塑性エラストマー1種類以上,
親水性樹脂1種類以上,ポリエチレン樹脂またはシリコ
ン樹脂のいずれかを少なくとも1種類以上を含有する混
合物を電極支持体に塗着あるいは充填する工程において
、融点の異なる2種類以上のフッ素樹脂あるいは混合さ
れた樹脂の中で、低融点樹脂の融解温度で熱処理し、加
熱成型する工程を有する水素吸蔵電極の製造方法。
14. Hydrogen storage alloy powder alone or together with a solvent and two or more types of fluororesin having different melting points, or this fluororesin and one or more types of thermoplastic elastomer,
In the process of coating or filling an electrode support with a mixture containing at least one type of hydrophilic resin and at least one type of polyethylene resin or silicone resin, two or more types of fluororesin with different melting points or a mixture thereof are used. A method for manufacturing a hydrogen storage electrode, which includes a process of heat treatment at the melting temperature of a low melting point resin among resins and heat molding.
【請求項15】融点の異なる2種類以上のフッ素樹脂単
独あるいは前記フッ素樹脂に熱可塑性エラストマー(合
成ゴム)1種類以上,親水性樹脂1種類以上,ポリエチ
レン樹脂またはシリコン樹脂のいずれかを少なくとも1
種類を含有する水素吸蔵電極板の表面に、さらに低融点
のフッ素樹脂粉末を塗着固定し、その低融点フッ素樹脂
の融解温度で、熱処理後加圧成型、あるいはホットプレ
スまたはホットローラープレスする工程を少なくとも1
種類以上を有する水素吸蔵電極の製造方法。
[Claim 15] Two or more types of fluororesins having different melting points are used alone, or the fluororesin is combined with at least one type of thermoplastic elastomer (synthetic rubber), one or more types of hydrophilic resin, or at least one of polyethylene resin or silicone resin.
A process of coating and fixing a low melting point fluororesin powder on the surface of a hydrogen storage electrode plate containing hydrogen, heat-treating it at the melting temperature of the low melting point fluororesin, followed by pressure molding, hot pressing or hot roller pressing. at least 1
A method for manufacturing a hydrogen storage electrode having more than one type.
【請求項16】融点の異なる2種類以上のフッ素樹脂単
独あるいは、このフッ素樹脂に熱可塑性エラストマー1
種類以上,親水性樹脂1種類以上,ポリエチレン樹脂、
またはシリコン樹脂のいずれかを少なくとも1種類を含
有する水素吸蔵電極板の表面に、さらに高融点のフッ素
樹脂粉末を塗着固定し、低融点のフッ素樹脂の融解温度
で、熱処理後加圧成型、あるいはホットプレスまたはホ
ットローラープレスする工程を少なくとも1種類以上を
有する水素吸蔵電極の製造方法。
[Claim 16] Two or more types of fluororesins having different melting points are used alone, or the fluororesin is combined with a thermoplastic elastomer.
More than 1 type of hydrophilic resin, polyethylene resin,
Alternatively, fluororesin powder with a high melting point is further applied and fixed on the surface of a hydrogen storage electrode plate containing at least one type of silicone resin, heat treated at the melting temperature of the fluororesin with a low melting point, and then pressure molded. Alternatively, a method for producing a hydrogen storage electrode comprising at least one hot pressing or hot roller pressing step.
【請求項17】導電性金属が部分的に被覆されている水
素吸蔵合金粉末に親水性樹脂を加えた後、ついで融点の
異なる2種類以上のフッ素樹脂を単独あるいは溶媒とと
もに混合し、発泡状または繊維状金属多孔体内に充填す
るか、あるいは金属ネット,パンチングメタルまたはエ
キスパンドメタルに塗着固定し、前記低融点フッ素樹脂
の融解温度で、熱処理後加圧成型あるいはホットプレス
またはホットローラープレスする工程を少なくとも1種
類以上を有する水素吸蔵電極の製造方法。
[Claim 17] After adding a hydrophilic resin to the hydrogen storage alloy powder partially coated with a conductive metal, two or more types of fluororesin having different melting points are then mixed alone or together with a solvent to form a foamed or A process of filling it into a fibrous metal porous body, or coating and fixing it on a metal net, punched metal or expanded metal, heat treatment at the melting temperature of the low melting point fluororesin, and then pressure molding, hot pressing or hot roller pressing. A method for manufacturing a hydrogen storage electrode having at least one type.
