JPH04300082A - Method for controlling joining welding with measuring plate thickness - Google Patents
Method for controlling joining welding with measuring plate thicknessInfo
- Publication number
- JPH04300082A JPH04300082A JP3085810A JP8581091A JPH04300082A JP H04300082 A JPH04300082 A JP H04300082A JP 3085810 A JP3085810 A JP 3085810A JP 8581091 A JP8581091 A JP 8581091A JP H04300082 A JPH04300082 A JP H04300082A
- Authority
- JP
- Japan
- Prior art keywords
- welding
- joining
- laser beam
- column
- butt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 119
- 238000005304 joining Methods 0.000 title claims abstract description 54
- 238000000034 method Methods 0.000 title claims description 34
- 229910000831 Steel Inorganic materials 0.000 claims description 51
- 239000010959 steel Substances 0.000 claims description 51
- 238000005259 measurement Methods 0.000 claims description 11
- 238000010276 construction Methods 0.000 abstract description 12
- 238000010586 diagram Methods 0.000 abstract description 3
- 239000011324 bead Substances 0.000 abstract 2
- 230000035515 penetration Effects 0.000 abstract 2
- 239000000463 material Substances 0.000 description 30
- 239000002184 metal Substances 0.000 description 14
- 229910052751 metal Inorganic materials 0.000 description 14
- 210000001503 joint Anatomy 0.000 description 10
- 238000005452 bending Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- 230000002093 peripheral effect Effects 0.000 description 8
- 210000000078 claw Anatomy 0.000 description 4
- 230000001276 controlling effect Effects 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 4
- 230000001678 irradiating effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 230000002411 adverse Effects 0.000 description 2
- 238000005098 hot rolling Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000009751 slip forming Methods 0.000 description 1
Landscapes
- Length Measuring Devices Characterised By Use Of Acoustic Means (AREA)
- Laser Beam Processing (AREA)
Abstract
Description
【0001】0001
【産業上の利用分野】本発明溶接工法は、鋼管コラムと
、はり材との接合部を形成する、柱はり仕口のブラケッ
ト型構造物の組立て−コラムとダイヤフラムとの間の溶
接−または厚板鋼板相互の突合わせ溶接の予備加工とし
ての接合溶接工法に関する。[Industrial Application Field] The welding method of the present invention is used for assembling a bracket-type structure of a column beam joint that forms a joint between a steel pipe column and a beam material - welding between a column and a diaphragm - or This invention relates to a joining welding method as a preliminary process for butt welding steel plates together.
【0002】0002
【従来の技術】柱はり仕口部には各部材の軸力・曲げモ
ーメント・せん断応力等が集中するため、充分な耐力と
剛性を持つように設計され、コラム・はり溶接継手の耐
力、接合部パネルのせん断耐力、はりの曲げ応力などに
より生じるコラム周壁の局部破壊に対し、安全性を確保
するよう構成される。前記柱はり仕口材は、接合方法に
より、ボルト・高力ボルトなどによるファスナー接合と
、溶接接合とに大別されるが、鋼管コラムを用いる構造
では部材断面が閉鎖型でファスナー接合を施すことが容
易でないため、一般に溶接接合が採用され、上述諸条件
に適合するものとして、工場溶接のブラケット型の柱は
り仕口材が、施行性・信頼性の点で評価され、従来から
広く使用されている。[Prior art] Because the axial force, bending moment, shear stress, etc. of each member concentrate at the joint part of a column and beam, it is designed to have sufficient strength and rigidity, and the joint part of the column and beam is designed to have sufficient strength and rigidity. It is constructed to ensure safety against local failure of the column peripheral wall caused by the shear strength of the outer panels and the bending stress of the beam. The above-mentioned column beam joint materials are roughly divided into two types, depending on the joining method: fastener joints using bolts, high-strength bolts, etc., and weld joints; however, in structures using steel pipe columns, the member cross section is closed and fastener joints are applied. Since this is not easy, welding is generally adopted, and factory-welded bracket-type column beam joints meet the above conditions, and have been widely used since they have been evaluated for their workability and reliability. ing.
【0003】ところで、上記ブラケット型の柱はり仕口
材のうち、はり貫通型通しダイヤフラムの仕口材を成形
するために従来、By the way, among the above-mentioned bracket-type pillar beam joint materials, in order to form the joint material of the beam-through type through diaphragm, conventionally,
【図5】に示すように、鋼管コラムを長手軸方向に短か
く、かつ軸直角に切断してサイコロ状部材1を形成し、
それぞれの端面に開先2を施し(As shown in FIG. 5, a dice-shaped member 1 is formed by cutting a steel pipe column short in the longitudinal axis direction and perpendicular to the axis.
Make groove 2 on each end face (
【図4】参照)た後、各端面内側面に沿って裏当て金7
を隙間なく仮付け溶接8してルート間隔を成形し、ここ
にダイヤフラム5を載せて、サイコロ状コラム端面の開
先部とフランジ5面との間に形成される溶接ポケットに
溶接継手6を形成することによって柱はり仕口材を組立
てていた。そして、上述組立加工のうち、コラム1とダ
イヤフラム5との間の本溶接加工は近来、溶接ロボット
技術が格段に進歩したことに基づき、工場内では、略、
自動化が可能となり、製品の品質を均一化し、かつ精度
を高め、加工能率を向上させることができるようになっ
た。(see Fig. 4), then line the backing metal 7 along the inner surface of each end surface.
The root spacing is formed by tack welding 8 without any gaps, the diaphragm 5 is placed here, and the weld joint 6 is formed in the weld pocket formed between the groove of the dice-shaped column end face and the flange 5 surface. By doing this, the pillar beams and shikiguchi materials were assembled. Among the above-mentioned assembly processes, the main welding process between the column 1 and the diaphragm 5 is performed within the factory, due to the recent advances in welding robot technology.
Automation has become possible, making it possible to equalize product quality, increase precision, and improve processing efficiency.
【0004】しかしながら、上述本溶接の予備作業であ
るコラム端面に裏当て金7を仮付け溶接8する工程につ
いては、一概に自動化することが困難な面がある。すな
わち、裏当て金7とコラム1内壁面との間に隙間がある
と、本溶接時に溶接金属の「もれ」などが生じ溶接継手
6の品質に悪影響を与えるのに、コラム1の成形規格の
許容誤差が甘いため、同一形状の裏当て金7をコラム端
面に適用しても、裏当て金7がコラム内壁面に密着しな
い。このため、ハンマーとか万力を利用し人手により裏
当て金7をコラム内壁面になじませながら仮付け溶接8
する必要があり、自動化に向かず工数・人件費が嵩む。
のが現状である。However, it is difficult to automate the process of tack welding 8 the backing metal 7 to the column end face, which is a preliminary work for the above-mentioned main welding. In other words, if there is a gap between the backing metal 7 and the inner wall surface of the column 1, weld metal will leak during actual welding, which will have a negative impact on the quality of the welded joint 6. Because of the loose tolerance, even if the backing metal 7 of the same shape is applied to the column end face, the backing metal 7 will not come into close contact with the inner wall surface of the column. For this reason, the backing metal 7 is manually adjusted to the inner wall surface of the column using a hammer or vise while tack welding 8
It is not suitable for automation and increases man-hours and labor costs. is the current situation.
