JPH0438682B2 - - Google Patents

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Publication number
JPH0438682B2
JPH0438682B2 JP14547386A JP14547386A JPH0438682B2 JP H0438682 B2 JPH0438682 B2 JP H0438682B2 JP 14547386 A JP14547386 A JP 14547386A JP 14547386 A JP14547386 A JP 14547386A JP H0438682 B2 JPH0438682 B2 JP H0438682B2
Authority
JP
Japan
Prior art keywords
hydrogen gas
aluminum
water
aluminum alloy
tin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP14547386A
Other languages
Japanese (ja)
Other versions
JPS632801A (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to JP14547386A priority Critical patent/JPS632801A/en
Priority to EP86306754A priority patent/EP0248960A1/en
Priority to US06/903,770 priority patent/US4752463A/en
Publication of JPS632801A publication Critical patent/JPS632801A/en
Publication of JPH0438682B2 publication Critical patent/JPH0438682B2/ja
Granted legal-status Critical Current

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Classifications

    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30—Hydrogen technology
    • Y02E60/36—Hydrogen production from non-carbon containing sources, e.g. by water electrolysis

Landscapes

  • Coating By Spraying Or Casting (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

(産業上の利用分野) 本発明は水素ガス生成材に関する。 (従来の技術) 従来、水素ガスを生成させる方法としては、金
属を酸やアルカリと反応させる方法及び水を電気
分解する方法が知られているが、前者は工業的に
利用することが困難であることから、工業的には
電気分解法が一般に採用されている。また、最近
では、水を熱化学的に分解する方法も提案されて
いる。 (発明が解決しようとする問題点) しかしながら、電気分解法や水の熱化学的分解
法では、多大の電力や熱エネルギーを必要とする
問題がある。 従つて、本発明は安価で、電気や熱等のエネル
ギーを必要とせず、水素ガス生成能率が高く、し
かも環境汚染の恐れのない水素ガス生成材を得る
ことを目的とするものである。 (問題点を解決するための手段) 本発明は、前記問題を解決する手段として、金
属微粒が積重された層状組織を有し、前記金属微
粒が、錫5〜50%、残部アルミニウム及び不可避
的不純物からなるアルミニウム合金からなること
を特徴とする水素ガス生成材を提供するものであ
る。 本発明の実施態様においては、前記水素ガス生
成材は金属微粒が偏平状の微粒となつて積み重な
つた層状組織の積層体で形成される。 水素ガス生成材 また、本発明は、基体上に形成された金属の溶
射皮膜からなり、該金属溶射皮膜が錫5〜50%、
残部アルミニウム及び不可避的不純物からなるア
ルミニウム合金の線材を用いて形成されているこ
とを特徴とする水素ガス生成材を提供するもので
ある。この場合、基体材料としては、軟鋼、アル
ミニウム、銅その他の金属材料、アクリル樹脂そ
の他のプラスチツク、ガラス、セラミツクなど、
任意のものを使用できる。また、基体の形状は、
板状、シート状、帯状その他任意の形状を採用で
きる。 (作用) 本発明に係る水素ガス生成材は、水に浸漬する
だけでアルミニウム合金が水と反応して高純度の
水素ガスを生成する。特に、基体としてアルミニ
ウムを採用した場合には、水素ガス生成速度が著
しく増大する。 一般に、アルミニウムは大気中でも表面が酸化
されて不動態となるため、水や温水に浸漬しても
反応しないことは周知である。しかし、驚くべき
ことに、アルミニウムに錫を所定量添加したアル
ミニウム合金は、常温の水に浸漬しただけでも水
と反応して水素ガスを発生する。しかも、水素ガ
スの生成速度は、温度の上昇と共に増大し、この
アルミニウム合金を用いて基体上に溶射皮膜その
他の金属微粒からなる層状組織を有する積層体を
形成すると、合金そのものの水素ガス生成速度の
約70〜80倍に達することが明らかとなつた。本発
明は、この知見に基づいて完成されたものであ
る。 本発明に係るアルミニウム合金及びその溶射皮
膜が水と反応して水素ガスを生成する理由及びそ
の反応機構等は解明されていないが、アルミニウ
ム中に錫をその固溶限以上に均一に固溶させたこ
とに起因するものと推測される。また、溶射皮膜
にした場合、水素ガス生成速度が著しく増大する
のは、溶射粒子が偏平状となつて積み重なつた層
状組織となつて活性化するためと推測される。 アルミニウム合金の生分組成を限定した理由は
次の通りである。錫の含有量を5〜50%としたの
は、錫の含有量が5%未満あるいは50%を越える
と、水素の発生が殆ど見られず、本発明の目的を
達成できないからである。なお、アルミニウム及
び錫はできるだけ高純度のものを使用するのが好
ましい。 本発明に係る水素ガス生成材は、例えば、内壁
面を溶湯の凝固点以上の温度に維持させた鋳型に
その一端側からアルミニウム合金の溶湯を供給
し、他端側から凝固させつつ水平方向に引き抜い
て連続鋳造し、得られるアルミニウム合金を線引
加工し、この線材を用いて火炎溶射法等により基
体上に溶射皮膜を形成することによつて製造でき
る。 なお、アルミニウムと錫の融点及び密度が著し
く相異し、またアルミニウム中への錫の固溶度が
非常に小さいため、鋳型を冷却しながらアルミニ
ウム合金を製造する方法では、偏析を起こしたり
欠陥を生じ易いため均質なものを得難いので、溶
湯そのもので直接溶射皮膜を形成するようにして
もよい。 (実施例) 第1図に示す連続鋳造装置を用い、次のように
してアルミニウム合金を鋳造した。図中、1は電
気炉、2は黒鉛ルツボ、3は加熱鋳型、4はヒー
タ、5は冷却装置、6はピンチローラ、7は溶
湯、8は鋳塊、9は冷却水供給口である。 まず、純度99.99%のアルミニウム(Al)と純
度99.9%の錫(Sn)とを原料として用い、これら
を第1表に示す組成に配合し、電気炉1内で溶融
させる一方、ヒータ4により鋳型3を鋳造材料の
凝固点以上の温度に加熱、維持させ、ダミーバー
(図示せず)を鋳型内にセツトした。次に、電気
炉1の黒鉛ルツボ2内に押し込み棒(図示せず)
を挿入して、溶湯を鋳型3内に充填し、更に、冷
却装置5に冷却水を供給しながらピンチローラ6
を回転駆動させて、ダミーバーを引き抜くことに
