JPH0431016B2 - - Google Patents
Info
- Publication number
- JPH0431016B2 JPH0431016B2 JP7644888A JP7644888A JPH0431016B2 JP H0431016 B2 JPH0431016 B2 JP H0431016B2 JP 7644888 A JP7644888 A JP 7644888A JP 7644888 A JP7644888 A JP 7644888A JP H0431016 B2 JPH0431016 B2 JP H0431016B2
- Authority
- JP
- Japan
- Prior art keywords
- scrap
- slag
- melting
- reaction vessel
- chromium
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910052751 metal Inorganic materials 0.000 claims description 58
- 239000002184 metal Substances 0.000 claims description 58
- 239000011651 chromium Substances 0.000 claims description 55
- 239000002893 slag Substances 0.000 claims description 55
- 238000007664 blowing Methods 0.000 claims description 48
- 229910052804 chromium Inorganic materials 0.000 claims description 46
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 45
- 238000000034 method Methods 0.000 claims description 44
- 238000002844 melting Methods 0.000 claims description 43
- 230000008018 melting Effects 0.000 claims description 43
- 239000010935 stainless steel Substances 0.000 claims description 32
- 229910001220 stainless steel Inorganic materials 0.000 claims description 32
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 26
- 239000001301 oxygen Substances 0.000 claims description 26
- 229910052760 oxygen Inorganic materials 0.000 claims description 26
- 238000006243 chemical reaction Methods 0.000 claims description 20
- 239000007789 gas Substances 0.000 claims description 19
- 229910052799 carbon Inorganic materials 0.000 claims description 13
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 12
- 239000000126 substance Substances 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 238000003756 stirring Methods 0.000 claims description 8
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims description 7
- 229910001882 dioxygen Inorganic materials 0.000 claims description 7
- 238000010309 melting process Methods 0.000 claims description 5
- 238000010079 rubber tapping Methods 0.000 claims description 5
- 238000011946 reduction process Methods 0.000 claims description 4
- 239000003575 carbonaceous material Substances 0.000 description 17
- 229910000831 Steel Inorganic materials 0.000 description 16
- 239000010959 steel Substances 0.000 description 16
- 238000003723 Smelting Methods 0.000 description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 13
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 10
- 238000004090 dissolution Methods 0.000 description 10
- 239000000428 dust Substances 0.000 description 10
- 238000005261 decarburization Methods 0.000 description 9
- 239000008188 pellet Substances 0.000 description 9
- 239000002994 raw material Substances 0.000 description 8
- 239000003795 chemical substances by application Substances 0.000 description 7
- 229910052742 iron Inorganic materials 0.000 description 7
- 239000002923 metal particle Substances 0.000 description 7
- 229910001021 Ferroalloy Inorganic materials 0.000 description 6
- 229910004298 SiO 2 Inorganic materials 0.000 description 6
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 5
- 229910000423 chromium oxide Inorganic materials 0.000 description 5
- 239000011819 refractory material Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 4
- 239000000571 coke Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 230000003628 erosive effect Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 229910052698 phosphorus Inorganic materials 0.000 description 4
- 238000007670 refining Methods 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000005070 sampling Methods 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- 229910002555 FeNi Inorganic materials 0.000 description 2
- 229910000604 Ferrochrome Inorganic materials 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- 229910000805 Pig iron Inorganic materials 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 238000009749 continuous casting Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000003111 delayed effect Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000003517 fume Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000001294 propane Substances 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 229910004261 CaF 2 Inorganic materials 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 229910001111 Fine metal Inorganic materials 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 238000005255 carburizing Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 229910000514 dolomite Inorganic materials 0.000 description 1
- 239000010459 dolomite Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010828 elution Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Manufacture Of Iron (AREA)
- Carbon Steel Or Casting Steel Manufacturing (AREA)
Description
(産業上の利用分野)
ステンレス鋼を高効率にかつ安価に溶製するた
めのステンレス鋼製造用の含クロムステンレス高
炭素溶湯(この明細書では「ステンレス鋼母溶
湯」という)を製造するプロセスの改善に関す
る。
(従来の技術)
ステンレス鋼の溶製方法としてスクラツプや
Fe,Cr,FeNi等合金鉄を主原料として電気炉で
溶解し、その後AODやVODで脱炭と還元精錬を
行いステンレス鋼を溶製するプロセスすなわち電
気炉−AOD(VOD)プロセスが最も一般的です
る。しかし電気炉を用いるこのプロセスは高価な
エネルギーである電気エネルギーを用いる必要が
