JPH0478088B2 - - Google Patents

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Publication number
JPH0478088B2
JPH0478088B2 JP12114387A JP12114387A JPH0478088B2 JP H0478088 B2 JPH0478088 B2 JP H0478088B2 JP 12114387 A JP12114387 A JP 12114387A JP 12114387 A JP12114387 A JP 12114387A JP H0478088 B2 JPH0478088 B2 JP H0478088B2
Authority
JP
Japan
Prior art keywords
mold
resin
web
molding
excess
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP12114387A
Other languages
Japanese (ja)
Other versions
JPS63286306A (en
Inventor
Tsutomu Sato
Mitsuru Kubo
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KOKUSAI KEMIKARU KK
SATO KIGATA SEISAKUSHO KK
Original Assignee
KOKUSAI KEMIKARU KK
SATO KIGATA SEISAKUSHO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KOKUSAI KEMIKARU KK, SATO KIGATA SEISAKUSHO KK filed Critical KOKUSAI KEMIKARU KK
Priority to JP12114387A priority Critical patent/JPS63286306A/en
Publication of JPS63286306A publication Critical patent/JPS63286306A/en
Publication of JPH0478088B2 publication Critical patent/JPH0478088B2/ja
Granted legal-status Critical Current

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  • Moulds For Moulding Plastics Or The Like (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Description

【発明の詳細な説明】 〔発明の目的〕 (産業上の利用分野〕 本発明は樹脂成型用型特に熱可塑性樹脂の射出
成型(Injection moulding)用型の製造法に関す
るものである。
DETAILED DESCRIPTION OF THE INVENTION OBJECTS OF THE INVENTION (INDUSTRIAL APPLICATION) The present invention relates to a method for manufacturing resin molding molds, particularly molds for injection molding of thermoplastic resins.

(従来の技術) 樹脂射出成型用等に用いられる型を金属或は
FRPで製造することは知られている。
(Prior art) Molds used for resin injection molding, etc. are made of metal or
It is known that it can be manufactured using FRP.

(発明が解決しようとする問題点) 熱可塑性樹脂(繊維で補強された熱可塑性樹脂
を含む)の射出成型用型(以下単に“成型用型”
と言う)は耐熱性並びに機械的強度の大きい材料
で構成する必要があり、通常金属製の型が使用さ
れる。
(Problems to be Solved by the Invention) Injection molds (hereinafter simply referred to as "molding molds") for thermoplastic resins (including thermoplastic resins reinforced with fibers)
) must be made of a material with high heat resistance and mechanical strength, and metal molds are usually used.

金属製型は鋳造によつて製造するのが実際的で
あるが、鋳造では精確な寸法、形状を有する型を
直接製造することが困難であり、研削、研磨等の
表面加工(仕上げ加工)を施こす必要があり、型
の製造は多くの手間と費用を必要とする。
It is practical to manufacture metal molds by casting, but with casting it is difficult to directly manufacture molds with accurate dimensions and shapes, so surface processing (finishing) such as grinding and polishing is required. The manufacturing of the mold requires a lot of effort and cost.

熱可塑性樹脂製品(以下単に“樹脂製品とい
う)を大量に製造する場合、上記のような手間と
費用を費してもコスト上さしたる問題はないが、
試作品或は数百個或は1000個程度の製品を製造す
る場合、型製造に必要な手間とコストは重大な問
題となる。
When manufacturing thermoplastic resin products (hereinafter simply referred to as "resin products") in large quantities, there is no big problem in terms of cost even if the labor and expense described above are spent.
When manufacturing prototypes or hundreds or 1,000 products, the time and cost required for mold manufacturing becomes a serious issue.

一般に樹脂成型用型としては、FRP製の型が
用いられることもあるが、このような型は耐熱性
並びに強度が不足し、熱可塑性樹脂の射出成型に
用いることはできない。
Generally, FRP molds are sometimes used as resin molding molds, but such molds lack heat resistance and strength and cannot be used for injection molding of thermoplastic resins.