【0005】それに伴なって、
(1)裏当て金7をコラム端面から5mm〜10mm突
出させて仮付け溶接し、端縁にルート間隔を形成するよ
うにしているが、人手による仮付け溶接では裏当て金7
の端面が、同一平面内に載らずダイヤフラム5面との間
に隙間ができ、溶接継手の品質に悪影響を与える。もし
くは、柱はり仕口材の組立て精度が低下する。
(2)溶接ポケットが広いために溶融金属の熱容量が大
きくなって、その分だけ溶接資材を多量に使用するほか
、加工材加熱による局部歪も自づと大になる。
(3)溶接継手成形後に、裏当て金7とサイコロ状コラ
ム内面との間の隙間が、継手に対しクラック状となって
溶接継手の強度に悪影響を与える(Accordingly, (1) The backing metal 7 is tack welded with the backing metal 7 protruding from the column end face by 5 mm to 10 mm to form a root gap at the edge, but manual tack welding is not possible. Backing money 7
The end faces of the diaphragm do not lie on the same plane, and a gap is created between the 5 faces of the diaphragm, which adversely affects the quality of the welded joint. Alternatively, the accuracy of assembling the pillar beams and joint materials is reduced. (2) Since the welding pocket is wide, the heat capacity of the molten metal increases, which requires a large amount of welding material, and also increases local distortion due to heating of the processed material. (3) After forming the welded joint, the gap between the backing metal 7 and the inner surface of the dice-shaped column forms a crack in the joint, which adversely affects the strength of the welded joint (
【図6】参照)等々の問題点を、抱えている。(See FIG. 6) and other problems.
【0006】そこで、最近、この種の部材の自動接合溶
接を目的として、レーザビーム溶接工法が提案されてい
る。レーザ加工機を利用した、上述柱はり仕口部材のサ
イコロ状コラム端面とダイヤフラム5との突合わせ接合
溶接工法では、開先加工を施したサイコロ開口端縁にダ
イヤフラムを相互位置を規制したまま圧着して、両者の
突合わせ接触個所に直接レーザビームを照射して、コラ
ム内周面に裏波が生じる程度に接合溶接し、このレーザ
ビーム照射個所をサイコロ状コラム端面とダイヤフラム
5との前記突合わせ接触個所に沿って自動的に誘導する
ことによって、サイコロ端面とダイヤフラム5との間に
接合溶接を施す。そして、両者間に生じる溶接ポケット
の本溶接は、予備加工済み部材を本出願当時に実用化さ
れている公知の溶接ロボットに掛けることによって完了
する。上記したような接合溶接加工は自動化するのに困
難性が少ない上に、同工法に基づいて組み上った柱はり
仕口材の品質は均一であって、かつ、機械加工そのまま
の高精度のものが得るれるという利点がある。[0006]Recently, therefore, a laser beam welding method has been proposed for the purpose of automatically joining and welding these types of members. In the butt joint welding method of the above-mentioned dice-shaped column end face of the pillar beam joint member and the diaphragm 5 using a laser processing machine, the diaphragm is crimped to the grooved dice opening edge while regulating the mutual position. Then, a laser beam is irradiated directly to the butt contact point between the two, and the welding is performed to the extent that back waves are generated on the inner peripheral surface of the column. A joint weld is created between the die end face and the diaphragm 5 by automatic guidance along the mating contact points. The actual welding of the weld pocket created between the two is completed by placing the prefabricated member on a known welding robot that was in practical use at the time of this application. The joining welding process described above is not difficult to automate, and the quality of the column and beam joint materials assembled based on this method is uniform, and it has high precision as it is machined. The advantage is that you can get something.
【0007】ところで、レーザ加工機による前記接合溶
接を、サイコロ状コラム内面側に連続して裏波が生じる
程度に良好に行なうには、開先加工を施したサイコロ端
面におけるレーザビーム照射個所の板厚精度が相当に厳
しく要求される。すなわち、レーザビーム出力(照射量
)に対し板厚が厚きに過ぎれば良好な接合溶接継手が得
られず、板厚が薄過ぎれば溶融・切断加工が行われる。
たとえば、特定の溶接スピードの許で定格出力4KWシ
ングルモードのレーザビームの場合に、上記条件の仮付
け溶接継手が得られるサイコロ端面開先部板厚は、2.
0mm〜2.5mmが限度である。By the way, in order to perform the above-mentioned joining welding using a laser processing machine to the extent that a continuous back wave is generated on the inner surface of the dice-shaped column, it is necessary to Extremely strict thickness accuracy is required. That is, if the plate thickness is too thick relative to the laser beam output (irradiation amount), a good welded joint cannot be obtained, and if the plate thickness is too thin, melting and cutting will be performed. For example, in the case of a single-mode laser beam with a rated output of 4KW at a specific welding speed, the thickness of the groove at the end face of the die to obtain a tack welded joint under the above conditions is 2.
The limit is 0 mm to 2.5 mm.
【0008】一方、コラムを形成する厚肉鋼板は、一般
に熱間圧延加工により成形したものが使用されるが、そ
の種の鋼板の長手軸方向に直交する断面における板厚は
、中央が厚く、縁側が薄く成形されている。したがって
、この種の鋼板を長手軸方向に沿って折曲げて形成した
ワンシーム角形鋼管断面周辺の肉厚は、溶接ラインが存
在する辺が一番薄く、その対面が比較的厚い。また、ワ
ンシーム角形鋼管を形成する鋼板素材は、それぞれ90
°折曲げ加工により、隅角部を成形しているから当該部
分の板厚が他の個所よりも、より肉厚になるのが一般で
ある。このように鋼板を折曲げて成形した角形鋼管断面
の板厚は、それぞれ、上述したとおりであるから当該鋼
管コラム端面に外側壁から一定深さの開先を施した(一
般に端面の開先加工は、そのように行なわれる)のでは
、その端面先端部の板厚(ルートフェースの寸法)が一
定にならないことは、明らかである。そして、このルー
トフェースの寸法が、ほぼ一定に形成できないときには
、さきに述べたとおり当該個所について良好なレーザビ
ーム接合溶接が得られないことになる。On the other hand, thick steel plates forming columns are generally formed by hot rolling, but the thickness of such steel plates in a cross section perpendicular to the longitudinal axis is thicker at the center; The edges are thinly molded. Therefore, the wall thickness around the cross section of a one-seam rectangular steel pipe formed by bending this type of steel plate along the longitudinal axis direction is thinnest on the side where the weld line is present, and relatively thick on the opposite side. In addition, the steel plate material that forms the one-seam square steel pipe is 90% each.
Because the corner portions are formed by bending, the plate thickness at these portions is generally thicker than at other portions. The plate thickness of the cross section of the square steel pipe formed by bending the steel plate in this way is as described above, so the end face of the steel pipe column was beveled to a certain depth from the outer wall (generally, the end face of the steel pipe is beveled). It is clear that the plate thickness (dimensions of the root face) at the tip of the end face will not be constant if the plate is carried out in this way. If the dimension of this root face cannot be formed to be substantially constant, as mentioned earlier, good laser beam joining welding cannot be obtained at the relevant location.
