JPH04320822A - Method for preventing response delay of suck back action of injection molding machine and hydraulic system therefor - Google Patents
Method for preventing response delay of suck back action of injection molding machine and hydraulic system thereforInfo
- Publication number
- JPH04320822A JPH04320822A JP11364991A JP11364991A JPH04320822A JP H04320822 A JPH04320822 A JP H04320822A JP 11364991 A JP11364991 A JP 11364991A JP 11364991 A JP11364991 A JP 11364991A JP H04320822 A JPH04320822 A JP H04320822A
- Authority
- JP
- Japan
- Prior art keywords
- oil chamber
- oil
- chamber
- injection cylinder
- screw
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/46—Means for plasticising or homogenising the moulding material or forcing it into the mould
- B29C45/47—Means for plasticising or homogenising the moulding material or forcing it into the mould using screws
- B29C45/50—Axially movable screw
- B29C45/5008—Drive means therefor
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
【0001】0001
【産業上の利用分野】本発明は、射出成形機において、
サックバック動作応答遅れ防止の油圧回路に関するもの
である。[Industrial Application Field] The present invention is directed to an injection molding machine.
The present invention relates to a hydraulic circuit for preventing delay in response to suckback operation.
【0002】0002
【従来の技術】従来の射出成形機において、スクリュ1
の前後進を作動させる為の油圧回路は、図2に見られる
ように、スクリュ1と、スクリュ1を回転させるモータ
6と、スクリュ1を前後進させる射出シリンダ2と、射
出シリンダ2の前方油室4と後方油室5に給排油する為
の切換弁8とで構成されている。この装置の油圧回路に
おいて、切換弁8のソレノイドaを励磁すると、ポンプ
10から吐出された圧力油が射出シリンダ2の前方油室
4に供給されてスクリュ1を後退させる(尚、この動作
をサックバック工程という)。 スクリュ1が後退す
る時に、射出シリンダ2の後方油室5から排出される油
は、切換弁8を通りタンク11に戻される。一方、切換
弁8のソレノイドbを励磁すると、圧力油は射出シリン
ダ2の後方油室5に供給されてスクリュ1を前進させる
。 スクリュ1が前進する時に、射出シリンダ2の前
方油室4から排出される油は、切換弁8を通りタンク1
1に戻される。[Prior Art] In a conventional injection molding machine, the screw 1
As shown in FIG. 2, the hydraulic circuit for operating the forward and backward movement of the It is composed of a chamber 4 and a switching valve 8 for supplying and discharging oil to and from a rear oil chamber 5. In the hydraulic circuit of this device, when the solenoid a of the switching valve 8 is excited, the pressure oil discharged from the pump 10 is supplied to the front oil chamber 4 of the injection cylinder 2, causing the screw 1 to retreat (note that this operation is (referred to as back process). When the screw 1 retreats, oil discharged from the rear oil chamber 5 of the injection cylinder 2 passes through the switching valve 8 and returns to the tank 11. On the other hand, when the solenoid b of the switching valve 8 is excited, pressure oil is supplied to the rear oil chamber 5 of the injection cylinder 2 to advance the screw 1. When the screw 1 moves forward, oil discharged from the front oil chamber 4 of the injection cylinder 2 passes through the switching valve 8 and flows into the tank 1.
It is returned to 1.
【0003】可塑化工程では切換弁8が中立状態で、射
出シリンダ2の前方油室4とタンク11とが通じており
、モータ6がスクリュ1を回転させ材料7(樹脂)を可
塑化している。 スクリュ1は、可塑化され前方に送
り出された材料7の反力により回転しながら後退し、射
出シリンダ2の後方油室5から排出される油を背圧調整
弁9を経由してタンク12へ戻る。 一方、前方油室
4はタンク11より負圧による吸い上げを行なっている
。In the plasticizing process, the switching valve 8 is in a neutral state, the front oil chamber 4 of the injection cylinder 2 and the tank 11 are in communication, and the motor 6 rotates the screw 1 to plasticize the material 7 (resin). . The screw 1 moves backward while rotating due to the reaction force of the plasticized material 7 sent forward, and the oil discharged from the rear oil chamber 5 of the injection cylinder 2 is sent to the tank 12 via the back pressure regulating valve 9. return. On the other hand, the front oil chamber 4 sucks up negative pressure from the tank 11.
