JPH043582Y2 - - Google Patents
Info
- Publication number
- JPH043582Y2 JPH043582Y2 JP11774683U JP11774683U JPH043582Y2 JP H043582 Y2 JPH043582 Y2 JP H043582Y2 JP 11774683 U JP11774683 U JP 11774683U JP 11774683 U JP11774683 U JP 11774683U JP H043582 Y2 JPH043582 Y2 JP H043582Y2
- Authority
- JP
- Japan
- Prior art keywords
- commutator
- jig
- piece
- coil
- slider
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims description 18
- 238000000034 method Methods 0.000 description 4
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
Landscapes
- Motor Or Generator Current Collectors (AREA)
- Manufacture Of Motors, Generators (AREA)
- Dc Machiner (AREA)
Description
【考案の詳細な説明】
(産業上の利用分野)
本考案は電動機、特にフラツトモータ等におけ
る偏平電機子コイルリード線を整流子溝に押し込
み挿入する装置に関し、自動化が図れるように
し、しかも安価に提供できるようにしたものであ
る。[Detailed description of the invention] (Industrial application field) The present invention relates to a device for pushing and inserting a flat armature coil lead wire into a commutator groove in an electric motor, particularly a flat motor, etc., so that it can be automated and provided at a low cost. It has been made possible.
(従来の技術)
従来のかかるコイルリード線の仮結線の方法は
第8図に示すように整流子1に治具20を挿入
し、かつコイルリード線2aを該治具20の切欠
き22を案内にして整流子溝1aに押し込むこと
で行われるが、この作業は差込治具21を利用し
ての手作業である。そのため近年では仮結線を行
うに際し、特開昭53−66502号公報に示されるよ
うに所定形状に成形した偏平電機子コイルが環状
に配列されるコイル整列治具と、該コイル整列治
具上の中心部に整流子の取り囲むように装備した
結線治具本体と、コイルリード線を整流子の溝に
押し込む仮結線板等からなる仮結線装置が提案さ
れ、自動化が推進されている。(Prior Art) The conventional method for temporarily connecting coil lead wires is to insert a jig 20 into the commutator 1 as shown in FIG. This is done by pushing it into the commutator groove 1a as a guide, but this work is done manually using an insertion jig 21. Therefore, in recent years, when performing temporary wiring, as shown in Japanese Patent Application Laid-open No. 53-66502, a coil alignment jig is used in which flat armature coils formed into a predetermined shape are arranged in a ring, and a A temporary wiring device has been proposed, which consists of a wiring jig body equipped in the center so as to surround a commutator, and a temporary wiring board for pushing the coil lead wire into the groove of the commutator, and automation is being promoted.
(考案が解決しようとする課題)
しかしこの装置は、自動化を図る際にはコイル
リード線を結線治具本体に押さえる手段(リード
押え板)と押さえ付けたリード線を整流子に溝に
押し込む手段(仮結線板)を夫々駆動する駆動系
が必要となり、高価なものになつてしまうという
問題があつた。また整流子の外周に結線治具本体
に設けた筒状の補助ガイドが嵌入され、該補助ガ
イドの周囲に環状の偏平電機子コイルが配列され
るため該コイル列が補助ガイドの介在により整流
子から遠ざかり、フラツトモータ等の電動機の外
径寸法が大きくなつてしまう問題があつた。(Problem to be solved by the invention) However, when attempting automation, this device requires a means for holding the coil lead wire against the connection jig body (lead holding plate) and a means for pushing the held lead wire into the groove of the commutator. A problem arises in that a drive system is required to drive each of the (temporary connection plates), resulting in an expensive product. In addition, a cylindrical auxiliary guide provided on the wiring jig body is fitted onto the outer periphery of the commutator, and annular flat armature coils are arranged around the auxiliary guide, so that the coil array is connected to the commutator by the interposition of the auxiliary guide. There was a problem in that the outer diameter of electric motors such as flat motors became larger as the motor moved away from the flat motor.