あることや原料選択の上で制限がある点でステン
レス鋼の安価な製造法として問題がある。
一方、電気炉を用いずに上底吹き転炉内に溶銑
を装入し、ステンレス鋼の成分となるように脱炭
吹錬中または吹錬前にスクラツプや合金鉄
(FeCrやFeNi)を添加して所定の成分とし、脱
炭工程終了後FeSi等の合金を投入して還元工程
に移行し、しかる後出鋼して連続鋳造するプロセ
スが例えば文献(鉄と鋼(1985),Vol.71,
S180)に記されている。しかしながらこの方法
でも熱バランス上溶銑に投入可能なスクラツプや
合金鉄は制限される。またその制約を除くように
熱源として炭材を添加する方法では吹錬時間が延
長されるためにダスト発生量が増加して、歩止ま
りの面で支障をきたすことや連続鋳造とのマツチ
ングの面で困難なことがあり、さらには安価材料
を用いる効率的なステンレス鋼溶製という面では
不充分といわざるを得ない。
近年ステンレス鋼の溶製プロセスの一部にフエ
ロクロムの代わりにクロム鉱石または、一部還元
を行つたクロム鉱石のペレツト(以下「予備還元
ペレツト」という)を溶融、還元してステンレス
鋼を溶製する技術が開発されているが、これに関
し例えば文献鉄と鋼(1987).Vol.73,S875では
上底吹き転炉において脱Pした溶銑を装入した後
炭材を添加昇熱させその後クロム鉱石または予備
還元ペレツトと炭材を投入し溶融還元を行い更に
吹酸と炭材投入の供給を続けて含クロム溶湯を溶
製し、スラグと除滓した後引き続き脱炭を行う技
術が開示されている。一方特公昭62−50545号公
報においても同一炉で鉱石の溶融還元を行い、含
クロム溶湯を溶製した後スラグのみ除滓を行い引
き続き脱炭を行う技術に関する改善が開示されて
いる。これらの方法では同一炉内で溶融還元と酸
化精錬を行うために、途中でスラグ除去するとし
ても十分な除去が行われるとは限らず、不純物の
硫黄が脱炭精錬後も大量に残るという問題があ
り、また、炉内の耐火物の溶損が著しいという欠
点もあつた。なお特公昭62−50545号公報におい
ては、含クロム溶湯の脱炭においてスクラツプを
使用する技術が引用されているようにこうしたス
テンレス溶湯の脱炭に際して適宜ステンレススク
ラツプを投入し、スクラツプを原料として使用で
きることも従来既知の技術である。
しかしながらステンレス溶湯の脱炭に際してス
テンレススクラツプを冷材として投入する場合で
も当然ながらその使用量は限られたものにならざ
るを得ず、こうした観点からは安価な原料を使用
できるプロセスとしてはなお不充分な点を残して
いる。
特にステンレス溶製においては安価な含クロ
ム、含ニツケルのスクラツプを大量に使用できる
プロセスが必要でそうした点でこれまでの技術で
はスクラツプを大量に使用できる電気炉がどうし
ても必要とされたのである。
(発明が解決しようとする課題)
上に述べたような従来技術に対して抜本的な解
決を図り、ステンレス溶製に対する効率的でしか
も高品質を保証するプロセスに提供すること、す
なわち、原料ソースに関しては溶銑、Cr鉱石と
多量のスクラツプ及び合金鉄を使用し、安価原料
の使用の上で選択幅の大きいプロセスであり、し
かも不純物成分である燐、硫黄に対しても十分に
制御でき、加えて炉の耐火物溶損が少なくて洗浄
度にすぐれ、不純物としてのガス成分濃度も著し
く低い、ステンレス鋼母溶湯の溶製方法を与える
ことが第1の目的である。
特に高価な電気エネルギーを必要とするスクラ
ツプの電気炉溶解に代わつて上底吹き転炉のみで
安価な炭材のエネルギーを用いて大量のスクラツ
プを使用でき、しかもフエロクロムの代わりに安
価なクロム鉱石や半還元ペレツトを使用可能なプ
ロセスを提供するものである。
またこのプロセスの実行に有利に活用され得る
反応容器底部羽口配列及び底部羽口を与えること
が、その余の目的である。
(課題を解決するための手段)
上記目的は次の構成によつて成就される。
クロム含有物質と炭素含有物質と共に溶銑とか
らステンレス鋼母溶湯そ溶製するにあたり、
溶滓の存在する反応容器中に溶銑と共にスクラ
ツプを装入し、炭素含有物質と酸素含有ガスを供
給しながら該スクラツプを溶かす溶解工程に引続
き昇温を行い、更に、酸素含有ガスを供給しなが
らクロム含有物質と炭素含有物質とを溶銑に加え
クロム含有量が目標値になるまで溶融還元工程を
行い、次に酸素含有ガスの吹錬で仕上還元工程を
行い、溶滓を適量残して出湯することを特徴とす
るステンレス鋼母溶湯の溶製方法。(第1発明)。
この方法はスクラツプ溶解工程において反応容
器中に存在する溶滓の量が、少なくとも50Kg/t
以上でかつ溶銑面上に100mm厚以上であること、
スクラツプ溶解工程において、反応容器底から
1.0Nm3/min/t以上の撹拌ガスを吸込むことが
よりのぞましい。
次に専ら第1発明の方法に用いる反応容器の底
部羽口配列であつて底吹き羽口が炉底で互いに間
隔をおき列状に並んで配列され、その配列本数が
4本以上で、かつ中心より最も近接する2本の羽
口間の距離dと反応容器炉底部分の直径Dとの比
d/Dが0.1〜0.5、また該羽口群との距離の和が
最小となる直線とこの直線に平行な直径との距離
lと炉底部分の直径Dとの比l/Dが0.1以下と
からなるステンレス鋼母溶湯溶製用の反応容器底
部羽口配列。(第2発明)。
専ら第1発明の方法に用いる反応容器の底部羽
口であつて外管と外管に内挿された内管とよりな
る同心二重管であり、少なくとも内管の先端部で
複数の酸素ガスジエツトがらせん状に噴出する構
造を有することからなるステンレス鋼母溶湯溶製
用の反応容器の底吹き羽口。(第3発明)。
第1発明の方法ではまず混銑車(トピードカ
ー)で溶銑の脱Siと脱Pを行い、処理後のSi,P
濃度をそれぞれ0.02重量%以下、0.015重量%以
下として第1の上底吹き転炉に1180〜1270℃の温
度で装入する。
その際にそれよりも事前にあるいは事後にスク
ラツプを反応容器内に装入し上吹きランスと底吹
き羽口より酸素を供給すると共にコークスなどの
炭材を添加することによつてスクラツプを溶解す
る期間(第期)を設けた後、それに引き続き炭
材と酸素の供給により反応容器内の溶銑中の炭素
濃度を常に少なくとも4%以上である状態を保ち
ながら該溶銑を1550℃以上、1620℃以下の状態に
まで昇温する期間(第期)を設ける。
さらにそれに引き続いてクロム鉱石または予備
還元ペレツト、炭材および酸素を供給しクロム鉱
石の溶融還元を行う。その溶融還元ではスラグ中
の(%CaO)/(%SiO2)を1.5以上3.5以下に保
ち、かつ{(MgO)+(Al2O3)}/{(CaO)+
(SiO2)+(MgO)+(Al2O3)}を45%以上55%以
下に保つ(その期間を第期と呼ぶ)。
所定のクロム濃度にするためのクロム鉱石を投
入し終えると酸素ガスを上吹きランスと底吹き羽
口より供給する時期を設ける(その期間を第期
と呼ぶ)。
第期が終了した時点で上吹きランスと底吹き
羽口からの酸素供給を停止し、まず第1の上底吹
き転炉からのスラグおよび含クロム溶鉄を排出す
る。その際に第1の上底吹き転炉の操業を繰り返
し行うにあたつて、前チヤージのスラグ量を少な
くとも10%以上残存させる。
さらに第期の操業における底吹きガス流量範
囲Qを1.0(Nm3/min/t)以上とする。ただ
し、
Q=2・Qp2+QI+4QPr/(装入溶銑重量+スクラツプ
装入量)
Qp2:底吹き酸素流量(Nm3/min)
QI:底吹き不活性ガス流量(Nm3/min)
QPr:底吹きプロパン流量(Nm3/min)
上に述べた第1発明の工程手順は第1図に示す
とおりである。
(作用)
ステンレス鋼母溶湯を効率的に溶製するに際し
て第1発明に従いまず、混銑車(トピードカー)
によつて脱硅、脱りん処理した後、溶銑を溶融還
元炉に装入する。
この際に次工程以降のCr鉱石、合金、スクラ
ツプの使用によつて所定のステンレス鋼母溶湯が
得られるようにRH脱ガス装置出鋼量の65%以下
の溶銑装入量とする。ここで従来法に比して安価
なスクラツプの使用量を大幅に増加させることが
でき、必要に見合う量のスクラツプを使用する。
したがつて溶融還元炉で使用する溶銑重量は
RH脱ガス装置出鋼量の65%から、溶融還元炉で
使用するスクラツプ量を差し引いた重量でよい。
また脱りん処理のP濃度は次工程での投入原料か
らのりん上昇に対処できるよう0.015重量%以下
とする。
また処理後の溶銑は脱りん効率を高く保つため
に1180〜1270℃に温度を制御する。
以上の配慮の下に溶銑を溶融還元炉に装入する
が、それよりも前に予めあるいは溶銑装入後にス
クラツプを経済的なコストを考えて装入すること
ができ、通常は15〜25tonのスクラツプを使用す
るのが効率的である。しかしながらさらに大量の
スクラツプを使用する場合ももちろん適用可能で
ある。
上記のスクラツプを装入した後炭材と酸素ガス
のみを供給する第期を必要とする。何故ならば
ただちにクロム酸化物の投入を行うと、スクラツ
プの溶解が遅れ、かつ鋼浴温度の上昇が遅れるた
めクロム酸化物の還元の悪化、スクラツプ未溶解
による吹錬時間の延長を引き起こすからである。
さらにその際鋼浴中の炭素濃度は常に4%以上
に保つことも必要である。スクラツプの溶解には
単に熱供給のみでなく鋼浴中炭素による侵炭を行
い溶解させるのが迅速な溶解手段となるからであ
る。またクロムを含むスクラツプ溶解に際しては
スクラツプ溶解期の炭素濃度を高め、スクラツプ
溶解期のクロム酸化を抑制し、次の溶融還元期を
有利にすることも必要だからである。
さらに発明者らはスクラツプを溶解させる際に
種々の改良を試みスクラツプの溶解時に迅速に溶
解させるためには底吹き羽口流量の好適な条件が
あることを見出した。
すなわちスクラツプを溶解する第期における
送酸量とスクラツプ溶解率の関係を第2図に示す
さらに例えば送酸量100Nm3/minを経過した時
期のサンプリングを行うと底吹き羽口流量Qが
1.0Nm3/min/t以上であればスクラツプ溶解率
(スクラツプ投入量の内溶解が完了した割合)が
ほぼ100%完了していることがわかつた。
これはスクラツプ溶解時においては底吹き撹拌
力を増加させスクラツプ面と溶鋼面の接触機会を
増加させることが肝要であるからである。
次に表1に示したように各種羽口配列の実験を
行つた結果、スクラツプを迅速に溶解を行う上で
第3図に示すように、羽口は4本以上、望ましく
は6本〜8本でかつ最も内側にある羽口間の距離
dと炉底部分直径Dの比d/Dが0.1〜0.5、より
好ましくは0.2〜0.4に設定すると、さらには該羽
口群との距離の和が最小となる直線Lとこの直線
Lに平行な直径との距離lとDの比l/Dが0.1
以下、望ましくは0.006以下に設定することが必
要であることがわかつた。
(Industrial Application Field) A process for manufacturing chromium-containing stainless steel high carbon molten metal (referred to as "stainless steel mother molten metal" in this specification) for manufacturing stainless steel to efficiently and inexpensively melt stainless steel. Regarding improvement. (Conventional technology) Scrap and other methods of melting stainless steel are used.