本発明は上述の従来技術の難点を解決し、充分
な耐熱性と機械的強度を有する型を経済的に製造
する方法を提供することを目的とするものであ
る。
It is an object of the present invention to solve the above-mentioned difficulties of the prior art and to provide a method for economically manufacturing molds having sufficient heat resistance and mechanical strength.

〔発明の構成〕[Structure of the invention]

(問題点を解決するための手段) 本発明は前述の問題点を解決すべくなされたも
のであり、過剰の液状熱硬化性樹脂を含有する圧
縮性ウエブを離型剤を附与した第1の型と、該液
状樹脂の排出孔を設けた第2の型とで圧縮し、ウ
エブの含有する過剰の樹脂を排出孔から排出し、
圧縮されたウエブで補強された樹脂を硬化すると
ともに第2の型に接着することを特徴とする樹脂
成型用型の製造法に関するものである。
(Means for Solving the Problems) The present invention was made to solve the above-mentioned problems, and the present invention is a first method in which a compressible web containing an excess liquid thermosetting resin is coated with a release agent. and a second mold provided with a discharge hole for the liquid resin, and discharge excess resin contained in the web from the discharge hole;
The present invention relates to a method for manufacturing a mold for resin molding, characterized by curing a resin reinforced with a compressed web and adhering it to a second mold.

次に本発明を更に具体的に説明する。 Next, the present invention will be explained in more detail.

1は“樹脂製品”の一方の面とほぼ同一の形状
を有する第1の型であり、射出成型に際しての樹
脂の収縮を考慮して精密な形状、寸法に仕上げら
れている。
Reference numeral 1 denotes a first mold having almost the same shape as one side of the "resin product", and it is finished into a precise shape and size in consideration of the shrinkage of the resin during injection molding.

第1の型1を構成する材料に特に限定はない
が、機械的強度、耐熱性の低い木型で充分であ
り、仕上げ加工、製作は容易である。
Although there is no particular limitation on the material constituting the first mold 1, a wooden mold with low mechanical strength and heat resistance is sufficient, and finishing and manufacturing are easy.

第1の型1の表面には離型剤2を附与しておく
ことが肝要である。離型剤の種類は特に限定はな
いが、シリコン樹脂例えばKS707(信越シリコン
社製)等を好適に使用できる。附与量は通常1m2
当り50〜60gr程度である。
It is important to apply a mold release agent 2 to the surface of the first mold 1. The type of mold release agent is not particularly limited, but silicone resin such as KS707 (manufactured by Shin-Etsu Silicone Co., Ltd.) can be suitably used. The amount provided is usually 1 m 2
It is about 50-60gr per serving.

なお離型剤を塗布した後“ゲルコート”を施こ
すこともでき、本発明の方法によつて得られる型
の表面を一層平滑とすることができる。ゲルコー
トには公知の手段が採用でき、例えば金属粉含有
エポキシ樹脂等を塗布することによつてゲルコー
ト層3を形成させることができる。
It is also possible to apply a "gel coat" after applying the mold release agent, thereby making the surface of the mold obtained by the method of the present invention even smoother. Known means can be used for the gel coat, and for example, the gel coat layer 3 can be formed by applying an epoxy resin containing metal powder.

圧縮性ウエブ12としては、無機繊維、金属細
線で構成された綿状物(ウール状物)が好適に使
用できるが、SUS,Al等の金属細線で構成した
ものが好ましい。無機繊維としては太さ5〜
15μ、好ましくは太さ8〜12μ、金属細線として
は太さ5〜15μ、好ましくは8〜12μ、長さ30〜
50mmのものが適当であり、液状の熱硬化性の樹脂
の含浸を容易に且つ均一に行なうことができ、又
圧縮も小さな力で容易に行なうことができる。
As the compressible web 12, a cotton-like material (wool-like material) made of inorganic fibers or thin metal wires can be suitably used, but one made of thin metal wires such as SUS or Al is preferable. As an inorganic fiber, the thickness is 5~
15μ, preferably 8 to 12μ in thickness, as a thin metal wire, thickness 5 to 15μ, preferably 8 to 12μ, length 30 to
A diameter of 50 mm is suitable, and allows for easy and uniform impregnation with liquid thermosetting resin, and allows for easy compression with small force.