【請求項18】融点の異なる2種類以上のフッ素樹脂と
水素吸蔵合金粉末を溶媒とともに混合し、乾燥後、ゴム
状に固形化した水素吸蔵合金を粉砕して再度、粒状とな
し、この水素吸蔵合金粉末を単独あるいは熱可塑性エラ
ストマー,親水性樹脂,ポリエチレン樹脂またはシリコ
ン樹脂の少なくとも1種類以上とともに発泡状または繊
維状金属多孔体内に充填しあるいは金属ネット,パンチ
ングメタルまたはエキスパンドメタルの表面に塗着固定
し、その後、静圧プレス,ローラープレス,ホットプレ
スまたはホットローラープレスのいずれか1種類以上の
工程を有する水素吸蔵電極の製造方法。
18. Two or more types of fluororesins and hydrogen storage alloy powders with different melting points are mixed together with a solvent, and after drying, the hydrogen storage alloy solidified into a rubber-like form is crushed and made into granules again. Alloy powder alone or together with at least one type of thermoplastic elastomer, hydrophilic resin, polyethylene resin, or silicone resin is filled into a foamed or fibrous metal porous body, or fixed by coating on the surface of a metal net, punched metal, or expanded metal. and then, a method for producing a hydrogen storage electrode, comprising one or more steps of static pressure pressing, roller pressing, hot pressing, or hot roller pressing.
【請求項19】ニッケル正極と水素を電気化学的に吸蔵
・放出する水素吸蔵合金または水素化物を含有する負極
とアルカリ性電解液を備え、前記負極が請求項1〜8の
いずれかに記載の水素吸蔵電極を主体とする酸化金属−
水素蓄電池。
19. A nickel positive electrode, a negative electrode containing a hydrogen storage alloy or hydride that electrochemically absorbs and releases hydrogen, and an alkaline electrolyte, wherein the negative electrode is a hydrogen absorbing alloy according to any one of claims 1 to 8. Metal oxides mainly used as storage electrodes
Hydrogen storage battery.
【請求項20】ニッケル正極と水素を電気化学的に吸蔵
・放出する水素吸蔵合金または水素化物を含有する負極
とアルカリ性電解液を備え、前記負極が請求項11〜1
3のいずれかに記載の水素吸蔵電極を主体とする酸化金
属−水素蓄電池。
20. A nickel positive electrode, a negative electrode containing a hydrogen storage alloy or hydride that electrochemically absorbs and releases hydrogen, and an alkaline electrolyte, wherein the negative electrode is of any one of claims 11 to 1.
3. A metal oxide-hydrogen storage battery mainly comprising the hydrogen storage electrode according to any one of 3.
【請求項21】融点の異なる2種類以上のフッ素樹脂の
中で、低融点樹脂の融解温度で熱処理した水素吸蔵電極
を負極とする請求項20記載の酸化金属−水素蓄電池。
21. The metal oxide-hydrogen storage battery according to claim 20, wherein the negative electrode is a hydrogen storage electrode heat-treated at the melting temperature of a low melting point resin among two or more types of fluororesins having different melting points.
【請求項22】ニッケル正極と水素を電気化学的に吸蔵
・放出する水素吸蔵合金または水素化物を含有する負極
とアルカリ性電解液を備え、前記負極が導電性金属で部
分的に被覆されている水素吸蔵合金粉末と少なくとも融
点の異なる2種類以上のフッ素樹脂からなる混合物が発
泡状または繊維状金属多孔体内に充填され、あるいは金
属ネット,パンチングメタルまたはエキスパンドメタル
に塗着固定され、前記低融点のフッ素樹脂の融解温度で
熱処理後加圧成型あるいはホットプレスまたはホットロ
ーラープレスされた水素吸蔵電極からなる酸化金属−水
素蓄電池。
22. A hydrogen storage device comprising a nickel positive electrode, a negative electrode containing a hydrogen storage alloy or hydride that electrochemically absorbs and releases hydrogen, and an alkaline electrolyte, the negative electrode being partially coated with a conductive metal. A mixture consisting of a storage alloy powder and two or more types of fluororesins having at least different melting points is filled into a foamed or fibrous metal porous body, or coated and fixed on a metal net, punched metal, or expanded metal, and A metal oxide-hydrogen storage battery consisting of a hydrogen storage electrode that is heat treated at the melting temperature of the resin and then pressure molded, hot pressed or hot roller pressed.
【請求項23】ニッケル正極と水素を電気化学的に吸蔵
・放出する水素吸蔵合金または水素化物を含有する負極
とアルカリ性電解液を備え、前記正極と負極間にセパレ
ータを配置し、前記セパレータの表面に有機合成樹脂粒
子を溶融固定させた、請求項1記載の水素吸蔵電極から
なる酸化金属−水素蓄電池。
23. A nickel positive electrode, a negative electrode containing a hydrogen storage alloy or hydride that electrochemically absorbs and releases hydrogen, and an alkaline electrolyte, a separator is disposed between the positive electrode and the negative electrode, and a surface of the separator is provided. 2. A metal oxide-hydrogen storage battery comprising the hydrogen storage electrode according to claim 1, wherein organic synthetic resin particles are melted and fixed to the hydrogen storage electrode.
