JPH04350116A - Method for hardening metallic material - Google Patents

Method for hardening metallic material

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Publication number
JPH04350116A
JPH04350116A JP3921991A JP3921991A JPH04350116A JP H04350116 A JPH04350116 A JP H04350116A JP 3921991 A JP3921991 A JP 3921991A JP 3921991 A JP3921991 A JP 3921991A JP H04350116 A JPH04350116 A JP H04350116A
Authority
JP
Japan
Prior art keywords
quenching
accelerator
hardening
boron
metal material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP3921991A
Other languages
Japanese (ja)
Inventor
Naoharu Hamasaka
直治 浜坂
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Komatsu Ltd
Original Assignee
Komatsu Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Komatsu Ltd filed Critical Komatsu Ltd
Priority to JP3921991A priority Critical patent/JPH04350116A/en
Publication of JPH04350116A publication Critical patent/JPH04350116A/en
Withdrawn legal-status Critical Current

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Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】[Detailed description of the invention]

【0001】0001

【産業上の利用分野】この発明は、金属材の硬化方法に
関し、特に、鋼材に代表されるような金属材の焼入性、
ひいては焼入後の硬化深さを部分的に選択制御すること
を可能とする方法に関する。
[Field of Industrial Application] This invention relates to a method for hardening metal materials, and in particular to hardenability of metal materials such as steel.
The present invention also relates to a method that makes it possible to selectively control the hardening depth after quenching.

【0002】0002

【従来の技術】金属材の硬化処理に際して、焼入した処
理品の強度は、一般に表面の硬度と硬化深さとにより決
まり、それらを最適に制御することは重要である。特に
、硬化深さは、疲労強度や摩耗寿命などを確保する上で
重要である。一般に硬化深さは金属材の成分や量で決ま
る金属材の焼入性(DI値)や焼入の方法、焼入の冷却
能で決まる。
BACKGROUND OF THE INVENTION When hardening metal materials, the strength of the hardened product is generally determined by the surface hardness and hardening depth, and it is important to optimally control these factors. In particular, the hardening depth is important in ensuring fatigue strength, wear life, etc. In general, the hardening depth is determined by the hardenability (DI value) of the metal material, which is determined by the composition and amount of the metal material, the quenching method, and the cooling ability of the quencher.

【0003】そして、通常の焼入方法では処理品全体に
わたって一様に硬化して硬化層を生ずるから、処理品の
所要の一部に硬化層を生じさせようとする場合には、局
部的に高周波加熱をしたり、焼入工程での冷却媒体との
接触を局部的に妨げるなどの手段が必要となり、焼入処
理に特別な工夫を要していた。
[0003] In the normal quenching method, the entire processed product is uniformly hardened to form a hardened layer, so when it is desired to form a hardened layer on a required part of the processed product, it is necessary to locally harden the processed product. The quenching process required special measures, such as high-frequency heating or locally preventing contact with the cooling medium during the quenching process.

【0004】また、一般に硬化層を深くするためには、
例えば鋼材に対しては、Mn,Cr,Si,Ni,Mo
,B 等の元素を鋼材に合金成分として添加することが
広く行われている。特に、近年、比較的安価でありなが
ら硬化層を深くできることから、鋼材にホウ素を添加し
たB 添加鋼が多方面で利用されている。
[0004] Generally, in order to deepen the hardened layer,
For example, for steel materials, Mn, Cr, Si, Ni, Mo
, B, etc. are widely added to steel materials as alloying components. In particular, in recent years, B-added steel, which is a steel material with boron added, has been used in many fields because it is relatively inexpensive and allows the hardening layer to be deep.

【0005】[0005]

【発明が解決しようとする課題】前述したような従来の
方法では、処理品に焼入される部分と焼入されない部分
とを生じさせることはできても、焼入される部分におい
て硬化深さに変化を持たせることはできないという問題
点があった。また、金属材に硬化深さを深くするための
元素を予め成分として添加する場合においても、処理品
全体の硬化深さを一様に深くできても、硬化深さ自体を
部分的に選択して変える技術は未だ確立されていない。 本発明は、焼入時に発生する硬化深さを部分的に変化さ
せることを可能とした金属材の硬化方法を提供すること
を目的とする。
[Problems to be Solved by the Invention] In the conventional method as described above, although it is possible to create hardened parts and non-hardened parts in the processed product, it is difficult to harden the hardened part in the hardened part. The problem was that it was not possible to change the In addition, even when adding elements in advance to deepen the hardening depth of metal materials, even if the hardening depth of the entire treated product can be uniformly deepened, the hardening depth itself may be partially selected. The technology to change this has not yet been established. SUMMARY OF THE INVENTION An object of the present invention is to provide a method for hardening a metal material that makes it possible to partially change the depth of hardening that occurs during hardening.

