JPH04353208A - Exhaust gas purification device for internal combustion engines - Google Patents
Exhaust gas purification device for internal combustion enginesInfo
- Publication number
- JPH04353208A JPH04353208A JP3128985A JP12898591A JPH04353208A JP H04353208 A JPH04353208 A JP H04353208A JP 3128985 A JP3128985 A JP 3128985A JP 12898591 A JP12898591 A JP 12898591A JP H04353208 A JPH04353208 A JP H04353208A
- Authority
- JP
- Japan
- Prior art keywords
- exhaust gas
- internal combustion
- combustion engine
- purification device
- harmful substances
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion
- F01N3/2006—Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating
- F01N3/2013—Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating using electric or magnetic heating means
- F01N3/202—Periodically heating or cooling catalytic reactors, e.g. at cold starting or overheating using electric or magnetic heating means using microwaves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/30—Arrangements for supply of additional air
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Exhaust Gas After Treatment (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【0001】0001
【産業上の利用分野】本発明は自動車などの内燃機関か
ら排出される排気ガス中の炭化水素、一酸化炭素などの
有害物質を分解する浄化手段をマイクロ波エネルギを利
用して加熱昇温させる装置に関するものである。[Industrial Application Field] The present invention uses microwave energy to heat and raise the temperature of a purification means that decomposes harmful substances such as hydrocarbons and carbon monoxide in exhaust gas emitted from internal combustion engines such as automobiles. It is related to the device.
【0002】0002
【従来の技術】大気汚染の発生源の一つとして自動車か
ら排出される汚染物質が問題視され、1965年初めか
ら徐々に自動車排気ガスの規制が実施されてきた。近年
、世界各国ではこのような大気汚染物質の排出規制が強
化される動きにあり、特に自動車の排気ガスに関する規
制は従来の濃度規制から総量規制へ移行され、規制値自
体も大幅な削減となっている。2. Description of the Related Art Pollutants emitted from automobiles have been viewed as a problem as one of the sources of air pollution, and regulations on automobile exhaust gas have been gradually implemented since the beginning of 1965. In recent years, there has been a movement in countries around the world to tighten emission regulations for air pollutants.In particular, regulations regarding automobile exhaust gas have been shifted from conventional concentration regulations to total volume regulations, and the regulatory values themselves have also been significantly reduced. ing.
【0003】自動車の中でもガソリン車は排気ガス中に
含まれる炭化水素、一酸化炭素、窒素酸化物の排出規制
の強化が行われる。これら汚染物質の浄化方法として複
合渦流燃焼、希薄燃焼などのエンジン燃焼方式や触媒に
よる後処理方式などがあるが、現在は技術的にも経済的
にも優れている触媒による後処理方式が実用化されてい
る。この後処理方式に用いられる触媒体としては炭化水
素、一酸化炭素を酸化し、無害な炭酸ガス、水蒸気に変
換する酸化触媒(窒素酸化物低減のためEGRなどを併
用することがある)と、空燃比を理論空燃比付近に制御
することにより炭化水素、一酸化炭素の酸化と窒素酸化
物の還元を同時に行い、無害な炭酸ガス、水蒸気、窒素
に変換する三元触媒があり、この三元触媒は主として乗
用車に搭載されている。[0003] Among automobiles, gasoline-powered cars are subject to stricter emission regulations for hydrocarbons, carbon monoxide, and nitrogen oxides contained in exhaust gas. Methods for purifying these pollutants include engine combustion methods such as complex swirl combustion and lean combustion, and after-treatment methods using catalysts, but the after-treatment method using catalysts, which is technically and economically superior, has now been put into practical use. has been done. The catalyst used in this after-treatment method is an oxidation catalyst that oxidizes hydrocarbons and carbon monoxide and converts them into harmless carbon dioxide and water vapor (EGR etc. may be used in combination to reduce nitrogen oxides); There is a three-way catalyst that simultaneously oxidizes hydrocarbons and carbon monoxide and reduces nitrogen oxides by controlling the air-fuel ratio to near the stoichiometric air-fuel ratio, converting them into harmless carbon dioxide, water vapor, and nitrogen. Catalysts are mainly installed in passenger cars.
【0004】図6は乗用車に搭載されている従来の排ガ
ス浄化装置を示す。同図において、1はエンジン、2は
排気マニホールド、3は排気管、4は酸素センサ、5は
三元触媒体、6は触媒を収納する容器、7は排気温度セ
ンサ、8はマフラーであり、従来の排ガス浄化装置は三
元触媒体5と容器6から構成され、三元触媒体5は排気
マニホールド2に接続された排気管3の途中に配置され
ている。三元触媒体5は特公昭52−3358号公報に
開示されているように、シリカ、アルミナ、マグネシア
を主成分とするコーディエライトのセラミックハニカム
構造体からなる担体に表面積の大きいアルミナなどの微
粒子からなるコーティング層を設け、このコーティング
層に合金、パラジウム、ロジウムなどの貴金属微粒子を
担持して構成されている。FIG. 6 shows a conventional exhaust gas purification device installed in a passenger car. In the figure, 1 is an engine, 2 is an exhaust manifold, 3 is an exhaust pipe, 4 is an oxygen sensor, 5 is a three-way catalyst, 6 is a container for storing the catalyst, 7 is an exhaust temperature sensor, and 8 is a muffler. A conventional exhaust gas purification device is composed of a three-way catalyst body 5 and a container 6, and the three-way catalyst body 5 is disposed in the middle of an exhaust pipe 3 connected to an exhaust manifold 2. As disclosed in Japanese Patent Publication No. 52-3358, the three-way catalyst 5 has fine particles such as alumina having a large surface area on a support made of a ceramic honeycomb structure of cordierite whose main components are silica, alumina, and magnesia. A coating layer is provided, and fine particles of noble metals such as alloys, palladium, and rhodium are supported on this coating layer.
【0005】上記構成においてエンジン1が始動すると
燃焼による排気ガスは排気マニホールド2を通り排気管
3の途中に設けられた排気ガス浄化装置に導かれる。こ
の排気ガスは三元触媒体5のハニカム構造を構成する各
々のセルを通過して排気管3より大気に排出される。こ
の時、空燃比は酸素センサ4により理論空燃比付近に制
御され、排気ガス中に含まれる炭化水素、一酸化炭素、
窒素酸化物は三元触媒体5の酸化、還元反応により無害
な炭酸ガス、水蒸気、窒素に変換される。しかし、上記
反応が起こるためには三元触媒体5を触媒として機能す
る温度に昇温させる必要がある。この三元触媒体5は排
気ガスの熱によって加熱されるがコールドスタート時は
触媒として機能する温度に到達するのに約1分かかり、
それまでは有害な排気ガスが大気に排出されることにな
る。In the above configuration, when the engine 1 is started, exhaust gas from combustion passes through the exhaust manifold 2 and is guided to an exhaust gas purification device provided midway through the exhaust pipe 3. This exhaust gas passes through each cell forming the honeycomb structure of the three-way catalyst body 5 and is discharged to the atmosphere from the exhaust pipe 3. At this time, the air-fuel ratio is controlled near the stoichiometric air-fuel ratio by the oxygen sensor 4, and the hydrocarbons, carbon monoxide, and
Nitrogen oxides are converted into harmless carbon dioxide, water vapor, and nitrogen by the oxidation and reduction reactions of the three-way catalyst 5. However, in order for the above reaction to occur, it is necessary to raise the temperature of the three-way catalyst 5 to a temperature at which it functions as a catalyst. This three-way catalyst body 5 is heated by the heat of the exhaust gas, but at a cold start, it takes about 1 minute to reach the temperature at which it functions as a catalyst.