より鋳造を開始し、それぞれ直径8mmのアルミニ
ウム合金の鋳塊を得た。なお、ダミーバーの引き
抜きにより溶湯は鋳型出口近傍で凝固殻を形成す
るが、鋳型がアルミニウム合金の融点以上に加熱
されているため、その凝固界面は、図示のように
鋳型内に突出した形状となる。凝固した鋳塊8は
冷却装置5により更に冷却される。ついで第1表
に示す成分組成の各アルミニウム合金鋳塊を線引
加工して直径3.2mmの線材を得た。
(Industrial Application Field) The present invention relates to a hydrogen gas generating material. (Prior art) Conventionally, methods for producing hydrogen gas include a method of reacting a metal with an acid or alkali and a method of electrolyzing water, but the former method is difficult to use industrially. For this reason, electrolysis is generally adopted industrially. Furthermore, recently, a method of thermochemically decomposing water has also been proposed. (Problems to be Solved by the Invention) However, the electrolysis method and the thermochemical decomposition method of water have a problem in that they require a large amount of electric power and thermal energy. Therefore, an object of the present invention is to obtain a hydrogen gas generating material that is inexpensive, does not require energy such as electricity or heat, has high hydrogen gas generation efficiency, and is free from environmental pollution. (Means for Solving the Problems) As a means for solving the problems, the present invention has a layered structure in which fine metal particles are stacked, and the fine metal particles contain 5 to 50% tin, the balance aluminum and unavoidable metal particles. The present invention provides a hydrogen gas generating material characterized in that it is made of an aluminum alloy containing certain impurities. In an embodiment of the present invention, the hydrogen gas generating material is formed of a laminate having a layered structure in which fine metal particles are piled up as flat particles. Hydrogen gas generating material The present invention also comprises a metal sprayed coating formed on a substrate, the metal sprayed coating containing 5 to 50% tin,
The present invention provides a hydrogen gas generating material characterized in that it is formed using an aluminum alloy wire rod consisting of aluminum and unavoidable impurities. In this case, the base material includes mild steel, aluminum, copper and other metal materials, acrylic resin and other plastics, glass, ceramics, etc.
You can use anything you like. In addition, the shape of the base is
Any shape such as plate, sheet, band, etc. can be adopted. (Function) When the hydrogen gas generating material according to the present invention is simply immersed in water, the aluminum alloy reacts with water to generate high purity hydrogen gas. In particular, when aluminum is used as the base, the rate of hydrogen gas production increases significantly. Generally, it is well known that aluminum does not react even when immersed in water or hot water because the surface of aluminum is oxidized and becomes passive even in the atmosphere. Surprisingly, however, an aluminum alloy made by adding a predetermined amount of tin to aluminum reacts with water and generates hydrogen gas even when immersed in water at room temperature. Moreover, the rate of hydrogen gas generation increases as the temperature rises, and when this aluminum alloy is used to form a laminated body with a laminated structure consisting of a thermal spray coating or other fine metal particles on a substrate, the hydrogen gas generation rate of the alloy itself increases. It has become clear that