JPH05131137A - Oxidizing catalyst - Google Patents

Oxidizing catalyst

Info

Publication number
JPH05131137A
JPH05131137A JP3294506A JP29450691A JPH05131137A JP H05131137 A JPH05131137 A JP H05131137A JP 3294506 A JP3294506 A JP 3294506A JP 29450691 A JP29450691 A JP 29450691A JP H05131137 A JPH05131137 A JP H05131137A
Authority
JP
Japan
Prior art keywords
oxide
zirconium
catalyst
composite oxide
titanium
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP3294506A
Other languages
Japanese (ja)
Inventor
Tetsuya Imai
哲也 今井
Iwao Tsukuda
岩夫 佃
Satonobu Yasutake
聡信 安武
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
Original Assignee
Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd filed Critical Mitsubishi Heavy Industries Ltd
Priority to JP3294506A priority Critical patent/JPH05131137A/en
Publication of JPH05131137A publication Critical patent/JPH05131137A/en
Withdrawn legal-status Critical Current

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Abstract

PURPOSE:To provide an oxidizing catalyst for burning hydrogen, carbon monoxide and hydrocarbon. CONSTITUTION:An oxidizing catalyst is obtained by coating a honeycomb-shaped heat-resistant base material selected from cordierite, mullite and crystalline composite oxide consisting of MgO, Al2O3 and TiO2 (3) with an oxidizing catalyst (1) wherein manganese oxide is added to composite oxide of zirconium and titanium having oxide of a rare earth element supported thereon and an oxidizing catalyst (2) wherein composite oxide of zirconium and titanium is molded into a honeycomb shape.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は酸化触媒、例えば水素、
一酸化炭素、炭化水素などのガスを燃焼させるための酸
化触媒に関し、特に各種可燃性ガスの中で最も酸化され
にくいメタンを低温、高いガス流量/触媒容積比の条件
下で高効率で酸化することができ、しかも1000℃以
上の高温においても優れた耐熱性を有する酸化触媒に関
する。
This invention relates to oxidation catalysts such as hydrogen,
Regarding an oxidation catalyst for burning gases such as carbon monoxide and hydrocarbons, methane, which is the most difficult to oxidize among various combustible gases, is highly efficiently oxidized under conditions of low temperature and high gas flow rate / catalyst volume ratio The present invention relates to an oxidation catalyst that can be processed and has excellent heat resistance even at a high temperature of 1000 ° C. or higher.

【0002】[0002]

【従来の技術】一酸化炭素、水素、あるいは炭化水素等
の可燃性ガスを酸化触媒の存在下で燃焼させる接触燃焼
法は、主として自動車排ガスの浄化を目的に研究され、
多くの酸化触媒が開発されている。その主なものは白金
のような貴金属、銅や鉄のような卑金属の酸化物を活性
成分とし、各活性成分を粒状やハニカム状等に成形した
り、あるいはアルミナやチタニア等の担体に直接担持さ
せたものである。
2. Description of the Related Art A catalytic combustion method of burning a combustible gas such as carbon monoxide, hydrogen, or hydrocarbon in the presence of an oxidation catalyst has been studied mainly for purifying automobile exhaust gas.
Many oxidation catalysts have been developed. The main ones are oxides of noble metals such as platinum and base metals such as copper and iron as active ingredients, and each active ingredient is formed into granules or honeycombs, or directly loaded on a carrier such as alumina or titania. It was made.

【0003】一方、最近では低NOx燃焼法開発の一環
として、プロパン、低熱量ガス、オイル等を燃焼させる
酸化触媒が研究されている。この触媒はハニカム型のコ
ージュライトやムライト等のセラミックスを基材とし、
この基材にγ−Al2 3 (ガンマアルミナ)、ジルコ
ニア、マグネシア、α−Al2 3 (アルファアルミ
ナ)等の担体をウォシュコートし、活性成分としてP
t、Pt+Pd、Pd、Pt+Rh等の貴金属、あるい
はコバルト、ニッケル、マンガン等の卑金属の酸化物を
担持させたものである。
On the other hand, recently, as part of the development of the low NOx combustion method, an oxidation catalyst for burning propane, low calorific gas, oil, etc. has been studied. This catalyst is based on ceramics such as honeycomb type cordierite and mullite,
A carrier such as γ-Al 2 O 3 (γ-alumina), zirconia, magnesia, α-Al 2 O 3 (alpha-alumina) is wash-coated on this base material, and P is used as an active ingredient.
An oxide of a noble metal such as t, Pt + Pd, Pd, Pt + Rh, or a base metal such as cobalt, nickel, or manganese is supported.