Until then, harmful exhaust gases will be released into the atmosphere.
【0006】上記有害な排気ガスの排出を低減するため
に、三元触媒体5の前面に三元触媒体5より容積の小さ
いメタルハニカム(触媒を担持したもの)を配置し、こ
れを電気ヒータ、バーナなどの加熱手段を用いて急速加
熱し、触媒として機能する温度に到達する時間を短縮す
る方法が検討されているがまだ実用レベルに至っていな
い。In order to reduce the emission of harmful exhaust gases, a metal honeycomb (supporting a catalyst) having a smaller volume than the three-way catalyst body 5 is arranged in front of the three-way catalyst body 5, and this is connected to an electric heater. Methods have been studied to shorten the time it takes to reach a temperature that functions as a catalyst by rapidly heating the catalyst using a heating means such as a burner, but this method has not yet reached a practical level.
【0007】[0007]
【発明が解決しようとする課題】しかしながら上記従来
の構成において、前述したように触媒体は排気ガスによ
って加熱されるため触媒として機能する温度に到達する
のに約1分かかる。この状況は現在の排気ガス規制をク
リアしているものの、今後さらに強化される排気ガス規
制に対しては上記コールドスタート時の排気ガス中の有
害物質の排出量(特に炭化水素)が問題になり、現状の
排ガス浄化装置でこれをクリアすることは困難であると
いう課題があった。However, in the above-mentioned conventional configuration, since the catalyst body is heated by the exhaust gas as described above, it takes about one minute to reach the temperature at which it functions as a catalyst. Although this situation clears the current exhaust gas regulations, the amount of harmful substances (especially hydrocarbons) emitted in the exhaust gas at the time of cold start becomes a problem due to the exhaust gas regulations that will be further tightened in the future. However, it is difficult to meet this requirement with current exhaust gas purification devices.
【0008】また従来の三元触媒体の前面に配置したメ
タルハニカムをバーナで加熱する方法は加熱範囲が狭く
、短時間でメタルハニカム全体を触媒として機能する温
度にすることは困難であるとともに、バーナの加熱手段
からも炭化水素が発生するという課題があった。[0008] Furthermore, the conventional method of heating the metal honeycomb placed in front of the three-way catalyst body with a burner has a narrow heating range, and it is difficult to bring the entire metal honeycomb to a temperature at which it functions as a catalyst in a short period of time. There was also the problem that hydrocarbons were generated from the heating means of the burner.
【0009】またバーナの代わりに電気ヒータを用いる
方法は大電力(大電流)を必要とし、駆動電源を自動車
電源から十分に供給することが実用的に困難であるとい
う課題があった。[0009] Furthermore, the method of using an electric heater instead of a burner requires a large amount of electric power (large current), and there is a problem in that it is practically difficult to supply sufficient driving power from the automobile power source.
【0010】本発明は上記課題を解決するもので、マイ
クロ波によって排気ガス中に含まれる有害物質を分解す
る浄化手段を急速加熱し、コールドスタート時の排気ガ
ス中の有害物質を低減できるとともに、マイクロ波発生
源の駆動電源を自動車電源から十分に供給できる装置を
提供することを目的としたものである。[0010] The present invention solves the above-mentioned problems, and uses microwaves to rapidly heat a purifying means for decomposing harmful substances contained in exhaust gas, thereby reducing harmful substances in exhaust gas at the time of a cold start. The object of the present invention is to provide a device that can sufficiently supply driving power for a microwave generation source from an automobile power source.
【0011】[0011]
【課題を解決するための手段】本発明は上記目的を達成
するため、内燃機関の排気ガスを排出する排気管の途中
に設けられた加熱室と、前記加熱室に給電するマイクロ
波エネルギを発生する高周波発振器と、前記加熱室に収
納され前記高周波により発生する熱によって排気ガス中
に含まれる有害物質を分解する浄化手段とを備えた構成
としている。[Means for Solving the Problems] In order to achieve the above object, the present invention includes a heating chamber provided in the middle of an exhaust pipe for discharging exhaust gas from an internal combustion engine, and generating microwave energy to supply power to the heating chamber. and a purification means housed in the heating chamber that decomposes harmful substances contained in the exhaust gas using heat generated by the high frequency.
【0012】また本発明は上記構成に加え、前記加熱室
に酸素を含む気体を供給する送風手段を備えた構成とし
ている。[0012] In addition to the above configuration, the present invention is also provided with a blower means for supplying oxygen-containing gas to the heating chamber.
【0013】また本発明は上記構成に加え、前記高周波
発振器と前記送風手段の動作を制御する制御手段を備え
た構成としている。[0013] In addition to the above configuration, the present invention is also provided with a control means for controlling the operation of the high frequency oscillator and the air blowing means.
【0014】また前記浄化手段にはマイクロ波を効率的
に吸収する電波吸収材と有害物質の分解を助長する触媒
を用いている。[0014] The purifying means uses a radio wave absorbing material that efficiently absorbs microwaves and a catalyst that promotes the decomposition of harmful substances.
【0015】[0015]
【作用】本発明は上記構成によって、ガソリン車のエン
ジンが始動すると同時にマイクロ波エネルギが加熱室に
給電され、前記加熱室に収納されている排気ガス中の有
害物質を分解する浄化手段が加熱される。このとき前記
浄化手段はマイクロ波を効率的に吸収する電波吸収材を
用いているので極めて短時間で排気ガス中に含まれる有
害物質である炭化水素や一酸化炭素を分解する温度に昇
温し、酸化による分解反応が起こり無害である水蒸気と
炭酸ガスに変換され排気管から大気に放出される。また
前記浄化手段にマイクロ波を効率的に吸収する電波吸収
材を用いることによってマイクロ波エネルギを発生する
ための消費電力を少なくすることができるので高周波発
生源の駆動電源を自動車電源から十分に供給することが
できる。[Operation] According to the above-described structure, microwave energy is supplied to the heating chamber at the same time as the engine of a gasoline-powered vehicle starts, and the purifying means for decomposing harmful substances in the exhaust gas stored in the heating chamber is heated. Ru. At this time, since the purification means uses a radio wave absorbing material that efficiently absorbs microwaves, the temperature can be raised to a temperature that decomposes harmful substances such as hydrocarbons and carbon monoxide contained in the exhaust gas in an extremely short time. , a decomposition reaction due to oxidation occurs and the gas is converted into harmless water vapor and carbon dioxide gas, which is released into the atmosphere through the exhaust pipe. Furthermore, by using a radio wave absorbing material that efficiently absorbs microwaves in the purification means, the power consumption for generating microwave energy can be reduced, so that the drive power for the high frequency generation source can be sufficiently supplied from the automobile power source. can do.
【0016】また前記加熱室に酸素を含む気体を供給す
る送風手段を設けた構成にすることによって排気ガス中
の有害物質である炭化水素や一酸化炭素の酸化分解に必
要な酸素を十分に供給することができる。したがってマ
イクロ波エネルギにより加熱された前記浄化手段に、前
記送風手段から酸素を含む気体を供給することによって
炭化水素や一酸化炭素の酸化反応の進行を促進させるこ
とができるのでより高い有害物質の浄化性能を得ること
ができる。Furthermore, by providing a blower means for supplying gas containing oxygen to the heating chamber, oxygen necessary for oxidative decomposition of hydrocarbons and carbon monoxide, which are harmful substances in the exhaust gas, can be sufficiently supplied. can do. Therefore, by supplying oxygen-containing gas from the blowing means to the purification means heated by microwave energy, the progress of the oxidation reaction of hydrocarbons and carbon monoxide can be accelerated, resulting in higher purification of harmful substances. performance can be obtained.