【0009】[0009]
【発明が解決しようとする課題】そこで、本発明工法は
、熱間圧延工法によって成形した厚肉鋼板を折曲げ形成
したワンシーム角形鋼管コラムの開先加工端面とダイヤ
フラムとの突合わせ溶接個所に、良好なレーザビーム接
合溶接を施すことを可能にする板厚測定による接合溶接
制御工法を提供し、以て、(1)柱はり仕口材組立の全
自動化を推進し、(2)この種の溶接加工から人手を節
減すると共に、(3)高精度、高品質で、均一な柱はり
仕口材の能率的組立てを実現する、ことを目的とするも
のである。[Problems to be Solved by the Invention] Therefore, the method of the present invention has been proposed to butt weld the beveled end face of a one-seam square steel pipe column formed by bending a thick steel plate formed by a hot rolling method and a diaphragm. We provide a joining welding control method based on plate thickness measurement that makes it possible to perform good laser beam joining welding, and thereby (1) promote full automation of column beam joint material assembly, and (2) promote this type of joint welding. The purpose of this method is to reduce manpower from welding and (3) realize efficient assembly of uniform post beam joint materials with high precision and high quality.
【0010】0010
【課題を解決するための手段】本発明工法は、上記目的
を達成するため、以下に述べるとおりの各構成要件を具
備している。
(1)鋼板側縁に開先加工して形成したルートフェース
を、ダイヤフラム面に突合わせ当接するか、鋼板開先部
のルートフェース相互を突合わせ接触させた後、前記当
接または突合わせ接触部に沿って、直接レーザビームを
照射し、局部に裏波を形成する程度の接合溶接を施して
両部材を連結するようにした、レーザビームを利用する
接合溶接法において、超音波等、無接触板厚測定手段を
用いてレーザビーム照射部付近の板厚を測定し、前記測
定値から当該開先寸法を差引いて得られるルートフェー
ス寸法の長さに応じ、前記接合継手を形成し得るレーザ
ビームの溶接速度、出力等を選択・制御しながら接合溶
接することを特徴とする鋼板相互または板厚測定による
接合溶接制御工法。
(2)鋼板側縁に開先加工して形成したルートフェース
を、ダイヤフラム面に突合わせ当接するか、鋼板開先部
のルートフェース相互を突合わせ接触させた後、前記当
接または突合わせ接触部に沿って、直接レーザビームを
照射し、局部に裏波を形成する程度の接合溶接を施して
両部材を連結するようにした、レーザビームを利用する
接合溶接法において、超音波等、無接触板厚測定手段を
用いてレーザビーム照射部に当るルートフェース肉厚を
直接・測定し、前記測定値に応じて、前記接合継手を形
成し得るレーザビームの溶接速度、出力等を選択・制御
しながら接合溶接することを特徴とする鋼板相互または
板厚測定による接合溶接制御工法。[Means for Solving the Problems] In order to achieve the above object, the construction method of the present invention has the following constituent elements. (1) After butt-butting the root face formed by beveling the side edge of the steel plate against the diaphragm surface, or by butt-contacting the root faces of the grooved portions of the steel plate, the abutment or butt-contact is performed. In the joining welding method using a laser beam, which connects both parts by irradiating a laser beam directly along the part and performing joining welding to the extent that a back wave is formed in the local part, ultrasonic waves etc. are not used. A laser capable of forming the joining joint according to the length of the root face dimension obtained by measuring the plate thickness near the laser beam irradiation part using a contact plate thickness measuring means and subtracting the groove dimension from the measured value. A controlled welding method for joining steel plates by measuring the mutual or plate thickness, which is characterized by joining and welding while selecting and controlling beam welding speed, output, etc. (2) The root face formed by beveling the side edge of the steel plate is brought into butt contact with the diaphragm surface, or the root faces of the steel plate grooves are brought into butt contact with each other, and then the abutment or butt contact is performed. In the joining welding method using a laser beam, which connects both parts by irradiating a laser beam directly along the part and performing joining welding to the extent that a back wave is formed in the local part, ultrasonic waves etc. are not used. Directly measure the root face wall thickness that hits the laser beam irradiation part using a contact plate thickness measuring means, and select and control the welding speed, output, etc. of the laser beam that can form the joining joint according to the measured value. A joint welding control method that involves joining and welding steel plates together or by measuring plate thickness.
【0011】[0011]
【作用】(1)上述のように、薄肉材に対しレーザビー
ム溶接を用いて連続して裏波が生じる程度の良好な溶接
継手を形成する条件は、被加工材の肉厚と、当該個所へ
のレーザビーム照射量との関係の許容範囲が、厳しく規
制されている。一方、角形鋼管コラムを形成する厚肉鋼
管の各部板厚は前述のように所によって相違があるのが
一般で、この種のコラム端面の開先加工は従来、コラム
外側壁を基準にして一定量の深さで施されているから、
結局、端面開先部に形成されるルートフェースの寸法は
、鋼板厚から開先加工深さ(一定)をマイナスしたもの
となっている。[Effect] (1) As mentioned above, the conditions for forming a good welded joint that produces continuous back waves when using laser beam welding on thin-walled materials are the thickness of the workpiece and the location in question. The permissible range of the relationship between the laser beam irradiation amount and the laser beam irradiation amount is strictly regulated. On the other hand, the thickness of each part of the thick-walled steel pipe that forms a square steel pipe column generally differs depending on the location, as mentioned above, and conventionally, the beveling process on the end face of this type of column is constant based on the outside wall of the column. Because it is applied in depth,
In the end, the dimensions of the root face formed in the end groove are the steel plate thickness minus the groove depth (constant).
【0012】そこで、レーザビーム照射部付近の開先加
工されていない鋼板厚さを計測して、その板厚から、あ
らかじめ解っている開先加工深さを差し引けば、当該個
所における開先加工に基づいて形成されるルートフェー
ス寸法が得られるので、このルートフェース寸法に適合
する−すなわち、算出されたルートフェース寸法に対し
て裏波が生じる程度の良好な接合継手が得られる−よう
に、当該個所を照射するレーザビーム照射量を調整する
ため、前記算出されたルートフェース寸法に基づいて溶
接速度、またはレーザ出力あるいは、そのいずれをも連
続的に制御する手段を、レーザビーム溶接装置に併設す
る。このようにすれば、鋼板厚さの計測位置を厳しく指
定または誘導することなしに、比較的正確なルートフェ
ース寸法を算出することが可能である。[0012] Therefore, by measuring the thickness of the unbeveled steel plate near the laser beam irradiation area and subtracting the previously known beveling depth from the thickness, the beveling depth at the relevant location can be calculated. Since the root face dimensions formed based on the calculated root face dimensions can be obtained, a good joining joint can be obtained that matches the root face dimensions, i.e., produces a back wave with respect to the calculated root face dimensions. In order to adjust the amount of laser beam irradiated to the area, the laser beam welding device is equipped with means for continuously controlling the welding speed and/or laser output based on the calculated root face dimensions. do. In this way, it is possible to calculate relatively accurate root face dimensions without strictly specifying or guiding the measurement position of the steel plate thickness.
【0013】これによって、従来技術では、不安定な仮
付け溶接継手しか得られなかったコラム端面とダイヤフ
ラム面との突合わせ仮付け溶接技術を改良し、如何なる
被加工物に対しても安定し、かつ、良好な接合継手を連
続して形成することができる工法を開発することができ
た。コラム端面のルートフェース寸法とダイヤフラム面
との間に接合溶接が形成され、その結果サイコロ状コラ
ムとダイヤフラムとの位置関係が確定した後は、両者の
間に成形される溶接ポケットを公知のガス溶接または電
気溶接等を用いて本溶接して本溶接継手を形成すること
により、柱はり仕口材を組立てることができる。なお、
上述の溶接ポケットの本溶接は、公知の溶接ロボットに
よって行うことが可能である。[0013] As a result, the butt tack welding technique between the column end face and the diaphragm surface, which was only able to obtain an unstable tack welded joint in the prior art, has been improved, and it is stable for any workpiece. Furthermore, we were able to develop a method that allows continuous formation of good bonded joints. After a joint weld is formed between the root face dimension of the column end face and the diaphragm surface, and the positional relationship between the dice-shaped column and the diaphragm is determined, the weld pocket formed between the two is welded by known gas welding. Alternatively, the column beam joint material can be assembled by performing main welding using electric welding or the like to form a main weld joint. In addition,
The main welding of the weld pocket described above can be performed by a known welding robot.