【0006】[0006]

【課題を解決するための手段】前述した課題を解決する
ために、硬化深さを深くする焼入促進剤を、金属材の硬
化深さを増したい部分にのみ浸透させてから焼入処理を
行う。すなわち、本発明に係る金属材の硬化方法は、焼
入促進剤を金属材に部分的に浸透させた後、処理を行う
ことによって硬化深さに変化を持たせることを要旨とす
る。
[Means for solving the problem] In order to solve the above-mentioned problem, a hardening accelerator that deepens the hardening depth is penetrated only into the part of the metal material where the hardening depth is to be increased, and then the hardening treatment is performed. conduct. That is, the gist of the method for hardening a metal material according to the present invention is to partially infiltrate a metal material with a quenching accelerator and then perform a treatment to vary the hardening depth.

【0007】焼入促進剤としてはホウ素(B)を含む粉
末またはペーストを用いる。
Powder or paste containing boron (B) is used as the quenching accelerator.

【0008】焼入促進剤を金属材に部分的に浸透させる
方法としては、(1) 表面の一部にマスキングを施し
た処理品を焼入促進剤の雰囲気中に保持する方法、(2
) 焼入促進剤に含むペーストを処理品表面の一部に付
着させる方法、(3) 流動粒子として焼入促進剤を用
いた流動層中に、少なくとも表面の一部をマスキングし
た処理品を保持する方法、等が適用可能である。
Methods for partially penetrating a metal material with a quenching accelerator include (1) a method of holding a treated product whose surface has been partially masked in an atmosphere of a quenching accelerator;
) A method of attaching a paste contained in a quenching accelerator to a part of the surface of the treated product, (3) Holding the treated product with at least a part of the surface masked in a fluidized bed using the quenching accelerator as fluidized particles. methods, etc. are applicable.

【0009】[0009]

【作用】金属材の、焼入促進剤が浸透した部分は、焼入
促進剤が浸透していない部分よりも、焼入後の硬化深さ
が増す。これにより、金属材の焼入性、すなわち硬化深
さに部分的な変化が生じる。同時にこの焼入促進剤の金
属材に対する浸透性を制御することにより金属材に対す
る焼入による硬化深さを所要の値に選択することが可能
となる。
[Operation] The hardening depth of the part of the metal material penetrated by the quenching accelerator is greater than that of the part not penetrated by the quenching accelerator. This causes local changes in the hardenability of the metal material, that is, the hardening depth. At the same time, by controlling the permeability of this quenching accelerator into the metal material, it becomes possible to select the depth of hardening of the metal material by quenching to a desired value.

【0010】0010

【実施例】次に本発明の具体的な実施例の幾つかを図面
を参照しつつ説明する。なお、実施例1〜3までは、処
理品としてS53Cの20t パイプを使用した。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Next, some specific embodiments of the present invention will be described with reference to the drawings. In Examples 1 to 3, a 20t pipe of S53C was used as the treated product.

【0011】(実施例1)図1(a)に示すように、ま
ず処理品1の一部にマスキング2を施した。このマスキ
ング方法としては、いわゆる浸炭防止材として機能する
セラミック質の耐熱性シートを張り付けたり、Ni,C
r 等のメッキを施す等の方法がある。
(Example 1) As shown in FIG. 1(a), first, a masking 2 was applied to a part of the product 1 to be treated. This masking method includes attaching a ceramic heat-resistant sheet that functions as a so-called carburization prevention material, and
There are methods such as applying plating such as r.

【0012】次に、処理品1は、図1(b)に示すよう
に炉3内においてホウ素の浸透処理が行われる。炉3内
には、三塩化ホウ素、三臭化ホウ素、三ホウ化メチル、
三ホウ化エチル等から成るホウ素含有ガス4が導入され
、かつ800 ℃以上のオーステナイト温度域まで加熱
されている。
Next, the treated product 1 is subjected to a boron infiltration treatment in a furnace 3, as shown in FIG. 1(b). Inside the furnace 3, boron trichloride, boron tribromide, methyl triboride,
A boron-containing gas 4 made of ethyl triboride or the like is introduced and heated to an austenite temperature range of 800° C. or more.