【0017】また上述の構成に加え、高周波発振器と前
記送風手段の動作を制御する検知手段と制御手段を設け
た構成にすることによって前記浄化手段がマイクロ波加
熱と有害物質の酸化分解による自己発熱で異常な高温状
態が発生しても、前記検知手段がこの状態を検知し、こ
の検知信号を受信した前記制御手段が前記高周波発振器
のマイクロ波エネルギを制御するか、前記送風手段を制
御することにより上述の異常な高温状態を回避すること
ができ、前記浄化手段を構成する担体のクラック、溶損
の発生や前記担体に担持している電波吸収材、触媒の飛
散を防止することができる。また前記制御手段はエンジ
ンが起動すると同時にマイクロ波エネルギの給電と酸素
を含む気体の送風を制御することにより、排気ガスの浄
化を効率的に行うことができる。[0017] In addition to the above-mentioned configuration, by providing a configuration including a high-frequency oscillator, a detection means for controlling the operation of the air blowing means, and a control means, the purification means can self-heat by microwave heating and oxidative decomposition of harmful substances. Even if an abnormally high temperature condition occurs in the apparatus, the detection means detects this condition, and the control means which receives this detection signal controls the microwave energy of the high frequency oscillator or the blowing means. This makes it possible to avoid the above-mentioned abnormal high temperature state, and prevent cracks and melting of the carrier constituting the purifying means, as well as scattering of the radio wave absorbing material and catalyst supported on the carrier. Furthermore, the control means can efficiently purify exhaust gas by controlling the supply of microwave energy and the blowing of gas containing oxygen at the same time as the engine is started.
【0018】また前記浄化手段に有害物質を低温で分解
する触媒を用いることにより上述の有害物質の分解反応
を低温から起こさせることができるので浄化性能が一層
向上するとともにマイクロ波エネルギの発生に必要な消
費電力をより少なくすることができる。Furthermore, by using a catalyst that decomposes harmful substances at low temperatures in the purification means, the above-mentioned decomposition reaction of harmful substances can be caused from low temperatures, so that the purification performance is further improved and the energy required for generation of microwave energy is improved. power consumption can be further reduced.
【0019】また前記浄化手段をセラミック繊維のハニ
カム構造体からなる担体に電波吸収材や触媒を担持して
構成することにより熱容量を小さくすることができるの
で前記浄化手段の昇温速度と熱の伝藩を速くすることが
でき、前記有害物質の浄化性能の向上に有利であるとと
もに、前記浄化手段の温度差を小さくすることができる
ので熱的要因によるクラックの発生を防止することがで
きる。Furthermore, by constructing the purifying means by supporting a radio wave absorbing material and a catalyst on a carrier made of a honeycomb structure of ceramic fibers, the heat capacity can be reduced, so that the heating rate and heat transfer of the purifying means can be reduced. It is possible to speed up the purification process, which is advantageous in improving the purification performance of the harmful substances, and since the temperature difference between the purification means can be reduced, it is possible to prevent the occurrence of cracks due to thermal factors.
【0020】[0020]
【実施例】以下、本発明の実施例を添付図面を参照して
説明する。DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
【0021】図1において、9は内燃機関の排気ガスを
排出する排気管、10は排気管9の途中に設けられた加
熱室、11は加熱室10内に収納され排気ガスが通過す
る間に排気ガス中に含まれる有害物質である炭化水素や
一酸化炭素を分解する浄化手段、12は加熱室10内に
浄化手段11を支持するための支持部材であり、この支
持部材12は浄化手段11の外周と加熱室10の内壁と
の間の断熱機能も兼ねている。13は加熱室10に給電
するマイクロ波エネルギを発生させる高周波発振器、1
4は高周波発振器13を冷却する冷却手段、15は高周
波発振器13から発生したマイクロ波を加熱室10に伝
送する導波管である。16,17は加熱室10を限定す
るマイクロ波遮蔽手段であり、多数のパンチング孔を有
する金属板あるいは多数の貫通孔を有する金属のハニカ
ム構造体から構成される。In FIG. 1, 9 is an exhaust pipe for discharging exhaust gas from an internal combustion engine, 10 is a heating chamber provided in the middle of the exhaust pipe 9, and 11 is housed in the heating chamber 10, and is heated while the exhaust gas is passing through. A purifying means for decomposing hydrocarbons and carbon monoxide, which are harmful substances contained in exhaust gas, 12 is a support member for supporting the purifying means 11 in the heating chamber 10; It also serves as a heat insulator between the outer circumference of the heating chamber 10 and the inner wall of the heating chamber 10. 13 is a high frequency oscillator that generates microwave energy to supply power to the heating chamber 10;
4 is a cooling means for cooling the high frequency oscillator 13, and 15 is a waveguide for transmitting the microwave generated from the high frequency oscillator 13 to the heating chamber 10. Microwave shielding means 16 and 17 define the heating chamber 10, and are made of a metal plate having a large number of punched holes or a metal honeycomb structure having a large number of through holes.
【0022】エンジンから排出された排気ガスは図1中
矢印で示した方向から排気管9を流れ、浄化手段11に
流入する。流入した排気ガスに含まれる炭化水素や一酸
化炭素の有害物質は浄化手段11で浄化され、浄化され
た排気ガスは排気管9より大気に排出される。Exhaust gas discharged from the engine flows through the exhaust pipe 9 in the direction indicated by the arrow in FIG. 1, and flows into the purifying means 11. Harmful substances such as hydrocarbons and carbon monoxide contained in the inflowing exhaust gas are purified by the purifying means 11, and the purified exhaust gas is discharged into the atmosphere from the exhaust pipe 9.
【0023】図2は本発明の排気ガス浄化装置に用いら
れる浄化手段11の外観を示すものである。浄化手段1
1の担体としては図2に示すようにセラミックの隔壁よ
り形成される多数の連通孔を有するハニカム構造体が適
用される。このハニカム構造体からなる担体はアルミナ
、シリカ、ジルコニアなどのセラミック繊維からなる多
孔質シートのコルゲート加工やアルミナ、シリカ、マグ
ネシアを主成分とするコーディエライトのセラミック粉
末の押し出し成形による加工によって造られる。そして
上述のハニカム構造体からなる担体にマイクロ波を吸収
する電波吸収材や必要に応じて排気ガス中の有害物質を
低温で分解する触媒が担持される。FIG. 2 shows the appearance of the purifying means 11 used in the exhaust gas purifying apparatus of the present invention. Purification means 1
As the first carrier, as shown in FIG. 2, a honeycomb structure having a large number of communication holes formed by ceramic partition walls is applied. This honeycomb structure carrier is made by corrugating a porous sheet made of ceramic fibers such as alumina, silica, and zirconia, and by extrusion molding of cordierite ceramic powder whose main components are alumina, silica, and magnesia. . A radio wave absorbing material that absorbs microwaves and, if necessary, a catalyst that decomposes harmful substances in exhaust gas at low temperatures are supported on the carrier made of the honeycomb structure described above.
