JPH04289701A - Regenerative braking system for electric motor coach - Google Patents

Regenerative braking system for electric motor coach

Info

Publication number
JPH04289701A
JPH04289701A JP3078551A JP7855191A JPH04289701A JP H04289701 A JPH04289701 A JP H04289701A JP 3078551 A JP3078551 A JP 3078551A JP 7855191 A JP7855191 A JP 7855191A JP H04289701 A JPH04289701 A JP H04289701A
Authority
JP
Japan
Prior art keywords
rotational speed
regenerative braking
electric motor
clutch
braking device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP3078551A
Other languages
Japanese (ja)
Other versions
JP3276639B2 (en
Inventor
Masayuki Toriyama
鳥山 正雪
Noriyuki Maeda
憲之 前田
Yoshinori Kawashima
川島 芳徳
Yoshimi Osanai
長内 芳美
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Honda Motor Co Ltd
Original Assignee
Honda Motor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Honda Motor Co Ltd filed Critical Honda Motor Co Ltd
Priority to JP07855191A priority Critical patent/JP3276639B2/en
Priority to KR1019910007907A priority patent/KR100201267B1/en
Priority to DE69124137T priority patent/DE69124137T2/en
Priority to EP91304412A priority patent/EP0457594B1/en
Publication of JPH04289701A publication Critical patent/JPH04289701A/en
Priority to US08/035,528 priority patent/US5377791A/en
Application granted granted Critical
Publication of JP3276639B2 publication Critical patent/JP3276639B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L7/00Electrodynamic brake systems for vehicles in general
    • B60L7/10Dynamic electric regenerative braking
    • B60L7/12Dynamic electric regenerative braking for vehicles propelled by DC motors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L15/00Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
    • B60L15/20Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
    • B60L15/2009Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed for braking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00Electric propulsion with power supplied within the vehicle
    • B60L50/50Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
    • B60L50/52Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells characterised by DC-motors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L7/00Electrodynamic brake systems for vehicles in general
    • B60L7/10Dynamic electric regenerative braking
    • B60L7/16Dynamic electric regenerative braking for vehicles comprising converters between the power source and the motor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2200/00Type of vehicles
    • B60L2200/12Bikes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/10Vehicle control parameters
    • B60L2240/12Speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/40Drive Train control parameters
    • B60L2240/42Drive Train control parameters related to electric machines
    • B60L2240/421Speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/40Drive Train control parameters
    • B60L2240/54Drive Train control parameters related to batteries
    • B60L2240/547Voltage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2250/00Driver interactions
    • B60L2250/26Driver interactions by pedal actuation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/72Electric energy management in electromobility

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】[Detailed description of the invention]

【0001】0001

【産業上の利用分野】この発明は電動車両の回生制動装
置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a regenerative braking system for an electric vehicle.

【0002】0002

【従来の技術】電動車両は、周知のように、電動モータ
を搭載し、この電動モータにバッテリから給電して走行
する。そして、このような電動車両では、制動時に回生
制動を行い、車両の運動エネルギを電力として回収して
バッテリに充電する。
2. Description of the Related Art As is well known, an electric vehicle is equipped with an electric motor and runs by supplying power to the electric motor from a battery. In such an electric vehicle, regenerative braking is performed during braking, and the kinetic energy of the vehicle is recovered as electric power to charge the battery.

【0003】一般に、このような電動車両に用いられる
回生制動装置は、特開平2ー36701号公報に記載さ
れるように、スイッチ素子をブリッジ状に結線してバッ
テリ充電回路を構成し、このバッテリ充電回路を電動モ
ータとバッテリとの間に介設する。そして、車両の制動
時において、このバッテリ充電回路に制御パルス信号を
出力してスイッチ素子をオン/オフさせ、このバッテリ
充電回路により電動モータに発生する電力をバッテリに
充電する。
[0003] In general, regenerative braking devices used in such electric vehicles have switch elements connected in a bridge shape to form a battery charging circuit, as described in Japanese Unexamined Patent Publication No. 2-36701. A charging circuit is interposed between the electric motor and the battery. When the vehicle is braked, a control pulse signal is output to this battery charging circuit to turn on/off the switch element, and the battery is charged with the electric power generated in the electric motor by this battery charging circuit.

【0004】0004

【発明が解決しようとする課題】しかしながら、上述の
ような従来の回生制動装置にあっては、充電回路に入力
する制御パルス信号のデューティファクタが一定であれ
ば、電動モータの回転速度に対する制動力は上方に凸の
放物線的特性を呈する(図9参照)。このため、この特
性が極大値をとる回転速度で制動力が過大となり、この
過大な制動力で制動フィーリングが損われるという問題
があった。一方、上述の問題は、極大値としての制動力
が過大とならないように制御パルス信号のデューティフ
ァクタを選択することで解決できるとも考えられるが、
制動力が回転速度に対し上方に凸の放物線的特性である
ため高回転速度域と低回転速度域とにおける制動力が小
さくなり、高回転速度域で充分な制動力を得られないと
いう新たな問題が生じる。
[Problems to be Solved by the Invention] However, in the conventional regenerative braking device as described above, if the duty factor of the control pulse signal input to the charging circuit is constant, the braking force is exhibits an upwardly convex parabolic characteristic (see FIG. 9). For this reason, there is a problem in that the braking force becomes excessive at a rotational speed where this characteristic takes its maximum value, and this excessive braking force impairs the braking feeling. On the other hand, it is thought that the above-mentioned problem can be solved by selecting the duty factor of the control pulse signal so that the maximum braking force does not become excessive.
Since the braking force has a parabolic characteristic that is convex upward with respect to the rotational speed, the braking force in the high rotational speed region and the low rotational speed region becomes small, making it impossible to obtain sufficient braking force in the high rotational speed region. A problem arises.

【0005】この発明は、上記問題に鑑みてなされたも
ので、電動モータの回転速度の増大に伴い増大する特性
で制動力を得られる電動車両の回生制動装置を提供し、
制動フィーリングの向上を図り、また、電動モータの高
速回転時に大きな制動力を得られるようにすることを目
的とする。
The present invention has been made in view of the above problems, and provides a regenerative braking device for an electric vehicle that can obtain braking force with a characteristic that increases as the rotational speed of an electric motor increases.
The purpose is to improve the braking feeling and to obtain a large braking force when the electric motor rotates at high speed.

【0006】[0006]

【課題を解決するための手段】上記目的を達成するため
、この発明は、駆動車輪を動力伝達系を介し電動モータ
の回転軸と連結するとともに、この電動モータとバッテ
リとの間にバッテリ充電回路を介設し、このバッテリ充
電回路が入力する制御パルス信号のデューティファクタ
に応じオン/オフして回生制動を行う電動車両の回生制
動装置において、前記バッテリ充電回路に入力する制御
パルス信号のデューティファクタを前記電動モータの回
転軸の回転速度に応じ高回転速度域で小さくし、制動力
を所定の制動力を越えない範囲で回転軸の回転速度の増
大にともない増大するように構成した。
[Means for Solving the Problems] In order to achieve the above object, the present invention connects a driving wheel to a rotating shaft of an electric motor via a power transmission system, and provides a battery charging circuit between the electric motor and a battery. In a regenerative braking device for an electric vehicle that performs regenerative braking by turning on/off according to the duty factor of the control pulse signal input to the battery charging circuit, the battery charging circuit has a duty factor of the control pulse signal input to the battery charging circuit. is made small in a high rotational speed range according to the rotational speed of the rotating shaft of the electric motor, and the braking force is increased as the rotational speed of the rotating shaft increases within a range not exceeding a predetermined braking force.

