JPH0519581Y2 - - Google Patents
Info
- Publication number
- JPH0519581Y2 JPH0519581Y2 JP1986028628U JP2862886U JPH0519581Y2 JP H0519581 Y2 JPH0519581 Y2 JP H0519581Y2 JP 1986028628 U JP1986028628 U JP 1986028628U JP 2862886 U JP2862886 U JP 2862886U JP H0519581 Y2 JPH0519581 Y2 JP H0519581Y2
- Authority
- JP
- Japan
- Prior art keywords
- valve
- valve ring
- concrete
- swing
- aggregate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Reciprocating Pumps (AREA)
Description
【考案の詳細な説明】
[産業上の利用分野]
本考案は土砂、生コンクリート等の輸送を行う
揺動形のポンプにおいて揺動管の最も摩耗し易い
ところに用いて揺動管の寿命向上を図るためのコ
ンクリートポンプのバルブ装置に関するものであ
る。[Detailed description of the invention] [Field of industrial application] This invention is used in the parts of the swinging pipe that are most likely to wear out in a swinging type pump that transports earth and sand, ready-mixed concrete, etc., thereby extending the life of the swinging pipe. This invention relates to a valve device for a concrete pump for achieving this.
[従来の技術]
土砂、生コンクリート等を輸送するポンプに
は、ホツパー内に位置させた揺動管をホツパー外
の2本の輸送シリンダに交互に連通させ、輸送シ
リンダから吐出される被輸送物を上記揺動管内を
通して圧送させる形成の揺動形ポンプがある。[Prior art] A pump for transporting earth, sand, ready-mixed concrete, etc. has a swing pipe located inside the hopper that alternately communicates with two transport cylinders outside the hopper, and the transported material discharged from the transport cylinders is connected alternately to two transport cylinders outside the hopper. There is an oscillating pump designed to force-feed water through the oscillating tube.
一例としてコンクリートポンプの場合について
説明すると、揺動形のコンクリートポンプのバル
ブ装置は、第3図及び第4図に示す如く、コンク
リートホツパー1の下部前側壁に、2つの吸入吐
出口2を並べて設けて、該両吸入吐出口2に対応
する孔を有するバルブプレート3を内面に取り付
け、上記ホツパー1の下部前面に、2つの吸入吐
出口2に対応させて2本の輸送シリンダ4,5を
接続する。上記コンクリートホツパー1内には、
一端がホツパー1外の輸送管6に接続させた揺動
管7を位置させて、該揺動管7の他端の開口が2
つの吸入吐出口2を介して2本の輸送シリンダ
4,5に交互に連通するよう揺動自在とし、コン
クリートホツパー1に回転自在に支持させた揺動
軸8に連結板9を取り付けた構成としてあり、輸
送シリンダ4,5の内部のピニオンの交互往復運
動と、揺動軸8による揺動管7の左右方向への揺
動により、コンクリートホツパー1内のコンクリ
ート10が吸入吐出口2から一方の輸送シリンダ
に吸入されるとき、他方の輸送シリンダ内に先に
吸入されたコンクリートが揺動管7内を通して吐
出されるようにしてある。 To explain the case of a concrete pump as an example, the valve device of the swing type concrete pump has two suction and discharge ports 2 arranged side by side on the lower front side wall of the concrete hopper 1, as shown in FIGS. 3 and 4. A valve plate 3 having holes corresponding to both the suction and discharge ports 2 is attached to the inner surface, and two transport cylinders 4 and 5 are installed on the lower front surface of the hopper 1 in correspondence with the two suction and discharge ports 2. Connecting. Inside the concrete hopper 1 above,
A swinging tube 7 whose one end is connected to the transport pipe 6 outside the hopper 1 is positioned so that the opening at the other end of the swinging tube 7 is 2.
It is configured to be swingable so as to communicate alternately with two transport cylinders 4 and 5 through two suction and discharge ports 2, and a connecting plate 9 is attached to a swing shaft 8 which is rotatably supported by the concrete hopper 1. Due to the alternate reciprocation of the pinions inside the transport cylinders 4 and 5 and the left-right rocking of the rocking tube 7 by the rocking shaft 8, the concrete 10 in the concrete hopper 1 is moved from the suction and discharge port 2. When being sucked into one transport cylinder, the concrete previously sucked into the other transport cylinder is discharged through the swing tube 7.
上記揺動管7は、揺動軸心xを中心に左右方向
へ揺動するため、該揺動管7とバルブプレート3
との摺動部が摩耗し易い。この摺動部が摩耗する
と、シール性が損われて輸送シリンダ4,5内の
圧力が逃げ、コンクリートを揺動管7内を通して
圧送させることができなくなる。 Since the swing tube 7 swings in the left-right direction around the swing axis x, the swing tube 7 and the valve plate 3
The sliding parts are prone to wear. When this sliding part wears out, the sealing performance is impaired and the pressure inside the transport cylinders 4, 5 escapes, making it impossible to forcefully transport the concrete through the swing pipe 7.