【0024】図3は前記電波吸収材や触媒を担持した状
態を示す浄化手段11の一部断面図である。同図(a)
はハニカム構造体からなる担体がセラミック繊維から構
成される場合であり、18はセラミック繊維、19は電
波吸収材、20は触媒を示している。セラミック繊維1
8から構成されるシートは多孔質であるので電波吸収材
19、触媒20は前記シートの表面だけでなく、内部に
も担持された状態になる。一方同図(b)はハニカム構
造体からなる担体がセラミック粉末から構成される場合
であり、21は前記粉末の焼結体からなるセラミック隔
壁を示している。このセラミック隔壁21は緻密である
ので電波吸収材19、触媒20のほとんどはセラミック
隔壁の表面に担持された状態になる。FIG. 3 is a partial sectional view of the purifying means 11 showing a state in which the radio wave absorbing material and the catalyst are supported. Figure (a)
1 is a case where the carrier made of a honeycomb structure is made of ceramic fibers, 18 is a ceramic fiber, 19 is a radio wave absorbing material, and 20 is a catalyst. ceramic fiber 1
Since the sheet composed of 8 is porous, the radio wave absorbing material 19 and the catalyst 20 are supported not only on the surface of the sheet but also inside the sheet. On the other hand, FIG. 2B shows a case where the carrier consisting of a honeycomb structure is made of ceramic powder, and 21 indicates a ceramic partition made of a sintered body of the powder. Since the ceramic partition wall 21 is dense, most of the radio wave absorbing material 19 and the catalyst 20 are supported on the surface of the ceramic partition wall.
【0025】次に本発明の排気ガス浄化装置における排
気ガス中に含まれる有害物質の基本的な浄化プロセスに
ついて説明する。Next, a basic process for purifying harmful substances contained in exhaust gas in the exhaust gas purification apparatus of the present invention will be explained.
【0026】ガソリン車エンジンが起動されると制御部
(図示せず)からの指令により高周波発振器13がマイ
クロ波を発生させる。このマイクロ波は導波管15を伝
送して浄化手段11を収納している加熱室10に給電さ
れる。浄化手段11を構成している電波吸収材19が給
電されたマイクロ波エネルギを吸収し、熱エネルギに変
換するので浄化手段11はこの変換された熱エネルギに
よって極めて短時間で温度上昇する。一方、エンジンか
ら排出された一酸化炭素や炭化水素などの有害物質を含
む排気ガスは排気管9を通り浄化手段11に流入する。
このとき浄化手段11はマイクロ波によって温度上昇し
ているので前述の一酸化炭素や炭化水素は排気ガス中に
含まれる酸素と反応して無害である水蒸気と炭酸ガスに
分解され、マフラを通過して排気管9より浄化された排
気ガスが大気に排出される。When the gasoline engine is started, the high frequency oscillator 13 generates microwaves in response to a command from a control section (not shown). This microwave is transmitted through a waveguide 15 and is supplied to a heating chamber 10 housing a purifying means 11. The radio wave absorbing material 19 constituting the purifying means 11 absorbs the supplied microwave energy and converts it into thermal energy, so that the temperature of the purifying means 11 rises in a very short time due to the converted thermal energy. On the other hand, exhaust gas containing harmful substances such as carbon monoxide and hydrocarbons discharged from the engine flows into the purifying means 11 through the exhaust pipe 9. At this time, since the temperature of the purifying means 11 is raised by the microwave, the carbon monoxide and hydrocarbons mentioned above react with the oxygen contained in the exhaust gas and are decomposed into harmless water vapor and carbon dioxide, which pass through the muffler. The purified exhaust gas is discharged into the atmosphere through the exhaust pipe 9.
【0027】浄化手段11を構成する担体にマイクロ波
の吸収能力の高い電波吸収材19を担持することにより
、上述した浄化手段11の加熱手段としてマイクロ波方
式を適用する場合は電気ヒータ方式で同じ温度上昇を得
る場合に比べ、約半分の消費電力とすることが可能であ
り、マイクロ波発生源の駆動電源を自動車電源から十分
に供給することができる。By supporting the radio wave absorbing material 19 having high microwave absorption ability on the carrier constituting the purifying means 11, when a microwave method is applied as a heating means for the purifying means 11 described above, an electric heater method can be used. The power consumption can be reduced to about half that of the case where the temperature is increased, and the driving power for the microwave generation source can be sufficiently supplied from the automobile power supply.
【0028】マイクロ波の吸収能力の高い電波吸収材と
しては半導体材料が挙げられ、特に亜鉛、銅、マンガン
、コバルト、鉄、スズ、チタンと酸素の化合物である金
属酸化物、及びペロブスカイト型複合酸化物などの上記
金属を主成分とする複合酸化物、炭化ケイ素の少なくと
も1種からなるものが適用される。上記材料がマイクロ
波を吸収し熱変換する機構は明確ではないが次のように
考察できる。上記材料は金属と酸素、炭素の化合状態が
化学量論的にバランスしていないものであり、化合物の
電子または陽子が欠乏状態か、飽和状態になることによ
ってマイクロ波による電磁界の波の周期に応じて前記電
子または陽子のキャリアがその化合物中において反復移
動を繰り返し、その運動によって熱が発生する。マイク
ロ波の場合使用されている周波数は2450MHzであ
り、その周期は2450×106 となり非常に大きな
発熱量を得ることができる。したがって一種の半導体化
された材料がマイクロ波の吸収による発熱が大きいと言
える。[0028] Semiconductor materials can be cited as radio wave absorbing materials with high microwave absorption ability, and in particular, metal oxides which are compounds of zinc, copper, manganese, cobalt, iron, tin, titanium and oxygen, and perovskite type composite oxides. Composite oxides containing the above-mentioned metals as main components, such as metals, and those made of at least one of silicon carbide are used. The mechanism by which the above material absorbs microwaves and converts them into heat is not clear, but can be considered as follows. In the above materials, the combination state of metal, oxygen, and carbon is not stoichiometrically balanced, and when the electrons or protons of the compound become deficient or saturated, the period of the electromagnetic field caused by microwaves changes. In response to this, the electron or proton carriers repeatedly move within the compound, and this movement generates heat. In the case of microwaves, the frequency used is 2450 MHz, and the period is 2450×10 6 , making it possible to obtain a very large amount of heat. Therefore, it can be said that a type of semiconductor material generates a large amount of heat due to absorption of microwaves.
【0029】上記材料のマイクロ波吸収による昇温特性
は図3(a)に示す約200ccのセラミック繊維のハ
ニカム構造体からなる担体に電波吸収材として酸化亜鉛
を担持し、図1に示した排気ガス浄化装置の構成でマイ
クロ波給電の消費電力を約1kWとした場合、マイクロ
波給電30秒後の温度は約600℃であった。また、酸
化亜鉛の代わりに銅、マンガン、コバルトの酸化物の混
合物を用いた場合、約550℃であった。また上記構成
及び条件で排気ガスのモデルガスとしてプロピレンガス
の800ppm 濃度を用い、炭化水素分析計でその浄
化性能を評価したところマイクロ波給電後の1分間にお
いて約50%の浄化率を得た。なお上述のその他の電波
吸収材を用いた場合も上記とほぼ同様な昇温特性と浄化
性能が得られた。The temperature increase characteristic of the above material due to microwave absorption is shown in FIG. 3(a). Zinc oxide is supported as a radio wave absorbing material on a carrier made of a honeycomb structure of about 200 cc ceramic fibers, and the exhaust gas shown in FIG. When the power consumption of microwave power supply was about 1 kW in the configuration of the gas purification device, the temperature after 30 seconds of microwave power supply was about 600°C. Further, when a mixture of copper, manganese, and cobalt oxides was used instead of zinc oxide, the temperature was about 550°C. In addition, when the purification performance was evaluated using a hydrocarbon analyzer using propylene gas at a concentration of 800 ppm as a model exhaust gas under the above configuration and conditions, a purification rate of approximately 50% was obtained within 1 minute after microwave power supply. In addition, when the other radio wave absorbing materials mentioned above were used, substantially the same temperature increase characteristics and purification performance as those described above were obtained.