【0007】そして、この発明の回生制動装置は、動力
伝達系に電動モータの回転軸の回転速度に応答する第1
のクラッチを設け、電動モータの回転軸の回転速度が所
定回転速度以下の場合に動力伝達系を第1のクラッチに
より切離する態様に構成できる。また、この態様の回生
制動装置は、動力伝達系に駆動車輪の回転速度に応答す
る第2のクラッチを第1のクラッチと並列に設け、この
第2のクラッチを第1のクラッチが作動する回転速度よ
りも低い回転速度を越える速度域で動力伝達系を接続す
る態様に構成できる。
[0007] The regenerative braking device of the present invention includes a first motor in the power transmission system that responds to the rotational speed of the rotating shaft of the electric motor.
The first clutch may be provided, and the power transmission system may be configured to be disconnected by the first clutch when the rotational speed of the rotating shaft of the electric motor is below a predetermined rotational speed. In addition, in the regenerative braking device of this aspect, a second clutch that responds to the rotational speed of the drive wheel is provided in the power transmission system in parallel with the first clutch, and the second clutch is connected to the rotation speed at which the first clutch operates. The power transmission system can be configured in such a manner that the power transmission system is connected in a speed range exceeding a rotational speed lower than the rotational speed.

【0008】さらに、この発明の回生制動装置は、動力
伝達系に無段変速機を設け、この無段変速機を高減速比
側に変速作動させつつ充電回路による回生制動を行うよ
うに構成できる。
Furthermore, the regenerative braking device of the present invention can be configured such that a continuously variable transmission is provided in the power transmission system, and regenerative braking is performed by the charging circuit while the continuously variable transmission is operated to shift to a high reduction ratio side. .

【0009】[0009]

【作用】この発明の電動車両の回生制動装置は、制動力
の対回転速度特性が上方に凸の放物線的特性で、かつ、
制御パルス信号のデューティファクタをパラメータとし
てデューティファクタが小さくなると制動力が小さくな
ることに着目し、電動モータの回転速度の増大にともな
い制御パルス信号のデューティファクタを小さくして制
動力を所定の制動力を越えない範囲で電動モータの増大
にともない大きくなるようにする。このため、制動力が
過大となることもなく良好な制動フィーリングを得られ
、また、高回転速度時にも大きな制動力を得られる。
[Operation] The regenerative braking device for an electric vehicle of the present invention has an upwardly convex parabolic characteristic in which the braking force has a rotational speed characteristic, and
Using the duty factor of the control pulse signal as a parameter, we focused on the fact that the braking force decreases as the duty factor decreases, and as the rotational speed of the electric motor increases, the duty factor of the control pulse signal is decreased to reduce the braking force to a predetermined braking force. The size should be increased as the number of electric motors increases within a range that does not exceed . Therefore, a good braking feeling can be obtained without the braking force becoming excessive, and a large braking force can be obtained even at high rotational speeds.

【0010】また、この発明の電動車両の回生制動装置
は、電動モータの回転速度に応答して電動モータの回転
速度が所定速度を越える領域で接続する第1のクラッチ
を動力伝達系に設けることで、電動モータの回転速度が
高い領域では必ず回生制動が行われ、エネルギの回収を
有効に行うことができる。そして、この第1のクラッチ
と並列に駆動車輪の回転速度に応答する第2のクラッチ
を設け、この第2のクラッチを第1のクラッチより低い
回転速度で接続するように構成することで、より有効に
エネルギを回収できる。
The regenerative braking device for an electric vehicle of the present invention further includes providing a first clutch in the power transmission system that responds to the rotational speed of the electric motor and connects in a region where the rotational speed of the electric motor exceeds a predetermined speed. Therefore, regenerative braking is always performed in a region where the rotational speed of the electric motor is high, and energy can be recovered effectively. By providing a second clutch that responds to the rotational speed of the drive wheel in parallel with the first clutch and configuring the second clutch to be connected at a lower rotational speed than the first clutch, the Energy can be recovered effectively.

【0011】さらに、この発明の電動車両の回生制動装
置は、動力伝達系に無段変速機を設け、この無段変速機
を高減速比側へ変速作動させつつ回生制動を行うように
することで、駆動車輪の回転速度が低下しても電動モー
タが増速され、エネルギの回収効率を高くできる。
Furthermore, in the regenerative braking device for an electric vehicle of the present invention, a continuously variable transmission is provided in the power transmission system, and regenerative braking is performed while the continuously variable transmission is operated to shift toward a higher reduction ratio. Therefore, even if the rotational speed of the drive wheels decreases, the speed of the electric motor is increased, and energy recovery efficiency can be increased.

【0012】0012

【実施例】以下、この発明の実施例を図面を参照して説
明する。図1から図4はこの発明の一実施例に係る電動
車両の回生制動装置を示し、図1が電動車両としての電
動二輪車の側面図、図2がパワーユニットの断面図、図
3が回路図、図4が制御処理を示すフローチャートであ
る。
Embodiments Hereinafter, embodiments of the present invention will be described with reference to the drawings. 1 to 4 show a regenerative braking device for an electric vehicle according to an embodiment of the present invention, in which FIG. 1 is a side view of an electric two-wheeled vehicle as an electric vehicle, FIG. 2 is a sectional view of a power unit, FIG. 3 is a circuit diagram, FIG. 4 is a flowchart showing the control processing.

【0013】図1において、11は側面視略U字状の車
体フレームであり、車体フレーム11はフロントフレー
ム11f、センタフレーム11dおよびリアフレーム1
1rを有する。この車体フレーム11はフロントカバー
21f、レッグシールド21a、ステップフロア21b
、リアカバー21cおよびアンダカバー21dからなる
合成樹脂製のボディ21によって覆われる。
In FIG. 1, reference numeral 11 denotes a vehicle body frame that is approximately U-shaped in side view, and the vehicle body frame 11 includes a front frame 11f, a center frame 11d, and a rear frame 1.
It has 1r. This body frame 11 includes a front cover 21f, a leg shield 21a, and a step floor 21b.
, a synthetic resin body 21 consisting of a rear cover 21c and an undercover 21d.

【0014】車体フレーム11にはフロントフレーム1
1fの前部にヘッドチューブ12が固着され、このヘッ
ドチューブ12にフロントフォーク13を介し前輪14
fが操向ハンドル15による操向可能に支持されている
。図1において表わされないが、操向ハンドル15には
アクセルグリップの操作角度を検出するポテンシオメー
タ等からなるアクセルセンサ37(図3参照)が取り付
けられる。
[0014] The vehicle body frame 11 includes a front frame 1.
A head tube 12 is fixed to the front part of 1f, and a front wheel 14 is connected to this head tube 12 via a front fork 13.
f is supported so as to be steerable by a steering handle 15. Although not shown in FIG. 1, an accelerator sensor 37 (see FIG. 3) consisting of a potentiometer or the like that detects the operating angle of the accelerator grip is attached to the steering handle 15.

【0015】ヘッドチューブ12には前部にコントロー
ルボックス16が取り付けられ、このコントロールボッ
クス16の前方がフロントカバー21fにより覆われる
。コントロールボックス16の内部にはECU等からな
るコントローラ49が収容される。このコントローラ4
9については後述する。
A control box 16 is attached to the front of the head tube 12, and the front of the control box 16 is covered by a front cover 21f. A controller 49 consisting of an ECU or the like is housed inside the control box 16. This controller 4
9 will be described later.

【0016】また、車体フレーム11には、センタフレ
ーム11dにバッテリボックス22が設けられ、センタ
フレーム11dの後部にパワースィングユニット50が
図示しないピボット軸によって揺動自在に支持される。 パワースィングユニット50は、後述するようにケース
本体51に電動モータ52等を組み付けてなり、ケース
本体51の後端に後輪(駆動車輪)14rを回転自在に
支持する。なお、99はパワースィングユニット50の
後部と車体フレーム11との間に介設されたクッション
ユニットである。
Further, in the vehicle body frame 11, a battery box 22 is provided on a center frame 11d, and a power swing unit 50 is swingably supported at the rear of the center frame 11d by a pivot shaft (not shown). The power swing unit 50 is formed by assembling an electric motor 52 and the like to a case body 51, as will be described later, and rotatably supports a rear wheel (drive wheel) 14r at the rear end of the case body 51. Note that 99 is a cushion unit interposed between the rear part of the power swing unit 50 and the vehicle body frame 11.