【0014】上記工法は、勿論、厚肉帯鋼板の両側縁に
開先を施した後、前記帯鋼板を、その長手方向に沿って
折曲げ、両側縁の開先ルートフェース相互を突合わせ溶
接して、連続的に管状部材を成形する際に、溶接継手裏
側に裏当て金を当接させる事なく、ルートフェース相互
をメタルタッチさせ、その突合わせ部分をレーザービー
ム溶接により接合溶接する加工法としても適用可能であ
る。この場合は、帯鋼板よりなる管状部材断面が隙間な
い周壁によって囲まれているから、管形成のとき充分に
外側周面から成形圧力を加えることが可能で、したがっ
て、鋼管製品の断面形状を正確に規格に沿って形成する
ことができ、また、ルートフェース相互の目違いの発生
を防ぐことができる。かくして断面の成形を確実にした
後、前記接合溶接ライン部分の溶接ポケットを外部から
公知の厚肉溶接手段によって本溶接して埋めるか、内外
から、それぞれ本溶接するかするところの大径角形鋼管
を製造する工程は、従来の、それと差異はない。[0014] Of course, the above construction method involves forming grooves on both side edges of a thick steel strip, bending the steel strip along its longitudinal direction, and butt welding the groove root faces of both side edges together. A processing method in which when continuously forming a tubular member, the root faces are brought into metal contact with each other without contacting the backing metal to the back side of the weld joint, and the butt parts are joined and welded by laser beam welding. It is also applicable as In this case, since the cross section of the tubular member made of the steel strip is surrounded by a circumferential wall with no gaps, it is possible to apply sufficient forming pressure from the outer circumferential surface during tube forming, and therefore the cross-sectional shape of the steel pipe product can be accurately formed. It can be formed in accordance with the standard, and it is also possible to prevent the root faces from being misaligned. After the cross-sectional shape has been ensured in this way, the weld pocket at the joining weld line portion is filled in by main welding from the outside using a known thick-wall welding method, or by main welding from the inside and outside, respectively. The manufacturing process is no different from conventional ones.
【0015】(2)板厚計測個所は、接合溶接直前のル
ートフェース部分であって、この装置の計測位置の誘導
機構は、レーザビームの指向方向制御機構と同一であっ
てよい。 要するに、厚み測定方向が、常に板厚に対
して直角に保持されねば、測定誤差が大きくなって、好
結果が得られない。また、その場合、計測位置の僅かな
違いで、測定するルートフェース寸法に大きな相違がで
ないような開先形状、たとえば、J型開先を選択するこ
とが望ましい。かくして、接合溶接個所のルートフェー
ス寸法を直接、正確に測定することができれば、それに
基づいて当該ルートフェースとダイヤフラム面との突合
せ部の接合溶接に当り、連続して裏波が生ずるような接
合溶接条件のレーザビーム出力を制御することが可能で
ある。前述計測値に基づいてレーザビーム出力を制御し
ながら、サイコロ状コラムとダイヤフラム面との突合せ
接合部にレーザを照射・溶着することができる。その後
の工程については、前記(1)項において説明したもの
と同一である。(2) The plate thickness measurement point is the root face immediately before joining and welding, and the guidance mechanism for the measurement position of this device may be the same as the laser beam pointing direction control mechanism. In short, unless the thickness measurement direction is always kept perpendicular to the plate thickness, measurement errors will increase and good results will not be obtained. Further, in that case, it is desirable to select a groove shape such as a J-shaped groove such that a slight difference in the measurement position does not cause a large difference in the measured root face dimensions. If it is possible to directly and accurately measure the root face dimensions of the joint welding location, then based on this measurement, the welding of the butt portion between the root face and the diaphragm surface can be performed to avoid joint welding that causes continuous back waves. It is possible to control the laser beam output of the conditions. While controlling the laser beam output based on the above-mentioned measured value, it is possible to irradiate and weld the butt joint between the dice-shaped column and the diaphragm surface with the laser. The subsequent steps are the same as those described in section (1) above.
【0016】[0016]
【実施例】以下に、図面に沿って本発明工法および同工
法を実施する機構の一例について説明するが、ここで使
用されている各構成部材の構造・仕様は、本発明の出願
当時の当業界における公知技術に基づいて各種の選択が
できるから、格別の理由を示すことなく本実施例を形成
する部材の具体的構造のみに基づき、本発明の要旨を限
定的に解釈することは許されない。[Example] An example of the construction method of the present invention and a mechanism for implementing the construction method will be explained below in accordance with the drawings. Since various selections can be made based on techniques known in the industry, it is not permissible to interpret the gist of the present invention in a limited manner based only on the specific structure of the members forming this embodiment without providing any particular reason. .
【0017】(その1)図2は、本発明工法により形成
された柱はり仕口材の一例の要部断面で、詳しくはサイ
コロ状コラム端面とダイヤフラムとの突合わせ部断面を
示し、図中、1は、大径角形鋼管を長手軸方向に短かく
直角に切断して形成したサイコロ状コラム、2は、その
端面外周に施した開先面、3は、ルートフェース、4は
、レーザービーム接合溶接継手、5は、ダイヤフラム、
6は、本溶接継手を示す。Lは、レーザービーム照射方
向を示し、線Lとダイヤフラム5平面との成す角は、略
15°である。(Part 1) FIG. 2 is a cross-section of a main part of an example of a column joint material formed by the construction method of the present invention. Specifically, it shows a cross-section of a butt part between a dice-shaped column end face and a diaphragm. , 1 is a dice-shaped column formed by cutting a large-diameter rectangular steel pipe short and at right angles to the longitudinal axis direction, 2 is a groove surface made on the outer periphery of the end face, 3 is a root face, and 4 is a laser beam a welded joint; 5 is a diaphragm;
6 shows the actual welded joint. L indicates the laser beam irradiation direction, and the angle between the line L and the plane of the diaphragm 5 is approximately 15°.
【0018】図において、コラム1を形成する鋼板の板
厚aから開先寸法bを差引いた寸法、すなわち、ルート
フェース寸法tは、2mm〜5mmである。レーザービ
ーム溶接前に、あらかじめ超音波などを利用した無接触
板厚計測装置により上記鋼板厚aを測定して、その値か
ら既知の開先寸法bを差引けばルートフェース寸法tが
得られる。この際、板厚計測装置は、正しく鋼板面に直
角に当てて測定しなければ、誤差が生じることを免れな
い。
一般に、開先加工深さは、被加工板厚aの外面を基準に
して一定量bを施すので、既知量である。したがって、
板厚aが変動したときにも、直ちに、そのときのルート
フェース寸法tを算出することができる。In the figure, the dimension obtained by subtracting the groove dimension b from the plate thickness a of the steel plate forming the column 1, that is, the root face dimension t, is 2 mm to 5 mm. Before laser beam welding, the steel plate thickness a is measured in advance using a non-contact plate thickness measuring device using ultrasonic waves, etc., and the known groove dimension b is subtracted from that value to obtain the root face dimension t. At this time, unless the plate thickness measuring device is correctly applied perpendicularly to the surface of the steel plate to measure it, an error will inevitably occur. In general, the beveling depth is a known amount because a certain amount b is applied based on the outer surface of the workpiece plate thickness a. therefore,
Even when the plate thickness a changes, the root face dimension t at that time can be immediately calculated.
