JPH053714Y2 - - Google Patents
Info
- Publication number
- JPH053714Y2 JPH053714Y2 JP1985054864U JP5486485U JPH053714Y2 JP H053714 Y2 JPH053714 Y2 JP H053714Y2 JP 1985054864 U JP1985054864 U JP 1985054864U JP 5486485 U JP5486485 U JP 5486485U JP H053714 Y2 JPH053714 Y2 JP H053714Y2
- Authority
- JP
- Japan
- Prior art keywords
- pump
- pressure
- supercharging
- supercharging pump
- valve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
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- Supercharger (AREA)
- Fluid-Driven Valves (AREA)
Description
【考案の詳細な説明】
〔産業上の利用分野〕
本考案は機械式過給機を具えた内燃機関におけ
る過給圧の制御装置に関する。[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a boost pressure control device for an internal combustion engine equipped with a mechanical supercharger.
ルーツポンプあるいはベーンポンプなどの機械
式過給機を具えた内燃機関において、その過給機
のポンプ効率が正確には1台ごとに相異するため
同一製造ラインで製造された過給機をエンジンに
搭載した場合でもエンジン性能がエンジンごとに
相異してくる可能性がある。ポンプ効率のばらつ
きは製造、組立上の誤差から初期性能のばらつき
として現われたりあるいはエンジンに組付後の経
時変化に伴うばらつきとして現われるが、いずれ
にしてもこのエンジン性能のばらつきは過給機の
低回転領域で大きく、効率の低いポンプでは低速
出力が極端に低くなり、また高速回転域では過過
給となり部品の耐圧上の問題を惹き起こしたり燃
費の大巾悪化をまねいたりする。
In internal combustion engines equipped with mechanical superchargers such as roots pumps or vane pumps, the exact pump efficiency of the supercharger differs from one engine to the next, so it is difficult to use superchargers manufactured on the same production line in the engine. Even if installed, engine performance may differ from engine to engine. Variations in pump efficiency appear as variations in initial performance due to manufacturing and assembly errors, or as variations over time after assembly into the engine, but in any case, variations in engine performance are due to A pump that is large in the rotational range and has low efficiency will have an extremely low low-speed output, and will overcharge in the high-speed rotational range, causing problems with pressure resistance of parts and greatly reducing fuel efficiency.
尚、機械式過給機においても過給圧の上限値を
制御するためにターボ式過給機のウエイストゲー
トバルブに相当するリリーフ弁を設けることは公
知であるが、過給を有効に利用するためにリリー
フ弁の開弁設定圧はエンジンの耐圧性等の観点か
ら設計上定められる最高限度圧にできるだけ近い
値とするのが普通である。 It is known that a mechanical supercharger is also provided with a relief valve equivalent to the waste gate valve of a turbocharger in order to control the upper limit of supercharging pressure. Therefore, the opening set pressure of the relief valve is normally set to a value as close as possible to the maximum pressure limit determined in design from the viewpoint of the pressure resistance of the engine.
本考案が解決すべき課題は上述の如き従来技術
に鑑み、ポンプ効率のばらつきを前提とした上
で、如何にして低回転域でのエンジン過給特性の
ばらつきを少くするとともに低速出力を確保しか
つアイドリング時の過給機の加熱の防止と燃費の
向上をはかるかということである。
The problem to be solved by this invention is, in view of the above-mentioned conventional technology, how to reduce the variation in engine supercharging characteristics in the low rotation range and ensure low-speed output, given the variation in pump efficiency. Another issue is how to prevent the supercharger from heating up during idling and improve fuel efficiency.
そこで本考案は要求よりも性能の高いポンプを
用いて低速出力を確保し、またアイドリング時は
スロツトルバルブ下流で過給ポンプ上流の負圧に
より、過給ポンプの吐出圧をリリーフし上記の課
題の解決を計らんとするものである。即ち、高性
能ポンプを用いたり、あるいはポンプの増速比を
大きくすることによりポンプの特性曲線を全体的
に高性能側に平行移動させ、それによりポンプの
吐出圧がエンジンの低回転領域においてすでにリ
リーフ弁の開弁設定値に近い過給圧となるように
する。その結果高過給圧のポンプでは過給圧は低
回転域でリリーフされ安定したものとなる。また
アイドリング時はスロツトルバルブ下流で過給ポ
ンプ上流に作用する大きな負圧により、ポンプの
吐出圧をリリーフする。その結果、スロツトル弁
下流で過給ポンプ上流の負圧が過大になりすぎる
のを防止し、過給ポンプの加熱を防止すると共に
過給ポンプの駆動トルクを低減して燃費の向上を
はかるようにする。 Therefore, the present invention uses a pump with higher performance than required to ensure low-speed output, and also relieves the discharge pressure of the supercharging pump using negative pressure downstream of the throttle valve and upstream of the supercharging pump during idling, thereby solving the above problems. This is an attempt to solve the problem. In other words, by using a high-performance pump or by increasing the speed increase ratio of the pump, the entire pump characteristic curve is shifted in parallel to the high-performance side, and as a result, the pump discharge pressure is already increased in the low-speed region of the engine. Ensure that the boost pressure is close to the relief valve opening setting. As a result, in a pump with a high boost pressure, the boost pressure is relieved in the low rotation range and becomes stable. Also, during idling, the large negative pressure that acts downstream of the throttle valve and upstream of the supercharging pump relieves the pump's discharge pressure. As a result, the negative pressure downstream of the throttle valve and upstream of the supercharging pump is prevented from becoming too large, preventing the supercharging pump from overheating, and reducing the driving torque of the supercharging pump to improve fuel efficiency. do.
