JPH0435132Y2 - - Google Patents
Info
- Publication number
- JPH0435132Y2 JPH0435132Y2 JP3977387U JP3977387U JPH0435132Y2 JP H0435132 Y2 JPH0435132 Y2 JP H0435132Y2 JP 3977387 U JP3977387 U JP 3977387U JP 3977387 U JP3977387 U JP 3977387U JP H0435132 Y2 JPH0435132 Y2 JP H0435132Y2
- Authority
- JP
- Japan
- Prior art keywords
- raw materials
- injection molding
- hot air
- molding machine
- materials
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000002994 raw material Substances 0.000 claims description 27
- 238000001746 injection moulding Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 description 5
- 238000009826 distribution Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000005511 kinetic theory Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
Landscapes
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Description
【考案の詳細な説明】
本考案は、射出成型機用の原材料供給装置の極
めて新規なる提案に斯る。然うして其の最大の特
徴とせる処は、本考案装置1基を設置する事に依
り、射出成型機への原材料〔即ちバージン原料並
びにリサイクル材との所謂、混合材料のこと〕の
混合・乾燥及び供給の3大機能を併せ持つ点に有
る。即ち、前記せる3大機能が果し得る用途上の
価値観より謂うなれば、“フルオートマチツク・
シンセーテイツク・アパラタス”と云い得よう。
更に本考案装置の特長・効果を詳記すれば凡そ次
の如くである。
本案装置1基にて3台分機能を兼備せる為、
射出成型機への原材料供給は一切任せ切りO・
K
現場工場内の省スペース可。即ち、床面占有
面積が例えば50cm×110cm〔何と0.55m2〕と云
うコンパクト設計にて、工場内スペースを最高
に活用し得。
本案装置の利用に基づくコスト・ダウン可
能。即ち、本案装置のコントロールユニツト等
の例えば制御回路の集約化(一本化)に基づく
量産効果等に依り、成型製品或いは成型部品等
のコスト・ダウンが容易に成し得。
更に項に関連し、電気系統の回路集約に基
づき、射出成型機への原材料の混合・乾燥・供
給と云う3大機能を兼備せる装置が、所謂、原
材料供給センターとしてのコントロールシステ
ム化を成し得る。
更に亦、同一原材料を使用する場合であれ
ば、本案装置一台で、何と射出成型機数台への
原材料供給無人化が可能。
然も之等の混合・乾燥・供給と云う各々のエ
レメント作業は、それぞれ原材料の粒子群の物
性にマツチしたユニークな構造により形成され
た、優れた性能・特性を具備する装置なる故、
他社製の此の種装置の追随を決して許さない。
本案装置の更に他のエレメント〔例えばミニ
タイプのランナー粉砕機等を指す〕を連結結合
せしめ、4大機能を具備せしめて一体化する事
等も、極めて容易に成し得る、……等、省スペ
ース、省エネルギー、省力化、コストダウン、
……等本考案装置の実用的効果たるや測り知れ
ぬもの有り。
本考案装置は以上列挙せる如く数多くの特長・
効果を奏する極めて優れた考案足り得るが、次に
其の構成並びに構造に関し、図面の一実例に基づ
き説明する。
バージン原料とリサイクル材(之にはランナー
等の粉砕の再生材を意味する)の各々を予め設定
せる空気圧に基づき、バージン原料槽V並びにリ
サイクル材槽Rより空気輸送され、ミキシングデ
バイスMにてエヤーミキシングせる〔即ち、バー
ジン原料とリサイクル材との混合比率は、予め設
定せるエヤープレツシヤーのコントロール次第で
決まると云う理論より、混合率は±1%以内と云
う高精度であると共に、更に、ミキシングデバイ
スM内に輸送されるプロセスに於いて強制的拡散
運動(即ち、気体分子運動論の原理)に依り、混
合率は正に100%にして、原材料中に片寄りや偏
在等の現象は全く無し〕原材料Oを貯留槽Cを経
由せしめて熱風循環式乾燥器Dへと移送せしめ、
該、熱風循環式乾燥器D内にて完全乾燥〔即ち、
中央部に熱気室Hを設ける一方、前記せる原材料
O輸送時に送り込まれたエヤーを、直ちに該乾燥
器D槽内の原材料Oに対し、放射状熱気加熱(即
ち三次元方向加熱)を行なつた後、上方に設けら
れたフイルターボツクスFを通過後、ブロワーB
にて吸引され、再び送風管Pを通じて熱気室Nへ
と送り込まれる処の、所謂、熱風循環式乾燥器D
なるが故100%乾燥が可能である〕を成せる原材
料Oを更に附設の空気輸送機A・T〔之は吸引式
或いは圧送式の何れをも問わず、成型機並びに工
場内のレイアウト等の関係より、ケースバイケー
スにて何れの方式にも対応可能〕に依り、インジ
エクシヨンモールデイング・マシンのホツパーQ
内へと自動供給ならしめたものにして、上述せる
夫々の要素作業は総て電気的信号に基づく、自動
制御作動にして、原材料の混合比率は何と±1%
以内、然も混合率100%、一方乾燥面に於ても、
省エネ、省資源、且つ乾燥効果100%、……等々
其の実用的効果を挙げれば際限無し。
尚、図中のMoLは射出成型機R・Cはミニタ
イプのランナー粉砕機を表わし、Gは圧力計を図
中のパイプラインに沿つての矢印は、原材料Oの
移送方向を夫々示している。 [Detailed Description of the Invention] The present invention is an extremely novel proposal for a raw material supply device for an injection molding machine. The biggest feature is that by installing one device of the present invention, it is possible to mix raw materials (i.e., so-called mixed materials with virgin raw materials and recycled materials) into an injection molding machine. It has three major functions: drying and supplying. In other words, from the viewpoint of the usage value that the three major functions mentioned above can fulfill, it is said that "fully automatic"
It can be said to be "synthetic apparatus".