又ウエブは空隙率95〜95.5%、好ましくは98〜
99%のものを使用するのが適当である。ここに空
隙率とはウエブ中の空隙の割合を意味し次式で定
義する。
The web has a porosity of 95 to 95.5%, preferably 98 to 95.5%.
It is appropriate to use 99%. Here, porosity means the proportion of voids in the web, and is defined by the following equation.

〔(ウエブの見掛容積−ウエブを構成する繊維、細線の
実容積)/ウエブの見掛容積〕×100 本発明においては過剰の液状の熱硬化性樹脂を
含有したウエブを使用する。
[(apparent volume of web - actual volume of fibers and thin wires constituting the web)/apparent volume of web] x 100 In the present invention, a web containing an excess liquid thermosetting resin is used.

過剰の樹脂とは圧縮後のウエブ中に含まれうる
樹脂量(ウエブの見掛容積とウエブを構成する繊
維、細線の実容積との差即ちウエブ中の空隙部の
容積と等しい容積を有する樹脂量、以下理論樹脂
量という)を超える樹脂量を言い、理論樹脂量の
130〜150%、好ましくは110〜120%程度の樹脂を
ウエブに含有させるのが適当である。
Excess resin refers to the amount of resin that can be contained in the web after compression (the difference between the apparent volume of the web and the actual volume of the fibers and thin wires that make up the web, that is, the resin whose volume is equal to the volume of the voids in the web). (hereinafter referred to as the theoretical resin amount).
It is appropriate for the web to contain about 130 to 150%, preferably 110 to 120%, of the resin.

又液状樹脂はウエブを構成する細線、或は繊維
の全表面が樹脂で覆われるよう均質に附与し、好
ましくは圧縮前のウエブの空隙部を全て樹脂で満
すのが適当である。
Furthermore, it is appropriate to uniformly apply the liquid resin so that the entire surface of the fine wires or fibers constituting the web is covered with the resin, and preferably to fill all the voids in the web before compression with the resin.

液状の熱硬化性樹脂としてはエポキシ樹脂、ポ
リエステル樹脂を用いることができるが、エポキ
シ樹脂が特に好ましく、機械的強度、耐熱性の優
れたを型を得ることができる。
Epoxy resins and polyester resins can be used as the liquid thermosetting resin, but epoxy resins are particularly preferred, as they can provide molds with excellent mechanical strength and heat resistance.

液状樹脂には必要に応じ硬化剤、硬化促進剤等
を配合することができる。これらの配合物の種
類、割合には特に限定はなく所望の耐熱性、強度
を勘案し、公知のものを適宜択撰使用することも
できる。
A curing agent, a curing accelerator, etc. can be added to the liquid resin as necessary. The types and proportions of these compounds are not particularly limited, and known ones can be selected and used as appropriate, taking into consideration the desired heat resistance and strength.

なお液状の樹脂をウエブに附与、含有せしめる
方法には特に限定はなく、ウエブを予め液状樹脂
で満した含浸槽中に浸してドブ漬けしても良く、
或は第1の型の上にウエブを載置し、樹脂を注い
でもよい。
Note that there is no particular limitation on the method of adding or containing the liquid resin to the web, and the web may be immersed in an impregnating tank filled with liquid resin in advance and soaked in a dripping process.
Alternatively, the web may be placed on top of the first mold and resin may be poured.

第2の型4には過剰の液状樹脂を排出するため
の排出孔5を設ける。排出孔の数及び大きさは型
の寸法、形状に応じて定められるが5〜8mmφ程
度の排出孔を1m2当り15〜20個程度均等に設ける
のが適当である。
The second mold 4 is provided with a discharge hole 5 for discharging excess liquid resin. The number and size of the discharge holes are determined depending on the size and shape of the mold, but it is appropriate to provide approximately 15 to 20 discharge holes of about 5 to 8 mm diameter evenly per square meter.