【0030】また上述のハニカム構造体からなる担体に
電波吸収材とともに排気ガス中の有害物質である一酸化
炭素や炭化水素を低温で分解する触媒を担持することに
より浄化性能を向上させることができる。この触媒とし
ては白金、パラジウム、ロジウム、ペロブスカイト型複
合酸化物が挙げられ、これらの少なくとも1種がハニカ
ム構造体からなる担体に担持される。触媒としてパラジ
ウムを担持し、上述と同様な条件で浄化性能を評価した
ところ、約70%の浄化率が得られた。なお上記その他
の触媒についてもほぼ同様な浄化性能が得られた。また
理論空燃比近辺でエンジンが運転される場合は排気ガス
中の酸素濃度が極めて低いので、触媒としては白金とロ
ジウムまたはパラジウムとロジウムの三元触媒組成とす
ることが好ましい。この触媒組成にすることによって、
排気ガス中の窒素酸化物と炭化水素、一酸化炭素による
酸化還元反応を起こすことができ、酸素不足の排気ガス
雰囲気下でも前記有害物質を浄化することができる。Furthermore, the purification performance can be improved by supporting a catalyst that decomposes carbon monoxide and hydrocarbons, which are harmful substances in exhaust gas, at low temperatures together with a radio wave absorbing material on the carrier made of the honeycomb structure described above. . Examples of this catalyst include platinum, palladium, rhodium, and perovskite type composite oxides, and at least one of these is supported on a carrier having a honeycomb structure. When palladium was supported as a catalyst and the purification performance was evaluated under the same conditions as above, a purification rate of about 70% was obtained. It should be noted that almost the same purification performance was obtained with the other catalysts mentioned above. Furthermore, when the engine is operated near the stoichiometric air-fuel ratio, the oxygen concentration in the exhaust gas is extremely low, so the catalyst preferably has a three-way catalyst composition of platinum and rhodium or palladium and rhodium. By using this catalyst composition,
Oxidation-reduction reactions can occur between nitrogen oxides, hydrocarbons, and carbon monoxide in exhaust gas, and the harmful substances can be purified even in an oxygen-deficient exhaust gas atmosphere.
【0031】またセラミックのハニカム構造体からなる
担体は図3(a),(b)のいづれでもよいが、図3(
a)に示したセラミック繊維から構成される担体の方が
熱容量が小さい(単位体積当たりの重量が小さい)ので
、温度上昇と担体全体への熱の伝藩を速くすることがで
き、昇温特性及び浄化性能に優れたものを得ることがで
きる。また熱の伝藩が速いことから前記担体の温度差を
少なくすることができるので熱歪みが原因で起こるクラ
ックの発生を防止することができる。The carrier made of the ceramic honeycomb structure may be either shown in FIGS. 3(a) or 3(b).
The carrier made of ceramic fibers shown in a) has a smaller heat capacity (smaller weight per unit volume), so it can increase the temperature and transfer heat to the entire carrier faster, and has better temperature increase characteristics. and a product with excellent purification performance can be obtained. Furthermore, since heat transfers quickly, the temperature difference between the carriers can be reduced, and therefore cracks caused by thermal distortion can be prevented.
【0032】なお、本発明の排気ガス浄化装置はガソリ
ン車のコールドスタート時の排気ガスの浄化を目的とす
るものであるので通常の走行状態では従来の三元触媒体
と併用することにより一層の排気ガスの浄化性能を実現
することができる。このとき三元触媒体は本発明の排気
ガス浄化装置の前後どちらに配置してもよい。The purpose of the exhaust gas purification device of the present invention is to purify the exhaust gas at the time of cold start of a gasoline-powered vehicle, so under normal driving conditions, it can be used in conjunction with a conventional three-way catalyst to further improve the performance. Exhaust gas purification performance can be achieved. At this time, the three-way catalyst body may be placed either before or after the exhaust gas purification device of the present invention.
【0033】図4は本発明の他の実施例における内燃機
関用排気ガス浄化装置の構成を示す。同図において、図
1と同一部材及び同一機能部材は同一番号で示している
。図1と異なる点は排気ガス浄化装置に酸素を含む気体
を供給する送風手段を設けた構成としていることである
。22は加熱室10に酸素を含む気体を供給する送風手
段であり、この送風手段22は送風機あるいはポンプが
適用され、前記気体は導風管23を通り加熱室10に導
かれる。また導風管23の途中には前記気体の送風を制
御するバルブ24が設けられている。このバルブ24は
本発明の排気ガス浄化装置を使用しない場合はエンジン
からの排気ガスが送風手段22へ流入しないように閉鎖
されている。FIG. 4 shows the configuration of an exhaust gas purification device for an internal combustion engine in another embodiment of the present invention. In the figure, the same members and the same functional members as in FIG. 1 are indicated by the same numbers. The difference from FIG. 1 is that the exhaust gas purification device is provided with a blower means for supplying gas containing oxygen. Reference numeral 22 denotes a blowing means for supplying a gas containing oxygen to the heating chamber 10 . The blowing means 22 is a blower or a pump, and the gas is guided into the heating chamber 10 through an air guide pipe 23 . Further, a valve 24 is provided in the middle of the air guide pipe 23 to control the blowing of the gas. This valve 24 is closed so that exhaust gas from the engine does not flow into the blowing means 22 when the exhaust gas purification device of the present invention is not used.
【0034】排気ガス中の有害物質である炭化水素や一
酸化炭素を分解し、水蒸気と炭酸ガスに変換するために
は酸素が必要となる。しかし、理論空燃比近辺でエンジ
ンが運転される場合は排気ガス中の酸素濃度は極めて低
い状態にあり、上記反応がスムーズに行われない問題が
発生する。本発明では上記構成に示すように、送風手段
22から加熱室10に前記有害物質の酸化分解に必要な
酸素を含む気体を供給することによって上記反応をスム
ーズに起こさせることができる。これによって排気ガス
中に含まれる炭化水素や一酸化炭素などの有害物質の浄
化性能を向上させることができる。なお送風手段22か
ら供給する酸素が上記反応に必要な量よりも多くなると
排気ガス中の窒素酸化物の濃度が増加する傾向になる。
したがって供給する酸素の量は上記反応をスムーズに起
こさせるのに必要な量に制御することが好ましい。Oxygen is required to decompose harmful substances such as hydrocarbons and carbon monoxide in exhaust gas and convert them into water vapor and carbon dioxide. However, when the engine is operated near the stoichiometric air-fuel ratio, the oxygen concentration in the exhaust gas is extremely low, causing the problem that the above reaction does not occur smoothly. In the present invention, as shown in the above configuration, the above reaction can be smoothly caused by supplying the gas containing oxygen required for oxidative decomposition of the harmful substances to the heating chamber 10 from the blowing means 22. This makes it possible to improve the purification performance of harmful substances such as hydrocarbons and carbon monoxide contained in exhaust gas. Note that if the amount of oxygen supplied from the blowing means 22 is greater than the amount required for the above reaction, the concentration of nitrogen oxides in the exhaust gas tends to increase. Therefore, it is preferable to control the amount of oxygen supplied to the amount necessary to cause the above reaction to occur smoothly.