【0017】バッテリボックス22は、センタフレーム
11dに固着されたバッテリホルダ23上に搭載され、
バンド24で締結される。バッテリボックス22には内
部に複数のバッテリ36(図3参照)が収容され、これ
らバッテリ36が並列あるいは直列に結線されて後述す
る駆動回路および前述のコントローラ49等に接続され
ている。なお、図中明示しないが、バッテリホルダ23
はセンタフレーム11dの下部に車幅方向に架設された
板状の部材からなり、このバッテリホルダ23に搭載さ
れたバッテリボックス22上にはバンド24を介して上
述のステップフロア21bが止着される。
The battery box 22 is mounted on a battery holder 23 fixed to the center frame 11d.
It is fastened with a band 24. A plurality of batteries 36 (see FIG. 3) are housed inside the battery box 22, and these batteries 36 are connected in parallel or in series to a drive circuit described later, a controller 49 described above, and the like. Although not clearly shown in the figure, the battery holder 23
is a plate-shaped member installed in the vehicle width direction at the lower part of the center frame 11d, and the above-mentioned step floor 21b is fixed onto the battery box 22 mounted on the battery holder 23 via a band 24. .

【0018】さらに、車体フレーム11には、リアフレ
ーム11rに上述のリアカバー21cが固定されている
。リアカバー21cは、上部が開口した略中空筒状をな
し、上部にシート26が開口を閉止可能に支持されてい
る。シート26は、前部がヒンジ等でリアカバー21c
の上部に取り付けられ、着座可能な状態(図1参照)で
リアカバー21cの開口を閉止し、また、前方に倒され
た状態でリアカバー21cの開口を開放する。
Further, in the vehicle body frame 11, the above-mentioned rear cover 21c is fixed to the rear frame 11r. The rear cover 21c has a substantially hollow cylindrical shape with an open top, and a sheet 26 is supported on the top so that the opening can be closed. The seat 26 has a hinge at the front and a rear cover 21c.
It closes the opening of the rear cover 21c when the seat is ready for sitting (see FIG. 1), and opens the opening of the rear cover 21c when it is tilted forward.

【0019】リアカバー21c内には、後輪14rの斜
前上方にトランクボックス25と充電ボックス27とが
前後に収容される。トランクボックス25は、上部が開
口し、この上部開口が上述のシート26で開閉自在に覆
われる。このトランクボックス25はヘルメットを収容
可能な大きさを有する。
A trunk box 25 and a charging box 27 are housed in the rear cover 21c, diagonally above and in front of the rear wheel 14r. The trunk box 25 has an open top, and the top opening is covered with the above-mentioned sheet 26 so as to be openable and closable. This trunk box 25 has a size that can accommodate a helmet.

【0020】充電ボックス27は、前部が上方に突出し
た側面視略L字状をなし、前上部が開口する。この充電
ボックス27は、内部に商用AC電源からの充電用の充
電器等を収容し、前上部開口がリッド28で開閉可能に
覆われる。リッド28には一面に充電回路97が設けら
れ、この充電回路97および充電器がバッテリ36等に
接続する。なお、図1中、88はリアカバー21c内に
配置された吸気ダクトであり、吸気ダクト88は一端が
パワースイングユニット50の冷却風導入口に接続し、
他端がリアカバー21c内に開口する。
[0020] The charging box 27 has a substantially L-shape when viewed from the side with the front part protruding upward, and the front upper part is open. This charging box 27 houses a charger for charging from a commercial AC power source, etc. inside, and its front upper opening is covered by a lid 28 so as to be openable and closable. A charging circuit 97 is provided on one side of the lid 28, and the charging circuit 97 and the charger are connected to the battery 36 and the like. In addition, in FIG. 1, 88 is an intake duct arranged in the rear cover 21c, and one end of the intake duct 88 is connected to the cooling air inlet of the power swing unit 50.
The other end opens into the rear cover 21c.

【0021】パワースイングユニット50は、図2に示
すように、前端が車体フレーム11に揺動自在に支持さ
れたケース本体51に、電動モータ52、無段変速機5
3および終減速機構54が一体的に組み付けられる。ケ
ース本体51は、アルミニウム合金等を鋳造して成形さ
れ、前部右側に凹部51aが、後部左側に凹部51bが
形成される。
As shown in FIG. 2, the power swing unit 50 includes a case body 51 whose front end is swingably supported by the vehicle body frame 11, an electric motor 52, and a continuously variable transmission 5.
3 and the final reduction mechanism 54 are integrally assembled. The case body 51 is formed by casting an aluminum alloy or the like, and has a recess 51a on the right side of the front and a recess 51b on the left side of the rear.

【0022】ケース本体51には、前部右側の凹部51
aにモータケース60が固定されて電動モータ52を収
容するモータ室31が、後部左側の凹部51bに軸受部
材57が固定されて終減速機構54を収容する歯車室5
8が画成され、また、左側部にサイドカバー55が固設
されて無段変速機53を収容する変速室56が画成され
る。上述のモータ室31と変速室56とはケース本体5
1に凹部51aの底面近傍に形成された通孔34を介し
通気可能に連通し、また、変速室56は図示しない排風
口から大気に開放される。
The case body 51 has a recess 51 on the front right side.
A motor chamber 31 has a motor case 60 fixed thereto and houses the electric motor 52, and a gear chamber 5 has a bearing member 57 fixed to the rear left recess 51b and houses the final reduction mechanism 54.
8 is defined, and a side cover 55 is fixed to the left side to define a transmission chamber 56 that accommodates a continuously variable transmission 53. The above-mentioned motor chamber 31 and transmission chamber 56 are connected to the case body 5.
1 through a through hole 34 formed near the bottom surface of the recess 51a, and the transmission chamber 56 is opened to the atmosphere from an exhaust port (not shown).

【0023】モータケース60は、一端が開口した有底
円筒状をなし、開口を凹部51aの開口と一致させてケ
ース本体51にボルト30で固定されてモータ室31を
画成する。モータケース60には底部に軸受32が設け
られ、モータ室31内に軸受32とケース本体51の凹
部51aの底部に設けられた軸受33とによって回転軸
61が回転自在に架設される。
The motor case 60 has a bottomed cylindrical shape with an open end, and is fixed to the case body 51 with bolts 30 with the opening aligned with the opening of the recess 51a to define the motor chamber 31. A bearing 32 is provided at the bottom of the motor case 60, and a rotary shaft 61 is rotatably installed in the motor chamber 31 by the bearing 32 and a bearing 33 provided at the bottom of the recess 51a of the case body 51.

【0024】回転軸61は、一端が凹部51aの底部を
貫通して変速室56内で無段変速機53と連結され、他
端がモータケース60の底部を貫通する。この回転軸6
1には、モータ室31内で凹部51aの底部に近接して
通孔34に臨む位置に冷却ファン59が、モータ室31
の中央位置にマグネットからなるロータ63が固設され
、また、モータケース60の底部を貫通した端部に回転
センサ70が取り付けられる。周知のように、ロータ6
3はマグネットから構成されステータの内方に位置する
One end of the rotating shaft 61 passes through the bottom of the recess 51a and is connected to the continuously variable transmission 53 within the transmission chamber 56, and the other end passes through the bottom of the motor case 60. This rotating shaft 6
1, a cooling fan 59 is installed in the motor chamber 31 at a position close to the bottom of the recess 51a and facing the through hole 34.
A rotor 63 made of a magnet is fixed at the center of the motor case 60, and a rotation sensor 70 is attached to an end penetrating the bottom of the motor case 60. As is well known, rotor 6
3 is composed of a magnet and is located inside the stator.