そのため、従来では、揺動管7のホツパー1内
開口端部に、耐摩耗性材よりなるバルブリング1
1を取り付け、該バルブリング11の前面がバル
ブプレート3と摺動するようにしてシール性が損
われないようにしている。又、バルブリング11
は、バルブプレート3に接して左右方向へ摺動す
るとき、コンクリート10に含まれている骨材
(石)を抜け易くするために第4図に示す如く外
周部に角度θ(30〜45°)の面取りがしてある。 Therefore, conventionally, a valve ring 1 made of a wear-resistant material is attached to the open end of the swing tube 7 inside the hopper 1.
1 is attached so that the front surface of the valve ring 11 slides on the valve plate 3 so that the sealing performance is not impaired. Also, valve ring 11
In order to make it easier to pass through the aggregate (stone) contained in the concrete 10 when the valve plate 3 contacts the valve plate 3 and slides in the left-right direction, an angle θ (30 to 45 degrees) is formed on the outer periphery as shown in FIG. ) is chamfered.
[考案が解決しようとする問題点]
ところが、従来のバルブリング11は、上述の
ように外周部に角度θの面取りがなされているた
め、コンクリート10に含まれている骨材12を
第4図のようにバルブリング11がストロークエ
ンドで噛み込んだとき、揺動管7の動作方向に対
し骨材12が食い込んで行き、骨材12を破砕し
得ないで揺動管7が完全に切り換わらなくなるこ
とがある。揺動管7が切り換わらないと、駆動力
の分力が揺動管7の軸方向に働き、揺動管7を変
形させるおそれがある。コンクリート10に含ま
れる骨材12の率が増えると、この傾向が顕著に
なつていた。[Problems to be solved by the invention] However, since the conventional valve ring 11 is chamfered at an angle θ on the outer periphery as described above, the aggregate 12 contained in the concrete 10 is When the valve ring 11 is bitten at the end of the stroke as shown in FIG. It may disappear. If the swing tube 7 is not switched, a component of the driving force will act in the axial direction of the swing tube 7, potentially deforming the swing tube 7. This tendency became more noticeable as the proportion of aggregate 12 contained in concrete 10 increased.
そこで、本考案は、揺動管が揺動中にバルブリ
ングの外周部とバルブプレートの孔部との間に骨
材を噛み込んだとき、該骨材を大きい力で破砕し
て揺動管の切換り性能を高めることができるよう
にしようとするものである。 Therefore, the present invention aims at crushing the aggregate with a large force when the aggregate is caught between the outer periphery of the valve ring and the hole in the valve plate while the swinging tube is swinging. The purpose is to improve the switching performance of the switch.
[問題点を解決するための手段]
本考案は、輸送シリンダに吸入した被輸送物を
揺動管内を通して圧送させるポンプにおける揺動
管の輸送シリンダ側端部にバルブリングを嵌め、
該バルブリングのシール面側の外周部を大径とし
てテーパを付し、且つ前記揺動管のストロークエ
ンド部におけるバルブプレートの吸入吐出口の縁
に先端を尖らせた張り出し部を内側に向けて設け
たことを特徴とするコンクリートポンプのバルブ
装置に係るものである。[Means for Solving the Problems] The present invention includes a pump that forces the transported object drawn into the transport cylinder through the swing pipe, and a valve ring is fitted to the end of the swing pipe on the transport cylinder side.
The outer periphery of the valve ring on the sealing surface side is tapered with a large diameter, and a protruding portion with a sharp tip is directed inward at the edge of the suction and discharge port of the valve plate at the stroke end portion of the swing tube. This invention relates to a valve device for a concrete pump, which is characterized in that it is provided with a valve device.
[作用]
揺動管の揺動によりストロークエンド近くにバ
ルブリングが達し、ここで骨材等を噛み込んだ場
合、バルブリングの外周部は従来のバルブリング
の面取り角度とは逆方向のテーパとなつているた
め、大きな破砕力が得られ、しかも揺動管のスト
ロークエンド部におけるバルブプレートの吸入吐
出口の縁に先端を尖らせた張り出し部を内側に向
けて設けたことにより剪断効果が高められ、上記
噛み込んだ骨材等を破砕することができる。これ
により揺動管の切り換わり不能を避けることがで
きる。[Function] When the valve ring reaches near the stroke end due to the swinging of the swing pipe and bites into aggregate, the outer periphery of the valve ring tapers in the opposite direction to the chamfer angle of conventional valve rings. Because of the curved shape, a large crushing force can be obtained, and the shearing effect is enhanced by providing an inwardly pointed overhang on the edge of the intake and discharge port of the valve plate at the stroke end of the swing tube. It is possible to crush the entrapped aggregates and the like. This avoids the inability to switch the swing tube.