The most common process is the electric furnace-AOD (VOD) process, in which ferroalloys such as Fe, Cr, and FeNi are used as main raw materials and are melted in an electric furnace, followed by decarburization and reduction refining in AOD or VOD to produce stainless steel. I will do it. However, this process using an electric furnace has problems as an inexpensive method for producing stainless steel because it requires the use of expensive electrical energy and there are restrictions on the selection of raw materials. On the other hand, hot metal is charged into a top-bottom blowing converter without using an electric furnace, and scrap and ferroalloys (FeCr and FeNi) are added during or before decarburization blowing to become the components of stainless steel. For example, in the literature (Tetsu to Hagane (1985), Vol. 71 ,
S180). However, even with this method, the amount of scrap and ferroalloy that can be added to the hot metal is limited due to heat balance. In addition, in the method of adding carbonaceous material as a heat source to remove this restriction, the blowing time is extended and the amount of dust generated increases, causing problems in terms of yield and in terms of matching with continuous casting. Furthermore, it cannot be said that efficient stainless steel melting using inexpensive materials is sufficient. In recent years, chromium ore or partially reduced chromium ore pellets (hereinafter referred to as "pre-reduced pellets") are melted and reduced to produce stainless steel instead of ferrochrome as part of the stainless steel melting process. Techniques have been developed; see, for example, the literature Tetsu to Hagane (1987). In Vol.73 and S875, dephosphorized hot metal is charged in a top-bottom blowing converter, carbonaceous material is added and the temperature is raised, then chromium ore or pre-reduced pellets and carbonaceous material are charged and melted and reduced. A technique has been disclosed in which a chromium-containing molten metal is produced by continuously supplying materials, and after removing slag and slag, decarburization is subsequently performed. On the other hand, Japanese Patent Publication No. 62-50545 also discloses an improvement in a technique in which ore is smelted and reduced in the same furnace, chromium-containing molten metal is melted, and only the slag is removed, followed by decarburization. In these methods, smelting reduction and oxidation refining are performed in the same furnace, so even if slag is removed during the process, it is not always sufficient, and a large amount of sulfur impurity remains even after decarburization refining. Another drawback was that the refractories inside the furnace were subject to significant melting. Note that Japanese Patent Publication No. 62-50545 cites the technology of using scrap in the decarburization of chromium-containing molten metal, so when decarburizing molten stainless steel, stainless steel scrap is appropriately added and the scrap is used as a raw material. It is also a conventionally known technique that can be used. However, even if stainless steel scrap is used as a cooling material during decarburization of molten stainless steel, the amount used must be limited, and from this point of view, it is still difficult to use as a process that can use inexpensive raw materials. It leaves a lot to be desired. Particularly in the production of stainless steel, a process that can use large quantities of inexpensive chromium-containing and nickel-containing scrap is required, and in this respect, with conventional technology, an electric furnace that can use large quantities of scrap was absolutely necessary. (Problem to be solved by the invention) It is an object to provide a fundamental solution to the conventional technology as described above, and to provide an efficient process for stainless steel melting that guarantees high quality. The process uses hot metal, Cr ore, large amounts of scrap and ferroalloy, and has a wide range of choices in terms of the use of inexpensive raw materials. Moreover, impurity components such as phosphorus and sulfur can be sufficiently controlled, and The first object of the present invention is to provide a method for melting a stainless steel mother metal, which causes less erosion of refractories in a furnace, has excellent cleaning properties, and has an extremely low concentration of gas components as impurities. In particular, instead of melting scrap in an electric furnace, which requires expensive electrical energy, it is possible to use a large amount of scrap using only a top-bottom blowing converter using the energy of cheap carbonaceous materials. The present invention provides a process in which semi-reduced pellets can be used. It is a further object to provide a reaction vessel bottom tuyere arrangement and bottom tuyeres that can be advantageously utilized in carrying out this process. (Means for solving the problem) The above purpose is achieved by the following configuration. To produce stainless steel mother metal from hot metal together with chromium-containing substances and carbon-containing substances, scrap is charged together with hot metal into a reaction vessel containing slag, and the scrap is charged while supplying carbon-containing substances and oxygen-containing gas. Following the melting process to melt the scrap, the temperature is raised, and then chromium-containing substances and carbon-containing substances are added to the hot metal while supplying oxygen-containing gas, and a smelting reduction process is carried out until the chromium content reaches the target value. A method for producing molten stainless steel mother metal, which is characterized by performing a finishing reduction process by blowing oxygen-containing gas, and tapping the molten metal with an appropriate amount of slag left behind. (First invention). In this method, the amount of slag present in the reaction vessel during the scrap melting process is at least 50 kg/t.
or more, and the thickness on the hot metal surface is 100mm or more,
In the scrap dissolution process, from the bottom of the reaction vessel.
It is more desirable to suck in stirring gas of 1.0Nm 3 /min/t or more. Next, there is a bottom tuyere arrangement of a reaction vessel exclusively used in the method of the first invention, in which bottom blowing tuyeres are arranged in a row at intervals from each other at the bottom of the furnace, and the number of the arrangement is four or more, and A straight line in which the ratio d/D of the distance d between the two tuyeres closest to the center and the diameter D of the bottom of the reactor vessel is 0.1 to 0.5, and the sum of the distances to the tuyeres is the minimum. A tuyere arrangement at the bottom of a reaction vessel for melting stainless steel mother metal, in which the ratio l/D of the distance l to the diameter parallel to this straight line and the diameter D of the furnace bottom portion is 0.1 or less. (Second invention). The bottom tuyere of the reaction vessel used exclusively in the method of the first invention is a concentric double tube consisting of an outer tube and an inner tube inserted into the outer tube, and at least at the tip of the inner tube a plurality of oxygen gas jets are provided. A bottom blowing tuyere of a reaction vessel for melting a stainless steel mother melt, which has a structure in which molten metal is spouted in a spiral shape. (Third invention). In the method of the first invention, first, the hot metal is deSi and P removed in a torpedo car, and the Si and P after the treatment are
The concentrations are set to 0.02% by weight or less and 0.015% by weight or less, respectively, and the materials are charged into the first top-bottom blowing converter at a temperature of 1180 to 1270°C. At that time, before or after that, the scrap is charged into the reaction vessel and oxygen is supplied from the top blowing lance and bottom blowing tuyere, and the scrap is melted by adding carbonaceous material such as coke. After establishing a period (period), the hot metal is heated at 1550℃ or higher and 1620℃ or lower while continuously maintaining the carbon concentration in the hot metal in the reaction vessel at least 4% by supplying carbonaceous materials and oxygen. A period (period) is provided in which the temperature is raised to the state of . Subsequently, chromium ore or prereduced pellets, carbonaceous material, and oxygen are supplied to melt and reduce the chromium ore. In the melt reduction, (%CaO)/(%SiO 2 ) in the slag is kept at 1.5 or more and 3.5 or less, and {(MgO) + (Al 2 O 3 )}/{(CaO) +
(SiO 2 ) + (MgO) + (Al 2 O 3 )} is maintained at 45% or more and 55% or less (this period is called the period). Once the chromium ore has been added to achieve a predetermined chromium concentration, a period is set in which oxygen gas is supplied from the top blowing lance and the bottom blowing tuyere (this period is called the first period). At the end of the first period, the supply of oxygen from the top blowing lance and the bottom blowing tuyere is stopped, and first, the slag and chromium-containing molten iron from the first top and bottom blowing converter are discharged. At this time, when the first top-bottom blowing converter is repeatedly operated, at least 10% or more of the slag from the previous charge remains. Furthermore, the bottom blowing gas flow rate range Q in the third stage operation is set to 1.0 (Nm 3 /min/t) or more. However, Q = 2・Q p2 +Q I +4Q Pr / (Charging hot metal weight + scrap charging amount) Q p2 : Bottom blowing oxygen flow rate (Nm 3 /min) Q I : Bottom blowing inert gas flow rate (Nm 3 /min) min) Q Pr : bottom-blown propane flow rate (Nm 3 /min) The process procedure of the first invention described above is as shown in FIG. (Function) In order to efficiently produce stainless steel mother molten metal, according to the first invention, first, a pig iron mixing car (torpedo car) is used.