第2の型4の表面形状は、後述する圧縮、硬化
工程で得られる(ウエブで補強された)樹脂硬化
物10がほぼ均一な厚みを有するように第1の型
1と雌雄関係に定めるのが望ましいが、その形状
を正確に定め、或は精密な表面加工を施こす必要
はなく(むしろ表面が若干荒い方が樹脂との接着
強度が大となる。)その製作も容易である。
The surface shape of the second mold 4 is set in a male-female relationship with the first mold 1 so that the cured resin material 10 (reinforced with a web) obtained in the compression and curing process described later has a substantially uniform thickness. is desirable, but there is no need to accurately define its shape or perform precise surface processing (rather, the adhesive strength with the resin will be greater if the surface is slightly rougher), and it is easy to manufacture.

第1の型1と第2の型4とで過剰の液状硬化性
樹脂を含有する圧縮性ウエブを挟圧、圧縮する。
第1図に示すように第1の型1上に樹脂を含有す
るウエブ12を載置し、第2の型4を下降させ、
第1の型1と第2の型4との間隙が小となるにつ
れ、ウエブは圧縮され、ウエブの空隙率は小とな
り、ウエブの含有しうる樹脂量は次第に減少し、
過剰の樹脂は排出孔5から第2の型4の外部に排
出されるとともに、樹脂中に含まれることあるべ
き気泡も同時に排出、除去される。なおこの際樹
脂が第1の型、第2の型の間から流出するのを防
止する為、第1の型1の周面6に密着して内面に
離型剤(図示せず)を附与したフエンス7を設け
るのが適当である。
A compressible web containing an excess liquid curable resin is pressed and compressed between the first mold 1 and the second mold 4.
As shown in FIG. 1, a resin-containing web 12 is placed on the first mold 1, and the second mold 4 is lowered,
As the gap between the first mold 1 and the second mold 4 becomes smaller, the web is compressed, the porosity of the web becomes smaller, and the amount of resin that the web can contain gradually decreases.
Excess resin is discharged to the outside of the second mold 4 from the discharge hole 5, and air bubbles that should be contained in the resin are also discharged and removed at the same time. At this time, in order to prevent the resin from flowing out between the first mold and the second mold, a mold release agent (not shown) is applied to the inner surface of the first mold 1 so as to be in close contact with the circumferential surface 6 of the first mold 1. It is appropriate to provide a fence 7 with a given shape.

なお又、第1の型1及びフエンス7を第2の型
4より若干大きくし、フエンス7と第2の型4と
の間に5〜8mm程度の空隙8を形成させるること
もできる。過剰の樹脂はこの空隙8からも排出さ
れ、空〓8は樹脂で満される。後述するよう樹脂
を硬化させると樹脂は第2の型4の周面9も覆つ
て硬化するため、樹脂を第2の型4と一層強固に
接着することができる。
Furthermore, the first mold 1 and the fence 7 can be made slightly larger than the second mold 4, and a gap 8 of about 5 to 8 mm can be formed between the fence 7 and the second mold 4. Excess resin is also discharged from this cavity 8, and the cavity 8 is filled with resin. As will be described later, when the resin is cured, the resin also covers the circumferential surface 9 of the second mold 4 and hardens, so that the resin can be bonded to the second mold 4 even more firmly.

次いで必要に応じ、第2の型4の外部に排出さ
れた過剰の樹脂を除去した後、要すれば加熱して
樹脂を硬化させる。
Next, if necessary, after removing the excess resin discharged to the outside of the second mold 4, the resin is cured by heating, if necessary.

樹脂でその空隙部を満されたウエブ12は上述
の圧縮工程で第1の型1及び第2の型4の表面に
密着せしめられ、又第2の型4に設けられた排出
孔5に若干入り込み、又樹脂は排出孔5を完全に
満した状態で硬化するのでウエブ12で補強され
た樹脂硬化物10は強固に第2の型4の表面に接
着されて第2の型4と一体的に結合し、第1の型
1及びフエンス7取外すことにより、第3図に示
すような本発明の樹脂成型用型11を得ることが
できる。
The web 12 whose voids are filled with resin is brought into close contact with the surfaces of the first mold 1 and the second mold 4 by the above-mentioned compression process, and is slightly inserted into the discharge hole 5 provided in the second mold 4. Since the resin enters and cures while completely filling the discharge hole 5, the cured resin 10 reinforced with the web 12 is firmly adhered to the surface of the second mold 4 and becomes integral with the second mold 4. By combining the first mold 1 and the fence 7, a resin molding mold 11 of the present invention as shown in FIG. 3 can be obtained.