【0004】上記のような従来の酸化触媒は一酸化炭素
やプロパンに対しては高活性を示すものの、より安定な
メタンに対してはいずれも性能が悪く、現在のところメ
タンに対してはその酸化性能において多くの問題点を残
している。
Although the conventional oxidation catalysts as described above show high activity with respect to carbon monoxide and propane, they have poor performance with respect to more stable methane, and at present, with respect to methane. Many problems remain in the oxidation performance.

【0005】また最近では1000℃前後でも耐熱性が
ある触媒として、アルミニウムとランタンの複合酸化物
を主成分とする担体に、触媒活性成分を担持した触媒
(特開昭60−12132号公報)、又はアルカリ土類
金属元素とアルミニウムの複合酸化物を主成分とする触
媒(特開昭62−153158号公報)などが提案され
ている。
Further, recently, as a catalyst having heat resistance even at around 1000 ° C., a catalyst having a catalytically active component supported on a carrier containing a composite oxide of aluminum and lanthanum as a main component (JP-A-60-12132), Alternatively, a catalyst containing a composite oxide of an alkaline earth metal element and aluminum as a main component (JP-A-62-153158) has been proposed.

【0006】[0006]

【発明が解決しようとする課題】従来の触媒は1000
℃以上で使用すると担体が熱によりシンタリングし比表
面積が急激に低下するため実用上使用することができな
い。
The conventional catalyst is 1000
If it is used at a temperature of ℃ or above, the carrier will be sintered by heat and the specific surface area will be drastically reduced.

【0007】本発明は上記技術水準に鑑み、高温下でも
耐熱性の優れた酸化触媒を提供しようとするものであ
る。
In view of the above-mentioned state of the art, the present invention aims to provide an oxidation catalyst having excellent heat resistance even at high temperatures.

【0008】[0008]

【課題を解決するための手段】本発明は (1)希土類元素の酸化物を担持したジルコニウム及び
チタニウムの複合酸化物にマンガン酸化物を含有させて
なることを特徴とする酸化触媒。
Means for Solving the Problems The present invention (1) is an oxidation catalyst characterized by containing a manganese oxide in a zirconium-titanium composite oxide carrying a rare earth element oxide.

【0009】(2)ジルコニウム及びチタニウムの複合
酸化物をハニカム状に成型してなることを特徴とする上
記第(1)項の酸化触媒。
(2) The oxidation catalyst according to item (1), which is formed by molding a composite oxide of zirconium and titanium into a honeycomb shape.

【0010】(3)コージェライト、ムライト又はMg
O,Al2 3 ,TiO2 よりなる結晶性複合酸化物の
うちから選択されるハニカム状耐熱基材に上記第(1)
項の触媒をコーティングしてなることを特徴とする酸化
触媒である。
(3) Cordierite, mullite or Mg
The honeycomb-shaped heat-resistant base material selected from the crystalline composite oxides of O, Al 2 O 3 and TiO 2 has the above-mentioned (1)
An oxidation catalyst characterized by being coated with the catalyst according to the item.

【0011】[0011]

【作用】本発明にいうジルコニウム及びチタニウムの複
合酸化物とは、ZrO2 :TiO2 の重量比で5:95
〜95:5の組成を有する非晶質(一部は結晶化してい
るものの全体としては非晶質)のもので下記方法で製造
される。
The composite oxide of zirconium and titanium referred to in the present invention means that the weight ratio of ZrO 2 : TiO 2 is 5:95.
It is an amorphous material having a composition of ˜95: 5 (a part of which is crystallized but is amorphous as a whole) and is manufactured by the following method.

【0012】 チタニウムの化合物及びジルコニウム
の化合物の水溶液にアンモニア水又は炭酸ソーダ水溶液
などの塩基性の沈殿剤を添加して生成する沈殿を洗浄し
た後乾燥し、500℃以上で焼成する。
A basic precipitant such as ammonia water or an aqueous solution of sodium carbonate is added to an aqueous solution of a titanium compound and a zirconium compound to wash a precipitate, which is then dried and calcined at 500 ° C. or higher.

【0013】 チタニウムの水酸化物または酸化物を
ジルコニウムの化合物の水溶液に混合した後、沈殿剤を
添加して生成する沈殿を洗浄した後乾燥し、500℃以
上で焼成する。
After mixing titanium hydroxide or oxide with an aqueous solution of a zirconium compound, a precipitant is added to wash the resulting precipitate, which is dried and calcined at 500 ° C. or higher.