After desilicification and dephosphorization treatment, the hot metal is charged into a smelting reduction furnace. At this time, the amount of hot metal charged should be 65% or less of the amount of steel tapped in the RH degasser so that the specified stainless steel mother metal can be obtained by using Cr ore, alloy, and scrap in the next process. Here, the amount of inexpensive scrap used can be significantly increased compared to the conventional method, and the amount of scrap that meets the needs is used. Therefore, the weight of hot metal used in the smelting reduction furnace is
The weight can be calculated by subtracting the amount of scrap used in the smelting reduction furnace from 65% of the amount of steel tapped in the RH degasser.
In addition, the P concentration in the dephosphorization treatment is set to 0.015% by weight or less in order to cope with the increase in phosphorus from input raw materials in the next process. In addition, the temperature of the hot metal after treatment is controlled at 1180-1270°C to maintain high dephosphorization efficiency. Hot metal is charged into the smelting reduction furnace with the above considerations in mind, but before that, scrap can be charged in advance or after the hot metal is charged, considering the economical cost. It is efficient to use scraps. However, it is of course also applicable to cases where a larger amount of scrap is used. After charging the above-mentioned scrap, a second stage is required in which only carbonaceous material and oxygen gas are supplied. This is because if chromium oxide is added immediately, the dissolution of the scrap will be delayed, and the rise in steel bath temperature will also be delayed, which will worsen the reduction of the chromium oxide and prolong the blowing time due to undissolved scrap. . Furthermore, at that time, it is also necessary to always maintain the carbon concentration in the steel bath at 4% or higher. This is because scrap can be melted quickly by not only simply supplying heat but also by carburizing it with carbon in a steel bath. This is also because when melting scrap containing chromium, it is necessary to increase the carbon concentration during the scrap melting stage, to suppress chromium oxidation during the scrap melting stage, and to make the next smelting reduction stage advantageous. Furthermore, the inventors have tried various improvements when dissolving scrap and have found that there are suitable conditions for the bottom blowing tuyere flow rate in order to quickly dissolve the scrap. In other words, Fig. 2 shows the relationship between the amount of oxygen supplied and the scrap dissolution rate in the stage of dissolving the scrap.Furthermore, for example, if sampling is performed after the amount of oxygen supplied is 100Nm 3 /min, the bottom blowing tuyere flow rate Q will be
It was found that when the dissolution rate was 1.0 Nm 3 /min/t or more, the scrap dissolution rate (the proportion of scrap input that had been completely dissolved) was almost 100%. This is because during scrap melting, it is important to increase the bottom blowing stirring force to increase the chances of contact between the scrap surface and the molten steel surface. Next, as shown in Table 1, as a result of experiments with various tuyere arrangements, it was found that the number of tuyeres is 4 or more, preferably 6 to 8, as shown in Figure 3, in order to dissolve scrap quickly. If the ratio d/D of the distance d between the innermost tuyeres and the hearth bottom diameter D is set to 0.1 to 0.5, more preferably 0.2 to 0.4, the sum of the distances to the tuyere group The ratio l/D between the distance l and the diameter parallel to this line L and the diameter parallel to this line L is 0.1.
Hereinafter, it was found that it is necessary to set it preferably to 0.006 or less.
【表】
×:スクラツプ未溶解有り
○:スクラツプ溶解完了
これは羽口が4本より少ないと、溶湯中に撹拌
が不充分な箇所が局部的に存在するためで、送酸
量が100Nm3/min/ton(溶銑+スクラツプ)経
過した時点で炉内を観察するとスクラツプの溶け
残りが観察された。
またスクラツプの溶け残りは主に中央部に存在
することが多く、羽口本数を4本以上としても、
中央部にある羽口間の距離dがDに対して0.5を
こえると、羽口間でスクラツプの溶け残りが観察
された。またd/Dが0.1に満たない場合はスク
ラツプの溶け残りはないものの、羽口溶損が第4
図のように上昇した。これは羽口間の距離が小さ
くなると羽口相互の干渉効果により溶損が大きく
なつたものと思われる。また羽口を偏心させ、
l/Dを0.1よりも大きくするとやはりスクラツ
プの溶け残りが生じl/Dを大きくとることもス
クラツプの迅速な溶解には適しない。羽口の配列
に関しては、溶融還元の特徴としてスラグボリユ
ームが大であることから勘案し、さらに炉体振動
が炉壁の耐火物を損傷させることを最小にするた
めに一直線上や該直線を中立線とするちどり配列
とし、さらに炉体を傾動させた際に羽口にスラグ
がカバーすることがないよう中心部から若干ずら
すような配列が望ましい。
またスクラツプ溶解期の歩止まりを検討したと
ころ、ダスト(特に上吹きランス起因によるヒユ
ーム)の発生を抑制することが必要なこともわか
つた。すなわちスクラツプ溶解期(第期)では
1.5〜2.5(Kg/min/ton 溶銑+スクラツプ)も
のダストが発生し、歩止まりに大きな悪影響を与
える。そこで発明者らは種々に改良を行つた結果
スクラツプ溶解期にスラグの厚みを100mm以上に
常に保ち、上吹きランスの形成するホツトスポツ
ト部(火点)からのヒユームの発生をスラグのカ
バーにより抑制するのが有効であることを見出し
た。
さらに後工程で行うクロム鉱石の溶融還元にお
いても底吹き羽口による撹拌力の強化はクロム鉱
石の還元速度向上が図れるため、底吹きガス流量
の確保が肝要となるが、一方クロム鉱石の溶融還
元ではスラグ中の炭材によりクロム鉱石から直接
還元される細かな金属粒がスラグ中に懸濁する。
この金属粒は底吹き撹拌ガスにより撹拌を強くす
れば溶融還元終了時で増加することになる。その
結果そのまま溶融還元終了後のスラグを全量排滓
すると金属粒が排出され歩止まり低下をきたす。
そこでスラグの排出を全量行わず、一部分のスラ
グのみを排出する試みを行つた。その結果を表2
に示す。[Table] ×: Scrap undissolved ○: Scrap dissolution completed This is because if there are fewer than 4 tuyeres, there will be localized areas in the molten metal where stirring is insufficient, and the amount of oxygen supplied will be 100Nm 3 / When the inside of the furnace was observed after min/ton (hot metal + scrap) had elapsed, unmelted scrap was observed. In addition, unmelted scrap often exists mainly in the center, so even if the number of tuyeres is four or more,
When the distance d between the tuyeres in the center exceeded 0.5 relative to D, unmelted scrap was observed between the tuyeres. If d/D is less than 0.1, there is no unmelted scrap, but the tuyere melting loss is the fourth.