それ故、本考案の目的とするところは指状の回
動片と停止片との間でリード線を押さえ、該回動
片と停止片との間に設けた摺動子によりリード線
を排出するように構成し、また回動片の回動動作
と摺動子の摺動動作を1つのピストンで行わせ、
このことで装置を低廉化させ、また整流子の回り
を結線治具本体で取り囲む構成としないことで電
動機の外径寸法を小型化できるようにすることに
ある。 Therefore, the purpose of the present invention is to hold the lead wire between a finger-shaped rotating piece and a stop piece, and to eject the lead wire using a slider provided between the finger-shaped rotating piece and the stop piece. The rotating operation of the rotating piece and the sliding operation of the slider are performed by one piston,
This makes it possible to reduce the cost of the device, and also to reduce the outer diameter of the motor by not surrounding the commutator with the main body of the wiring jig.
(課題を解決するための手段)
前記目的を達成するため、本考案は所定形状に
成形した偏平電機子コイルが環状に配列され、そ
の中央部に整流子を載置したコイル整列治具と、
該コイル整列治具の上方で前記整流子の近くに配
置された結線治具本体と、該治具本体に回動自在
に支持された回動片と、該治具本体にその先端が
前記整流子に対向した状態で固定され、該回動片
の回動停止位置を決めるとともに該回動片と協働
してコイルリード線を挾み込む停止片と、該回動
片の停止片対向面に摺動自在に配置され、かつ該
回動片の回動軸側にバネ付勢された前記コイルリ
ード線を整流子溝に押し込む摺動子と、該摺動子
に回動自在に支持されるとともに前記コイル整列
治具上を摺動するピストンに連結され、該ピスト
ンの押し出し作用により前記回動片を回動させ、
かつ前記摺動子を回動片先端の整流子に向け摺動
させるリンクを具備した。(Means for Solving the Problems) In order to achieve the above object, the present invention provides a coil alignment jig in which flat armature coils formed into a predetermined shape are arranged in a ring, and a commutator is placed in the center thereof;
a connecting jig main body disposed above the coil alignment jig near the commutator; a rotating piece rotatably supported by the jig main body; a stop piece that is fixed in a state facing the child, determines the rotation stop position of the rotary piece, and cooperates with the rotary piece to sandwich the coil lead wire, and a surface of the rotary piece that faces the stop piece; a slider for pushing the coil lead wire, which is slidably disposed on the rotary piece and biased by a spring toward the rotation shaft side of the rotary piece, into the commutator groove; and a slider rotatably supported by the slider. and connected to a piston that slides on the coil alignment jig, and rotates the rotating piece by the pushing action of the piston,
A link is provided for sliding the slider toward the commutator at the tip of the rotating piece.
(作用)
本考案によると、ピストンの連結されたリンク
を押し出すことにより回動片が回動され、コイル
リード線が回動片と停止片との間に挟み込まれ、
さらに摺動子が回動片先端の整流子に向け摺動し
てコイルリード線が整流子の溝にはめこまれる。(Function) According to the present invention, the rotating piece is rotated by pushing out the link connected to the piston, and the coil lead wire is sandwiched between the rotating piece and the stop piece.
Further, the slider slides toward the commutator at the tip of the rotating piece, and the coil lead wire is fitted into the groove of the commutator.
(実施例)
以下、本考案の実施例を第1図乃至第7図によ
り説明するが、まず第1図乃至第4図により構成
を説明する。これらの図において1は整流子、2
は所定形状に成形された偏平電機子コイル、2
a,2bはコイルリード線、3は偏平電機子コイ
ル2が環状に配列されるコイル整列治具で、円周
上に複数本のピン4を有する。111,112は
前記コイル整列治具3上に配置された結線治具本
体、51,52は該治具本体111,112に回
動自在に支持された回動片である。81,82は
前記治具本体111,112に固定軸91,92
で固定された停止片であり、この停止片81、8
2は前記回動片51,52の回動停止位置を決め
るとともに該回動片51,52と協働してコイル
リード線2a,2bを挾み込む。71,72は回
動片51,52に貫挿された摺動体で、コイルリ
ード線2a,2bを整流子溝1aに押し込む摺動
子71a,72aを有している。また摺動子71
a,72aは回動片51,52の停止片対向面に
配置され、該回動片51,52の回動軸61,6
2側にバネ121(第3図参照)付勢されてい
る。161は摺動体71に対し回動自在に軸10
1で支持されたリンクであり、該リンク161は
その押し出し作用により回動片51を回動させ、
摺動子71aを回動片51先端の整流子1に向け
摺動させるように配置する。(Embodiment) Hereinafter, an embodiment of the present invention will be described with reference to FIGS. 1 to 7, and the configuration will first be explained with reference to FIGS. 1 to 4. In these figures, 1 is a commutator, 2
is a flat armature coil formed into a predetermined shape, 2
Reference numerals a and 2b denote coil lead wires, and 3 a coil alignment jig in which flat armature coils 2 are arranged in a ring shape, and has a plurality of pins 4 on the circumference. Reference numerals 111 and 112 are connection jig bodies disposed on the coil alignment jig 3, and 51 and 52 are rotating pieces rotatably supported by the jig bodies 111 and 112. 81, 82 are shafts 91, 92 fixed to the jig bodies 111, 112.