【0014】 ジルコニウムの水酸化物または酸化物
をチタニウムの化合物の水溶液に混合した後、沈殿剤を
添加して生成する沈殿を洗浄した後乾燥し、500℃以
上で焼成する。
After mixing a hydroxide or oxide of zirconium with an aqueous solution of a titanium compound, a precipitating agent is added to wash the resulting precipitate, which is then dried and calcined at 500 ° C. or higher.

【0015】以上の方法で調製したジルコニウム及びチ
タニウムの複合酸化物はバインダーを添加してハニカム
状に成型したり、又は複合酸化物のスラリーにコージェ
ライト、ムライト又はMgO,Al2 3 ,TiO2
りなる結晶性複合酸化物のうちから選択されるハニカム
状耐熱基材を浸漬してウォッシュコートし、500℃以
上で焼付けることによりハニカム状の担体にすることが
できる。
The composite oxide of zirconium and titanium prepared by the above method is added with a binder to be formed into a honeycomb shape, or a slurry of the composite oxide is formed into cordierite, mullite or MgO, Al 2 O 3 , TiO 2. A honeycomb heat-resistant base material selected from the crystalline composite oxides may be dipped into the honeycomb heat-resistant base material, wash-coated, and baked at 500 ° C. or higher to obtain a honeycomb-shaped carrier.

【0016】なお、上記のMgO,Al2 3 ,TiO
2 よりなる結晶性複合酸化物とはマグネシア、炭酸マグ
ネシウム、水酸化マグネシウムのようなMg化合物、ア
ルミナ、水酸化アルミニウムのようなAl化合物及びア
ナターゼ又はルチル型酸化チタンのようなTi化合物の
混合物を、1300〜1700℃で焼成して結晶化する
ことによって得られた低膨張性のものを意味する。
The above MgO, Al 2 O 3 and TiO
The crystalline complex oxide consisting of 2 is a mixture of magnesia, magnesium carbonate, a Mg compound such as magnesium hydroxide, alumina, an Al compound such as aluminum hydroxide and a Ti compound such as anatase or rutile titanium oxide, It means a low-expansion product obtained by firing at 1300 to 1700 ° C. and crystallization.

【0017】次に、このようにして得られたジルコニウ
ム及びチタニウムの複合酸化物又はハニカム状の担体に
希土類元素の酸化物を担持する場合には、希土類元素の
硝酸塩水溶液に担体を浸漬後焼成すればよい。希土類元
素の酸化物の一例としてはLa2 3 、CeO2 、Nd
2 3 などがあり、その担持量はジルコニウム及びチタ
ニウムの複合酸化物100重量部当たり1〜30重量部
(以下重量%と略す)の範囲が好ましい。
Next, when the rare earth element oxide is carried on the zirconium-titanium composite oxide or honeycomb-shaped support thus obtained, the support is immersed in an aqueous solution of a rare earth element nitrate and then baked. Good. Examples of rare earth element oxides include La 2 O 3 , CeO 2 , and Nd.
2 O 3 and the like, and the supported amount thereof is preferably in the range of 1 to 30 parts by weight (hereinafter abbreviated as “wt%”) per 100 parts by weight of the zirconium and titanium composite oxide.

【0018】希土類元素の酸化物を担持したジルコニウ
ム及びチタニウムの複合酸化物にマンガン酸化物を含有
させる量としては触媒全重量100重量部当たりマンガ
ン酸化物1〜50重量部の範囲が好ましい。複合酸化物
にマンガン酸化物を含有させる方法としては硝酸マンガ
ン水溶液に複合酸化物の粉末を添加したスラリーに、沈
殿剤を添加して生成する沈殿を洗浄した後乾燥し500
℃以上で焼成する方法などが用いられる。
The amount of the manganese oxide contained in the zirconium-titanium composite oxide supporting the rare earth element oxide is preferably in the range of 1 to 50 parts by weight per 100 parts by weight of the total catalyst. As a method of containing manganese oxide in the composite oxide, a precipitation agent is added to a slurry prepared by adding powder of the composite oxide to an aqueous solution of manganese nitrate, and the precipitate formed is washed and then dried.
For example, a method of firing at a temperature of ℃ or higher is used.

【0019】以上のようにして得られた触媒は水素、一
酸化炭素、炭化水素ガス等のガスの酸化反応に対し優れ
た活性、耐久性を示した。
The catalyst obtained as described above exhibited excellent activity and durability against the oxidation reaction of hydrogen, carbon monoxide, hydrocarbon gas and the like.

【0020】以下、実施例により本発明を具体的に説明
する。
The present invention will be specifically described below with reference to examples.