It rose as shown in the figure. This is thought to be due to the fact that as the distance between the tuyeres becomes smaller, the interference between the tuyeres increases, causing greater erosion. Also, the tuyere is eccentric,
When l/D is larger than 0.1, scrap remains undissolved, and a large l/D is also not suitable for rapid dissolution of scrap. Regarding the arrangement of the tuyeres, we took into consideration the fact that the slag volume is large, which is a characteristic of smelting reduction, and furthermore, in order to minimize damage to the refractories of the furnace wall caused by vibration of the furnace body, we arranged the tuyeres so that they are arranged in a straight line or in a neutral position. It is desirable to have a linear arrangement, and also an arrangement that is slightly offset from the center so that the tuyeres are not covered with slag when the furnace body is tilted. In addition, when we examined the yield during the scrap melting stage, we found that it was necessary to suppress the generation of dust (particularly fume caused by the top-blown lance). In other words, in the scrap dissolution stage (stage)
Dust of 1.5 to 2.5 (Kg/min/ton hot metal + scrap) is generated, which has a large negative impact on yield. Therefore, the inventors made various improvements, and as a result, the thickness of the slag was always maintained at 100 mm or more during the scrap melting stage, and the generation of fume from the hot spot formed by the top blowing lance was suppressed by covering the slag. We found that this is effective. Furthermore, in the smelting and reduction of chromium ore in the subsequent process, strengthening the stirring power using the bottom blowing tuyeres can improve the reduction rate of chromium ore, so securing a bottom blowing gas flow rate is essential. In this case, fine metal particles directly reduced from chromium ore by the carbonaceous material in the slag are suspended in the slag.
If the stirring is strengthened using a bottom-blown stirring gas, the number of metal particles will increase at the end of melting and reduction. As a result, if the entire amount of slag after melting and reduction is directly removed, metal particles will be discharged and the yield will decrease.
Therefore, instead of discharging the entire amount of slag, an attempt was made to discharge only a portion of the slag. Table 2 shows the results.
Shown below.
【表】
第期のスラグ厚みを100mm以上に保ち、スラ
グ残し量を50Kg/t以上にすればスクラツプ溶解
時のダスト発生量を抑制し、かつ排滓時のスラグ
中の金属粒によるスラグへのクロムロスを低くで
きることがわかる。また底吹きガス量を低減させ
ればスラグ中の金属粒によるスラグへのクロムロ
スは低減できるが、スクラツプ溶解自体は記述の
通り底吹きガス量を増加させ強かくはんを行う方
が有利であるため、スラグの排出を全量行わずス
ラグ量で50Kg/ton以上前チヤージのスラグを残
し次のスクラツプ溶解時のスラグ厚を100mm以上
に保つ方法が最も有効である。
第1発明の工程手順を第1図に従いスクラツプ
溶解が終了した後、さらに引き続き溶融還元開始
まで溶鋼の温度を1500℃以上に昇温させる第期
である。この昇温が完了するとクロム鉱石および
炭材を酸素ガスと共に供給し、クロム鉱を溶融還
元する第期に移る。その際に石灰、軽焼ドロマ
イトを投入し耐火物溶損の原因となるMgO溶出
の抑制と溶融還元期に適正なスラグ組成を形成す
ることが肝要である。
通常(CaO)/(SiO)を1.5以上3.5以下でか
つ、{(MgO)+(Al2O3)}/{(CaO)+(SiO2)+
(MgO)+(Al2O3)}を0.45以上0.55以下にスラグ
組成を保つのが有効である。何故ならば、
{(MgO)+(Al2O3)}/{(CaO)+(SiO2)+
(MgO)+(Al2O3)}を低くするとスラグの融点が
低下するものの、耐火物溶損が大きくなつてしま
う。一方、{(MgO)+(Al2O3)}/{(CaO)+
(SiO2)+(MgO)+(Al2O3)}を高くするとスラ
グの融点が高くなりクロム鉱石の溶融還元に著し
く不利となる。
従来鉄と鋼69(1984),S117に示されるように、
(MgO)+(Al2O3)は45%以上になるとクロム鉱
石の溶融還元に不利になることが知られていた
が、塩基度をさらに上昇させ(CaO)/(SiO2)
を1.5以上まで上昇させると従来溶融還元に不利
とされていた(MgO)+(Al2O3)濃度でも問題な
く溶融還元が行え、しかも耐火物の保護の面で有
利となる。
また塩基度を高くすれば脱硫の面でも有利とな
る。
さらに発明者らはクロム濃度の溶融還元の改
善・歩止まりの向上をねらつて羽口の改善も試
み、第5図に示すような酸素ガスジエツトを複数
互いに干渉させるようにらせん状に噴出させる羽
口を用いればクロム鉱石の還元速度が向上し、ク
ロム歩止まりの増大が可能であることを見出し
た。
これはクロム構成の溶融還元は、投入されたク
ロム鉱石がスラグ中に一度溶融し、そのスラグと
溶鋼あるいはコークスが反応するスラグ・メタル
反応やコークスとスラグ反応で進行すると考えら
れるが、こうした反応の促進に対して従来の羽口
よりも上記酸素ガスジエツトが互いにらせん状に
噴出し干渉しあう羽口を用いると微細な気泡を多
数形成しスラグの溶鋼への巻きこみを促進させる
ことが可能となりそのためにスラグ・メタル反応
速度が増加しその結果クロム鉱石の溶融還元が改
善されるものと思われる。こうした羽口としては
複数の二重管羽口を互いにねじり合わせた羽口
(第5図a)や内管に複数のらせん状に噴出可能
な羽口(第5図b)が適する。
こうして所定のクロム濃度に達するまでクロム
鉱石の溶融還元を行つた後、第期にて炭材とク
ロム鉱石の供給を停止し、酸素の供給を行う。こ
の際炭材は第期までに酸素で消費する量より過
剰に供給し、この時期に炭材は添加しない方がよ
い。何故ならば第期ではクロム鉱石が直線還元
されることによつて生じる金属粒が大量にスラグ
中に存在する。したがつてこの時期に炭材を添加
すると、添加した炭材の表面に金属粒が付着し、
その結果金属粒の溶湯への沈降を阻害しクロム歩
止まりの悪化をまねくからである。またスラグ中
に残つた炭材は排滓時に排出されてしまうのでエ
ネルギー的に不利となるので、第期までに投入
した炭材を第期で消費してしまうのが最も望ま
しいわけである。
第期で酸素を供給しクロム酸化物の還元を行
い、溶湯温度が上昇し始めるまで処理を続ける。
溶湯温度が1570〜1620℃の範囲で第期が終了し
た後出湯と排滓を行う。
その際に排滓でスラグを50(Kg/t)以上でか
つ次回のスクラツプ溶解の際にスラグの厚さを
100mm以上に保つようスラグを適量残す。
しかる後、上記のようにして得られたステンレ
ス鋼母溶湯を脱炭炉に装入し、熱供給量のバラン
スと酸化クロムの還元速度を促進するのに最適な
出鋼量の30〜40%に当たる量を合金鉄やスクラツ
プとして逐次炉内に添加する。脱炭炉では上吹き
ランスおよび底吹き二重羽口からO2と不活性ガ
スの混合ガスを吹錬し、同時に底吹き羽口から炭
化水素系ガスを対底吹き酸素比で3〜7%流すと
同時に、所定の炭素濃度にまで脱炭し、場合によ
つてはその後炉内にSiを含む合金鉄を投入してス
ラグ中の酸化クロムを還元し同時に脱硫も行う。
出鋼した溶湯は直ちにRH脱ガス装置に移行し、
真空度を10torr以下で20〜30分間処理を行う。本
条件でRH処理を行う理由は前工程までに複数の
プロセスを経ているので出湯時等の吸窒から鋼中
窒素濃度が増加することならびに鋼中水素低減、
鋼中酸素低減による鋼の洗浄度向上という観点か
らである。
しかる後RH脱ガスしたステンレス溶鋼は、通
常の連続鋳造機で鋳造する。
(実施例)
溶銑脱珪脱りん工程
トピードカー1内に溶銑に粉体吸込みランス2を
用いて脱珪剤、脱りん剤を吹込み、溶銑の処理を
行う。
溶銑処理量:200t
処理前溶銑成分C:4.5重量%
Si:0.12重量%
Mn:0.14重量%
P:0.14重量%
S:0.025重量%
処理前温度:1370℃
脱珪剤:焼結炉発生ダスト
原単位:25Kg/t
脱りん剤:焼結炉発生ダスト(75重量%)
CaO(22重量%)
CaF2(3重量%)
原単位60Kg/t
粉体吹込み速度:500Kg/min
処理後成分C:4.2重量%
Si:0.01重量%
Mn:0.10重量%
P:0.015重量%
S:0.024重量%
処理後温度:1240℃
ステンレス鋼スクラツプ23.0tonをスクラツプ
シユートを用いて85ton上底吹き転炉に装入した。
その後上記脱りん銑42.2tonを装入した後、炉垂
とし、吹錬を行つた。その際前チヤージのスラグ
を3ton残しておき、スクラツプ溶解吹錬(第
期)ではスラグ厚は210mmであつた。
炭剤と酸素を供給しながらスクラツプ溶解を行
い、さらに引き続き昇温吹錬を行つた。スクラツ
プ溶解期のダスト発生速度は平均22Kg/minであ
つた。
吹錬開始後送酸量6000Nm3のとき、測温とサン
プリングを行つたところ測温は1560℃であり溶融
還元を行つた。またこの時のサンプリングの分析
値からスクラツプはこの時点で完全に溶解してい
ることを確認した。また〔%C〕=4.9%であつ