【0013】この様なホウ素含有加熱雰囲気中に30分
以上保持される間に、ホウ素が処理品表面から内部に向
かって拡散浸透する。この際、マスキング2が施された
部分の処理品表面にはホウ素含有ガスが吸着せず、また
、たとえ吸着したとしても、その部分の鋼中へ浸透はマ
スキング2によって阻止されてきわめて僅少であり、あ
るいは、浸透の速度が大巾に低下する。加熱と同時にホ
ウ素の浸透処理後、マスキング2が取り除かれた処理品
1は、図1(C)に示されるように油等の焼入媒体5に
浸漬されて焼入処理される。例えば既にオーステナイト
温度域まで加熱されているものであれば、このように直
接焼入処理を行うことが可能である。
[0013] While the product is kept in such a boron-containing heated atmosphere for 30 minutes or more, boron diffuses and permeates from the surface of the product to the inside. At this time, the boron-containing gas will not be adsorbed on the surface of the treated product in the areas where masking 2 has been applied, and even if it is adsorbed, its penetration into the steel in that area will be inhibited by masking 2 and will be extremely small. , or the rate of penetration is significantly reduced. After heating and simultaneous boron penetration treatment, the treated product 1 from which the masking 2 has been removed is immersed in a quenching medium 5 such as oil to be quenched, as shown in FIG. 1(C). For example, if the material has already been heated to the austenite temperature range, it is possible to directly quench it in this way.

【0014】また、同じ処理品にホウ素の浸透処理と浸
炭処理を同時に行う場合には、ホウ素含有ガスと浸炭性
ガスとの混合ガスを炉3内に導入して、この混合ガス中
に処理品を保持する。この方法を用いると、浸炭によっ
て表面硬度が大きくなる部分が硬化深さの増大する部分
と重なり、マスキング2を施した部分と硬化処理を施し
た部分との間でより大きな焼入性変化が得られる。
In addition, when performing boron penetration treatment and carburizing treatment on the same treated product at the same time, a mixed gas of a boron-containing gas and a carburizing gas is introduced into the furnace 3, and the treated product is added to the mixed gas. hold. When this method is used, the part where the surface hardness increases due to carburization overlaps with the part where the hardening depth increases, resulting in a larger change in hardenability between the part where masking 2 is applied and the part where hardening treatment is applied. It will be done.

【0015】(実施例2)フェロボロンを水ガラスにま
ぜてペースト状にしたホウ素含有ペースト6を図2に示
すように処理品1の一部に塗布して付着させた。これを
800 ℃以上の高温で保持して、ホウ素含有ペースト
6が塗布された部分から処理品内部にホウ素を拡散浸透
させる。焼入処理は、実施例1と同様に行う。処理品1
に付着していたホウ素含有ペースト6は、この焼入処理
中に剥がれ落ち脱去される。必要に応じて最後に処理表
面を磨き仕上げを行うこともできる。
(Example 2) A boron-containing paste 6 made by mixing ferroboron with water glass was applied and adhered to a part of the treated product 1 as shown in FIG. This is maintained at a high temperature of 800° C. or higher to diffuse and infiltrate the interior of the treated product from the portion where the boron-containing paste 6 is applied. The hardening treatment is performed in the same manner as in Example 1. Processed product 1
The boron-containing paste 6 adhering to the wafer is peeled off and removed during this quenching process. Finally, the treated surface can be polished if necessary.

【0016】(実施例3)実施例1と同様に、処理品1
の一部に耐熱性シート等でマスキング2を施した。この
処理品1を図3に示す流動層炉7内にセットし、分散板
8を介して流動化ガス10を流動層中に吹込んで流動層
加熱を行う、その際、流動化ガス10の流動粒子の少な
くとも一部にホウ素含有粉末9を使用することにより、
処理品1の流動層加熱とホウ素浸透処理とを並行して行
なう。同時にホウ素含有粉末9を含む流動層にてホウ素
を処理品1に浸透させる。流動粒子または流動粒子に含
まれるホウ素含有粉末9の具体的な例としては、ホウ素
に触媒を添加した粉末、例えば、フッ化ホウ素や炭化ホ
ウ素が使用される。
(Example 3) Similar to Example 1, treated product 1
Masking 2 was applied to a part of the area using a heat-resistant sheet or the like. This treated product 1 is set in a fluidized bed furnace 7 shown in FIG. By using boron-containing powder 9 in at least a part of the particles,
Fluidized bed heating and boron infiltration treatment of treated product 1 are performed in parallel. At the same time, boron is infiltrated into the treated product 1 in a fluidized bed containing boron-containing powder 9. As a specific example of the fluidized particles or the boron-containing powder 9 contained in the fluidized particles, a powder obtained by adding a catalyst to boron, such as boron fluoride or boron carbide, is used.