These stop pieces 81 and 8 are fixed at
2 determines the rotation stop position of the rotating pieces 51, 52, and cooperates with the rotating pieces 51, 52 to sandwich the coil lead wires 2a, 2b. 71 and 72 are sliding bodies inserted through the rotating pieces 51 and 52, and have sliders 71a and 72a that push the coil lead wires 2a and 2b into the commutator groove 1a. Also, the slider 71
a, 72a are arranged on the opposing surfaces of the stop pieces of the rotating pieces 51, 52, and the rotating shafts 61, 6 of the rotating pieces 51, 52
2 side is biased by a spring 121 (see FIG. 3). 161 is a shaft 10 rotatably relative to the sliding body 71.
1, and the link 161 rotates the rotating piece 51 by its pushing action,
The slider 71a is arranged to slide toward the commutator 1 at the tip of the rotating piece 51.
なお摺動体72側にも同様なリンクとバネが取
り付けられ、これらのリンクは後述のようにピス
トンの往復運動により駆動される。他方コイル整
列治具3は図示しないが所定角度づつ回転させら
れるように構成され、この回転とともに整流子1
も回転する。 Note that similar links and springs are attached to the sliding body 72 side, and these links are driven by the reciprocating motion of the piston as described later. On the other hand, the coil alignment jig 3 is configured to be rotated by a predetermined angle (not shown), and with this rotation, the commutator 1
It also rotates.
以上のような構成からなる実施例の作用につい
て以下の説明するが、対に備えられている各構成
部品は同様な動きをすることは言うまでもない。 The operation of the embodiment configured as described above will be explained below, but it goes without saying that each component provided in a pair operates in the same way.
さて第1図は回動片51の待機時を示し、既に
偏平電機子コイル2はコイル整列治具3のピン4
をガイドとして環状に配列され、そしてコイルリ
ード線2a,2bは整流子1の近傍に起立してい
る。 Now, FIG. 1 shows the standby state of the rotating piece 51, and the flat armature coil 2 is already attached to the pin 4 of the coil alignment jig 3.
The coil lead wires 2a and 2b are arranged in a ring shape using the commutator 1 as a guide, and the coil lead wires 2a and 2b stand up near the commutator 1.
この状態からリンク161を駆動すると回動片
51が符号14a方向に回動し、その後摺動子7
1aが摺動する。このことを原理的に第5図乃至
第7図を用いて説明すると第5図は回動片51の
待機状態を示し、このとき回動片51と摺動子7
1aを回動および摺動させるピストン171はシ
リンダ181の後方に配されている。また摺動子
71aはバネ121により回動軸61側に付勢さ
れストツパ19に当接している。 When the link 161 is driven from this state, the rotating piece 51 rotates in the direction 14a, and then the slider 7
1a slides. This will be explained in principle using FIGS. 5 to 7. FIG. 5 shows the standby state of the rotating piece 51, and at this time, the rotating piece 51 and the slider 7
A piston 171 that rotates and slides 1a is arranged behind the cylinder 181. Further, the slider 71a is urged toward the rotating shaft 61 by the spring 121 and comes into contact with the stopper 19.