このようにして得られた成型用型11は単独
で、例えばプレス成型用型として使用することが
できるが、板厚調整をして、型11と雌雄関係に
ある型11′(図示せず)を製造し、型11,1
1′を対をなして使用する。(型11′の製法は上
記と全く同様なので省略する。) (発明の作用) 圧縮性ウエブは液状の熱硬化性樹脂で空部を満
された状態で樹脂排出孔を有する第2の型で、離
型剤を附与した第1の型の表面に押圧されつつ圧
縮され、この間に過剰の樹脂が排出孔から、樹脂
中に存在する気泡とともに排出され、樹脂はウエ
ブで均一に補強された状態で第1の型及び第2の
型に密着する。そして樹脂及びウエブは排出孔に
入り込んだ状態で第2の型と強固に一体的に結合
される。
The molding mold 11 obtained in this way can be used alone, for example, as a press molding mold, but by adjusting the plate thickness, a mold 11' (not shown) having a male and female relationship with the mold 11 can be used. and mold 11,1
1' are used in pairs. (The manufacturing method for mold 11' is exactly the same as that described above, so it will be omitted.) (Function of the invention) The compressible web is molded into a second mold having a resin discharge hole with the cavity filled with liquid thermosetting resin. The resin was compressed while being pressed against the surface of the first mold to which a mold release agent was added, and during this time, excess resin was discharged from the discharge hole along with the air bubbles present in the resin, and the resin was uniformly reinforced with the web. In this state, it is brought into close contact with the first mold and the second mold. The resin and web enter the discharge hole and are firmly and integrally connected to the second mold.

ウエブの圧縮に要する圧力は僅少であり、第1
の型は機械的強度の小さい木型で充分使用に耐
え、製造、、仕上げ加工も容易である。第1の型
の表面には離型剤が附与されているので、硬化し
た樹脂との離型も容易で、滑らかな表面を有する
樹脂成型用型をうることができる。
The pressure required to compress the web is small, and the first
The mold is a wooden mold with low mechanical strength and is durable enough to withstand use, and is easy to manufacture and finish. Since a mold release agent is applied to the surface of the first mold, it is easy to release the mold from the cured resin, and a resin molding mold having a smooth surface can be obtained.

(実施例) 直径12μのSUS細線よりなる嵩密度36Kg/m3
厚み60mm、の圧縮性ウエブにアルミパウダー
60wt%を含有する液状のエポキシ樹脂を15Kg含
有させた。
(Example) Bulk density 36Kg/m 3 made of SUS thin wire with a diameter of 12μ,
Aluminum powder on a compressible web with a thickness of 60mm
15 kg of liquid epoxy resin containing 60 wt% was contained.

このウエブを所定表面形状を有する木製の第1
の型の上に載置した。
This web is attached to a first wooden plate with a predetermined surface shape.
It was placed on the mold.

第1の型とほぼ雌雄関係の表面を有するZAS
製の、8mmφの排出孔を6個設けた第2の型をウ
エブに載せ、厚み5mmに圧縮し、過剰な樹脂を排
出孔から排出した。
ZAS with a surface that is almost male and female with the first type
A second mold having six discharge holes of 8 mm diameter was placed on the web, compressed to a thickness of 5 mm, and excess resin was discharged from the discharge holes.

余分な樹脂を除去した後、60℃に2時間放置し
樹脂を硬化させるとともに、ウエブで補強された
樹脂を第2の型に接着した。第1の型及びフエン
スを取除き、本発明成型用の型を得た。
After removing excess resin, the resin was left at 60°C for 2 hours to harden, and the web-reinforced resin was adhered to a second mold. The first mold and fence were removed to obtain a mold for molding the present invention.