【0025】冷却ファン59は、回転軸61と一体に回
転して前述の吸気ダクト88から冷却風をモータ室31
に導入し、この冷却風を通孔34から変速室56に送り
出す。回転センサ70は、回転軸61に固設されたマグ
ネットとモータケース60の底部右面に取り付けられた
MR素子等の磁気感応素子とからなり、この磁気感応素
子がコントローラ49に接続される。この回転センサ7
0は、回転軸61の回転位置および回転速度等を検出し
、検出信号をコントローラ49に出力する。
The cooling fan 59 rotates together with the rotating shaft 61 and supplies cooling air from the above-mentioned intake duct 88 to the motor chamber 31.
The cooling air is introduced into the transmission chamber 56 through the ventilation hole 34. The rotation sensor 70 includes a magnet fixed to the rotating shaft 61 and a magnetically sensitive element such as an MR element attached to the bottom right side of the motor case 60, and this magnetically sensitive element is connected to the controller 49. This rotation sensor 7
0 detects the rotational position, rotational speed, etc. of the rotating shaft 61 and outputs a detection signal to the controller 49.

【0026】また、モータケース60には、モータ室3
1側の左面にステータを構成する3つのステータコイル
62u,62v,62w(必要に応じ添字のない番号で
代表する)が固設され、右面にヒートシンク66が固定
される。3つのステータコイル62は、Y結線され(図
3参照)、3つの端子が後述する駆動回路に接続される
The motor case 60 also includes a motor chamber 3.
Three stator coils 62u, 62v, and 62w (represented by numbers without subscripts as necessary) constituting the stator are fixed on the left side of the first side, and a heat sink 66 is fixed on the right side. The three stator coils 62 are Y-connected (see FIG. 3), and three terminals are connected to a drive circuit described later.

【0027】ヒートシンク66は、外周が断面六角形の
略六角筒状のアルミニウム合金の押し出し材から成り、
内周に多数の冷却フィン(図示せず)が形成されている
。このヒートシンク66は、軸方向に貫通するボルト9
8をモータケース60に螺着させてモータケース60に
固定され、周囲が樹脂からなるカバー65で覆われる。 このカバー65は、ヒートシンク66の外側面との間に
エポキシ等の樹脂46が充填され、この樹脂でヒートシ
ンク66に固定される。なお、カバー65には、前述し
た吸気ダクト接続する吸気口が形成され、また、内部に
後述するゲートドライブ回路の基板が配置される。
The heat sink 66 is made of an extruded aluminum alloy member having a substantially hexagonal cylindrical shape with a hexagonal outer periphery;
A large number of cooling fins (not shown) are formed on the inner periphery. This heat sink 66 has bolts 9 passing through it in the axial direction.
8 is screwed onto the motor case 60 and fixed to the motor case 60, and the surrounding area is covered with a cover 65 made of resin. A resin 46 such as epoxy is filled between the cover 65 and the outer surface of the heat sink 66, and the cover 65 is fixed to the heat sink 66 with this resin. Note that the cover 65 has an air intake port connected to the air intake duct described above, and a board for a gate drive circuit, which will be described later, is disposed inside.

【0028】ヒートシンク66には、外周の6つの面に
それぞれ1個、合計6個の電界効果型トランジスタ(F
ET)35a,35b,35c,35d,35e,35
f(以下、必要に応じ添字のない番号で代表する)が設
けられて駆動回路(バッテリ充電回路)64を構成し、
また、内周に電源安定化用のコンデンサ68が配置され
る。図中明示しないが、このコンデンサ68とヒートシ
ンク66の内周部との間には吸気ダクト88と連通した
冷却風通路が形成され、この冷却風通路に前述した冷却
フィンが突出する
The heat sink 66 includes a total of six field effect transistors (FETs), one on each of the six outer surfaces.
ET) 35a, 35b, 35c, 35d, 35e, 35
f (hereinafter represented by a number without a subscript as necessary) constitutes a drive circuit (battery charging circuit) 64,
Further, a capacitor 68 for stabilizing the power supply is arranged on the inner periphery. Although not shown clearly in the figure, a cooling air passage communicating with the intake duct 88 is formed between the capacitor 68 and the inner peripheral portion of the heat sink 66, and the aforementioned cooling fins protrude into this cooling air passage.

【0029】無段変速機53は、ドライブプーリ72と
ドリブンプーリ73との間にベルト74を掛装して構成
される。ドライブプーリ72は電動モータ52の回転軸
61に設けられ、また、ドリブンプーリ73は終減速機
構54の入力軸71に回転自在に設けられたスリーブ7
8に取り付けられる。このドリブンプーリ73は、入力
軸71に第1遠心クラッチ75と第2遠心クラッチ76
とを並列に介して連結する。
The continuously variable transmission 53 is constructed by having a belt 74 suspended between a drive pulley 72 and a driven pulley 73. The drive pulley 72 is provided on the rotating shaft 61 of the electric motor 52, and the driven pulley 73 is a sleeve 7 rotatably provided on the input shaft 71 of the final reduction mechanism 54.
It can be attached to 8. This driven pulley 73 has a first centrifugal clutch 75 and a second centrifugal clutch 76 connected to the input shaft 71.
and are connected in parallel.

【0030】ドライブプーリ72は、回転軸61に固定
された固定フェース72aと回転軸61に軸方向移動可
能に設けられた可動フェース72bとから構成される。 このドライブプーリ72は、可動フェース72bがウェ
イト77aを有するガバナ機構77により駆動されて軸
方向に移動し、回転軸61の回転速度に応じてベルト7
4の巻掛径が変化する。
The drive pulley 72 is composed of a fixed face 72a fixed to the rotating shaft 61 and a movable face 72b provided on the rotating shaft 61 so as to be movable in the axial direction. This drive pulley 72 is driven by a governor mechanism 77 having a movable face 72b and a weight 77a to move in the axial direction, and the belt 7 is moved in accordance with the rotational speed of the rotating shaft 61.
The winding diameter of 4 changes.

【0031】同様に、ドリブンプーリ73は、スリーブ
78に固設された固定フェース73aとスリーブ78に
軸方向移動自在に支持された可動フェース73bとから
構成される。このドリブンプーリ73は、可動フェース
73bが第2遠心クラッチ76のクラッチアウタ79と
の間に縮装されたスプリング80aにより固定フェース
73a側に付勢され、ドライブプーリ72のベルト巻掛
径の変化に応じ可動フェース73bが移動してベルト巻
掛径を変化させる。
Similarly, the driven pulley 73 is composed of a fixed face 73a fixed to the sleeve 78 and a movable face 73b supported by the sleeve 78 so as to be movable in the axial direction. The movable face 73b of the driven pulley 73 is biased toward the fixed face 73a by a spring 80a compressed between the movable face 73b and the clutch outer 79 of the second centrifugal clutch 76. The movable face 73b moves accordingly to change the belt winding diameter.

【0032】第2遠心クラッチ76は、クラッチアウタ
79がスリーブ78に固定され、クラッチインナ80が
第1遠心クラッチ75のクラッチアウタ81に設けられ
る。この第2遠心クラッチ76は、第1遠心クラッチ7
5のクラッチアウタ81の回転速度、すなわち後輪14
rの回転速度に応じ接続、切離する。また、第1遠心ク
ラッチ75は、クラッチアウタ81が入力軸71に固定
され、クラッチインナ82が第2遠心クラッチ76のク
ラッチアウタ79に設けられ、第2遠心クラッチ76の
クラッチアウタ79の回転速度、すなわち電動モータ5
2の回転軸61の回転速度に応じ接続切離する。第1遠
心クラッチ75は電動モータ52の最大効率発生回転数
より若干低い回転数(例えば、1700rpm)で作動
してこの回転数を越える領域で接続し、第2遠心クラッ
チ76は第1遠心クラッチ75が接続する回転数よりも
低い回転数(例えば、125rpm)で作動してこの回
転数を越える領域で接続する。
In the second centrifugal clutch 76, a clutch outer 79 is fixed to a sleeve 78, and a clutch inner 80 is provided on a clutch outer 81 of the first centrifugal clutch 75. This second centrifugal clutch 76 is similar to the first centrifugal clutch 7
5, the rotation speed of the clutch outer 81, that is, the rear wheel 14
Connect and disconnect according to the rotation speed of r. Further, in the first centrifugal clutch 75, the clutch outer 81 is fixed to the input shaft 71, the clutch inner 82 is provided on the clutch outer 79 of the second centrifugal clutch 76, and the rotational speed of the clutch outer 79 of the second centrifugal clutch 76 is That is, the electric motor 5
The connection and disconnection are performed according to the rotational speed of the second rotating shaft 61. The first centrifugal clutch 75 operates at a rotation speed slightly lower than the maximum efficiency rotation speed of the electric motor 52 (for example, 1700 rpm) and is connected in a region exceeding this rotation speed, and the second centrifugal clutch 76 It operates at a lower rotation speed (for example, 125 rpm) than the rotation speed at which it connects, and connects in a region exceeding this rotation speed.