【0017】また、このホウ素含有粉末を流動させるた
めに流動層炉7内に導入される流動化ガス10としては
N2ガスやArガス等の非酸化性ガス、H2ガス等の還
元性ガスの使用が好適である。焼入処理は実施例1と同
様に行ってもよいが、油への浸漬に代えて流動粒子をア
ルミナに変えた流動層中で行うことも可能である。
Furthermore, as the fluidizing gas 10 introduced into the fluidized bed furnace 7 to fluidize this boron-containing powder, a non-oxidizing gas such as N2 gas or Ar gas, or a reducing gas such as H2 gas may be used. is suitable. The quenching treatment may be performed in the same manner as in Example 1, but instead of immersion in oil, it may be performed in a fluidized bed in which the fluidized particles are replaced with alumina.

【0018】前述したような多様な実施例についての硬
化パターンをみると、実施例1の方法により、900 
℃で4時間ホウ素の浸透処理を行って得た図4の処理品
1について、ホウ素を浸透させた側の硬化層A と、マ
スキング2を施した側の硬化層B とにおける硬度と硬
化深さとを測定したところ、図5に示されるようなパタ
ーンが得られた。これからわかるように、硬度513H
v 以上の有効硬化深さは、A 層側で3.5mm 、
B 層側で3.0mm であり、ホウ素浸透処理を行っ
た部分の硬化深さが大きいことが確認された。実施例2
および3で得られた処理品についても同様の結果が得ら
れた。
Looking at the curing patterns of the various examples described above, it was found that the method of Example 1 cured 900
Regarding the treated product 1 in FIG. 4 obtained by performing boron penetration treatment at ℃ for 4 hours, the hardness and hardening depth of the hardened layer A on the side impregnated with boron and the hardened layer B on the side subjected to masking 2. When measured, a pattern as shown in FIG. 5 was obtained. As you can see, the hardness is 513H
The effective hardening depth of v or more is 3.5 mm on the A layer side,
The hardening depth was 3.0 mm on the B layer side, and it was confirmed that the hardening depth of the part where the boron infiltration treatment was performed was large. Example 2
Similar results were obtained for the treated products obtained in Steps 3 and 3.

【0019】以上は硬化処理の対象となる金属材が鋼材
の場合について説明したが、鋼材以外の金属材である場
合でもその金属材に適合する焼入促進剤を選択すること
により硬化処理が行えることはいうまでもない。
[0019] The above description has been made for the case where the metal material to be hardened is steel, but even if the metal material is other than steel, the hardening process can be performed by selecting a hardening accelerator that is compatible with the metal material. Needless to say.

【0020】[0020]

【発明の効果】従来の焼入技術では、鋼材全体に一様な
硬化深さを得るか、あるいは、部分的に焼入を行ってそ
の焼入された部分にのみ硬化層を生じさせるかの二通り
の方法しかなかった。これに対し、本発明に係る方法で
は、焼入を行う前に、予め焼入性を部分的に変える処理
を行うことにより、鋼材全体を焼入するにもかかわらず
、硬化層の硬化深さに部分的な変化を生じさせることが
可能となった。
[Effects of the Invention] Conventional hardening techniques either obtain a uniform hardening depth over the entire steel material, or perform hardening partially to form a hardened layer only in the hardened portion. There were only two ways. In contrast, in the method according to the present invention, by performing a treatment to partially change the hardenability before hardening, the hardening depth of the hardened layer is reduced even though the entire steel material is hardened. It became possible to cause partial changes in the

【0021】その結果、1 つの鋼材について、疲労強
度や耐摩耗性が特に要求される部分については硬化深さ
を増大させ、残りの部分は硬化深さを小さくして靱性を
確保するなど、用途に応じて鋼材の硬化深さを制御でき
るようになった。このように本発明によって新規な鋼材
の焼入技術が開発され、しかもこの技術は従来には無か
った新規な硬化特性を有する極めて利用価値の高い鋼材
を提供するものである。
As a result, for a single steel material, the hardening depth can be increased in areas where fatigue strength and wear resistance are particularly required, and the hardening depth can be decreased in the remaining areas to ensure toughness. It is now possible to control the hardening depth of steel materials according to the As described above, the present invention has developed a new hardening technology for steel materials, and this technology provides steel materials with extremely high utility value that have novel hardening characteristics not previously available.