た。上吹送酸速度は220Nm3/min底吹き送酸速
度は60Nm3/minプロパン流量は5.0Nm3/minで
あつた。また羽口としては第5図aに示すらせん
状に酸素が噴出可能な羽口を6本用い、今回の実
験ではd/D=0.25、l/D=0.06で操業を行つ
た。その結果、スクラツプ溶解期の底吹きガス発
生量Qは
60×2+5×4/(23+42.2)=2.15Nm3/min/t
であつた。引き続き送酸量6200Nm3よりクロム鉱
石溶融還元を行つた。なお、スクラツプ溶解およ
び昇熱期において炭剤を1.8Kg/Nm3O2の割合で
供給した。
さてCr酸化物還元期では、鉄浴温度を一定に
保つべき、熱バランスから半還元Crペレツトと
炭剤を投入した。
半還元Crペレツトの成分は表3のとおりであ
る。[Table] By keeping the slag thickness at 100 mm or more and the amount of slag remaining at 50 kg/t or more, the amount of dust generated during scrap melting can be suppressed, and the metal particles in the slag during slag discharge can be reduced to slag. It can be seen that chromium loss can be reduced. Furthermore, if the amount of bottom-blown gas is reduced, the loss of chromium to the slag due to metal particles in the slag can be reduced, but for scrap melting itself, as described above, it is more advantageous to increase the amount of bottom-blown gas and perform strong agitation. The most effective method is to leave the slag from the previous charge at 50 kg/ton or more without discharging the entire amount of slag, and to maintain the slag thickness at 100 mm or more during the next scrap melting. After the scrap melting is completed according to FIG. 1 in the process procedure of the first invention, there is a third stage in which the temperature of the molten steel is raised to 1500° C. or higher until the start of melt reduction. When this temperature rise is completed, chromium ore and carbonaceous materials are supplied together with oxygen gas, and the process moves to the stage of melting and reducing the chromium ore. At this time, it is important to add lime and lightly calcined dolomite to suppress MgO elution, which causes corrosion of refractories, and to form an appropriate slag composition during the smelting and reduction stage. Usually (CaO)/(SiO) is 1.5 or more and 3.5 or less, and {(MgO)+(Al 2 O 3 )}/{(CaO)+(SiO 2 )+
(MgO) + (Al 2 O 3 )} is effective to maintain the slag composition between 0.45 and 0.55. because,
{(MgO)+(Al 2 O 3 )}/{(CaO)+(SiO 2 )+
(MgO) + (Al 2 O 3 )}, the melting point of the slag decreases, but refractory erosion increases. On the other hand, {(MgO) + (Al 2 O 3 )}/{(CaO) +
(SiO 2 ) + (MgO) + (Al 2 O 3 )} increases, the melting point of the slag increases, which is extremely disadvantageous for melting and reducing chromium ore. As shown in Conventional Tetsu to Hagane 69 (1984), S117,
(MgO) + (Al 2 O 3 ) was known to be disadvantageous for smelting reduction of chromium ore when it exceeds 45%, but (CaO) / (SiO 2 ) increases the basicity further.
By increasing the value to 1.5 or more, melting reduction can be carried out without problems even at (MgO) + (Al 2 O 3 ) concentrations, which were conventionally considered disadvantageous to melting reduction, and it is also advantageous in terms of protecting refractories. Furthermore, increasing the basicity is advantageous in terms of desulfurization. Furthermore, the inventors attempted to improve the tuyere in order to improve the melting and reduction of the chromium concentration and increase the yield.As shown in Figure 5, the inventors tried to improve the tuyere, which spews out multiple oxygen gas jets in a spiral shape so that they interfere with each other. It has been found that the reduction rate of chromium ore can be improved and the chromium yield can be increased by using chromium ore. This is because smelting reduction of chromium composition is thought to proceed through a slag-metal reaction in which the input chromium ore is once melted into slag, and the slag reacts with molten steel or coke, or through a reaction between coke and slag. For acceleration, using a tuyere in which the oxygen gas jets are ejected spirally and interfere with each other than a conventional tuyere, it is possible to form a large number of fine bubbles and promote the entrainment of slag into molten steel. It is believed that the slag-metal reaction rate is increased resulting in improved smelting reduction of the chromium ore. As such a tuyere, a tuyere formed by twisting a plurality of double-pipe tuyeres together (Fig. 5a) or a tuyere capable of spouting a plurality of spiral jets from an inner pipe (Fig. 5b) are suitable. After the chromium ore is melted and reduced until a predetermined chromium concentration is reached, the supply of carbonaceous material and chromium ore is stopped in the third stage, and oxygen is supplied. At this time, it is better to supply carbonaceous material in excess of the amount consumed by oxygen by the third stage, and not to add carbonaceous material at this stage. This is because, in the third stage, a large amount of metal grains produced by linear reduction of chromium ore are present in the slag. Therefore, if carbonaceous material is added at this time, metal particles will adhere to the surface of the added carbonaceous material,
This is because, as a result, precipitation of metal particles into the molten metal is inhibited, leading to a deterioration of the chromium yield. Furthermore, since the carbonaceous material remaining in the slag is discharged during slag removal, it is disadvantageous in terms of energy, so it is most desirable to consume the carbonaceous material input in the first stage in the second stage. In the third stage, oxygen is supplied to reduce chromium oxide, and the process continues until the temperature of the molten metal begins to rise.