【0004】0004
【発明が解決しようとする課題】しかしながら、このよ
うな従来の油圧回路では、可塑化動作中のスクリュ1の
後退時に、射出シリンダ2の前方油室4はピストン3の
後退によって発生する負圧によりタンク11から油を吸
い上げている。 しかし、配管抵抗により射出シリン
ダ2の前方油室4には油が容易に充満せず、一部をガス
体が占めた状態になる。 その為に、可塑化動作が完
了した時点で、射出シリンダ2の前方油室4がガス体を
含んだ状態において、サックバック動作を行なうと、切
換弁8が切換わって射出シリンダ2の前方油室4に圧力
油が供給されても、ガス体が緩衝作用をしてピストン3
およびそれに連動したスクリュ1を直ちに後退させるに
は至らない。However, in such a conventional hydraulic circuit, when the screw 1 retreats during the plasticizing operation, the front oil chamber 4 of the injection cylinder 2 is affected by the negative pressure generated by the retreat of the piston 3. Oil is being sucked up from tank 11. However, due to piping resistance, the front oil chamber 4 of the injection cylinder 2 is not easily filled with oil, and a portion thereof is occupied by the gas body. Therefore, when the front oil chamber 4 of the injection cylinder 2 contains gas at the time when the plasticizing operation is completed, if the suckback operation is performed, the switching valve 8 is switched and the front oil chamber 4 of the injection cylinder 2 is Even if pressure oil is supplied to the chamber 4, the gas body acts as a buffer and the piston 3
And the screw 1 linked thereto cannot be immediately retracted.
【0005】即ち、従来の油圧回路では、サックバック
動作の際応答性が悪く応答遅れを起こすと共に、その遅
れも一定でなかった。 また、可塑化時のスクリュ1
の後退における射出シリンダ2の前方油室4への油の充
満度合を改善するには、タンク11と射出シリンダ2間
の管路抵抗を小さくすれば良いが、そのためには配管口
径を大きくする必要があり、切換弁配管部材等の部品を
含めて装置が大型化していた。本発明はこのような問題
点を解決することを目的としている。That is, the conventional hydraulic circuit has poor responsiveness during suckback operation, causing a response delay, and the delay is not constant. In addition, screw 1 during plasticization
In order to improve the degree to which the front oil chamber 4 of the injection cylinder 2 is filled with oil when retracting, the pipe resistance between the tank 11 and the injection cylinder 2 can be reduced, but in order to do so, it is necessary to increase the pipe diameter. This meant that the equipment had become larger, including parts such as switching valve piping members. The present invention aims to solve these problems.
【0006】[0006]
【課題を解決するための手段】本発明は、射出成形機に
おいて、可塑化時に射出シリンダ2の後方油室5から排
出される油を前方油室4に供給することを特徴とするこ
とによって、また、射出シリンダ2の前後進を切換える
切換弁8が中立のとき、前記射出シリンダ2の後方油室
5から排出される油を前方油室4に前記切換弁8を介し
て供給出来るようにしたことを特徴とすることにより、
上記問題点を解決する。[Means for Solving the Problems] The present invention provides an injection molding machine characterized in that oil discharged from the rear oil chamber 5 of the injection cylinder 2 during plasticization is supplied to the front oil chamber 4. Further, when the switching valve 8 for switching forward/backward movement of the injection cylinder 2 is in the neutral position, the oil discharged from the rear oil chamber 5 of the injection cylinder 2 can be supplied to the front oil chamber 4 via the switching valve 8. By being characterized by
Solve the above problems.