【実施例】【Example】

(例1)硝酸ジルコニウムと塩化チタンの混合水溶液に
炭酸ソーダ水溶液を添加して得られる沈殿を濾過、水
洗、乾燥後500℃で焼成して複合酸化物1(Zr
2 :TiO2 の重量比 50:50)を得た。
Example 1 A precipitate obtained by adding an aqueous solution of sodium carbonate to a mixed aqueous solution of zirconium nitrate and titanium chloride was filtered, washed with water, dried, and then baked at 500 ° C. to form a complex oxide 1 (Zr
A weight ratio of O 2 : TiO 2 of 50:50) was obtained.

【0021】水酸化チタンTi(OH)4粉末を水に添
加し、さらに塩化ジルコニウム水溶液を添加した溶液に
アンモニア水を添加して得られる沈殿を濾過、水洗し乾
燥後1000℃で焼成してZrO2 :TiO2 比の異な
る複合酸化物2(ZrO2 :TiO2 の重量比 90:
10)、複合酸化物3(ZrO2 :TiO2 の重量比2
0:80)及び複合酸化物4(ZrO2 :TiO2 の重
量比 10:90)を得た。
Titanium hydroxide Ti (OH) 4 powder was added to water, and ammonia water was added to a solution containing an aqueous solution of zirconium chloride to obtain a precipitate, which was filtered, washed with water, dried and calcined at 1000 ° C. to obtain ZrO 2. 2 : Compound oxide 2 having a different TiO 2 ratio (weight ratio of ZrO 2 : TiO 2 90:
10), complex oxide 3 (ZrO 2 : TiO 2 weight ratio 2
0:80) and composite oxide 4 (ZrO 2 : TiO 2 weight ratio 10:90) were obtained.

【0022】複合酸化物1〜4を硝酸ランタンの水溶液
に浸漬し500℃で焼成することによりLa2 3 を5
重量%(複合酸化物100重量部当たり5重量部)担持
した担体1〜4を調製した。硝酸マンガン水溶液に担体
1〜4を各々添加した後、アンモニア水を添加し水酸化
マンガンを生成させ、水洗・乾燥後500℃で焼成し、
Mn2 3 を15重量%(触媒全重量当たり)含有する
触媒1〜4を調製した。
The composite oxides 1 to 4 were dipped in an aqueous solution of lanthanum nitrate and calcined at 500 ° C. to prepare La 2 O 3
Carriers 1 to 4 supported by weight% (5 parts by weight per 100 parts by weight of complex oxide) were prepared. After adding each of the carriers 1 to 4 to the manganese nitrate aqueous solution, ammonia water is added to generate manganese hydroxide, which is washed with water, dried, and calcined at 500 ° C.
Catalysts 1-4 containing 15 wt% Mn 2 O 3 (based on total catalyst weight) were prepared.

【0023】これらの触媒を表1の条件(可燃ガスを空
気で希釈)で活性評価を行い、その結果を表2に示す。
The activity of these catalysts was evaluated under the conditions shown in Table 1 (flammable gas was diluted with air), and the results are shown in Table 2.

【表1】 [Table 1]

【表2】 [Table 2]

【0024】(例2)例1で調製した複合酸化物3を硝
酸ランタン、硝酸セリウム、又は硝酸ネオジウムの各水
溶液に浸漬し、500℃で焼成することによりLa2
3 を10重量%担持した担体5、CeO2 を1重量%担
持した担体6及びNd2 3 を30重量%担持した担体
7を調製した。硝酸マンガン水溶液に担体5〜7を各々
添加した後、アンモニア水を添加し水酸化マンガンを生
成させ、水洗・乾燥後500℃で焼成しMn2 3 を4
0重量%(以下、触媒全重量当たり)含有する触媒5
(担体5を使用)、Mn2 3 を5重量%含有する触媒
6(担体6を使用)、Mn 2 3 を10重量%含有する
触媒7(担体7を使用)を調製した。
(Example 2) The composite oxide 3 prepared in Example 1 was mixed with glass.
Lanthanum acid, cerium nitrate, or neodymium nitrate water
La by immersing in the solution and baking at 500 ° C2O
310% by weight of carrier 5, CeO21% by weight
Carrier 6 and Nd2O3Carrier carrying 30% by weight of
7 was prepared. Carriers 5 to 7 are added to the manganese nitrate aqueous solution.
After the addition, aqueous ammonia is added to produce manganese hydroxide.
Mn, washed with water, dried and baked at 500 ° C2O34
Catalyst 5 containing 0% by weight (hereinafter, based on the total weight of the catalyst)
(Using carrier 5), Mn2O3Containing 5% by weight of
6 (using carrier 6), Mn 2O3Contains 10% by weight
Catalyst 7 (using carrier 7) was prepared.