After the molten metal temperature is in the range of 1,570 to 1,620°C, the molten metal is tapped and the slag is drained. At that time, the slag should be removed at a rate of 50 (Kg/t) or more, and the thickness of the slag should be adjusted during the next scrap melting.
Leave an appropriate amount of slag to keep it at least 100mm. After that, the stainless steel mother metal obtained as described above is charged into a decarburization furnace, and the amount of tapped steel is 30 to 40%, which is optimal for balancing the amount of heat supply and promoting the reduction rate of chromium oxide. A corresponding amount is added to the furnace in the form of ferroalloy or scrap. In the decarburization furnace, a mixed gas of O 2 and inert gas is blown from the top blowing lance and bottom blowing double tuyere, and at the same time, hydrocarbon gas is blown from the bottom blowing tuyere at a ratio of 3 to 7% to bottom blowing oxygen. At the same time as flowing, the slag is decarburized to a predetermined carbon concentration, and in some cases, a ferroalloy containing Si is introduced into the furnace to reduce the chromium oxide in the slag and desulfurize at the same time.
The tapped molten metal is immediately transferred to the RH degassing equipment,
Process for 20 to 30 minutes at a vacuum level of 10 torr or less. The reason why RH treatment is performed under these conditions is that since multiple processes have been carried out before the previous process, the nitrogen concentration in the steel increases due to nitrogen absorption during tapping, and the hydrogen in the steel is reduced.
This is from the perspective of improving the cleanliness of steel by reducing oxygen in the steel. The RH degassed molten stainless steel is then cast using a regular continuous casting machine. (Example) Hot metal desiliconization and dephosphorization process A desiliconizing agent and a dephosphorizing agent are injected into hot metal using a powder suction lance 2 into a torpedo car 1 to treat the hot metal. Hot metal processing amount: 200t Hot metal component before treatment C: 4.5% by weight Si: 0.12% by weight Mn: 0.14% by weight P: 0.14% by weight S: 0.025% by weight Temperature before treatment: 1370℃ Desiliconizing agent: Dust generated from sintering furnace Raw material Unit: 25Kg/t Dephosphorizing agent: Sintering furnace dust (75% by weight) CaO (22% by weight) CaF 2 (3% by weight) Basic unit: 60Kg/t Powder injection speed: 500Kg/min Post-treatment component C : 4.2 wt% Si: 0.01 wt% Mn: 0.10 wt% P: 0.015 wt% S: 0.024 wt% Temperature after treatment: 1240℃ 23.0 ton of stainless steel scrap was transferred to an 85 ton top-bottom blowing converter using a scrap chute. I loaded it.
After that, 42.2 tons of the above-mentioned dephosphorized pig iron was charged, and the furnace was turned into a furnace and blowing was performed. At that time, 3 tons of slag from the previous charge was left, and the slag thickness was 210 mm in the scrap melting and blowing (stage). Scrap melting was carried out while supplying carbonaceous agent and oxygen, and then heating blowing was carried out. The average dust generation rate during the scrap dissolution period was 22 kg/min. After the start of blowing, when the amount of oxygen supplied was 6000Nm 3 , temperature measurement and sampling were performed, and the temperature was 1560°C, indicating that melting and reduction was performed. Moreover, it was confirmed from the analytical values of the sampling at this time that the scraps were completely dissolved at this point. Moreover, [%C] was 4.9%. The top blowing acid rate was 220Nm 3 /min, the bottom blowing acid rate was 60Nm 3 /min, and the propane flow rate was 5.0Nm 3 /min. In addition, six tuyeres capable of spouting oxygen in a spiral shape as shown in Figure 5a were used as tuyeres, and in this experiment, operations were carried out at d/D = 0.25 and l/D = 0.06. As a result, the amount Q of bottom-blown gas generated during the scrap melting period was 60×2+5×4/(23+42.2)=2.15Nm 3 /min/t. Subsequently, chromium ore was melted and reduced using an oxygen supply amount of 6200Nm3 . In addition, carbonaceous agent was supplied at a ratio of 1.8 Kg/Nm 3 O 2 during the scrap melting and heating periods. Now, during the Cr oxide reduction period, half-reduced Cr pellets and carbonaceous agent were added to keep the iron bath temperature constant for thermal balance purposes. The components of the semi-reduced Cr pellets are shown in Table 3.
【表】
半還元ペレツト投入完了後、O2トータル
18300Nm3のところで、仕上げ還元剤(撹拌)に
移行した。すなわち上吹送酸速度を絞り、10分間
上吹きO2:60Nm3/min、底吹O2:60Nm3/min
で行い出湯した。
出湯量は71.3ton、精錬時間(吹錬開始から吹
錬終了まで)は71分であつた。
なお、仕上げ還元期に入る前にサブランスを投
入したところ、浴温は1570℃であり、Cr酸化物
還元期の間はほぼ鉄浴温度は一定に保持されてい
たことが確かめられた。
出湯時の浴温、成分は次表4のとおりであつ
た。[Table] Total O 2 after adding semi-reduced pellets
At 18300 Nm 3 it was transferred to the finishing reducing agent (stirring). In other words, the top blowing oxygen rate was reduced, top blowing O2 : 60Nm 3 /min, bottom blowing O2: 60Nm 3 /min for 10 minutes.
I went there and took a bath. The amount of hot water tapped was 71.3 tons, and the refining time (from the start of blowing to the end of blowing) was 71 minutes. When the sublance was introduced before entering the final reduction period, the bath temperature was 1570°C, and it was confirmed that the iron bath temperature was kept almost constant during the Cr oxide reduction period. The bath temperature and components at the time of tapping were as shown in Table 4 below.
【表】
また出湯時におけるスラグ組成は次表5のとり
であつた。[Table] The slag composition at the time of tapping was as shown in Table 5 below.
【表】
さらに使用したCrペレツトとコークスを表6
に示す。[Table] Table 6 shows the Cr pellets and coke used.
Shown below.
【表】
上記の実験においては、Cr歩止まり:98.7%、
製出鋼歩止まり:95.7%、Ni歩止まり:100%と
極めて良好であつた。
(比較例)
全く同じ操業を通常の二重管羽口を6本取りつ
けた上底吹き転炉を用いてスラグを残さない条件
で行つた。スクラツプ量は22.5ton、溶銑装入量
は41.5tonであつた。その他の操業条件はほぼ同
じ条件で行つた。
仕上還元(期)終了後、調査したところCr
歩止まり83%、製出鋼歩止まり86.2%であつた。
これはスクラツプ溶解期にダスト発生速度が130
〜140Kg/minと多いことと排出したスラグ中に
多量のクロム濃度の高い粒鉄を含んでいたことか
らダストおよびスラグ中の粒鉄により歩止まりが
低下したものと考えられる。
(発明の効果)
ステンレス鋼母溶湯として含クロム鉄の溶製に
関し第1発明は、従来に比較して多量に安価なス
クラツプ原料を使用でき、かつスクラツプ溶解時
のダスト発生抑制と歩止まりの向上が図れまた第
2発明の羽口配列および第3発明の羽口構造は第
1発明の実施に使用して有用であつた。[Table] In the above experiment, Cr yield: 98.7%,
The steel production yield was 95.7% and the Ni yield was 100%, which were extremely good. (Comparative Example) Exactly the same operation was carried out using a top-bottom blowing converter equipped with six ordinary double-tube tuyeres under conditions that no slag was left behind. The amount of scrap was 22.5 tons and the amount of hot metal charged was 41.5 tons. The other operating conditions were almost the same. After the completion of the final return (period), an investigation revealed that Cr
Yield was 83%, and steel production yield was 86.2%.