[実施例]
以下、図面に基づき本考案の実施例を説明す
る。[Example] Hereinafter, an example of the present invention will be described based on the drawings.
第1図及び第2図は本考案の一実施例を示すも
ので、揺動管7のホツパー1内開口端部に取り付
けてバルブプレート3に接触させるバルブリング
11の外周部に、従来の面取り方向とは逆方向の
テーパ13を付し、バルブプレート3への接触面
が拡大する末広がり状の断面形状とし、バルブリ
ング11の外周が鋭角をなすようにする。更に揺
動管7のストロークエンド部におけるバルブプレ
ート3の吸入吐出口2の縁に内方への張り出し部
14を設け、該張り出し部14の先端を尖らせて
バルブリング11のテーパ13部との間で骨材1
2を破砕し得るようにする。その他の構成は第4
図及び第5図に示す従来例の構成と同じである。 1 and 2 show an embodiment of the present invention, in which a conventional chamfer is applied to the outer periphery of a valve ring 11 that is attached to the open end of the swing tube 7 in the hopper 1 and brought into contact with the valve plate 3. The valve ring 11 is tapered in the opposite direction, and has a cross-sectional shape that widens toward the end so that the contact surface with the valve plate 3 expands, so that the outer periphery of the valve ring 11 forms an acute angle. Furthermore, an inward projecting portion 14 is provided on the edge of the suction/discharge port 2 of the valve plate 3 at the stroke end portion of the swing tube 7, and the tip of the projecting portion 14 is sharpened to meet the taper portion 13 of the valve ring 11. Aggregate 1 between
Make it possible to crush 2. Other configurations are the 4th
The structure is the same as that of the conventional example shown in FIGS.
コンクリートの吸入、吐出に際して揺動管7を
左右方向に揺動させると、バルブリング11はバ
ルブプレート3に接して摺動し、2つの吸入吐出
口2に交互に吸入側、吐出側に切り換える。 When the swing tube 7 is swung left and right when sucking and discharging concrete, the valve ring 11 slides in contact with the valve plate 3, and the two suction and discharge ports 2 are alternately switched to the suction side and the discharge side.
バルブリング11がストロークエンド部におい
てコンクリート10に含まれている骨材12を第
2図に示す如く噛み込むと、バルブリング11は
外周部が尖つているため、揺動管7を動作させる
駆動力により骨材12に対する破砕力が大となつ
て骨材12に作用し、バルブリング11の逆テー
パ形状と相俟つて骨材12は容易に破砕される。
これにより揺動管7は確実に切り換えられる。 When the valve ring 11 bites into the aggregate 12 contained in the concrete 10 at the stroke end as shown in FIG. As a result, the crushing force against the aggregate 12 increases and acts on the aggregate 12, and together with the reverse tapered shape of the valve ring 11, the aggregate 12 is easily crushed.
Thereby, the swing tube 7 can be reliably switched.
上記骨材12に対する破砕力が大となるのは、
外周部を角度θの面取りをした従来のバルブリン
グの場合、揺動管7の動作方向の駆動力をQKgと
したとき、第5図の如くQsinθの破砕力が骨材1
2に与えられるのに対し、本考案でバルブリング
11の形状を従来方式の面取り方向とは逆テーパ
としたことから、上記揺動管7の駆動力Qが一定
であれば、Q>Qsinθとなるからである。 The crushing force against the aggregate 12 is large because
In the case of a conventional valve ring whose outer periphery is chamfered at an angle θ, when the driving force in the operating direction of the swing tube 7 is QKg, the crushing force of Qsinθ is as shown in Fig. 5.
2, whereas in the present invention, the shape of the valve ring 11 is tapered opposite to the chamfering direction of the conventional system, so if the driving force Q of the swing tube 7 is constant, Q>Qsinθ. Because it will be.
しかも本考案では、揺動管7のストロークエン
ド部におけるバルブプレート3の吸入吐出口2の
縁に、先端を尖らせた張り出し部14を内側に向
けて設けているので、バルブリング11のテーパ
13と張り出し部14とによる剪断効果が高めら
れ、テーパ13と張り出し部14間に挟まれた骨
材12を更に容易に破砕することが可能となる。 Moreover, in the present invention, the edge of the suction/discharge port 2 of the valve plate 3 at the stroke end portion of the swing tube 7 is provided with a projecting portion 14 with a pointed tip facing inward, so that the taper 13 of the valve ring 11 The shearing effect by the and overhanging portion 14 is enhanced, and it becomes possible to crush the aggregate 12 sandwiched between the taper 13 and the overhanging portion 14 more easily.