この状態でピストン171を前進させるとリン
ク161は押し出され回動片51は停止片81に
当接するまで回動する。そして回動片51と停止
片81との間にコイルリード線2aを挾み込む。
この状態を第6図に示すが、このとき摺動子71
aはバネ121により回動片51の回動軸61側
に付勢されているためいまだストツパ19に当接
している。 When the piston 171 is moved forward in this state, the link 161 is pushed out and the rotating piece 51 rotates until it comes into contact with the stop piece 81. Then, the coil lead wire 2a is inserted between the rotation piece 51 and the stop piece 81.
This state is shown in FIG. 6, where the slider 71
Since a is urged toward the rotation shaft 61 of the rotation piece 51 by the spring 121, it is still in contact with the stopper 19.
次にこの回動片51の回動が拘束された状態か
ら、さらにピストン171をバネ121力に逆ら
つて前進させると、摺動子71aがリンク161
の押し出し力によつて第1図、第2図中符号15
方向に摺動する。そして摺動子71aは最終的に
は第7図に示すようにコイルリード線2aを回動
片51と停止片81の間から排出し、かつコイル
リード線2aを整流子1の溝1aに挿入する。 Next, when the piston 171 is further moved forward against the force of the spring 121 from the state in which the rotation of the rotary piece 51 is restricted, the slider 71a moves toward the link 161.
15 in Figures 1 and 2 due to the extrusion force of
slide in the direction. Then, the slider 71a finally discharges the coil lead wire 2a from between the rotating piece 51 and the stop piece 81 as shown in FIG. 7, and inserts the coil lead wire 2a into the groove 1a of the commutator 1. do.
なおこの押し込み工程は第4図に明瞭に示され
る。 This pushing process is clearly shown in FIG.
さらに上記コイルリード線の押し込み工程が終
了すると、ピストン171の押し出し力が解除さ
れ、回動片51と停止片81は再び第5図状態と
なる。またコイル整列治具3は整流子1の溝1a
に応じて所定角度回転し、一仮結線工程を終了す
る。そして再び上記工程を行い、何回かの継続に
より仮結線を終了する。 Further, when the coil lead wire pushing process is completed, the pushing force of the piston 171 is released, and the rotating piece 51 and the stop piece 81 return to the state shown in FIG. 5. Also, the coil alignment jig 3 is the groove 1a of the commutator 1.
The wire is rotated by a predetermined angle in accordance with the above, and the temporary wire connection process is completed. Then, the above steps are repeated several times to complete the temporary connection.
以上の実施例によると、ピストンに連結された
リンクの押し出し作用により回動片を回動できる
と同時に摺動子を摺動できるため自動化が行え、
またピストンを摺動させる駆動系は1つでよいの
で安価な装置を提供できる。されにコイル整列治
具上の整流子の周囲に結線治具本体に設けた筒状
の補助ガイドが設置されていないため、整流子と
偏平電機子コイルを可能な限り近づけることがで
き、したがつて電動機の外径寸法を小さくでき
る。 According to the above embodiment, the rotating piece can be rotated by the pushing action of the link connected to the piston, and the slider can be slid at the same time, so automation can be achieved.
Furthermore, since only one drive system is required for sliding the piston, an inexpensive device can be provided. Furthermore, since there is no cylindrical auxiliary guide provided on the wiring jig body around the commutator on the coil alignment jig, it is possible to bring the commutator and flat armature coil as close as possible. Therefore, the outer diameter of the motor can be reduced.
(考案の効果)
以上述べてきたように、本考案はピストンに連
結されたリンクの押し出し作用により回動片を回
動できると同時に摺動子を摺動できるため、自動
化が行え、またピストンを摺動させる駆動系は1
つだけでよいので安価な装置を提供できる等の効
果がある。(Effects of the invention) As described above, in the present invention, the rotating piece can be rotated and the slider can be slid at the same time by the pushing action of the link connected to the piston. The drive system for sliding is 1
Since only one is required, there are advantages such as being able to provide an inexpensive device.