【0019】上述のとおりで、本発明工法によれば、(
1)レーザー溶接部のルートフェース寸法を、その直前
で測定・演算することにより計測し、その寸法に適合す
るよう装置の溶接条件を設定するので、局部に確実、か
つ、良好な接合溶接継手を形成しうる。
(2)裏当て材が無いので、コラム端面の機械加工精度
が、そのまま溶接後の部材精度に現われ、高精度の柱は
り仕口材が得られる。
(3)裏当て材が無いため、溶接ポケットが狭くなり、
溶接資材、時間が節減できる。
(4)溶接量が少ないので、それだけ溶接歪を少なく、
部材精度が向上する。
(5)裏当て材を成形、仮付け溶接する工数、人員を節
減することができる。
(6)裏当て材があると、前述したように本溶接継手の
形成後に、コラム、ダイヤフラムと裏当て材との間の隙
間が、前述継手に対しクラックが発生したような状態に
なり(As mentioned above, according to the construction method of the present invention, (
1) The root face dimensions of the laser welded part are measured and calculated just before the measurement, and the welding conditions of the device are set to match the dimensions, so we can reliably and properly weld the joint locally. Can be formed. (2) Since there is no backing material, the machining accuracy of the column end face directly affects the accuracy of the parts after welding, and a highly accurate column beam joint material can be obtained. (3) Since there is no backing material, the welding pocket becomes narrower.
Welding materials and time can be saved. (4) Since the amount of welding is small, welding distortion is reduced accordingly.
Component accuracy improves. (5) The number of man-hours and personnel for forming and tack welding the backing material can be reduced. (6) If there is a backing material, after the main welded joint is formed as described above, the gap between the column, diaphragm, and backing material will be in a state where cracks have occurred in the joint (
【図6】参照)、強度的に好ましくない。本実施例によ
れば、このような問題点は生じない。勿論、上記の効果
は、帯鋼板を長手軸方向に沿って折曲げて、ワンシーム
の大径鋼管を製造する場合の、長手方向両縁突合わせ接
合溶接における効果としても同様である。(see FIG. 6), which is not preferred in terms of strength. According to this embodiment, such a problem does not occur. Of course, the above-mentioned effect is the same as the effect in longitudinal direction both-edge butt joint welding when manufacturing a one-seam large-diameter steel pipe by bending a strip steel plate along the longitudinal axis direction.
【0020】図1は、本発明工法を実施するため、工具
台に装備した、板厚測定による接合溶接制御装置の概略
ブロック図であって、図中、8は、超音波等を利用した
コラム周壁鋼板aの厚さを計測する機器で、前記機器か
ら出力される板厚aを表示する信号は、既知の開先加工
の深さbの値を、あらかじめ設定してある入熱制御ブロ
ック9に入力して、ここで、a−b=tの演算を行い、
ルートフェース寸法tの0.5mm毎の変動に応じて補
正するΔp信号を演算・決定し、最適接合溶接P+Δp
信号に基づいてサイリスタ制御ユニット10をコントロ
ールして、接合溶接装置11の溶接条件を制御する。な
お、P;接合溶接制御信号である。FIG. 1 is a schematic block diagram of a joining welding control device for measuring plate thickness, which is installed on a tool stand to carry out the method of the present invention. In the figure, 8 is a column that uses ultrasonic waves, etc. This is a device that measures the thickness of the peripheral wall steel plate a, and the signal output from the device that displays the plate thickness a is generated by a heat input control block 9 in which the value of the known beveling depth b is set in advance. Here, perform the calculation a-b=t,
Calculate and determine the Δp signal to be corrected according to the variation of the root face dimension t in 0.5 mm increments, and calculate the optimal joint weld P+Δp.
The thyristor control unit 10 is controlled based on the signal to control the welding conditions of the joining welding device 11. Note that P is a joining welding control signal.
【0021】前記最適接合溶接条件には、接合溶接装置
のレーザービーム出力の制御および被加工物の溶接スピ
ードとが関連するため、後述するサイコロ状コラム送り
機構のスピード制御を行うことも、実施例の一つとして
挙げられる。図3は、本発明工法の実施を補助するため
の加工機の一例の平面図で、その一部は、仮想線で示し
た要部概略図を示す。図中、1は、角形鋼管を、その長
手軸方向に短かく、かつ直角に切断して形成したサイコ
ロ状コラムで、その両開口端を上、下方向に向けて配置
したもの、上記コラム端面には、既に、図2に示すとお
りの開先加工2およびルートフェース3が形成されてい
る。また、コラム1の上端開口には、図2に示す相互位
置を維持してダイヤフラム5が圧着している。前記ダイ
ヤフラム5を固定するためには、たとえば、ダイヤフラ
ム5中心に孔をあけ、ここを通して、縦送り台12にボ
ルト締めすることもできる。Since the optimal joining welding conditions are related to the control of the laser beam output of the joining welding device and the welding speed of the workpiece, it is also possible to control the speed of the dice-shaped column feeding mechanism described later. It is mentioned as one of the. FIG. 3 is a plan view of an example of a processing machine for assisting the implementation of the construction method of the present invention, a part of which is a schematic view of the main part shown with phantom lines. In the figure, 1 is a dice-shaped column formed by cutting a rectangular steel pipe short and at right angles in the longitudinal axis direction, with both open ends facing upward and downward, and the column end face The bevel 2 and root face 3 as shown in FIG. 2 have already been formed. Further, a diaphragm 5 is crimped to the upper end opening of the column 1 while maintaining the mutual positions shown in FIG. In order to fix the diaphragm 5, for example, a hole may be made in the center of the diaphragm 5, and the diaphragm 5 may be bolted to the vertical feed table 12 through the hole.
【0022】12は、y軸方向に往復駆動可能に支承さ
れた縦送り台で、同台12には縦送りネジ13を螺合す
るナット14を備えた突部が設けてあり、送りネジ13
の回転方向を選択することにより、縦送り台12は、y
軸方向案内面に沿って往復滑動させることができる。前
述のように、縦送り台12の送りスピードは、接合溶接
信号P+Δpの大きさに基づき、制御する場合もある。
この実施例では、縦送りネジ13により縦送り台12を
駆動させているが、この機構は公知の複動式油圧機構に
より置換し得ることは勿論である。Reference numeral 12 denotes a vertical feed table which is supported so as to be reciprocally driven in the y-axis direction.The table 12 is provided with a protrusion having a nut 14 for screwing the vertical feed screw 13.
By selecting the rotation direction of y
It can be slid back and forth along the axial guide surface. As described above, the feed speed of the vertical feed table 12 may be controlled based on the magnitude of the joining welding signal P+Δp. In this embodiment, the vertical feed table 12 is driven by the vertical feed screw 13, but it goes without saying that this mechanism can be replaced by a known double-acting hydraulic mechanism.