this amount is approximately 70 to 80 times higher than that of the previous year. The present invention was completed based on this knowledge. The reason why the aluminum alloy and its thermal spray coating according to the present invention react with water to generate hydrogen gas and the reaction mechanism are not yet clear, but tin is uniformly dissolved in aluminum to a level exceeding its solid solubility limit. It is assumed that this is due to this. Furthermore, when a thermally sprayed coating is formed, the hydrogen gas production rate increases significantly, presumably because the thermally sprayed particles become flat and stacked to form a layered structure and are activated. The reason for limiting the biocomposition of the aluminum alloy is as follows. The reason why the tin content is set to 5 to 50% is that if the tin content is less than 5% or exceeds 50%, hydrogen generation is hardly observed and the object of the present invention cannot be achieved. Note that it is preferable to use aluminum and tin with as high a purity as possible. In the hydrogen gas generating material according to the present invention, for example, molten aluminum alloy is supplied from one end to a mold whose inner wall surface is maintained at a temperature higher than the freezing point of the molten metal, and is drawn out horizontally while solidifying from the other end. It can be produced by continuous casting, drawing the resulting aluminum alloy, and using this wire to form a thermal spray coating on a substrate by flame spraying or the like. Note that the melting points and densities of aluminum and tin are significantly different, and the solid solubility of tin in aluminum is extremely low. Since it is difficult to obtain a homogeneous coating because it is easy to form, a thermal spray coating may be formed directly using the molten metal itself. (Example) Using the continuous casting apparatus shown in FIG. 1, an aluminum alloy was cast in the following manner. In the figure, 1 is an electric furnace, 2 is a graphite crucible, 3 is a heating mold, 4 is a heater, 5 is a cooling device, 6 is a pinch roller, 7 is a molten metal, 8 is an ingot, and 9 is a cooling water supply port. First, aluminum (Al) with a purity of 99.99% and tin (Sn) with a purity of 99.9% are used as raw materials, and these are mixed into the composition shown in Table 1, melted in an electric furnace 1, and molded using a heater 4. 3 was heated and maintained at a temperature above the freezing point of the casting material, and a dummy bar (not shown) was set in the mold. Next, push the rod (not shown) into the graphite crucible 2 of the electric furnace 1.
is inserted to fill the mold 3 with molten metal, and then the pinch roller 6 is inserted while supplying cooling water to the cooling device 5.
Casting was started by rotating and pulling out the dummy bar, and aluminum alloy ingots each having a diameter of 8 mm were obtained. When the dummy bar is pulled out, the molten metal forms a solidified shell near the mold outlet, but since the mold is heated above the melting point of the aluminum alloy, the solidified interface protrudes into the mold as shown in the figure. . The solidified ingot 8 is further cooled by the cooling device 5. Next, each aluminum alloy ingot having the composition shown in Table 1 was drawn to obtain a wire rod having a diameter of 3.2 mm.