この型はオレフイン系熱可塑性樹脂の射出成型
で1000回以上の使用に耐えることができた。
This mold was injection molded from olefin-based thermoplastic resin and could withstand more than 1,000 uses.

(発明の効果) 樹脂成型用型を簡単な方法で製造でき、機械的
強度、熱伝導率向上による耐熱性及び耐久性の大
きい型をうることができる。
(Effects of the Invention) A mold for resin molding can be manufactured by a simple method, and a mold with high heat resistance and durability due to improved mechanical strength and thermal conductivity can be obtained.

【図面の簡単な説明】[Brief explanation of the drawing]

第1,2図は本発明の方法を説明する為の断面
図、第3図は本発明の方法によつて得られる樹脂
成型用型の断面図である。 なお図中1は第1の型、2は離型剤、3はゲル
コート層、4は第2の型、5は排出孔、6は第1
の型の周面、7はフエンス、8は空〓、9は第2
の型の周面、10はウエブで補強された樹脂硬化
物、11は樹脂成型用型、12はウエブを示す。
1 and 2 are cross-sectional views for explaining the method of the present invention, and FIG. 3 is a cross-sectional view of a resin molding mold obtained by the method of the present invention. In the figure, 1 is the first mold, 2 is the mold release agent, 3 is the gel coat layer, 4 is the second mold, 5 is the discharge hole, and 6 is the first mold.
The peripheral surface of the mold, 7 is the fence, 8 is the sky, 9 is the second
The peripheral surface of the mold, 10 is a cured resin material reinforced with a web, 11 is a resin molding mold, and 12 is a web.

Claims (1)

【特許請求の範囲】 1 過剰の液状熱硬化性樹脂を含有する圧縮性ウ
エブを離型剤を附与した第1の型と、該液状樹脂
の排出孔を設けた第2の型とで圧縮し、ウエブの
含有する過剰の樹脂を排出孔から排出し、圧縮さ
れたウエブで補強された樹脂を硬化するとともに
第2の型に接着することを特徴とする樹脂成型用
型の製造法。 2 圧縮性ウエブは金属細線で構成されているこ
とを特徴とする特許請求の範囲第1項記載の樹脂
成型用型の製造法。 3 熱硬化性樹脂はエポキシ樹脂であることを特
徴とする特許請求の範囲第1項又は第2項記載の
樹脂成型用型の製造法。
[Claims] 1. A compressible web containing an excess liquid thermosetting resin is compressed with a first mold provided with a release agent and a second mold provided with discharge holes for the liquid resin. A method for producing a mold for resin molding, characterized in that excess resin contained in the web is discharged from a discharge hole, and the resin reinforced by the compressed web is cured and adhered to a second mold. 2. The method for manufacturing a mold for resin molding according to claim 1, wherein the compressible web is composed of a thin metal wire. 3. The method for manufacturing a resin molding mold according to claim 1 or 2, wherein the thermosetting resin is an epoxy resin.
JP12114387A 1987-05-20 1987-05-20 Manufacture of mold for resin molding Granted JPS63286306A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP12114387A JPS63286306A (en) 1987-05-20 1987-05-20 Manufacture of mold for resin molding

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP12114387A JPS63286306A (en) 1987-05-20 1987-05-20 Manufacture of mold for resin molding

Publications (2)

Publication Number Publication Date
JPS63286306A JPS63286306A (en) 1988-11-24
JPH0478088B2 true JPH0478088B2 (en) 1992-12-10

Family

ID=14803923

Family Applications (1)

Application Number Title Priority Date Filing Date
JP12114387A Granted JPS63286306A (en) 1987-05-20 1987-05-20 Manufacture of mold for resin molding

Country Status (1)

Country Link
JP (1) JPS63286306A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4825899B2 (en) 2009-06-22 2011-11-30 トヨタ自動車株式会社 Manufacturing method of fiber reinforced resin, manufacturing apparatus of fiber reinforced resin

Also Published As

Publication number Publication date
JPS63286306A (en) 1988-11-24

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