第1図は本考案実施例の要部平面図で、第2図
は本考案実施例の要部斜視図、第3図は実施例に
おける回動片と摺動子との関係を示す斜視図、第
4図は実施例における摺動子の押し出し時を示す
側面図、第5図乃至第7図は本考案実施例の動作
原理図であり、第5図は回動片の待機状態を示
し、第6図は回動片の挾持時を示し、第7図は摺
動子の押し出し時を示す。第8図は従来の仮結線
方法を示す平面図である。
1……整流子、1a……整流子溝、2……偏平
電機子コイル、2a,2b……コイルリード線、
3……コイル整列治具、4……ピン、51,52
……回動片、61,62……軸、71,72……
摺動体、71a,72a……摺動子、81,82
……停止片、91,92……固定軸、101……
軸、111,112……結線治具本体、121…
…バネ、161……リンク、171……ピスト
ン、181……シリンダ、19……ストツパ、2
0……治具、21……差込治具、22……切欠
き。
Fig. 1 is a plan view of the main part of the embodiment of the present invention, Fig. 2 is a perspective view of the main part of the embodiment of the invention, and Fig. 3 is a perspective view showing the relationship between the rotating piece and the slider in the embodiment. , FIG. 4 is a side view showing when the slider is pushed out in the embodiment, FIGS. 5 to 7 are diagrams of the principle of operation of the embodiment of the present invention, and FIG. 5 shows the standby state of the rotating piece. , FIG. 6 shows the rotating piece when it is being clamped, and FIG. 7 shows when the slider is being pushed out. FIG. 8 is a plan view showing a conventional temporary connection method. 1... Commutator, 1a... Commutator groove, 2... Flat armature coil, 2a, 2b... Coil lead wire,
3... Coil alignment jig, 4... Pin, 51, 52
... Rotating piece, 61, 62 ... Shaft, 71, 72 ...
Slider, 71a, 72a... Slider, 81, 82
... Stop piece, 91, 92 ... Fixed shaft, 101 ...
Shaft, 111, 112... Connection jig body, 121...
... Spring, 161 ... Link, 171 ... Piston, 181 ... Cylinder, 19 ... Stopper, 2
0... Jig, 21... Insertion jig, 22... Notch.
Claims (1)
配列され、その中央部に整流子を載置したコイル
整列治具と、該コイル整列治具の上方で前記整流
子の近くに配置された結線治具本体と、該治具本
体に回動自在に支持された回動片と、該治具本体
にその先端が前記整流子に対向した状態で固定さ
れ、該回動片の回動停止位置を決めるとともに該
回動片と協働してコイルリード線を挾み込む停止
片と、該回動片の停止片対向面に摺動自在に配置
され、かつ該回動片の回動軸側にバネ付勢された
前記コイルリード線を整流子溝に押し込む摺動子
と、該摺動子に回動自在に支持されるとともに前
記コイル整列治具上を摺動するピストンに連結さ
れ、該ピストンの押し出し作用により前記回動片
を回動させ、かつ前記摺動子を回動片先端の整流
子に向け摺動させるリンクを具備したことを特徴
とする偏平電機子コイルリード線と整流子の仮結
線装置。 A coil alignment jig in which flat armature coils formed into a predetermined shape are arranged in a ring and a commutator is placed in the center thereof, and a wiring jig arranged above the coil alignment jig near the commutator. A jig main body, a rotating piece rotatably supported by the jig main body, and a rotating piece fixed to the jig main body with its tip facing the commutator, and a rotating stop position of the rotating piece. a stop piece that clamps the coil lead wire in cooperation with the rotating piece; A slider for pushing the spring-biased coil lead wire into the commutator groove, and a piston rotatably supported by the slider and sliding on the coil alignment jig, the piston A flat armature coil lead wire and a commutator, characterized in that the rotary piece is rotated by the pushing action of Temporary connection device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11774683U JPS6028468U (en) | 1983-07-28 | 1983-07-28 | Temporary connection device for flat armature coil lead wire and commutator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11774683U JPS6028468U (en) | 1983-07-28 | 1983-07-28 | Temporary connection device for flat armature coil lead wire and commutator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6028468U JPS6028468U (en) | 1985-02-26 |
| JPH043582Y2 true JPH043582Y2 (en) | 1992-02-04 |
Family
ID=30270925
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP11774683U Granted JPS6028468U (en) | 1983-07-28 | 1983-07-28 | Temporary connection device for flat armature coil lead wire and commutator |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6028468U (en) |
-
1983
- 1983-07-28 JP JP11774683U patent/JPS6028468U/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6028468U (en) | 1985-02-26 |
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