This means that the dust generation rate during the scrap dissolution period is 130%.
It is thought that the yield was reduced by the iron particles in the dust and slag because the discharged slag contained a large amount of granular iron with a high chromium concentration. (Effects of the Invention) The first invention relating to the melting of chromium-containing iron as a stainless steel mother melt allows the use of cheaper scrap raw materials in larger quantities than in the past, suppresses dust generation during scrap melting, and improves yield. Moreover, the tuyere arrangement of the second invention and the tuyere structure of the third invention were useful in carrying out the first invention.
第1図は第1発明のプロセスフローを示す説明
図、第2図はスクラツプ溶解期の底吹きガス流量
と送酸100Nm3/tの経過後のスクラツプ溶解率
の関係グラフ、第3図は炉底羽口の位置関係を示
す配列図、第4図はd/Dと羽口溶損の関係を示
すグラフであり、第5図は羽口の説明図である。
d……羽口間隔、D……炉底径、l……炉底径
からの偏り、1……外筒、2……内筒、3……狭
隙、4……らせん孔、7……外管、8……内管。
Figure 1 is an explanatory diagram showing the process flow of the first invention, Figure 2 is a graph of the relationship between the bottom blowing gas flow rate during the scrap melting period and the scrap melting rate after the passage of 100Nm 3 /t of oxygen supply, and Figure 3 is a graph of the relationship between the scrap melting rate after the passage of 100 Nm 3 /t of oxygen FIG. 4 is an arrangement diagram showing the positional relationship of the bottom tuyeres, FIG. 4 is a graph showing the relationship between d/D and tuyere erosion, and FIG. 5 is an explanatory diagram of the tuyeres. d... Tuyere spacing, D... Hearth bottom diameter, l... Deviation from hearth bottom diameter, 1... Outer cylinder, 2... Inner cylinder, 3... Narrow gap, 4... Spiral hole, 7... ...outer pipe, 8...inner pipe.
Claims (1)
からステンレス鋼母溶湯を溶製するにあたり、 溶滓の存在する反応容器中に溶銑と共にスクラ
ツプを装入し、 炭素含有物質と酸素含有ガスを供給しながら該
スクラツプを溶かす溶解工程に引続き昇温を行
い、 更に、酸素含有ガスを供給しながらクロム含有
物質と炭素含有物質とを溶銑に加えクロム含有量
が目標値になるまで溶融還元工程を行い、 次に酸素含有ガスの吹錬で仕上還元工程を行
い、 溶滓を適量残して出湯すること を特徴とするステンレス鋼母溶湯の溶製方法。 2 スクラツプ溶解工程において反応容器中に存
在する溶滓の量が、少なくとも50Kg/t以上でか
つ溶銑浴面上に10mm厚以上である請求項1記載の
方法。 3、スクラツプ溶解工程において、反応容器底か
ら1.0Nm3/min/t以上の撹拌ガスを吹込む請求
項1又は2記載の方法。 4 専ら請求項1記載の方法に用いる反応容器の
底部羽口配列であつて底吹き羽口が炉底で互いに
間隔をおき列状に並んで配列され、その配列本数
が4本以上で、かつ中心より最も近接する2本の
羽口間の距離dと反応容器炉底部分の直径Dとの
比d/Dが0.1〜0.5、また該羽口群との距離の和
が最小となる直線とこの直線に平行な直径との距
離lと炉底部分の直径Dとの比l/Dが0.1以下
とからなるステンレス鋼母溶湯溶製用の反応容器
底部羽口配列。 5 専ら請求項1記載の方法に用いる反応容器の
底部羽口であつて外管と外管に内挿された内管と
よりなる同心二重管であり、少なくとも内管の先
端部で複数の酸素ガスジエツトがらせん状に噴出
する構造を有することからなるステンレス鋼母溶
湯溶製用の反応容器の底吹き羽口。[Scope of Claims] 1. In melting a stainless steel mother metal from hot metal together with a chromium-containing substance and a carbon-containing substance, scrap is charged together with the hot metal into a reaction vessel containing molten slag, and the carbon-containing substance and oxygen Following the melting process in which the scrap is melted while supplying gas containing gas, the temperature is raised, and further, while supplying gas containing oxygen, chromium-containing substances and carbon-containing substances are added to the hot metal and melted until the chromium content reaches the target value. A method for producing molten stainless steel mother metal, which is characterized by performing a reduction process, then performing a final reduction process by blowing with oxygen-containing gas, and tapping the molten metal leaving an appropriate amount of slag. 2. The method according to claim 1, wherein the amount of slag present in the reaction vessel in the scrap melting process is at least 50 kg/t or more and has a thickness of 10 mm or more on the surface of the hot metal bath. 3. The method according to claim 1 or 2, wherein in the scrap melting step, a stirring gas of 1.0 Nm 3 /min/t or more is blown from the bottom of the reaction vessel. 4. A bottom tuyere arrangement of a reaction vessel exclusively used in the method according to claim 1, in which the bottom blowing tuyeres are arranged in rows at intervals from each other at the bottom of the furnace, and the number of the arrangement is 4 or more, and A straight line in which the ratio d/D of the distance d between the two tuyeres closest to the center and the diameter D of the bottom of the reactor vessel is 0.1 to 0.5, and the sum of the distances to the tuyeres is the minimum. A tuyere arrangement at the bottom of a reaction vessel for melting stainless steel mother metal, in which the ratio l/D of the distance l to the diameter parallel to this straight line and the diameter D of the furnace bottom portion is 0.1 or less. 5 The bottom tuyere of the reaction vessel used exclusively for the method according to claim 1 is a concentric double tube consisting of an outer tube and an inner tube inserted into the outer tube, with a plurality of concentric tubes at least at the tip of the inner tube. A bottom blowing tuyere of a reaction vessel for melting stainless steel mother metal, which has a structure in which an oxygen gas jet is spouted in a spiral manner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63076448A JPH01252753A (en) | 1988-03-31 | 1988-03-31 | Method for refining of stainless steel mother molten metal, arrangement of tuyere at bottom of reactor for refining and bottom tuyere |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63076448A JPH01252753A (en) | 1988-03-31 | 1988-03-31 | Method for refining of stainless steel mother molten metal, arrangement of tuyere at bottom of reactor for refining and bottom tuyere |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH01252753A JPH01252753A (en) | 1989-10-09 |
| JPH0431016B2 true JPH0431016B2 (en) | 1992-05-25 |
Family
ID=13605436
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP63076448A Granted JPH01252753A (en) | 1988-03-31 | 1988-03-31 | Method for refining of stainless steel mother molten metal, arrangement of tuyere at bottom of reactor for refining and bottom tuyere |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH01252753A (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5282396B2 (en) * | 2007-11-30 | 2013-09-04 | Jfeスチール株式会社 | Top-bottom blowing converter |
| TWI858647B (en) * | 2022-04-22 | 2024-10-11 | 日商Jfe鋼鐵股份有限公司 | Method for producing granular iron ore |
-
1988
- 1988-03-31 JP JP63076448A patent/JPH01252753A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPH01252753A (en) | 1989-10-09 |
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| Date | Code | Title | Description |
|---|---|---|---|
| S531 | Written request for registration of change of domicile |
Free format text: JAPANESE INTERMEDIATE CODE: R313531 |
|
| S533 | Written request for registration of change of name |
Free format text: JAPANESE INTERMEDIATE CODE: R313533 |
|
| R350 | Written notification of registration of transfer |
Free format text: JAPANESE INTERMEDIATE CODE: R350 |
|
| LAPS | Cancellation because of no payment of annual fees |