【図面の簡単な説明】[Brief explanation of the drawing]

【図1】(a),(b),(c) は実施例1の工程を
示す概略図である。
FIG. 1 (a), (b), and (c) are schematic diagrams showing the steps of Example 1.

【図2】実施例2におけるマスキングの状態図である。FIG. 2 is a state diagram of masking in Example 2.

【図3】実施例3における流動層加熱の状態を示す概略
図である。
FIG. 3 is a schematic diagram showing the state of fluidized bed heating in Example 3.

【図4】実施例1により得られた処理品の断面図である
FIG. 4 is a cross-sectional view of a treated product obtained in Example 1.

【図5】図4に示される処理品の硬化パターンを示すグ
ラフである。
FIG. 5 is a graph showing the curing pattern of the treated product shown in FIG. 4;

【符号の説明】[Explanation of symbols]

1  処理品 2  マスキング 3  炉 4  ホウ素含有ガス 5  焼入媒体 6  ホウ素含有ペースト 7  流動層炉 8  分散板 9  ホウ素含有粉末 1. Processed products 2 Masking 3 Furnace 4 Boron-containing gas 5 Quenching medium 6 Boron-containing paste 7 Fluidized bed furnace 8 Dispersion plate 9 Boron-containing powder

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】  焼入促進剤を処理品に部分的に浸透さ
せた後、焼入処理を行うことを特徴とする金属材の硬化
方法。
1. A method for hardening a metal material, which comprises performing a quenching treatment after partially infiltrating a treated product with a quenching accelerator.
【請求項2】  焼入促進剤がホウ素を含むものである
ことを特徴とする請求項1に記載の金属材の硬化方法。
2. The method for curing a metal material according to claim 1, wherein the quenching accelerator contains boron.
【請求項3】  表面の一部にマスキングを施し処理品
を焼入促進剤の雰囲気中に保持することにより焼入促進
剤を処理品に部分的に浸透させるようにしたことを特徴
とする請求項1または2に記載の金属材の硬化方法。
[Claim 3] A claim characterized in that the quenching accelerator partially penetrates into the treated article by masking a part of the surface and holding the treated article in an atmosphere of the quenching accelerator. Item 2. The method for curing a metal material according to item 1 or 2.
【請求項4】  焼入促進剤を含むペーストを処理品表
面の一部に付着させることにより焼入促進剤を処理品に
部分的に浸透させるようにしたことを特徴とする請求項
1または2に記載の金属材の硬化方法。
4. The method of claim 1 or 2, wherein a paste containing the quenching accelerator is attached to a part of the surface of the quenching accelerator, so that the quenching accelerator is partially infiltrated into the treated article. The method for curing metal materials described in .
【請求項5】  流動粒子として焼入促進剤を用いた流
動層中に、少なくとも一部の表面にマスキングを施した
処理品を保持することにより焼入促進剤を処理品に部分
的に浸透させるようにしたこと特徴とする請求項1また
は2に記載の金属材の硬化方法。
5. The quenching accelerator is partially infiltrated into the treated article by holding the treated article with at least a portion of its surface masked in a fluidized bed using the quenching accelerator as fluidized particles. The method for curing a metal material according to claim 1 or 2, characterized in that:
JP3921991A 1991-02-08 1991-02-08 Method for hardening metallic material Withdrawn JPH04350116A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3921991A JPH04350116A (en) 1991-02-08 1991-02-08 Method for hardening metallic material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3921991A JPH04350116A (en) 1991-02-08 1991-02-08 Method for hardening metallic material

Publications (1)

Publication Number Publication Date
JPH04350116A true JPH04350116A (en) 1992-12-04

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP3921991A Withdrawn JPH04350116A (en) 1991-02-08 1991-02-08 Method for hardening metallic material

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Country Link
JP (1) JPH04350116A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010117033A (en) * 2010-02-23 2010-05-27 Jtekt Corp Rolling bearing and its manufacturing method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010117033A (en) * 2010-02-23 2010-05-27 Jtekt Corp Rolling bearing and its manufacturing method

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