【0035】上記送風手段を設けた装置構成でセラミッ
ク繊維のハニカム構造体からなる担体に電波吸収材とし
て酸化亜鉛、触媒としたパラジウムを担持し、上述と同
様な条件で浄化性能を評価したところ、約85%の浄化
率が得られた。When the purification performance was evaluated under the same conditions as described above, using the above-mentioned air blowing means, a carrier made of a honeycomb structure of ceramic fibers was loaded with zinc oxide as a radio wave absorbing material and palladium as a catalyst. A purification rate of about 85% was obtained.
【0036】図5は本発明の他の実施例における内燃機
関用排気ガス浄化装置の構成を示す。同図において、図
1及び図2と同一部材及び同一機能部材は同一番号で示
している。図1及び図2と異なる点は排気ガス浄化装置
に高周波発振器13と送風手段22の動作を制御する検
知手段と制御手段を設けた構成としていることである。
25は浄化手段11を収納した加熱室10の排気ガス後
流側の排気管9に設けられた検知手段であり、この検知
手段25は排気温度を検知する温度センサが適用される
。26は高周波発振器13と送風手段22を制御する制
御手段、27は駆動電源である。制御手段26は検知手
段25の信号の受信と、この信号を判断して高周波発振
器13あるいは送風手段22の動作を制御するように構
成されている。FIG. 5 shows the configuration of an exhaust gas purification device for an internal combustion engine in another embodiment of the present invention. In the figure, the same members and the same functional members as in FIGS. 1 and 2 are indicated by the same numbers. The difference from FIGS. 1 and 2 is that the exhaust gas purification apparatus is provided with a detection means and a control means for controlling the operation of the high frequency oscillator 13 and the blower means 22. Reference numeral 25 denotes a detection means provided in the exhaust pipe 9 on the exhaust gas downstream side of the heating chamber 10 housing the purification means 11, and this detection means 25 is a temperature sensor that detects the temperature of the exhaust gas. 26 is a control means for controlling the high frequency oscillator 13 and the air blowing means 22, and 27 is a driving power source. The control means 26 is configured to receive the signal from the detection means 25 and to judge this signal to control the operation of the high frequency oscillator 13 or the blower means 22.
【0037】上述の炭化水素や一酸化炭素の酸化分解反
応は燃焼反応であるので自己発熱を伴う。エンジンから
排出される排気ガス中の炭化水素や一酸化炭素の濃度が
高くなると上記分解反応による自己発熱量も大きくなり
、これに浄化手段11のマイクロ波の吸収による発熱が
加わると必要以上の高温状態になることがある。この高
温状態は浄化手段11を構成するセラミックのハニカム
構造体からなる担体にクラックや溶損を発生させたり、
担持している電波吸収材や触媒を飛散させる可能性があ
る。本発明では上記構成に示すように、加熱室10の排
気ガス後流側の排気管9に設けた温度センサなどの検知
手段25が排気温度をモニタし、制御手段26がその温
度情報を受信するようになっている。そして制御手段2
6が排気ガス温度、もしくは温度勾配の変化から高温状
態に突入すると判断した場合、高周波発振器13のマイ
クロ波エネルギあるいは送風手段22の気体供給量を制
御し、浄化手段11が高温状態へ突入するのを回避させ
ることができる。これによって上述の浄化手段11を構
成するセラミックのハニカム構造体からなる担体のクラ
ック、溶損の発生や担持している電波吸収材や触媒の蒸
発による飛散を防止することができ、初期の排気ガスの
浄化性能を永続させることができる。なお、酸素を含む
気体の供給量の制御は導風管23の途中に設けているバ
ルブ24でも行うことができる。The above-mentioned oxidative decomposition reaction of hydrocarbons and carbon monoxide is a combustion reaction and is accompanied by self-heating. As the concentration of hydrocarbons and carbon monoxide in the exhaust gas discharged from the engine increases, the amount of self-heat generated by the decomposition reaction increases, and when the heat generated by the absorption of microwaves by the purification means 11 is added to this, the temperature becomes higher than necessary. condition may occur. This high-temperature state may cause cracks or melting damage to the carrier made of the ceramic honeycomb structure that constitutes the purifying means 11.
There is a possibility that the radio wave absorbing material and catalyst supported on it will be scattered. In the present invention, as shown in the above configuration, the detection means 25 such as a temperature sensor provided in the exhaust pipe 9 on the exhaust gas downstream side of the heating chamber 10 monitors the exhaust temperature, and the control means 26 receives the temperature information. It looks like this. and control means 2
6 is determined to enter a high temperature state from a change in exhaust gas temperature or temperature gradient, it controls the microwave energy of the high frequency oscillator 13 or the gas supply amount of the blower means 22 to prevent the purification means 11 from entering a high temperature state. can be avoided. As a result, it is possible to prevent cracks and melting of the ceramic honeycomb structure carrier constituting the purification means 11, and to prevent scattering due to evaporation of the supported radio wave absorbing material and catalyst, and prevent the initial exhaust gas from being scattered. Purification performance can be made permanent. Note that the supply amount of the gas containing oxygen can also be controlled by a valve 24 provided in the middle of the air guide pipe 23.
【0038】また制御手段26はエンジンの起動と同時
に高周波発振器13と送風手段22が動作するように制
御するので排気ガスの浄化を効率的に行うことができる
。Furthermore, since the control means 26 controls the high frequency oscillator 13 and the blower means 22 to operate at the same time as the engine is started, exhaust gas can be efficiently purified.
【0039】なお高周波発振器13と送風手段22の動
作はエンジンが動いている間継続する必要はなく、エン
ジンの排気ガスにより浄化手段11が排気ガス中の有害
物質を分解できる温度に上昇し、その温度が保持できる
ようになれば、動作を停止させたりそのパワーを低下さ
せたりすることができる。Note that the operation of the high-frequency oscillator 13 and the blower means 22 does not need to continue while the engine is running, and the exhaust gas from the engine raises the temperature at which the purifying means 11 can decompose harmful substances in the exhaust gas. Once the temperature can be maintained, operation can be stopped or its power reduced.
【0040】また排気ガスの浄化性能をより向上させる
ために他の加熱手段を配置して酸素を含む気体を加熱し
て加熱室10に供給してもよい。Further, in order to further improve the exhaust gas purification performance, other heating means may be arranged to heat the oxygen-containing gas and supply it to the heating chamber 10.