Further details of the features and effects of the device of the present invention are as follows. In order to have the functions of three devices in one device,
The supply of raw materials to the injection molding machine is completely left to us.
K Can save space in the on-site factory. In other words, the compact design with a floor area of 50cm x 110cm [a whopping 0.55m 2 ] makes the best use of space within the factory. Cost reduction is possible based on the use of this device. That is, the cost of molded products or molded parts can be easily reduced by the mass production effect based on the consolidation (integration) of control circuits such as the control unit of the present device. Furthermore, in relation to the above, a device that combines the three major functions of mixing, drying, and supplying raw materials to an injection molding machine based on the circuit aggregation of the electrical system has been established as a control system as a so-called raw material supply center. obtain. Furthermore, if the same raw materials are used, it is possible to supply raw materials to several injection molding machines unmanned with one device. However, each element operation such as mixing, drying, and supply is performed by equipment with excellent performance and characteristics, each formed by a unique structure that matches the physical properties of the raw material particle group.
We will never allow this kind of equipment made by other companies to follow suit. Furthermore, it is extremely easy to connect and connect other elements of the present device (for example, a mini-type runner crusher, etc.) and integrate them with the four major functions. Space, energy saving, labor saving, cost reduction,
...The practical effects of the device of this invention are immeasurable. The device of this invention has many features as listed above.
Although this is an extremely effective device, its configuration and structure will be explained below based on an example shown in the drawings. Virgin raw materials and recycled materials (this means recycled materials from pulverization such as runners) are pneumatically transported from a virgin raw material tank V and a recycled material tank R based on preset air pressures, and then air-transported by a mixing device M. Mixing [In other words, based on the theory that the mixing ratio of virgin raw materials and recycled materials is determined by the control of the air pressure that can be set in advance, the mixing ratio is highly accurate within ±1%, and furthermore, In the process of transporting the raw materials into the mixing device M , due to forced diffusion motion (i.e., the principle of gas molecular kinetic theory), the mixing ratio is exactly 100%, and phenomena such as uneven distribution and uneven distribution in the raw materials are avoided. [None at all] Raw material O is transferred to hot air circulation dryer D via storage tank C ,
Completely dry in the hot air circulation dryer D [i.e.
While a hot air chamber H is provided in the center , the air sent during the transportation of the raw material O is immediately used to radially heat the raw material O in the dryer D tank (i.e., three-dimensional heating). , after passing through the filter box F provided above, the blower B
The so-called hot air circulation dryer D is where the air is sucked in and sent to the hot air chamber N through the air pipe P again.