【0023】15は、縦送り台12に削設した案内溝で
、前記溝は台12面上で十字に交叉するよう配置し、そ
れぞれの溝15内に一つ宛、コラム取付け爪16が滑動
・固着可能なように嵌着してある。前記取付け爪16の
各対向面には、それぞれ、コラム1断面隅角部Rの半径
よりも、やや大きな半径を持った円筒面と、その母線方
向に平行な凹凸状溝が施され、これらの取付け爪15に
よって縦送り台12上に載置したサイコロ状コラム1の
各隅角部を押圧し、同部材を縦送り台上に固定するが、
その際、コラム1は、同部材を構成する各辺面が、それ
ぞれx軸、y軸に並行するように固定することを要する
。17は、x軸方向に往復駆動可能に支承された横送り
台で、同台17には横送りネジ18を螺合するナットを
備えた突部が設けてあり、前記送りネジ18の回転方向
を選択することにより、横送り台17の作動を、さきに
述べた縦送り台12の場合と同様、制御することができ
る。Reference numeral 15 denotes guide grooves cut into the vertical feed table 12. The grooves are arranged so as to intersect in a cross pattern on the surface of the table 12, and the column mounting pawls 16 slide into each groove 15 one by one.・It is fitted so that it can be fixed. Each of the opposing surfaces of the mounting claws 16 is provided with a cylindrical surface having a radius slightly larger than the radius of the cross-sectional corner R of the column 1, and an uneven groove parallel to the generatrix direction of the cylindrical surface. The mounting claws 15 press each corner of the dice-shaped column 1 placed on the vertical feed table 12 to fix the member on the vertical feed table.
At that time, the column 1 needs to be fixed so that each side surface constituting the member is parallel to the x-axis and the y-axis, respectively. Reference numeral 17 denotes a cross-feed table supported so as to be reciprocating in the x-axis direction. The cross-feed table 17 is provided with a protrusion equipped with a nut for screwing the cross-feed screw 18, and the rotation direction of the feed screw 18 is By selecting , the operation of the horizontal feed table 17 can be controlled in the same manner as in the case of the vertical feed table 12 described above.
【0024】19は、横送り台17上において、その滑
動平面に対して垂直(z軸)方向に立設した中心軸で、
同軸19には、この軸を中心に回動する割出し円板20
が嵌着してあり、前記割出し円板20の外周には連続的
に平歯車またはウォーム歯車を形成し、ここに横送り台
17上に設置した動力装置からの出力軸歯車を噛合わせ
て、前記円盤20を間欠点に90°宛、割出し回転させ
る。21は、割出し円板20上において、中心軸19に
対して半径方向に設けた滑動溝で、同溝21には、工具
台22の基部が滑動可能に、かつ、中心軸19方向に付
勢されて嵌合している。Reference numeral 19 denotes a central shaft on the traversing table 17, which stands in the direction perpendicular (z-axis) to the sliding plane thereof.
On the same axis 19 is an index disk 20 that rotates around this axis.
A spur gear or a worm gear is continuously formed on the outer periphery of the index disk 20, and an output shaft gear from a power device installed on the transverse feed table 17 is meshed with the spur gear or worm gear. , the disc 20 is indexed and rotated 90° to the interstices. Reference numeral 21 denotes a sliding groove provided on the index disk 20 in the radial direction with respect to the center axis 19, and the base of the tool stand 22 is slidably attached to the groove 21 in the direction of the center axis 19. They are pressed together and mated together.
【0025】前記工具台22には、中心軸19方向側に
、前記中心軸に平行に取付けた支軸23に軸支される案
内ローラ24を取付け、同案内ローラ24を、縦送り台
12上に固着したサイコロ状コラム1の周面にバネ付勢
により接触させ、滑動溝21内での工具台22の位置を
コラム周面によって規制するように構成する。また、工
具台22には、さきに述べたとおり、その滑動方向に平
行して照射する接合溶接装置のレーザービーム照射端お
よび無接触板厚計測器を搭載し、前記板厚測定器8の計
測端をコラム周面に向けて、レーザービーム方向は、ダ
イヤフラム5とコラム1の端面ルートフェースとの突合
わせ接触部分の開先側に向け、ダイヤフラム5面に対し
、略15°の角度で照射するようセットする。A guide roller 24 is attached to the tool stand 22 on the side in the direction of the center axis 19 and is supported by a support shaft 23 mounted parallel to the center axis. The tool stand 22 is brought into contact with the circumferential surface of the dice-shaped column 1 fixed to the column 1 by a spring bias, and the position of the tool stand 22 within the sliding groove 21 is regulated by the column circumferential surface. In addition, as mentioned earlier, the tool stand 22 is equipped with the laser beam irradiation end of the joining welding device that irradiates parallel to the sliding direction and the non-contact plate thickness measuring device, and the plate thickness measuring device 8 measures the thickness of the plate. With the end facing the column circumferential surface, the laser beam direction is directed toward the groove side of the butt contact portion between the diaphragm 5 and the end root face of the column 1, and irradiates the diaphragm 5 surface at an angle of approximately 15°. Set it as follows.
【0026】次に、割出し円板20を回転させ、前記円
板上での工具台22の滑動方向をコラム1の辺平面に対
し直角になるよう調節した後、その先端側案内ローラ2
4を、前述コラム1外周面に当接する方向に工具台22
を滑動させて、前記案内ローラをコラム外壁面に当接さ
せ、バネの付勢の許に案内ローラ24および工具台22
を、サイコロ状コラム1の外周面に接触させる。このと
きには、工具台22上の板厚計測器8の測定対象部位お
よび接合溶接装置11のレーザービーム照射点は、それ
ぞれ、工具台22の移動方向正面の接合溶接を施すコラ
ム端面ルートフェース3とダイヤフラム5の接触個所近
辺および前記接触部を指向するよう調整する。Next, the indexing disk 20 is rotated and the sliding direction of the tool stand 22 on the disk is adjusted to be perpendicular to the side plane of the column 1, and then the tip side guide roller 2 is adjusted to be perpendicular to the side plane of the column 1.
4 to the tool stand 22 in the direction in which it abuts the outer peripheral surface of the column 1.
The guide rollers are brought into contact with the outer wall surface of the column by sliding the guide rollers 24 and the tool stand 22 under the bias of the springs.
is brought into contact with the outer peripheral surface of the dice-shaped column 1. At this time, the measurement target area of the plate thickness measuring instrument 8 on the tool stand 22 and the laser beam irradiation point of the joining welding device 11 are respectively directed to the column end face root face 3 and the diaphragm to be welded in the front direction of movement of the tool stand 22. 5 and the contact portion.
【0027】かくして、板厚計測器8からの出力信号に
基づいて接合溶接個所のルートフェース3の寸法を演算
し、その大きさによりサイリスタ10を制御して接合溶
接装置11への電力を調節し、溶接接合個所の寸法に合
わせてレーザービーム出力を調整し、当該個所に裏波が
生じる程度に接合溶接する。そこで、この状態のままx
軸方向に横送り台17を送ることにより、接合溶接装置
11は、コラム1外壁面に案内され鋼管コラムの外周に
沿って相対的に移動し、鋼管コラム周壁の第1の一辺の
ルートフェース3に対して、当該鋼板ルートフェースの
厚味の如何にかかわらず、また辺の平面度に無関係に、
裏波ができる程度の接合溶接継手を連続して形成するこ
とができる。[0027] Thus, the dimensions of the root face 3 of the joint welding location are calculated based on the output signal from the plate thickness measuring device 8, and the power to the joint welding device 11 is adjusted by controlling the thyristor 10 based on the calculated size. The laser beam output is adjusted according to the dimensions of the welded joint, and welding is performed to the extent that a back wave is generated at the welded joint. So, leave it in this state x
By sending the cross feed table 17 in the axial direction, the joining welding device 11 is guided by the outer wall surface of the column 1 and moves relatively along the outer periphery of the steel pipe column, so that the joining welding device 11 is guided by the outer wall surface of the column 1 and moves relatively along the outer periphery of the steel pipe column. On the other hand, regardless of the thickness of the steel plate root face or the flatness of the sides,
It is possible to continuously form bonded welded joints that create back waves.