なお、上記実施例では被輸送物としてコンクリ
ートを対象とした場合を示したが、コンクリート
ポンプに限定されるものではない。 In addition, although the above-mentioned example showed the case where concrete was targeted as an object to be transported, it is not limited to a concrete pump.
[考案の効果]
以上述べた如く、本考案のコンクリートポンプ
のバルブ装置によれば、バルブリングの外周部に
外方へ拡がるテーパを付し、且つ前記揺動管のス
トロークエンド部におけるバルブプレートの吸入
吐出口の縁に先端に尖らせた張り出し部を内側に
向けて設けた構成を有するので、被輸送物に含ま
れる骨材等をバルブリングが噛み込んだときでも
大きな破砕力で該骨材等を破砕し得て揺動管が切
り換わらないという事態を防止することができ、
信頼性を高めることができる。[Effects of the invention] As described above, according to the concrete pump valve device of the present invention, the outer periphery of the valve ring is tapered to expand outward, and the valve plate at the stroke end of the swing pipe is tapered. Since the edge of the suction/discharge port has a structure in which an overhang with a sharp tip faces inward, even when the valve ring gets caught in the aggregate contained in the transported object, the aggregate is crushed with a large crushing force. It is possible to prevent the situation where the swing tube cannot be switched due to the possibility of crushing the
Reliability can be increased.
第1図は本考案のバルブ装置の一実施例を示す
要部断面図、第2図は第1図のバルブリングが骨
材を噛み込んだ状態を示す説明図、第3図はコン
クリートポンプの流路切換弁を示す断面図、第4
図は第3図の−矢視図、第5図は従来のバル
ブリングが動作するときの破砕力を示す図であ
る。
1はコンクリートホツパー、2は吸入吐出口、
3はバルブプレート、4,5は輸送シリンダ、7
は揺動管、11はバルブリング、12は骨材、1
3はテーパ、14は張り出し部を示す。
Figure 1 is a cross-sectional view of the main parts of an embodiment of the valve device of the present invention, Figure 2 is an explanatory diagram showing the state in which the valve ring shown in Figure 1 is biting aggregate, and Figure 3 is a diagram of a concrete pump. Sectional view showing the flow path switching valve, No. 4
The figure is a view taken along the - arrow in FIG. 3, and FIG. 5 is a diagram showing the crushing force when a conventional valve ring operates. 1 is concrete hopper, 2 is suction and discharge port,
3 is a valve plate, 4 and 5 are transportation cylinders, 7
is a rocking tube, 11 is a valve ring, 12 is an aggregate, 1
3 indicates a taper, and 14 indicates an overhanging portion.
Claims (1)
通して圧送させるポンプにおける揺動管の輸送シ
リンダ側端部にバルブリングを嵌め、該バルブリ
ングのシール面側の外周部を大径としてテーパを
付し、且つ前記揺動管のストロークエンド部にお
けるバルブプレートの吸入吐出口の縁に先端を尖
らせた張り出し部を内側に向けて設けたことを特
徴とするコンクリートポンプのバルブ装置。 A valve ring is fitted to the end of the swinging tube on the transport cylinder side of the pump for pumping the transported material sucked into the transport cylinder through the swinging pipe, and the outer periphery on the sealing surface side of the valve ring is tapered with a large diameter. A valve device for a concrete pump, further comprising: a protruding portion with a pointed tip directed inward at the edge of the suction/discharge port of the valve plate at the stroke end portion of the swing pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1986028628U JPH0519581Y2 (en) | 1986-02-28 | 1986-02-28 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1986028628U JPH0519581Y2 (en) | 1986-02-28 | 1986-02-28 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS62141686U JPS62141686U (en) | 1987-09-07 |
| JPH0519581Y2 true JPH0519581Y2 (en) | 1993-05-24 |
Family
ID=30831769
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1986028628U Expired - Lifetime JPH0519581Y2 (en) | 1986-02-28 | 1986-02-28 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0519581Y2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2013252974A (en) * | 2013-06-14 | 2013-12-19 | Matsui Mfg Co | Sliding valve device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2796032A (en) * | 1952-10-03 | 1957-06-18 | Torkret Gmbh | Piston pumps |
-
1986
- 1986-02-28 JP JP1986028628U patent/JPH0519581Y2/ja not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2013252974A (en) * | 2013-06-14 | 2013-12-19 | Matsui Mfg Co | Sliding valve device |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS62141686U (en) | 1987-09-07 |
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