100% drying is possible], and the raw material O is transported by an attached pneumatic transport machine A/T [Whether it is a suction type or a pressure feed type, the molding machine and the layout of the factory etc. Depending on the relationship, either method can be applied on a case-by-case basis.
All of the above-mentioned element operations are automatically controlled based on electrical signals, and the mixing ratio of raw materials is ±1%.
Within, the mixing ratio is 100%, and on the other hand, on the dry side,
Energy saving, resource saving, 100% drying effect...the practical effects are endless. In addition, MoL in the figure indicates the injection molding machine R and C indicate the mini-type runner crusher, G indicates the pressure gauge, and the arrows along the pipeline in the figure indicate the transfer direction of the raw material O , respectively. .
図面は本考案装置の一実施例を示したものにし
て、第1図は本案装置に、更に、ランナー粉砕機
を連結結合せしめた場合の実施例にて、空気輸送
用のパイプライン等一部を省略せる全体正面図、
第2図は本案装置の要部説明の為の一部省略正面
図、第3図は熱風循環式乾燥器の要部を示した、
一部省略断面側面図を夫々表わしている。V
……バージン原料槽、R……リサイクル材槽、
M……ミキシングデバイス、C……貯留槽、D…
…熱風循環式乾燥器、H……熱気室、O……原材
料、F……フイルターボツクス、B……ブロワ
ー、P……送風管、N……熱気室、A・T……空
気輸送機、Q……ホツパー、MoL……射出成型
機、R・C……ランナー粉砕機、G……圧力計。
The drawing shows one embodiment of the device of the present invention, and Figure 1 shows an embodiment in which the device of the present invention is further coupled with a runner crusher, and a part of the pipeline for pneumatic transportation etc. Overall front view that can omit
Figure 2 is a partially omitted front view for explaining the main parts of the proposed device, and Figure 3 shows the main parts of the hot air circulation dryer.
A partially omitted cross-sectional side view is shown respectively. V ...Virgin raw material tank, R ...Recycled material tank,
M...Mixing device, C ...Storage tank, D ...
...Hot air circulation dryer, H ...Hot air chamber, O ...Raw material, F...Filter box, B ...Blower, P ...Air pipe, N ...Hot air chamber, A/T ...Pneumatic conveyor, Q...hopper, MoL ...injection molding machine, R/C ...runner crusher, G...pressure gauge.
Claims (1)
せる空気圧に基づいてエヤーミキシングせる原材
料を、貯留槽を経由せしめて熱風循環式乾燥器へ
と移送せしめ、該、熱風循環式乾燥器内にて完全
乾燥を成せる原材料をば更に、附設の空気輸送機
に依り、インジエクシヨンモールデイング・マシ
ンのホツパー内へと自動供給可能ならしめ、射出
成型機械への原材料の混合・乾燥・供給の3大機
能を兼備せしめた事を特徴とせる、射出成型機用
原材料自動供給万能型装置。 Virgin raw materials and recycled materials are air mixed based on preset air pressures, and the raw materials are transferred to a hot air circulation dryer via a storage tank, and are completely dried in the hot air circulation dryer. Furthermore, the raw materials can be automatically fed into the hopper of the injection molding machine using the attached pneumatic conveyor, and the three major functions of mixing, drying, and feeding raw materials to the injection molding machine are performed. A versatile device for automatically supplying raw materials for injection molding machines.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3977387U JPH0435132Y2 (en) | 1987-03-17 | 1987-03-17 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3977387U JPH0435132Y2 (en) | 1987-03-17 | 1987-03-17 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS63145615U JPS63145615U (en) | 1988-09-26 |
| JPH0435132Y2 true JPH0435132Y2 (en) | 1992-08-20 |
Family
ID=30853256
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3977387U Expired JPH0435132Y2 (en) | 1987-03-17 | 1987-03-17 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0435132Y2 (en) |
-
1987
- 1987-03-17 JP JP3977387U patent/JPH0435132Y2/ja not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS63145615U (en) | 1988-09-26 |
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