【表】【table】

【表】 また、これとは別に、厚さ5mmのアルミニウム
板及びアクリル板を基体とし、その表面にブラス
ト圧力6Kg/mmでアルミナグリツト(#30)を吹
き付けてブラスト処理して基体を用意した。 前記各線材を用いてガス溶線式フレーム溶射法
により下記条件下で溶射し、前記基体上に厚さ
0.5mmの溶射皮膜を形成して、幅10mm、長さ20mm、
水素ガス生成材の試料を得た。なお、試料番号1
〜8のものは、対応する番号の線材を用いてアル
ミニウム上に溶射皮膜を形成したものであり、番
号9〜16の試料は対応する番号の線材を用いてア
クリル板上に溶射皮膜を形成したものである。 (溶射条件) ノズル径:3.175mm エアキヤツプ:EC ガス流量:アセチレン 17/min 酸素 32/min 空気 780/min ワイヤ送給速度:3.72m/min 溶射距離:200mm 恒温水槽内の水をそれぞれ20℃、30℃、50℃、
75℃の所定温度に維持し、その中に水を満たした
メスシリンダを倒立させた後、各試験片を入れた
フラスコを水槽内に設置し、試験片から発生する
ガスをメスシリンダで採取して、そのガスによる
水置換量から生成速度を計測した。その結果を第
2表および第2図〜第3図に示す。
[Table] Separately, a 5 mm thick aluminum plate and an acrylic plate were used as the base, and alumina grit (#30) was sprayed onto the surface at a blasting pressure of 6 kg/mm to prepare the base. . Using each of the above-mentioned wire rods, thermal spraying was carried out under the following conditions using the gas wire flame spraying method, and the thickness was
Forming a 0.5mm sprayed coating, width 10mm, length 20mm,
A sample of hydrogen gas generating material was obtained. In addition, sample number 1
Samples 8 to 8 were sprayed coatings formed on aluminum using wire rods with corresponding numbers, and samples 9 to 16 were sprayed coatings formed on acrylic plates using wire rods with corresponding numbers. It is something. (Thermal spraying conditions) Nozzle diameter: 3.175mm Air cap: EC Gas flow rate: Acetylene 17/min Oxygen 32/min Air 780/min Wire feeding speed: 3.72m/min Thermal spraying distance: 200mm Water in a constant temperature water tank was heated at 20°C, 30℃, 50℃,
After maintaining the specified temperature of 75℃ and inverting a measuring cylinder filled with water, the flask containing each test piece was placed in a water tank, and the gas generated from the test piece was collected with the measuring cylinder. Then, the production rate was measured from the amount of water replaced by the gas. The results are shown in Table 2 and Figures 2-3.

【表】 第2表の結果から明らかなように、本発明に係
る水素ガス生成材は、常温でも水素ガス生成速度
が旧式電解槽の約20倍以上と極めて速く、高温に
なるほど生成速度が増大する。ちなみに、旧式電
解槽(印加電圧2V、電流密度0.1A/mm2)は常温
では22ml/hr・cm2であり、75℃では約ml/hr・
cm2である。 第2図はアルミニウム板を基体として形成した
溶射皮膜からなる各水素ガス生成材を水中に浸漬
した場合の水素ガス生成速度と水温との関係を、
また、第3図はアクリル板製基体上に形成した溶
射皮膜からなる各水素ガス生成材を水中に浸漬し
た場合の水素ガス生成速度と水温との関係をそれ
ぞれ示す。 図から明らかなように、水素ガス生成速度は温
度及び錫含有量に大きく依存する。また、第2図
及び第3図の比較から明らかなように、水素ガス
生成速度は、基体の材料によつても変化し、基体
としてアルミニウム板を使用した場合に特に水素
ガス生成速度が速い。 (発明の効果) 以上の説明から明らかなように、本発明によれ
ば、安価で無害な材料を用いて水素ガス生成材を
得ることができ、しかも、水素ガス生成に電力を
その他のエネルギーを必要とせず、75℃では旧式
電解槽の約300倍にも達する水素ガス生成速度が
得られるなど優れた効果が得られる。
[Table] As is clear from the results in Table 2, the hydrogen gas generation material according to the present invention has an extremely high hydrogen gas generation rate of about 20 times or more than the old electrolyzer even at room temperature, and the generation rate increases as the temperature increases. do. By the way, the old electrolytic cell (applied voltage 2V, current density 0.1A/mm 2 ) has 22ml/hr・cm 2 at room temperature, and about ml/hr・cm 2 at 75℃.
cm2 . Figure 2 shows the relationship between the hydrogen gas generation rate and water temperature when each hydrogen gas generation material consisting of a sprayed coating formed on an aluminum plate as a base is immersed in water.
Further, FIG. 3 shows the relationship between the hydrogen gas generation rate and the water temperature when each hydrogen gas generation material consisting of a thermally sprayed coating formed on an acrylic plate substrate is immersed in water. As is clear from the figure, the rate of hydrogen gas production is highly dependent on temperature and tin content. Furthermore, as is clear from the comparison of FIGS. 2 and 3, the hydrogen gas generation rate also changes depending on the material of the substrate, and the hydrogen gas generation rate is particularly fast when an aluminum plate is used as the substrate. (Effects of the Invention) As is clear from the above explanation, according to the present invention, it is possible to obtain a hydrogen gas generating material using inexpensive and harmless materials, and moreover, it is possible to obtain a hydrogen gas generating material using electricity and other energy for hydrogen gas generation. At 75℃, hydrogen gas production speed is approximately 300 times faster than that of old electrolyzers, and excellent results can be obtained.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明に係る水素ガス生成材の材料で
あるアルミニウム合金の製造に使用する連続鋳造
装置の概略断面図、第2図及び第3図は本発明に
係る水素ガス生成材の水素ガス生成速度と温度と
の関係を示す図である。 1……電気炉、2……黒鉛ルツボ、3……加熱
鋳型、4……ヒータ、5……冷却装置、6……ピ
ンチローラ、7……溶湯、8……鋳塊、9……冷
却水供給口。
FIG. 1 is a schematic cross-sectional view of a continuous casting apparatus used for manufacturing aluminum alloy, which is the material of the hydrogen gas generating material according to the present invention, and FIGS. 2 and 3 show the hydrogen gas of the hydrogen gas generating material according to the present invention. It is a figure showing the relationship between production rate and temperature. 1... Electric furnace, 2... Graphite crucible, 3... Heating mold, 4... Heater, 5... Cooling device, 6... Pinch roller, 7... Molten metal, 8... Ingot, 9... Cooling Water supply port.