【0033】終減速機構54は入力軸71に固設された
ギア71a、中間軸83に固設されたギア83a,83
bおよび出力軸84に固設されたギア84aを有し、ギ
ア71aとギア83a、ギア83bとギア84aとが噛
合する。入力軸71は、ケース本体51と軸受部材57
とに回転自在に支持され、上述のように左端が変速室5
6内に突出して無段変速機53と連結する。出力軸84
はケース本体51の右側に突出し、この出力軸84の端
部に後輪14rが固定される。
The final reduction mechanism 54 includes a gear 71a fixed to the input shaft 71 and gears 83a, 83 fixed to the intermediate shaft 83.
b and a gear 84a fixed to the output shaft 84, with the gear 71a and the gear 83a meshing, and the gear 83b and the gear 84a meshing with each other. The input shaft 71 is connected to the case body 51 and the bearing member 57.
As mentioned above, the left end is the transmission chamber 5.
6 and is connected to the continuously variable transmission 53. Output shaft 84
protrudes to the right side of the case body 51, and the rear wheel 14r is fixed to the end of this output shaft 84.

【0034】コントローラ49はECU等から構成され
る。図3に示すように、このコントローラ49は、アク
セルセンサ37、車速センサ38、ブレーキセンサ39
、電圧センサ40および前述した回転センサ70が接続
し、また、ゲートドライブ回路41と接続する。アクセ
ルセンサ37はアクセルグリップの操作角度を検出し、
以下同様に、車速センサ38は車速を、ブレーキセンサ
39はブレーキペダルの操作を、電圧センサ40はバッ
テリ36の電圧を検出する。
The controller 49 is composed of an ECU and the like. As shown in FIG. 3, this controller 49 includes an accelerator sensor 37, a vehicle speed sensor 38, and a brake sensor 39.
, the voltage sensor 40 and the rotation sensor 70 described above are connected, and also connected to the gate drive circuit 41. The accelerator sensor 37 detects the operating angle of the accelerator grip,
Similarly, the vehicle speed sensor 38 detects the vehicle speed, the brake sensor 39 detects the operation of the brake pedal, and the voltage sensor 40 detects the voltage of the battery 36.

【0035】コントローラ49は、各センサの出力信号
を演算処理してパルス幅変調信号(PWM信号、制御パ
ルス信号に相当)a,b,c,d,e,fを出力する。 後述するように、このコントローラ49は、車両の制動
状態を判定して制動時に所定のPWM信号を、通常の走
行時(制動時を除く走行時)に車速とアクセルグリップ
の操作角度とに応じたデューティファクタのPWM信号
をゲートドライブ回路に出力する。なお、このPWM信
号は後述する回生制動時に電動モータが出力する交番電
流の最大周波数の2倍を越える周波数を有する。
The controller 49 processes the output signals of each sensor and outputs pulse width modulation signals (corresponding to PWM signals and control pulse signals) a, b, c, d, e, and f. As will be described later, this controller 49 determines the braking state of the vehicle and outputs a predetermined PWM signal during braking according to the vehicle speed and the operating angle of the accelerator grip during normal driving (during driving excluding braking). A duty factor PWM signal is output to the gate drive circuit. Note that this PWM signal has a frequency that is more than twice the maximum frequency of an alternating current output by the electric motor during regenerative braking, which will be described later.

【0036】ゲートドライブ回路41は、昇圧回路等を
有し、バッテリ36と駆動回路64とに接続する。この
ゲートドライブ回路は、コントローラ49から入力する
PWM信号a,b,c,d,e,fに応じた駆動信号(
便宜上、PWM信号と同一符号を付す)を駆動回路64
のFET35に出力する。
The gate drive circuit 41 includes a booster circuit and the like, and is connected to the battery 36 and the drive circuit 64. This gate drive circuit has a drive signal (
For convenience, the same symbol as the PWM signal is attached to the drive circuit 64.
output to FET35.

【0037】駆動回路64は、図3に示すように、前述
の6つのFET35をブリッジ状に結線してなり、前述
のコンデンサ68と並列にバッテリ36のプラス端子と
マイナス端子(接地端)との間に接続される。これらF
ET35はゲートがゲートドライブ回路41に接続され
、FET35aのソースとFET35dのドレイン、F
ET35bのソースとFET35eのドレイン、FET
35cのソースとFET35fのドレインとが互いに結
線され、FET35a,35b,35cのドレインがバ
ッテリ36のプラス端子に、FET35d,35e,3
5fのソースがマイナス端子に接続される。そして、こ
れらFET35にはそれぞれバッテリ36のプラス端子
に向う方向を順方向としてダイオード42a,42b,
42c,42d,42e,42fが並列に結線される。
As shown in FIG. 3, the drive circuit 64 is formed by connecting the above-mentioned six FETs 35 in a bridge shape, and connects the positive terminal and the negative terminal (ground terminal) of the battery 36 in parallel with the above-mentioned capacitor 68. connected between. These F
The gate of ET35 is connected to the gate drive circuit 41, and the source of FET35a, the drain of FET35d, and FET35 are connected to the gate drive circuit 41.
Source of ET35b and drain of FET35e, FET
The source of FET 35c and the drain of FET 35f are connected to each other, and the drains of FETs 35a, 35b, 35c are connected to the positive terminal of battery 36,
The source of 5f is connected to the negative terminal. These FETs 35 each have diodes 42a, 42b,
42c, 42d, 42e, and 42f are connected in parallel.

【0038】次に、この実施例の作用を説明する。この
回生制動装置にあっては、図4に示すプログラムをコン
トローラ49において繰返し実行し、電動モータ52を
駆動制御する。
Next, the operation of this embodiment will be explained. In this regenerative braking device, the program shown in FIG. 4 is repeatedly executed in the controller 49 to drive and control the electric motor 52.

【0039】先ず、ステップP1においては、通常走行
時の電動モータ52に通電する電流のデューティファク
タ(出力デューティ)Doを算出する。この出力デュー
ティDoはアクセルグリップの操作角度と車速との偏差
等に基づき演算される。
First, in step P1, the duty factor (output duty) Do of the current applied to the electric motor 52 during normal running is calculated. This output duty Do is calculated based on the deviation between the operating angle of the accelerator grip and the vehicle speed.

【0040】ステップP2においては、出力デューティ
Doの値を判別し、この出力デューティDoの値で車両
の制動状態を判定する。このステップP2では、出力デ
ューティDoが正値(Do>0)であれば通常の走行状
態と判定してステップP3の処理を行い、出力デューテ
ィDoが零(Do=0)であれば制動状態と判定してス
テップP4の処理を行う。なお、このステップP2は、
ブレーキペダルの踏込み操作を検出するブレーキスイッ
チの信号を判別する処理で代替できる。
In step P2, the value of the output duty Do is determined, and the braking state of the vehicle is determined based on the value of the output duty Do. In this step P2, if the output duty Do is a positive value (Do>0), it is determined to be a normal running state and the process of step P3 is performed, and if the output duty Do is zero (Do=0), it is determined to be a braking state. The determination is made and the process of step P4 is performed. Note that this step P2 is
This can be replaced by processing that determines the signal from the brake switch that detects the depression of the brake pedal.