【0007】[0007]
【作用】切換弁8が中立の可塑化時に、射出シリンダ2
の前方油室4と後方油室5が切換弁8を介して接続され
ているので、スクリュ1が後退するときに後方油室5か
ら排出される油が背圧調整弁9で低圧に制御されながら
前方油室4に送られる。前方油室4に送られる油には圧
力が加わっているため前方油室4に油を容易に充填させ
ることが出来る。[Operation] During plasticization when the switching valve 8 is neutral, the injection cylinder 2
Since the front oil chamber 4 and the rear oil chamber 5 are connected via the switching valve 8, the oil discharged from the rear oil chamber 5 when the screw 1 retreats is controlled to a low pressure by the back pressure regulating valve 9. while being sent to the front oil chamber 4. Since the oil sent to the front oil chamber 4 is under pressure, the front oil chamber 4 can be easily filled with oil.
【0008】[0008]
【実施例】本発明による、射出成形機のサックバック動
作応答遅れ防止方法およびその油圧回路の実施例を図面
を用いて詳細に説明する。図1は、本発明の実施例を示
した油圧回路図である。本発明は、スクリュ1と、スク
リュ1を回転させるモータ6と、スクリュ1を前後進さ
せる射出シリンダ2と、射出シリンダ2の前方油室4と
後方油室5に給排油する為の切換弁8とで構成されてい
る。 さらに、射出シリンダ2の後方油室2と切換弁
8の間には背圧調整弁9が配設されている。可塑化時、
切換弁8が中立状態において、射出シリンダ2の前方油
室4と後方油室5を接続する回路となっている。DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of a method for preventing delay in response to suckback operation of an injection molding machine and a hydraulic circuit thereof according to the present invention will be described in detail with reference to the drawings. FIG. 1 is a hydraulic circuit diagram showing an embodiment of the present invention. The present invention comprises a screw 1, a motor 6 for rotating the screw 1, an injection cylinder 2 for moving the screw 1 forward and backward, and a switching valve for supplying and discharging oil to a front oil chamber 4 and a rear oil chamber 5 of the injection cylinder 2. It consists of 8. Further, a back pressure regulating valve 9 is disposed between the rear oil chamber 2 of the injection cylinder 2 and the switching valve 8. During plasticization,
When the switching valve 8 is in a neutral state, it serves as a circuit that connects the front oil chamber 4 and the rear oil chamber 5 of the injection cylinder 2.
【0009】次に、このように構成された射出成形機の
サックバック動作応答遅れ防止方法およびその油圧回路
の作用について説明する。可塑化が始まると、スクリュ
1は材料7をスクリュ1の前方に送り出す力の反力によ
り、回転しながら後退する。 スクリュ1の後退によ
り後方油室5から排出される油は背圧調整弁9により低
圧に制御され、その一部は中立状態の切換弁8を介して
前方油室4に送られる。この様に本発明では、可塑化時
に圧力の加わった油を射出シリンダ2の前方油室4に供
給するため、可塑化中に前方油室4が未充填になること
はなく、可塑化後のサックバック動作においてスクリュ
1は直ちに後退することが出来る。Next, a method for preventing a delay in the suckback operation response of the injection molding machine constructed as described above and the operation of its hydraulic circuit will be explained. When plasticization begins, the screw 1 rotates and retreats due to the reaction force of the force that sends the material 7 forward. The oil discharged from the rear oil chamber 5 due to the retraction of the screw 1 is controlled to a low pressure by the back pressure regulating valve 9, and a portion of the oil is sent to the front oil chamber 4 via the switching valve 8 in a neutral state. In this way, in the present invention, since pressurized oil is supplied to the front oil chamber 4 of the injection cylinder 2 during plasticization, the front oil chamber 4 does not become unfilled during plasticization, and after plasticization In the suckback operation, the screw 1 can immediately retreat.