【請求項24】正極と負極間に介在させたセパレータが
少なくともポリプロピレン繊維またはナイロン繊維を含
む2種類以上の繊維の不織布からなる請求項23記載の
酸化金属−水素蓄電池。
24. The metal oxide-hydrogen storage battery according to claim 23, wherein the separator interposed between the positive electrode and the negative electrode is made of a nonwoven fabric of two or more types of fibers including at least polypropylene fibers or nylon fibers.
【請求項25】ニッケル正極と水素を電気化学的に吸蔵
・放出する水素吸蔵合金または水素化物を含有する負極
とアルカリ性電解液を備え、前記正極が電極支持体に結
合剤とともに水酸化ニッケルを主体とする活物質が塗着
された非焼結式電極からなり、前記負極が請求項1〜4
のいずれかに記載の水素吸蔵電極を主体とする酸化金属
−水素蓄電池。
25. A nickel positive electrode, a negative electrode containing a hydrogen storage alloy or hydride that electrochemically absorbs and releases hydrogen, and an alkaline electrolyte, wherein the positive electrode is made mainly of nickel hydroxide along with a binder on an electrode support. Claims 1 to 4, wherein the negative electrode is a non-sintered electrode coated with an active material.
A metal oxide-hydrogen storage battery mainly comprising the hydrogen storage electrode according to any one of the above.
【請求項26】正極が電極支持体を介して活物質である
水酸化ニッケルと結合剤の混合物を塗着された非焼結式
電極からなり、前記結合剤が、熱可塑性エラストマーを
1種類以上、親水性樹脂を1種類以上、フッ素樹脂を1
種類以上の中から少なくとも2種類以上を主体とする請
求項25記載の酸化金属−水素蓄電池。
26. The positive electrode is a non-sintered electrode coated with a mixture of nickel hydroxide as an active material and a binder via an electrode support, and the binder comprises one or more thermoplastic elastomers. , one or more types of hydrophilic resin, one type of fluororesin
The metal oxide-hydrogen storage battery according to claim 25, wherein the metal oxide-hydrogen storage battery is mainly composed of at least two types out of the above types.
【請求項27】水素吸蔵合金にフッ素樹脂粉末,ポリエ
チレン樹脂粉末と導電性材料で複合化した混合物を加え
、前記混合物が電極支持体を塗着あるいは充填一体化し
た水素吸蔵電極を負極とした酸化金属−水素蓄電池。
27. Oxidation using a hydrogen storage electrode as a negative electrode, in which a mixture of a fluororesin powder, a polyethylene resin powder, and a conductive material is added to a hydrogen storage alloy, and the mixture is coated with or integrated with an electrode support. Metal-hydrogen storage battery.
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JP2009059598A (en) * 2007-08-31 2009-03-19 Sanyo Electric Co Ltd Alkaline accumulator
EP2224518A1 (en) 2009-02-12 2010-09-01 SANYO Electric Co., Ltd. Negative electrode for alkaline storage battery, method for the fabrication thereof, and alkaline storage battery using the same
JP2010248053A (en) * 2009-04-16 2010-11-04 Ind Technol Res Inst Hydrogen supply device
JP5875095B2 (en) * 2013-07-27 2016-03-02 エクセルギー・パワー・システムズ株式会社 Battery negative electrode material, battery negative electrode and battery
JP2016204745A (en) * 2015-04-24 2016-12-08 エクセルギー・パワー・システムズ株式会社 Hydrogen production apparatus and hydrogen production method
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US5891510A (en) * 1996-07-31 1999-04-06 Kabushiki Kaisha Toyoda Jidoshokki Seisakusho Method for manufacturing a hydrogen storage alloy electrode
JP2009059598A (en) * 2007-08-31 2009-03-19 Sanyo Electric Co Ltd Alkaline accumulator
EP2224518A1 (en) 2009-02-12 2010-09-01 SANYO Electric Co., Ltd. Negative electrode for alkaline storage battery, method for the fabrication thereof, and alkaline storage battery using the same
US8563170B2 (en) 2009-02-12 2013-10-22 Sanyo Electric Co., Ltd. Negative electrode for alkaline storage battery, fabrication method thereof, and alkaline storage battery
JP2010248053A (en) * 2009-04-16 2010-11-04 Ind Technol Res Inst Hydrogen supply device
JP5875095B2 (en) * 2013-07-27 2016-03-02 エクセルギー・パワー・システムズ株式会社 Battery negative electrode material, battery negative electrode and battery
JP2016204745A (en) * 2015-04-24 2016-12-08 エクセルギー・パワー・システムズ株式会社 Hydrogen production apparatus and hydrogen production method
WO2024154809A1 (en) * 2023-01-18 2024-07-25 ダイキン工業株式会社 Fluoropolymer composition, binder for electrochemical device, electrode mixture, electrode, and secondary battery
JP2024102038A (en) * 2023-01-18 2024-07-30 ダイキン工業株式会社 Fluorine-based polymer composition, binder for electrochemical device, electrode mixture, electrode, and secondary battery

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