【0041】ステップP3においては、電動モータを通
電するための処理、、すなわち、PWM信号a,b,c
のデューティファクタを1に、PWM信号d,e,fの
デューティファクタを上記Doに設定してPWM信号a
,b,c,d,e,fをゲートドライブ回路41に出力
する。そして、ゲートドライブ回路41はPWM信号に
対応した駆動信号を各FET35に出力し、各FET3
5がデューティファクタに応じオン/オフする。このた
め、電動モータ52の各ステータコイル62にはそれぞ
れ120度の位相差を有する交番電流が通電され(図1
1参考)、電動モータ52の出力が後輪に伝達される。
In step P3, processing for energizing the electric motor, that is, PWM signals a, b, c
The duty factor of PWM signal a is set to 1, and the duty factors of PWM signals d, e, and f are set to Do above.
, b, c, d, e, and f are output to the gate drive circuit 41. Then, the gate drive circuit 41 outputs a drive signal corresponding to the PWM signal to each FET35, and outputs a drive signal corresponding to the PWM signal to each FET35.
5 is turned on/off according to the duty factor. Therefore, an alternating current having a phase difference of 120 degrees is applied to each stator coil 62 of the electric motor 52 (Fig.
1), the output of the electric motor 52 is transmitted to the rear wheels.

【0042】また、ステップP4では、電圧センサ40
の出力信号からバッテリ電圧Vbを判定し、バッテリ電
圧が所定電圧を越えていればステップP5の処理を、バ
ッテリ電圧Vbが所定電圧V0以下であればステップP
6の処理を行う。なお。上記所定電圧V0はバッテリ3
6の充電の必要性を判断する基準値であり、バッテリ3
6の容量等に応じ適宜定められる。
Further, in step P4, the voltage sensor 40
Determine the battery voltage Vb from the output signal of , and if the battery voltage exceeds a predetermined voltage, proceed to step P5, and if the battery voltage Vb is equal to or lower than the predetermined voltage V0, proceed to step P.
Perform the process in step 6. In addition. The above predetermined voltage V0 is the battery 3
This is the reference value for determining the necessity of charging battery 3.
It is determined as appropriate depending on the capacity etc. of 6.

【0043】ステップP5においては、発電制動を行う
ための処理、すなわち、PWM信号a,b,cのデュー
ティファクタを0に、PWM信号d,e,fのデューテ
ィファクタを1に設定し、これらPWM信号をゲートド
ライブ回路41に出力する。このため、モータ駆動回路
64は、FET35a,35b,35cがオフ、FET
35d,35e,35がオンし、ステータコイル62の
端子を導通する。ここで、各ステータコイル62に発生
する電流は120度の位相差を有するため、バッテリ3
6に充電電流が流れることがなく、バッテリ36の過充
電を防止できる。
In step P5, processing for performing dynamic braking is performed, that is, the duty factors of PWM signals a, b, c are set to 0, and the duty factors of PWM signals d, e, f are set to 1. The signal is output to the gate drive circuit 41. Therefore, the motor drive circuit 64 has FETs 35a, 35b, and 35c turned off, and FETs 35a, 35b, and 35c turned off.
35d, 35e, and 35 are turned on, making the terminals of the stator coil 62 conductive. Here, since the currents generated in each stator coil 62 have a phase difference of 120 degrees, the battery 3
Since no charging current flows through the battery 36, overcharging of the battery 36 can be prevented.

【0044】一方、ステップP6においては、回転セン
サ70の出力信号から電動モータ52の回転速度を判断
し、この電動モータ52の回転速度をアドレスとして図
10に示すデータテーブルから回生デューティDbをマ
ップ検索する。ここで、図10のデータテーブルは、減
速トルクが回生デューティDbをパラメータとして電動
モータ52の回転速度に対し図9に示すような特性を呈
するため。、電動モータ52の回転速度の増大で減速ト
ルクを規制トルク(トルクオーバ)に漸近するように増
大させる特性として定められる。なお、図9における規
制トルクは無段変速機53等の動力伝達系に異常を生じ
させることなく伝達できる最大伝達トルクとして規定さ
れる。
On the other hand, in step P6, the rotation speed of the electric motor 52 is determined from the output signal of the rotation sensor 70, and the regeneration duty Db is map searched from the data table shown in FIG. 10 using the rotation speed of the electric motor 52 as an address. do. Here, the data table of FIG. 10 is used because the deceleration torque exhibits a characteristic as shown in FIG. 9 with respect to the rotational speed of the electric motor 52 using the regeneration duty Db as a parameter. , is defined as a characteristic that increases the deceleration torque asymptotically to the regulation torque (torque over) as the rotational speed of the electric motor 52 increases. Note that the regulated torque in FIG. 9 is defined as the maximum transmission torque that can be transmitted without causing abnormality in the power transmission system such as the continuously variable transmission 53.

【0045】次のステップP7においては、回生制動を
行うための出力処理を行う。回生制動の出力処理は、P
WM信号a,b,cのデューティファクタを0、PWM
信号d,e,fのデューティファクタを上記回生デュー
ティDbに設定し、これらPWM信号をゲートドライブ
回路41に出力する。このため、モータ駆動回路64は
、各FET35a,35b,35cがオフ、FET35
d,35e,35fが回生デューティDbに応じオン/
オフし、電動モータ52に発生する電力がバッテリ36
に充電され、また、車両が回生デューティと電動モータ
52の回転速度とに応じた減速トルクで制動される。
In the next step P7, output processing for performing regenerative braking is performed. The output processing of regenerative braking is P
The duty factor of WM signals a, b, c is 0, PWM
The duty factors of the signals d, e, and f are set to the regeneration duty Db, and these PWM signals are output to the gate drive circuit 41. Therefore, in the motor drive circuit 64, each FET 35a, 35b, 35c is turned off, and the FET 35
d, 35e, 35f are turned on/off according to the regeneration duty Db.
When the power is turned off, the electric power generated in the electric motor 52 is transferred to the battery 36.
In addition, the vehicle is braked with a deceleration torque according to the regenerative duty and the rotational speed of the electric motor 52.

【0046】ここで、図11に示すように、電動モータ
52の各ステータコイル62u,62v,62wには正
弦波状の電流が発生し、PWM信号は電動モータ52が
発生する交番電流の最大周波数の2倍以上の周波数を有
しFETが上記電流に対し図に示すような位相でオン(
オン期間に斜線を付して示す)する。このため、各ステ
ータコイル62u,62v,62wの発熱量を均一化で
きる。
Here, as shown in FIG. 11, a sinusoidal current is generated in each stator coil 62u, 62v, 62w of the electric motor 52, and the PWM signal is the maximum frequency of the alternating current generated by the electric motor 52. The FET has a frequency that is more than twice as high, and the FET turns on (
(The ON period is shown with diagonal lines). Therefore, the amount of heat generated by each stator coil 62u, 62v, and 62w can be made uniform.

【0047】また、この回生制動時においては、減速ト
ルクは図9および図10から明らかなように最大値がト
ルクオーバより小さな値に規制されるため無段変速機5
3にベルト74の喰い込み等の不具合が生じることを防
止でき、また、減速トルクは電動モータ52の回転速度
が大きくなるにともない大きくなるため電動モータ52
の高速回転時の制動性能が向上し、さらに、良好な制動
フィーリングが得られる。
Furthermore, during this regenerative braking, as is clear from FIGS. 9 and 10, the maximum value of the deceleration torque is regulated to a value smaller than the torque overload, so that the continuously variable transmission 5
In addition, since the deceleration torque increases as the rotational speed of the electric motor 52 increases, the electric motor 52
Braking performance during high-speed rotation is improved, and a good braking feeling is also obtained.

【0048】さらに、電動モータ52と後輪14rとの
間には電動モータ52の回転速度に応答する第1のクラ
ッチ75と後輪14rの回転速度に応答する第2のクラ
ッチ76とが並列に介設され、第1のクラッチ75は電
動モータ52の最大効率回転数を作動回転数として作動
回転数を越える領域で接続し、第2のクラッチ76は第
1のクラッチ75よりも低い回転数を作動回転数として
作動回転数を越える領域で接続する。このため、電動モ
ータ52を効率的に運転させて節電を図ることができ、
また、制動時の車体の運動エネルギを有効に回収できる
Furthermore, a first clutch 75 that responds to the rotational speed of the electric motor 52 and a second clutch 76 that responds to the rotational speed of the rear wheel 14r are connected in parallel between the electric motor 52 and the rear wheel 14r. The first clutch 75 is connected in a region where the maximum efficient rotation speed of the electric motor 52 exceeds the operating rotation speed, and the second clutch 76 is connected at a rotation speed lower than that of the first clutch 75. Connect in the area where the operating rotational speed exceeds the operating rotational speed. Therefore, the electric motor 52 can be operated efficiently to save power.
Furthermore, the kinetic energy of the vehicle body during braking can be effectively recovered.