Claims (1)

【特許請求の範囲】 1 金属微粒が積重された層状組織を有し、前記
金属微粒が、錫5〜50%、残部アルミニウム及び
不可避的不純物からなるアルミニウム合金からな
ることを特徴とする水素ガス生成材。 2 基体上に形成された金属溶射皮膜からなり、
該金属溶射皮膜が錫5〜50%、残部アルミニウム
及び不可避的不純物からなるアルミニウム合金の
線材を用いて形成されていることを特徴とする水
素ガス生成材。
[Scope of Claims] 1. A hydrogen gas having a layered structure in which fine metal particles are stacked, the metal fine particles being made of an aluminum alloy consisting of 5 to 50% tin, the balance being aluminum and inevitable impurities. Generated material. 2 Consists of a metal sprayed coating formed on a base,
A hydrogen gas generating material characterized in that the metal spray coating is formed using an aluminum alloy wire consisting of 5 to 50% tin, the balance aluminum and inevitable impurities.
JP14547386A 1986-06-03 1986-06-21 Gaseous hydrogen generating material Granted JPS632801A (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP14547386A JPS632801A (en) 1986-06-21 1986-06-21 Gaseous hydrogen generating material
EP86306754A EP0248960A1 (en) 1986-06-03 1986-09-02 Hydrogen producing material
US06/903,770 US4752463A (en) 1986-06-03 1986-09-05 Method of producing hydrogen and material used therefor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP14547386A JPS632801A (en) 1986-06-21 1986-06-21 Gaseous hydrogen generating material

Publications (2)

Publication Number Publication Date
JPS632801A JPS632801A (en) 1988-01-07
JPH0438682B2 true JPH0438682B2 (en) 1992-06-25

Family

ID=15386061

Family Applications (1)

Application Number Title Priority Date Filing Date
JP14547386A Granted JPS632801A (en) 1986-06-03 1986-06-21 Gaseous hydrogen generating material

Country Status (1)

Country Link
JP (1) JPS632801A (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
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JP2723553B2 (en) * 1988-10-06 1998-03-09 トピー工業株式会社 Manufacturing method and material of rim for tubeless tire
JP2734481B2 (en) * 1990-05-23 1998-03-30 三菱重工業株式会社 Methanol reforming method
JP4653406B2 (en) 2004-03-10 2011-03-16 株式会社アルバック Water-disintegrating Al composite material, water-disintegrating Al sprayed film, method for producing water-disintegrating Al powder, film forming chamber component, and method for recovering film forming material
JP2009137803A (en) * 2007-12-07 2009-06-25 Ulvac Japan Ltd Hydrogen gas-producing material and method for generating hydrogen gas using the same
JP5399628B2 (en) * 2007-12-28 2014-01-29 株式会社コベルコ科研 Hydrogen generator
JP2013107822A (en) * 2013-01-30 2013-06-06 Ulvac Japan Ltd Method for generating gaseous hydrogen and material for generating gaseous hydrogen
JP6890477B2 (en) * 2017-06-14 2021-06-18 株式会社アルバック Hydrogen generating material manufacturing method, fuel cell, hydrogen generating method

Also Published As

Publication number Publication date
JPS632801A (en) 1988-01-07

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