【0028】案内ローラ24または工具台22の横送り
方向位置が、被加工コラム1開口縁を形成する隅角部の
Rの開始点ないし隅角部Rの中心点まで送られたときに
送りを停止させ、その位置で前述割出し円板を徐々に9
0°回転し、工具台22すなわち接合溶接装置をコラム
端面の隅角部Rの外形に沿わせて揺動させる。その際も
、コラム端面隅角部Rの外壁に沿って案内ローラが移動
し、工具台22の位置をガイドするから、当該個所に対
する板厚測定手段および接合溶接装置のレーザービーム
照射方向は、コラム周面に直角であり、第1の辺におけ
る、それと同様である。つまり、この発明工法の場合は
、接合溶接の際、あらかじめ、コラム周壁の板厚aを測
定しておいて、その寸法から既知の開先深さbを差し引
いて算出したルートフェース寸法に基づいて、適切な照
射量が得られるようレーザ出力または溶接スピードを制
御するようにしているから、常時、連続して裏波が生じ
る程度の良好な接合溶接継手を実現することができる。When the position of the guide roller 24 or the tool stand 22 in the lateral feed direction reaches the starting point or the center point of the corner R forming the opening edge of the column 1 to be processed, the feed is stopped. stop, and at that position gradually rotate the index disc 9
It is rotated by 0° and the tool stand 22, that is, the joining and welding device is swung along the outer shape of the corner R of the column end face. At that time, the guide roller moves along the outer wall of the corner R of the column end face and guides the position of the tool stand 22, so the direction of laser beam irradiation from the plate thickness measuring means and the joining welding device to the relevant point is controlled by the column. It is perpendicular to the circumferential surface and is similar to that on the first side. In other words, in the case of this invention method, when welding joints, the plate thickness a of the column peripheral wall is measured in advance, and the root face dimension is calculated by subtracting the known groove depth b from that dimension. Since the laser output or the welding speed is controlled so as to obtain an appropriate irradiation dose, it is possible to realize a welded joint with a good welded joint in which back waves occur continuously at all times.
【0029】割出し円板を完全に90°回転させ接合溶
接装置のレーザービームがコラム端面を構成する第2の
辺に載った後、サイコロ状コラムを固定した縦送り台1
2を、縦送りy方向に送り出し、相対関係においてコラ
ム端面の第2の辺に沿って接合溶接装置を移動させる。
勿論、この際も案内ローラ24は、コラム外周面側に接
触・案内され、これによって、コラムを形成する鋼板に
対する接合溶接装置の位置を誘導する。上記の縦送り動
作は、接合溶接装置のレーザービーム照射の縦送り方向
が、被加工コラム周壁を構成する隅角部Rの開始点ない
し隅角部Rの中心点位置まで送られたときに停止し、そ
の停止位置において割出し円板20を、さらに90°徐
々に回転・割出しして、工具台22上の接合溶接装置1
1を、隅角部Rの外形に沿わせ揺動させること、ならび
に、その作用、効果は、前述説明のとおりである。かく
して、前記接合溶接装置11は、コラム端面を形成する
第3の辺の上に対向する。After the indexing disc has been completely rotated by 90° and the laser beam of the joining and welding device is placed on the second side that constitutes the column end face, the vertical feed table 1 with the dice-shaped column fixed thereon is moved.
2 is sent out in the longitudinal direction y, and the joining welding device is moved along the second side of the column end face in a relative relationship. Of course, at this time as well, the guide roller 24 is brought into contact with and guided by the outer peripheral surface of the column, thereby guiding the position of the welding device relative to the steel plate forming the column. The above vertical feeding operation stops when the vertical feeding direction of the laser beam irradiation of the joining welding device is sent to the starting point of the corner R forming the peripheral wall of the column to be processed or the center point of the corner R Then, at the stopped position, the indexing disk 20 is gradually rotated and indexed by 90 degrees, and the joining welding device 1 on the tool stand 22 is rotated.
1 along the outer shape of the corner R, and its functions and effects are as described above. Thus, the joining and welding device 11 faces above the third side forming the column end face.
【0030】割出し円板20の位相を、そのまま固定し
、次に横送り台17を旧位置、すなわち、復動方向に横
送りすることによって、接合溶接装置11をコラム端面
を形成する第3の辺に沿って移動させ、当該部分に所望
の接合溶接継手を施す。以下、上記(2)〜(4)記載
の説明と略同様な工程に基づいて進行し、サイコロ状コ
ラム開口端とダイヤフラムとの間に連続した所望の接合
溶接継手を形成することができる。サイコロ状コラム開
口端縁の一方側にダイヤフラムを接合溶接した後、前記
サイコロ状コラムを取付け爪から外して反転し、開先が
施された側のコラム開口端に再び別のダイヤフラムを載
せて、再度、上記(1)説明の工程から操作することに
より、コラムの両開口端縁に、ダイヤフラムを接合溶接
して柱はり仕口材を形成することができる。By fixing the phase of the index disk 20 as it is and then moving the traversing table 17 to the old position, that is, by traversing it in the backward movement direction, the joining welding device 11 is moved to the third position forming the column end face. , and apply the desired welded joint to that part. Hereinafter, the process proceeds based on substantially the same steps as those described in (2) to (4) above, and a desired continuous welded joint can be formed between the dice-shaped column opening end and the diaphragm. After joining and welding a diaphragm to one side of the opening edge of the dice-shaped column, remove the dice-shaped column from the mounting claw, turn it over, and place another diaphragm again on the beveled side of the column opening edge, By repeating the operation from the step (1) described above, the diaphragm can be joined and welded to both opening edges of the column to form a column beam joint material.
【0031】(その2)図1において、超音波などを利
用した無接触の鋼板厚さ計測機器8によって直接ルート
フェース寸法を測定し、その板厚を表す信号を入熱制御
ブロック9に入力して、そこでルートフェース寸法の0
.5mm毎の変動に応じて補正信号Δpを演算し、最適
接合条件出力を発生し得る電流をレーザビーム発生器に
供給するようなP+Δp信号を、サイリスタ制御ユニッ
ト10に入力する。なお、P;接合溶接制御信号である
。
前記最適接合溶接条件には、レーザビーム出力の制御お
よび被加工物の溶接スピードとが関連しているから、サ
イコロ状コラム送り機構のスピード制御を行うことも実
施例として挙げられる。その他の工程は、実施例(その
1)において、述べたことと、作用、効果を含めて基本
的に変わるところはない。(Part 2) In FIG. 1, the root face dimension is directly measured by a non-contact steel plate thickness measuring device 8 using ultrasonic waves, etc., and a signal representing the plate thickness is inputted to the heat input control block 9. Then, set the root face dimension to 0.