【0049】なお、上述の第1のクラッチ75と第2の
クラッチ76とは図5aに示すように後輪14rに組み
付けることができ、また、図5bに示すようにクラッチ
75,76を電動モータ52に組み付けることも可能で
ある。さらに、これらクラッチ75,76は図6に示す
ように電動モータ52とともに後輪14rに組み付ける
ことも可能であり、またさらに、クラッチ75,76を
終減速機構54とともに後輪14rに組み付けることも
できる。そして、この終減速機構54とともに組み付け
る態様では、図7aに示すように減速機構54をクラッ
チ75,76と電動モータ52との間、あるいは図7b
に示すように減速機構54をクラッチ75,76と後輪
14rとの間に配置することが可能である。
The first clutch 75 and the second clutch 76 described above can be assembled to the rear wheel 14r as shown in FIG. 5a, or the clutches 75 and 76 can be assembled to the rear wheel 14r as shown in FIG. 52 is also possible. Furthermore, these clutches 75, 76 can be assembled to the rear wheel 14r together with the electric motor 52 as shown in FIG. . In a mode in which the final reduction mechanism 54 is assembled together with the final reduction mechanism 54, the reduction mechanism 54 is installed between the clutches 75, 76 and the electric motor 52 as shown in FIG.
It is possible to arrange the speed reduction mechanism 54 between the clutches 75, 76 and the rear wheel 14r as shown in FIG.

【0050】図8にはこの発明の他の実施例を示す。な
お、上述の実施例と同一の部分については同一の符号を
付し、図示および説明を省略する。この実施例は、無段
変速機53に変速比変更用のアクチュエータとしてモー
タ43を組み付け、このモータ94で無段変速機53の
変速比を調節する。
FIG. 8 shows another embodiment of the present invention. Note that the same parts as those in the above-mentioned embodiment are designated by the same reference numerals, and illustration and description thereof will be omitted. In this embodiment, a motor 43 is attached to the continuously variable transmission 53 as an actuator for changing the gear ratio, and this motor 94 adjusts the gear ratio of the continuously variable transmission 53.

【0051】図8に示すように、電動モータ52の回転
軸61にはスリーブ90が設けられ、このスリーブ90
にドライブプーリ72の可動フェース73bが軸方向移
動可能に支持される。可動フェース73bにはベアリン
グ91を介しウォーム部材92が相対回転自在かつ軸方
向一体移動可能に係合する。
As shown in FIG. 8, a sleeve 90 is provided on the rotating shaft 61 of the electric motor 52.
A movable face 73b of the drive pulley 72 is supported so as to be movable in the axial direction. A worm member 92 is engaged with the movable face 73b via a bearing 91 so as to be relatively rotatable and integrally movable in the axial direction.

【0052】ウォーム部材92はギア部92aが形成さ
れ、このギア部92aが中間ギア93と噛合する。中間
ギア93にはモータ94の回転軸に固設されたウォーム
94aが噛合する。モータ94は、図示しない駆動回路
に接続され、コントローラ49が出力する制御信号に基
づき駆動される。
The worm member 92 is formed with a gear portion 92a, and this gear portion 92a meshes with an intermediate gear 93. A worm 94a fixed to the rotating shaft of a motor 94 meshes with the intermediate gear 93. The motor 94 is connected to a drive circuit (not shown) and is driven based on a control signal output by the controller 49.

【0053】この実施例にあっては、回生制動時にドラ
イブプーリ72のベルト巻掛径を車速の減少に伴い徐々
に小さくし、無段変速機53を減速作動、すなわちドリ
ブンプーリ73からドライブプーリ72へ伝達される回
転を徐々に増速させる。このため、車速が減少しても、
電動モータ52の回転軸61を高速で回転させることが
でき、回生発電の効率が向上し、車両の運動エネルギを
有効に回収できる。
In this embodiment, during regenerative braking, the belt winding diameter of the drive pulley 72 is gradually reduced as the vehicle speed decreases, and the continuously variable transmission 53 is operated to decelerate, that is, the drive pulley 72 is moved from the driven pulley 73 to the drive pulley 72. Gradually increases the speed of rotation transmitted to the Therefore, even if the vehicle speed decreases,
The rotating shaft 61 of the electric motor 52 can be rotated at high speed, the efficiency of regenerative power generation can be improved, and the kinetic energy of the vehicle can be effectively recovered.

【0054】[0054]

【発明の効果】以上説明したように、請求項1に記載の
発明によれば、制御パルス信号のデューティファクタを
電動モータの高速回転時に小さくして制動力が一定値を
越えない範囲で制動力が高速時に大きくなるように制御
するため、良好な制動フィーリングが得られ、また、高
速時に大きな制動力が得られる。
As explained above, according to the invention as set forth in claim 1, the duty factor of the control pulse signal is reduced when the electric motor rotates at high speed, so that the braking force is reduced within a range where the braking force does not exceed a certain value. Since it is controlled so that it becomes large at high speeds, a good braking feeling can be obtained and a large braking force can be obtained at high speeds.

【0055】また、請求項2に記載の発明によれば、動
力伝達系に電動モータの回転速度に応答する第1のクラ
ッチを設けたため、電動モータの回転数が大きい場合に
は回生制動を確実に行わせることができ、運動エネルギ
を有効に回収できる。そして、請求項3に記載の発明は
、上記第1のクラッチに駆動輪の回転速度に応答する第
2のクラッチを並列に設け、第2のクラッチを第1のク
ラッチよりも低い回転数で接続するようにしたため、制
動時に車両の運動エネルギをより有効に回収できる。
Further, according to the second aspect of the invention, since the power transmission system is provided with the first clutch that responds to the rotational speed of the electric motor, regenerative braking is ensured when the rotational speed of the electric motor is large. kinetic energy can be effectively recovered. In the invention according to claim 3, a second clutch responsive to the rotational speed of the drive wheel is provided in parallel with the first clutch, and the second clutch is connected at a lower rotational speed than the first clutch. As a result, the kinetic energy of the vehicle can be more effectively recovered during braking.

【0056】さらに、請求項4に記載の発明によれば、
無段変速機を減速作動させつつ回生制動を行わせるよう
にしたため、車速が低下した場合にも充分な発電を行う
ことができ、エネルギを有効に回収できる。
Furthermore, according to the invention set forth in claim 4,
Since the continuously variable transmission performs regenerative braking while decelerating, sufficient power can be generated even when the vehicle speed decreases, and energy can be effectively recovered.

【図面の簡単な説明】[Brief explanation of the drawing]

【図1】この発明の一実施例にかかる回生制動装置が適
用された電動二輪車の全体側面図
[Fig. 1] Overall side view of an electric two-wheeled vehicle to which a regenerative braking device according to an embodiment of the present invention is applied.

【図2】同回生制動装置のパワーユニットの断面図[Figure 2] Cross-sectional view of the power unit of the regenerative braking device

【図
3】同回生制動装置の電気回路図
[Figure 3] Electrical circuit diagram of the regenerative braking device

【図4】同回生制動装置の制御処理を示すフローチャー
[Figure 4] Flowchart showing control processing of the regenerative braking device

【図5】aおよびbがそれぞれ同回生制動装置の要部の
他の態様を示す模式図
[Fig. 5] A and b are schematic diagrams showing other aspects of the main parts of the regenerative braking device, respectively.

【図6】同回生制動装置の要部の他の態様を示す模式図
[Fig. 6] A schematic diagram showing another aspect of the main parts of the regenerative braking device.