【0041】[0041]
【発明の効果】以上説明したように本発明の内燃機関用
排気ガス浄化装置によれば、以下の効果が得られる。
(1)本発明における浄化手段はマイクロ波を効率的に
吸収する電波吸収材を用いているので極めて短時間で排
気ガス中に含まれる有害物質である炭化水素や一酸化炭
素を分解すの温度に昇温し、酸化分解反応によって無害
である水蒸気と炭酸ガスに変換することができる。した
がって自動車エンジンのコールドスタート時における排
気ガス中に含まれる有害物質を浄化することができ、大
気への有害物質の排出を防止することができる。
(2)また前記浄化手段にマイクロ波を効率的に吸収す
る電波吸収材を用いることによってマイクロ波エネルギ
を発生するための消費電力を少なくすることができるの
で高周波発生源の駆動電源を自動車電源から十分に供給
することができ、かつ繰り返し動作させることができる
。
(3)また前記浄化手段に有害物質を低温で分解する触
媒を用いることにより、有害物質である炭化水素や一酸
化炭素の分解反応を低温で起こさせることができるので
浄化性能が一層向上するとともにマイクロ波エネルギの
発生に必要な消費電力をより少なくすることができる。
(4)また前記浄化手段をセラミック繊維のハニカム構
造体からなる担体に電波吸収材や触媒を担持して構成す
ることによって熱容量を小さくすることができるので前
記浄化手段の昇温速度と熱の伝達を速くすることができ
、前記有害物質の浄化性能の向上に有利であるとともに
、前記浄化手段の温度差を少なくすることができるので
熱的要因によるクラックの発生を防止することができる
。
(5)酸素を含む気体を供給する送風手段を設けること
によって排気ガス中の有害物質である炭化水素や一酸化
炭素の酸化分解に必要な酸素を前記浄化手段に供給する
ことができる。その結果、炭化水素や一酸化炭素の酸化
反応の進行を促進させることができるのでより高い有害
物質の浄化性能を得ることができる。
(6)排気ガスの状態を検知する検知手段からの信号に
もとづき前記高周波発振器と前記送風手段の動作を制御
する制御手段を設けることによって前記浄化手段がマイ
クロ波加熱と有害物質の酸化分解による自己発熱で異常
な高温状態が発生しても、前記検知手段がこの状態を検
知し、この検知信号を受信した前記制御手段が前記高周
波発振器のマイクロ波エネルギを制御するか、前記送風
手段を制御することにより上述の異常な高温状態を回避
することができる。その結果、前記浄化手段を構成する
セラミックのハニカム構造体からなる担体のクラック、
溶損の発生や前記担体に担持している電波吸収材、触媒
の蒸発による飛散を防止することができ、初期の浄化性
能を永続させることができる。
(7)また前記制御手段はエンジンが起動すると同時に
高周波発振器と酸素を含む気体の送風手段を制御するこ
とにより、排気ガスの浄化を効率的に行うことができる
。As explained above, according to the exhaust gas purifying device for an internal combustion engine of the present invention, the following effects can be obtained. (1) Since the purification means of the present invention uses a radio wave absorbing material that efficiently absorbs microwaves, it can reach a temperature that decomposes harmful substances such as hydrocarbons and carbon monoxide contained in exhaust gas in an extremely short time. It can be heated to a temperature of 100% and converted into harmless water vapor and carbon dioxide through an oxidative decomposition reaction. Therefore, it is possible to purify the harmful substances contained in the exhaust gas when the automobile engine is cold-started, and it is possible to prevent the harmful substances from being discharged into the atmosphere. (2) Furthermore, by using a radio wave absorbing material that efficiently absorbs microwaves in the purification means, the power consumption for generating microwave energy can be reduced, so that the driving power source for the high frequency generation source can be used from the automobile power source. It can be supplied in sufficient quantity and can be operated repeatedly. (3) Furthermore, by using a catalyst that decomposes harmful substances at low temperatures in the purification means, the decomposition reaction of hydrocarbons and carbon monoxide, which are harmful substances, can occur at low temperatures, which further improves the purification performance. The power consumption required to generate microwave energy can be further reduced. (4) Furthermore, by configuring the purifying means by supporting a radio wave absorbing material and a catalyst on a carrier made of a honeycomb structure of ceramic fibers, the heat capacity can be reduced, so that the heating rate of the purifying means and the heat transfer can be reduced. This is advantageous in improving the purification performance of the harmful substances, and since the temperature difference between the purifying means can be reduced, it is possible to prevent cracks from occurring due to thermal factors. (5) By providing a blowing means for supplying a gas containing oxygen, oxygen necessary for oxidative decomposition of hydrocarbons and carbon monoxide, which are harmful substances in the exhaust gas, can be supplied to the purifying means. As a result, the progress of the oxidation reaction of hydrocarbons and carbon monoxide can be accelerated, so that higher performance in purifying harmful substances can be obtained. (6) By providing a control means for controlling the operation of the high-frequency oscillator and the blowing means based on a signal from a detection means for detecting the state of exhaust gas, the purification means can be self-contained by microwave heating and oxidative decomposition of harmful substances. Even if an abnormally high temperature state occurs due to heat generation, the detection means detects this state, and upon receiving this detection signal, the control means controls the microwave energy of the high frequency oscillator or controls the blowing means. This makes it possible to avoid the above-mentioned abnormal high temperature state. As a result, cracks in the carrier made of the ceramic honeycomb structure constituting the purification means,
It is possible to prevent the occurrence of melting loss and scattering of the radio wave absorbing material and catalyst supported on the carrier due to evaporation, and the initial purification performance can be maintained permanently. (7) Furthermore, the control means can efficiently purify the exhaust gas by controlling the high frequency oscillator and the blowing means for gas containing oxygen at the same time as the engine is started.
【図1】本発明の一実施例における内燃機関用排気ガス
浄化装置の構成図FIG. 1 is a configuration diagram of an exhaust gas purification device for an internal combustion engine in an embodiment of the present invention.
【図2】本発明の一実施例における浄化手段の外観図[Fig. 2] External view of purification means in one embodiment of the present invention
【
図3】本発明の一実施例における浄化手段の一部断面図[
FIG. 3: Partial cross-sectional view of purifying means in one embodiment of the present invention
【図4】本発明の他の実施例における内燃機関用排気ガ
ス浄化装置の構成図FIG. 4 is a configuration diagram of an exhaust gas purification device for an internal combustion engine in another embodiment of the present invention.
【図5】本発明の他の実施例における内燃機関用排気ガ
ス浄化装置の構成図FIG. 5 is a configuration diagram of an exhaust gas purification device for an internal combustion engine in another embodiment of the present invention.
【図6】従来の排ガス浄化装置の構成図[Figure 6] Configuration diagram of a conventional exhaust gas purification device
9 排気管 10 加熱室 11 浄化手段 12 保持部材 13 高周波発振器 14 冷却手段 15 導波管 16,17 マイクロ波遮蔽手段 18 セラミック繊維 19 電波吸収材 20 触媒 21 セラミック隔壁 22 送風手段 23 導風管 24 バルブ 25 検知手段 26 制御手段 27 駆動電源 9 Exhaust pipe 10 Heating chamber 11 Purification means 12 Holding member 13 High frequency oscillator 14 Cooling means 15 Waveguide 16, 17 Microwave shielding means 18 Ceramic fiber 19 Radio wave absorbing material 20 Catalyst 21 Ceramic partition wall 22 Air blowing means 23 Wind pipe 24 Valve 25 Detection means 26 Control means 27 Drive power supply
Claims (11)
中に設けられた加熱室と、前記加熱室に給電するマイク
ロ波エネルギを発生する高周波発振器と、前記加熱室に
収納され前記高周波により発生する熱によって排気ガス
中に含まれる有害物質を分解する浄化手段とを備えた内
燃機関用排気ガス浄化装置。Claims: 1. A heating chamber provided in the middle of an exhaust pipe for discharging exhaust gas from an internal combustion engine; a high-frequency oscillator that generates microwave energy to supply electricity to the heating chamber; An exhaust gas purification device for an internal combustion engine, comprising a purifying means for decomposing harmful substances contained in exhaust gas using generated heat.