.. A correction signal Δp is calculated in accordance with the variation every 5 mm, and a P+Δp signal is input to the thyristor control unit 10 so as to supply the laser beam generator with a current capable of generating an output with optimal bonding conditions. Note that P is a joining welding control signal. Since the optimal joining welding conditions are related to the control of the laser beam output and the welding speed of the workpiece, an example of this embodiment is to control the speed of the dice-shaped column feeding mechanism. The other steps are basically the same as those described in Example (Part 1), including operations and effects.
【0032】[0032]
【発明の効果】以上のとおりであるから、本発明工法に
よれば、開先加工を施した端面相互または、端面とダイ
ヤフラムとの突合わせ溶接に当り、当該部分に裏当て金
(材)を取付けることなく、当該個所に直接レーザービ
ームを照射することにより良好な接合溶接が可能になっ
たから、コラムとダイヤフラムとの間の接合溶接が合理
化されて、上述[Effects of the Invention] As described above, according to the method of the present invention, when butt welding beveled end faces or end faces and a diaphragm, a backing metal (material) is attached to the relevant part. By directly irradiating the laser beam to the location without mounting, it is now possible to achieve good joint welding, which streamlines the joint welding between the column and the diaphragm, resulting in the above-mentioned
【従来の技術】または[Prior art] or
【作用】の項に記載したような、諸々の問題点を解消す
ることができると共に、柱はり仕口材組立て、または鋼
管の成形の自動化ならびに経済的生産を可能にする等々
、従来工法には期待することができない、格別の作用お
よび効果を奏するものとなる。In addition to solving the various problems described in the [Function] section, it also makes it possible to automate the assembly of pillar beams and joint materials, or the forming of steel pipes, and to enable economical production. It produces extraordinary effects and effects that could not be expected.
【図1】接合溶接装置のブロック図[Figure 1] Block diagram of joining welding equipment
【図2】本発明工法により成形された柱はり仕口材の要
部拡大断面[Figure 2] Enlarged cross-section of main parts of column beam joint material formed by the method of the present invention
【図3】本発明工法実施のための補助加工機の一部を仮
想線で示す平面[Fig. 3] Plane showing part of the auxiliary processing machine for implementing the construction method of the present invention with imaginary lines
【図4】従来工法により成形した柱はり仕口材の要部拡
大断面[Figure 4] Enlarged cross section of main parts of pillar beam joint material formed using conventional construction method
【図5】従来工法により成形した柱はり仕口材の側断面
[Figure 5] Side cross section of column beam joint material formed using conventional construction method
【図6】従来工法により成形した柱はり仕口材の要部拡
大断面[Figure 6] Enlarged cross section of main parts of pillar beam joint material formed using conventional construction method
1 サイコロ状コラム 2 開先部 3 ルートフェース 4 接合溶接継手 5 ダイヤフラム 6 本溶接継手 7 裏当て金(材) 8 板厚測定器 9 入熱制御器 10 サイリスタ制御ユニット 11 接合溶接装置 12 縦送り台 13 縦送りネジ 14 ナット 15 溝 16 コラム取付け爪 17 横送り台 18 横送りネジ 19 中心軸 20 割出し円板 21 溝 22 工具台 23 支軸 24 案内ローラ 1 Dice-shaped column 2 Bevel part 3 Root face 4 Join welding joint 5 Diaphragm 6 Actual welded joint 7 Backing gold (material) 8 Plate thickness measuring device 9 Heat input controller 10 Thyristor control unit 11 Joining welding equipment 12 Vertical feed base 13 Vertical feed screw 14 Nut 15 Groove 16 Column mounting claw 17 Transverse feed table 18 Lateral feed screw 19 Central axis 20 Index disk 21 Groove 22 Tool stand 23 Support shaft 24 Guide roller
Claims (2)
トフェースを、ダイヤフラム面に突合わせ当接するか、
鋼板開先部のルートフェース相互を突合わせ接触させた
後、前記当接または突合わせ接触部に沿って、直接レー
ザビームを照射し、局部に裏波を形成する程度の接合溶
接を施して両部材を連結するようにした、レーザビーム
を利用する接合溶接法において、超音波等、無接触板厚
測定手段を用いてレーザビーム照射部付近の板厚を測定
し、前記測定値から当該開先寸法を差引いて得られるル
ートフェース寸法の長さに応じ、前記接合継手を形成し
得るレーザビームの溶接速度、出力等を選択・制御しな
がら接合溶接することを特徴とする鋼板相互または板厚
測定による接合溶接制御工法。[Claim 1] A root face formed by beveling a side edge of a steel plate is brought into butt contact with a diaphragm surface, or
After the root faces of the steel plate grooves are butt-contacted, a laser beam is directly irradiated along the abutment or butt-contact area, and welding is performed to the extent that a back wave is formed locally. In a joining welding method that uses a laser beam to connect parts, the thickness of the plate near the laser beam irradiation area is measured using a non-contact plate thickness measuring means such as ultrasonic waves, and the thickness of the groove is determined based on the measured value. Steel plate mutual or plate thickness measurement characterized by joining and welding while selecting and controlling the welding speed, output, etc. of a laser beam that can form the joining joint according to the length of the root face dimension obtained by subtracting the dimensions. Controlled joining welding method.
トフェースを、ダイヤフラム面に突合わせ当接するか、
鋼板開先部のルートフェース相互を突合わせ接触させた
後、前記当接または突合わせ接触部に沿って、直接レー
ザビームを照射し、局部に裏波を形成する程度の接合溶
接を施して両部材を連結するようにした、レーザビーム
を利用する接合溶接法において、超音波等、無接触板厚
測定手段を用いてレーザビーム照射部に当るルートフェ
ース肉厚を直接・測定し、前記測定値に応じて、前記接
合継手を形成し得るレーザビームの溶接速度、出力等を
選択・制御しながら接合溶接することを特徴とする鋼板
相互または板厚測定による接合溶接制御工法。[Claim 2] The root face formed by beveling the side edge of the steel plate is brought into butt contact with the diaphragm surface, or
After the root faces of the steel plate grooves are butt-contacted, a laser beam is directly irradiated along the abutment or butt-contact area, and welding is performed to the extent that a back wave is formed locally. In a joining welding method that uses a laser beam to connect parts, the thickness of the root face that hits the laser beam irradiation area is directly measured using a non-contact plate thickness measuring means such as ultrasonic waves, and the measured value is A joining welding control method by measuring the mutual or plate thickness of steel plates, characterized in that joining welding is performed while selecting and controlling the welding speed, output, etc. of a laser beam that can form the joining joint.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3085810A JPH04300082A (en) | 1991-03-27 | 1991-03-27 | Method for controlling joining welding with measuring plate thickness |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3085810A JPH04300082A (en) | 1991-03-27 | 1991-03-27 | Method for controlling joining welding with measuring plate thickness |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH04300082A true JPH04300082A (en) | 1992-10-23 |
Family
ID=13869225
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3085810A Pending JPH04300082A (en) | 1991-03-27 | 1991-03-27 | Method for controlling joining welding with measuring plate thickness |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH04300082A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117020408A (en) * | 2023-08-17 | 2023-11-10 | 上海杭和智能科技有限公司 | Methods to improve process stability of elbow butt welds |
-
1991
- 1991-03-27 JP JP3085810A patent/JPH04300082A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117020408A (en) * | 2023-08-17 | 2023-11-10 | 上海杭和智能科技有限公司 | Methods to improve process stability of elbow butt welds |
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