【図7】aおよびbがそれぞれ同回生制動装置の要部の
他の態様を示す模式図
[Fig. 7] A and b are schematic diagrams showing other aspects of the main parts of the regenerative braking device, respectively.

【図8】この発明の他の実施例にかかる回生制動装置の
要部の断面図
FIG. 8 is a sectional view of the main parts of a regenerative braking device according to another embodiment of the present invention.

【図9】電動モータの回転速度に対する減速トルクの特
性を制御信号のデューティファクタをパラメータとして
表わす図
[Fig. 9] A diagram showing the characteristics of the deceleration torque with respect to the rotational speed of the electric motor using the duty factor of the control signal as a parameter.

【図10】制御信号のデューティファクタの制御特性図
[Figure 10] Control characteristic diagram of duty factor of control signal

【図11】電動モータに発生する電流を表わす作用説明
[Figure 11] Action explanatory diagram showing the current generated in the electric motor

【符号の説明】[Explanation of symbols]

14r・・・後輪(駆動車輪)、35,35a,35b
,35c,35d,35e,35f・・・FET(スイ
ッチ素子)、36・・・バッテリ、49・・・コントロ
ーラ、52・・・電動モータ、53・・・無段変速機、
64・・・モータ駆動回路(バッテリ充電回路)、75
・・・第1遠心クラッチ、76・・・第2遠心クラッチ
14r...Rear wheel (drive wheel), 35, 35a, 35b
, 35c, 35d, 35e, 35f...FET (switch element), 36... battery, 49... controller, 52... electric motor, 53... continuously variable transmission,
64...Motor drive circuit (battery charging circuit), 75
...first centrifugal clutch, 76...second centrifugal clutch.

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】  駆動車輪を動力伝達系を介し電動モー
タの回転軸と連結するとともに、この電動モータとバッ
テリとの間にバッテリ充電回路を介設し、このバッテリ
充電回路が入力する制御パルス信号のデューティファク
タに応じオン/オフして回生制動を行う電動車両の回生
制動装置において、前記バッテリ充電回路に入力する制
御パルス信号のデューティファクタを前記電動モータの
回転軸の回転速度に応じ高回転速度域で小さくし、制動
力を所定の制動力を越えない範囲で回転軸の回転速度の
増大にともない増大するように構成したことを特徴とす
る電動車両の回生制動装置。
Claim 1: A driving wheel is connected to a rotating shaft of an electric motor via a power transmission system, and a battery charging circuit is interposed between the electric motor and a battery, and a control pulse signal inputted by the battery charging circuit is provided. In a regenerative braking device for an electric vehicle that performs regenerative braking by turning on/off according to a duty factor of the electric motor, the duty factor of a control pulse signal input to the battery charging circuit is set to a high rotational speed according to the rotational speed of the rotating shaft of the electric motor. 1. A regenerative braking device for an electric vehicle, characterized in that the braking force is increased as the rotational speed of a rotating shaft increases within a range that does not exceed a predetermined braking force.
【請求項2】  請求項1に記載の電動車両の回生制動
装置であって、前記動力伝達系に前記電動モータの回転
軸の回転速度に応答する第1のクラッチを設け、この第
1のクラッチで前記回転軸の回転速度が所定回転速度以
下の場合に前記動力伝達系を遮断するように構成したこ
とを特徴とする電動車両の回生制動装置。
2. The regenerative braking device for an electric vehicle according to claim 1, wherein the power transmission system is provided with a first clutch that responds to the rotational speed of the rotating shaft of the electric motor, and the first clutch A regenerative braking device for an electric vehicle, characterized in that the power transmission system is cut off when the rotational speed of the rotating shaft is below a predetermined rotational speed.
【請求項3】  請求項2に記載の電動車両の回生制動
装置であって、前記動力伝達系に前記駆動車輪の回転速
度に応答する第2のクラッチを前記第1のクラッチと並
列的に設け、この第2のクラッチを第1のクラッチが遮
断作動する回転速度よりも小さな回転速度を越える回転
速度域で前記動力伝達系を接続するように構成したこと
を特徴とする電動車両の回生制動装置。
3. The regenerative braking device for an electric vehicle according to claim 2, wherein a second clutch responsive to the rotational speed of the drive wheel is provided in the power transmission system in parallel with the first clutch. A regenerative braking device for an electric vehicle, characterized in that the second clutch is configured to connect the power transmission system in a rotational speed range exceeding a rotational speed smaller than the rotational speed at which the first clutch operates to disconnect. .
【請求項4】  請求項1に記載の電動車両の回生制動
装置であって、前記動力伝達系に無段変速機を設け、こ
の無段変速機を高減速比側へ変速作動させつつ前記バッ
テリ充電回路による回生制動を行うようにしたことを特
徴とする電動車両の回生制動装置。
4. The regenerative braking device for an electric vehicle according to claim 1, wherein the power transmission system is provided with a continuously variable transmission, and while the continuously variable transmission is operated to shift toward a higher reduction ratio side, the battery is A regenerative braking device for an electric vehicle, characterized in that regenerative braking is performed by a charging circuit.
JP07855191A 1990-05-16 1991-03-18 Regenerative braking device for electric vehicles Expired - Fee Related JP3276639B2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
JP07855191A JP3276639B2 (en) 1991-03-18 1991-03-18 Regenerative braking device for electric vehicles
KR1019910007907A KR100201267B1 (en) 1990-05-16 1991-05-15 Regenerative Braking System for Electric Vehicles
DE69124137T DE69124137T2 (en) 1990-05-16 1991-05-16 Parking brake device for vehicles with an electric drive motor
EP91304412A EP0457594B1 (en) 1990-05-16 1991-05-16 A regenerative brake device for electric motor vehicles
US08/035,528 US5377791A (en) 1990-05-16 1993-03-16 Regenerative brake device and a power transmission device for electric motor vehicles

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP07855191A JP3276639B2 (en) 1991-03-18 1991-03-18 Regenerative braking device for electric vehicles

Publications (2)

Publication Number Publication Date
JPH04289701A true JPH04289701A (en) 1992-10-14
JP3276639B2 JP3276639B2 (en) 2002-04-22

Family

ID=13665057

Family Applications (1)

Application Number Title Priority Date Filing Date
JP07855191A Expired - Fee Related JP3276639B2 (en) 1990-05-16 1991-03-18 Regenerative braking device for electric vehicles

Country Status (1)

Country Link
JP (1) JP3276639B2 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997010967A1 (en) * 1995-09-18 1997-03-27 Seiko Epson Corporation Safety mechanism for electric vehicle
WO2012070105A1 (en) * 2010-11-22 2012-05-31 ヤマハ発動機株式会社 Two-wheeled electric vehicle
WO2012070106A1 (en) * 2010-11-22 2012-05-31 ヤマハ発動機株式会社 Two-wheeled electric vehicle
WO2012070104A1 (en) * 2010-11-22 2012-05-31 ヤマハ発動機株式会社 Two-wheeled electric vehicle
WO2017056541A1 (en) * 2015-09-28 2017-04-06 ヤマハ発動機株式会社 Electric vehicle

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997010967A1 (en) * 1995-09-18 1997-03-27 Seiko Epson Corporation Safety mechanism for electric vehicle
WO2012070105A1 (en) * 2010-11-22 2012-05-31 ヤマハ発動機株式会社 Two-wheeled electric vehicle
WO2012070106A1 (en) * 2010-11-22 2012-05-31 ヤマハ発動機株式会社 Two-wheeled electric vehicle
WO2012070104A1 (en) * 2010-11-22 2012-05-31 ヤマハ発動機株式会社 Two-wheeled electric vehicle
JP5450834B2 (en) * 2010-11-22 2014-03-26 ヤマハ発動機株式会社 Electric motorcycle
JPWO2012070105A1 (en) * 2010-11-22 2014-05-19 ヤマハ発動機株式会社 Electric motorcycle
WO2017056541A1 (en) * 2015-09-28 2017-04-06 ヤマハ発動機株式会社 Electric vehicle
JPWO2017056541A1 (en) * 2015-09-28 2018-04-26 ヤマハ発動機株式会社 Electric vehicle

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