中に設けられた加熱室と、前記加熱室に給電するマイク
ロ波エネルギを発生する高周波発振器と、前記加熱室に
収納され前記高周波により発生する熱によって排気ガス
中に含まれる有害物質を分解する浄化手段と、前記加熱
室に酸素を含む気体を供給する送風手段とを備えた内燃
機関用排気ガス浄化装置。2. A heating chamber provided in the middle of an exhaust pipe for discharging exhaust gas of an internal combustion engine; a high-frequency oscillator that generates microwave energy to supply power to the heating chamber; An exhaust gas purification device for an internal combustion engine, comprising a purification means that decomposes harmful substances contained in exhaust gas using generated heat, and a blower means that supplies gas containing oxygen to the heating chamber.
中に設けられた加熱室と、前記加熱室に給電するマイク
ロ波エネルギを発生する高周波発振器と、前記加熱室に
収納され前記高周波により発生する熱によって排気ガス
中に含まれる有害物質を分解する浄化手段と、前記加熱
室に酸素を含む気体を供給する送風手段と、前記排気管
の排気ガスの状態を検知する検知手段からの信号にもと
づき前記高周波発振器と前記送風手段の動作を制御する
制御手段を備えた内燃機関用排気ガス浄化装置。3. A heating chamber provided in the middle of an exhaust pipe for discharging exhaust gas from an internal combustion engine; a high-frequency oscillator that generates microwave energy to supply electricity to the heating chamber; A purifying means that decomposes harmful substances contained in the exhaust gas by the generated heat, a blowing means that supplies gas containing oxygen to the heating chamber, and a signal from the detecting means that detects the state of the exhaust gas in the exhaust pipe. An exhaust gas purification device for an internal combustion engine, comprising a control means for controlling the operation of the high frequency oscillator and the blowing means.
担体と、前記担体に担持された高周波を吸収する電波吸
収材とからなる請求項1〜3のいづれかに記載の内燃機
関用排気ガス浄化装置。4. The exhaust gas purification device for an internal combustion engine according to claim 1, wherein the purifying means for decomposing harmful substances comprises a ceramic carrier and a radio wave absorbing material supported on the carrier and absorbing high frequency waves. .
担体と、前記担体に担持された高周波を吸収する電波吸
収材と、前記担体に担持され前記有害物質の分解を促進
する触媒とからなる請求項1〜3のいづれかに記載の内
燃機関用排気ガス浄化装置。5. A purification means for decomposing harmful substances comprises a ceramic carrier, a radio wave absorbing material supported on the carrier that absorbs high frequency waves, and a catalyst supported on the carrier that promotes the decomposition of the harmful substances. Item 4. The exhaust gas purification device for an internal combustion engine according to any one of Items 1 to 3.
ジウム、パラジウム、ペロブスカイト型複合酸化物の少
なくとも1種からなる請求項5記載の内燃機関用排気ガ
ス浄化装置。6. The exhaust gas purification device for an internal combustion engine according to claim 5, wherein the catalyst that promotes purification of harmful substances comprises at least one of platinum, rhodium, palladium, and perovskite type composite oxide.
材料からなる請求項4または5記載の内燃機関用排気ガ
ス浄化装置。7. The exhaust gas purification device for an internal combustion engine according to claim 4, wherein the radio wave absorbing material that absorbs microwaves is made of a semiconductor material.
ト、鉄、スズ、チタンの金属酸化物、前記金属を主成分
とする複合金属酸化物、炭化ケイ素の少なくとも1種か
らなる請求項7記載の内燃機関用排気ガス浄化装置。8. The semiconductor material according to claim 7, comprising at least one of metal oxides of zinc, copper, manganese, cobalt, iron, tin, and titanium, composite metal oxides containing the above metals as main components, and silicon carbide. Exhaust gas purification device for internal combustion engines.
ニカム構造体からなる請求項4または5記載の内燃機関
用排気ガス浄化装置。9. The exhaust gas purifying device for an internal combustion engine according to claim 4, wherein the ceramic carrier comprises a honeycomb structure having a large number of communicating holes.
ルコニアの少なくとも1種の耐熱性無機質繊維からなる
請求項4、5、9のいづれかに記載の内燃機関用排気ガ
ス浄化装置。10. The exhaust gas purification device for an internal combustion engine according to claim 4, wherein the ceramic carrier comprises a heat-resistant inorganic fiber of at least one of alumina, silica, and zirconia.
ガスの温度を検知する手段からなる請求項3記載の内燃
機関用排気ガス浄化装置。11. The exhaust gas purification device for an internal combustion engine according to claim 3, wherein the detection means comprises means for detecting the temperature of the exhaust gas that has passed through the purification means.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3128985A JP2822690B2 (en) | 1991-05-31 | 1991-05-31 | Exhaust gas purification device for internal combustion engine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3128985A JP2822690B2 (en) | 1991-05-31 | 1991-05-31 | Exhaust gas purification device for internal combustion engine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH04353208A true JPH04353208A (en) | 1992-12-08 |
| JP2822690B2 JP2822690B2 (en) | 1998-11-11 |
Family
ID=14998275
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3128985A Expired - Fee Related JP2822690B2 (en) | 1991-05-31 | 1991-05-31 | Exhaust gas purification device for internal combustion engine |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2822690B2 (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0872911A3 (en) * | 1997-04-15 | 2000-05-03 | Zexel Corporation | Absorbing layer for a high-frequency heating catalyst |
| CN106762045A (en) * | 2016-11-24 | 2017-05-31 | 浙江大学 | Ternary catalyzing unit microwave heating system |
| WO2018131579A1 (en) | 2017-01-13 | 2018-07-19 | パナソニック株式会社 | Catalyst heating device and heating device |
| US20200141296A1 (en) * | 2018-11-06 | 2020-05-07 | Toyota Jidosha Kabushiki Kaisha | Catalytic device and exhaust gas purification system |
| CN116571236A (en) * | 2023-04-24 | 2023-08-11 | 南京尊龙新材料科技有限公司 | A kind of preparation method of high-temperature purifying carbon monoxide catalyst |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04241717A (en) * | 1991-01-11 | 1992-08-28 | Toyota Motor Corp | Exhaust gas purifying device |
-
1991
- 1991-05-31 JP JP3128985A patent/JP2822690B2/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04241717A (en) * | 1991-01-11 | 1992-08-28 | Toyota Motor Corp | Exhaust gas purifying device |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0872911A3 (en) * | 1997-04-15 | 2000-05-03 | Zexel Corporation | Absorbing layer for a high-frequency heating catalyst |
| CN106762045A (en) * | 2016-11-24 | 2017-05-31 | 浙江大学 | Ternary catalyzing unit microwave heating system |
| WO2018131579A1 (en) | 2017-01-13 | 2018-07-19 | パナソニック株式会社 | Catalyst heating device and heating device |
| US20200141296A1 (en) * | 2018-11-06 | 2020-05-07 | Toyota Jidosha Kabushiki Kaisha | Catalytic device and exhaust gas purification system |
| CN111140322A (en) * | 2018-11-06 | 2020-05-12 | 丰田自动车株式会社 | Catalyst device and exhaust purification system |
| US10934913B2 (en) * | 2018-11-06 | 2021-03-02 | Toyota Jidosha Kabushiki Kaisha | Catalytic device and exhaust gas purification system |
| CN111140322B (en) * | 2018-11-06 | 2022-06-28 | 丰田自动车株式会社 | Catalyst device and exhaust purification system |
| CN116571236A (en) * | 2023-04-24 | 2023-08-11 | 南京尊龙新材料科技有限公司 | A kind of preparation method of high-temperature purifying carbon monoxide catalyst |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2822690B2 (en) | 1998-11-11 |
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