【0010】0010
【発明の効果】以上の説明から明らかなように、本発明
によれば、可塑化工程において、射出シリンダ2の後方
油室5から排出される油の一部を前方油室4に供給され
る簡単な油圧回路だけで、射出シリンダ2の前方油室4
内の油の未充填によるサックバック動作の応答遅れを解
消することができる。また、射出成形機が大型化しても
切換弁、配管等の設備は大きくすることもなく応答性の
優れた制御が可能となる。As is clear from the above description, according to the present invention, part of the oil discharged from the rear oil chamber 5 of the injection cylinder 2 is supplied to the front oil chamber 4 during the plasticizing process. With just a simple hydraulic circuit, the front oil chamber 4 of the injection cylinder 2 can be
It is possible to eliminate the response delay of suckback operation due to unfilled oil inside. Furthermore, even if the injection molding machine becomes larger, it is possible to control with excellent responsiveness without increasing the size of equipment such as switching valves and piping.
【図1】本発明の実施例を示した油圧回路図[Fig. 1] Hydraulic circuit diagram showing an embodiment of the present invention
【図2】従
来の油圧回路図[Figure 2] Conventional hydraulic circuit diagram
1・・・・スクリュ 2・・・・射出シリンダ 3・・・・ピストン 4・・・・前方油室 5・・・・後方油室 6・・・・モータ 7・・・・材料 8・・・・切換弁 9・・・・背圧調整弁 10・・・ポンプ 11・・・タンク 12・・・タンク a・・・・ソレノイド b・・・・ソレノイド 1...screw 2...Injection cylinder 3...Piston 4...Front oil chamber 5... Rear oil chamber 6...Motor 7...Materials 8...Switching valve 9...Back pressure adjustment valve 10...Pump 11...tank 12...Tank a... Solenoid b... Solenoid
Claims (2)
シリンダ(2)の後方油室(5)から排出される油を前
方油室(4)に供給することを特徴とした射出成形機の
サックバック動作応答遅れ防止方法。1. A sack for an injection molding machine, characterized in that oil discharged from a rear oil chamber (5) of an injection cylinder (2) during plasticization is supplied to a front oil chamber (4). How to prevent back movement response delay.
2)の前後進を切換える切換弁(8)が中立のとき、前
記射出シリンダ(2)の後方油室(5)から排出される
油を前方油室(4)に前記切換弁(8)を介して供給出
来るようにしたことを特徴とするサックバック動作応答
遅れ防止油圧回路。[Claim 2] In an injection molding machine, an injection cylinder (
When the switching valve (8) that switches between forward and backward movement (2) is in neutral, the switching valve (8) transfers oil discharged from the rear oil chamber (5) of the injection cylinder (2) to the front oil chamber (4). A hydraulic circuit for preventing delay in response to suckback operation, characterized in that the hydraulic circuit can be supplied through the suckback operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11364991A JPH04320822A (en) | 1991-04-19 | 1991-04-19 | Method for preventing response delay of suck back action of injection molding machine and hydraulic system therefor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11364991A JPH04320822A (en) | 1991-04-19 | 1991-04-19 | Method for preventing response delay of suck back action of injection molding machine and hydraulic system therefor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH04320822A true JPH04320822A (en) | 1992-11-11 |
Family
ID=14617617
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP11364991A Pending JPH04320822A (en) | 1991-04-19 | 1991-04-19 | Method for preventing response delay of suck back action of injection molding machine and hydraulic system therefor |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH04320822A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018194121A1 (en) * | 2017-04-19 | 2018-10-25 | キョーラク株式会社 | Molding machine |
| JP2018176645A (en) * | 2017-04-19 | 2018-11-15 | キョーラク株式会社 | Molding machine, and method of manufacturing foamed molded article |
-
1991
- 1991-04-19 JP JP11364991A patent/JPH04320822A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018194121A1 (en) * | 2017-04-19 | 2018-10-25 | キョーラク株式会社 | Molding machine |
| JP2018176645A (en) * | 2017-04-19 | 2018-11-15 | キョーラク株式会社 | Molding machine, and method of manufacturing foamed molded article |
| US11241810B2 (en) | 2017-04-19 | 2022-02-08 | Kyoraku Co., Ltd. | Molding machine |
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