【0025】これらの触媒をプロパン又はメタノールを
含有する空気を原料として、反応温度800℃、ガス空
塔速度10,000h-1の条件で活性評価を行い、その
結果を表3に示す。
The activity of these catalysts was evaluated using air containing propane or methanol as a raw material under the conditions of a reaction temperature of 800 ° C. and a gas superficial velocity of 10,000 h −1 , and the results are shown in Table 3.

【表3】 [Table 3]

【0026】(例3)直径1インチで、1平方インチ当
たり200個の開口部(200セル)を有するハニカム
状のコージェライト(2MgO・2Al2 3 ・5Si
2 )基材又はMgO,Al2 3 ,TiO2 よりなる
結晶性複合酸化物(MgO・4Al2 3 ・6Ti
2 )基材を用い、触媒3の粉末を上記基材にウォッシ
ュコートし、1000℃で焼付けて触媒8、9を得た。
触媒3のコート量はハニカム担体100重量部当たり4
0重量部であった。
Example 3 A cordierite (2MgO.2Al 2 O 3 .5Si) having a diameter of 1 inch and having 200 openings (200 cells) per square inch.
O 2 ) base material or crystalline complex oxide (MgO.4Al 2 O 3 .6Ti) composed of MgO, Al 2 O 3 , and TiO 2.
Using the O 2 ) base material, the powder of the catalyst 3 was wash-coated on the base material and baked at 1000 ° C. to obtain catalysts 8 and 9.
The coating amount of the catalyst 3 is 4 per 100 parts by weight of the honeycomb carrier.
It was 0 part by weight.

【0027】これらの触媒及びさらに1100℃で10
00時間焼成した触媒を、メタン3%(残部空気)含有
ガスを用い、ガス空塔速度300,000h-1、触媒層
入口ガス温度700℃の条件で活性評価を行い表4の結
果を得た。
These catalysts and additionally 10 at 1100 ° C.
The catalyst calcined for 00 hours was subjected to activity evaluation using a gas containing 3% of methane (remainder air) at a gas superficial velocity of 300,000 h −1 and a catalyst layer inlet gas temperature of 700 ° C., and the results in Table 4 were obtained. ..

【表4】 [Table 4]

【0028】[0028]

【発明の効果】以上詳述したように本発明によれば、活
性が高くかつ耐熱性に優れた酸化触媒を提供できる。
As described above in detail, according to the present invention, an oxidation catalyst having high activity and excellent heat resistance can be provided.

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 希土類元素の酸化物を担持したジルコニ
ウム及びチタニウムの複合酸化物にマンガン酸化物を含
有させてなることを特徴とする酸化触媒。
1. An oxidation catalyst comprising a complex oxide of zirconium and titanium supporting an oxide of a rare earth element and manganese oxide.
【請求項2】 ジルコニウム及びチタニウムの複合酸化
物をハニカム状に成型してなることを特徴とする請求項
1記載の酸化触媒。
2. The oxidation catalyst according to claim 1, which is formed by molding a composite oxide of zirconium and titanium into a honeycomb shape.
【請求項3】 コージェライト、ムライト又はMgO,
Al2 3 ,TiO 2 よりなる結晶性複合酸化物のうち
から選択されるハニカム状耐熱基材に請求項1記載の触
媒をコーティングしてなることを特徴とする酸化触媒。
3. Cordierite, mullite or MgO,
Al2O3, TiO 2Of the crystalline composite oxide consisting of
The honeycomb-shaped heat-resistant base material selected from
An oxidation catalyst characterized by being coated with a medium.
JP3294506A 1991-11-11 1991-11-11 Oxidizing catalyst Withdrawn JPH05131137A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3294506A JPH05131137A (en) 1991-11-11 1991-11-11 Oxidizing catalyst

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3294506A JPH05131137A (en) 1991-11-11 1991-11-11 Oxidizing catalyst

Publications (1)

Publication Number Publication Date
JPH05131137A true JPH05131137A (en) 1993-05-28

Family

ID=17808663

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

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Publication number Priority date Publication date Assignee Title
WO2025028423A1 (en) * 2023-08-03 2025-02-06 株式会社村田製作所 Organic matter decomposition catalyst, honeycomb structure, decomposition method for organic matter, and organic matter decomposition device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2025028423A1 (en) * 2023-08-03 2025-02-06 株式会社村田製作所 Organic matter decomposition catalyst, honeycomb structure, decomposition method for organic matter, and organic matter decomposition device

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