上記の課題を解決するために本考案によれば、
過給ポンプとしてその吐出圧がその低回転領域に
おいて圧力レギユレーテイングバルブの開弁設定
圧力値に近くなる高性能過給ポンプを用いるかあ
るいはそのようなポンプ駆動特性を得られるよう
なポンプ増速比とするとともに、圧力レギユレー
テイングバルブは過給ポンプ下流の吐出圧が所定
値以上になつた時に開弁し、また、スロツトルバ
ルブ下流で過給ポンプ上流の負圧がアイドル時あ
るいは減速時等の低負荷時に作用する大きな負圧
になつた時に開弁することを特徴とする。
According to the present invention, in order to solve the above problems,
Use a high-performance supercharging pump whose discharge pressure is close to the opening pressure value of the pressure regulating valve in its low rotation range, or increase the speed of the pump to obtain such pump drive characteristics. In addition, the pressure regulating valve opens when the discharge pressure downstream of the supercharging pump exceeds a predetermined value, and when the negative pressure upstream of the supercharging pump downstream of the throttle valve opens during idle or deceleration. The valve is characterized by opening when a large negative pressure is reached, which is the case when the load is low.
上記の構成から明らかな如く、本考案において
は、圧力レギユレーテイングバルブの開弁設定圧
は過給ポンプ下流の吐出圧とスロツトルバルブ下
流で且つ過給ポンプ上流の負圧との和によつて決
定される。 As is clear from the above configuration, in the present invention, the opening set pressure of the pressure regulating valve is determined by the sum of the discharge pressure downstream of the supercharging pump and the negative pressure downstream of the throttle valve and upstream of the supercharging pump. will be determined.
以下、図面を参照して本考案の好ましい実施例
につき詳細に説明する。
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the drawings.
第1図は本考案に係る過給制御装置の基本構成
を示す。同図において1はエアクリーナ、3はエ
アフロメータ、5はエンジン本体(E/G)、7
はスロツトルバルブを夫々示す。過給ポンプ、例
えばルーツポンプ11はエンジン本体5とスロツ
トルバルブ7との間の吸気通路9に設けられ、エ
ンジン5の回転に応じて回転し、エンジンに過給
する。 FIG. 1 shows the basic configuration of a supercharging control device according to the present invention. In the figure, 1 is an air cleaner, 3 is an air flow meter, 5 is an engine body (E/G), and 7 is an air cleaner.
indicate the throttle valves. A supercharging pump, such as the Roots pump 11, is provided in the intake passage 9 between the engine body 5 and the throttle valve 7, and rotates in accordance with the rotation of the engine 5 to supercharge the engine.
以上の構成は従来のものと全く同一である。 The above configuration is completely the same as the conventional one.
ポンプ11の下流には圧力レギユレーテイング
バルブ15が設けられる。圧力レギユレーテイン
グバルブ15は過給圧(吐出圧)が所定値以上に
なつたときに開弁して吐出圧をリリーフ通路19
を介してポンプ上流の吸気通路9に開放する。リ
リーフ通路19はポンプ11をバイパスしてポン
プ11の上流側と下流側とを連結する。圧力レギ
ユレーテイングバルブ15の開弁設定圧は一般に
できるだけ大きな過給を確保するために、エンジ
ンの耐圧強度等の観点から定められる最高限度圧
に安全率を見込んでその最高限度圧より僅かに小
さい値が選定される。 A pressure regulating valve 15 is provided downstream of the pump 11. The pressure regulating valve 15 opens when the boost pressure (discharge pressure) exceeds a predetermined value and releases the discharge pressure to the relief passage 19.
It opens to the intake passage 9 upstream of the pump. The relief passage 19 bypasses the pump 11 and connects the upstream side and the downstream side of the pump 11. In general, the opening set pressure of the pressure regulating valve 15 is slightly lower than the maximum limit pressure determined from the viewpoint of the engine's pressure resistance, etc., with a safety factor taken into consideration, in order to ensure as much supercharging as possible. A value is selected.
扨て、ポンプ11のポンプ効率はたとえ同一の
製造ラインで製造したものであつても第3図の
イ,ロ,ハに示す如くポンプごとにばらつきがあ
るのは止むを得ない。このようなポンプ効率のば
らつきは製造あるいは組付け段階でもともと発生
する場合もあるし、あるいは組付使用後の経時変
化に伴つて発生する場合もある。いずれにしろ例
えば3台のポンプイ,ロ,ハ間のばらつきは第3
図に示す如くエンジン回転数が小さい領域程大き
い。 However, even if the pumps 11 are manufactured on the same production line, it is unavoidable that the efficiency of the pumps 11 varies from pump to pump as shown in A, B, and C of FIG. Such variations in pump efficiency may originally occur during the manufacturing or assembly stage, or may occur as a result of changes over time after assembly and use. In any case, for example, the variation between three pumps P, B, and C is
As shown in the figure, the smaller the engine speed, the larger the area.
そこで本考案では第3図ニに示す如く、要求よ
りも高いポンプ効率を有する過給ポンプを用いる
かあるいはポンプの増速比を大きくすることによ
り問題の解決を図つたものである。即ち、ポンプ
効率曲線をポンプ効率の高性能方向に略平行移動
した形となり、従つてポンプの吐出圧はエンジン
回転数が相当低い領域で圧力レギユレート弁15
の開弁設定圧近傍に達し、いわばほとんど全運転
域に亘つて圧力レギユレート弁15が圧力をリリ
ーフすることになり、低回転領域でのポンプ効率
のばらつきはほぼ完全に吸収される。しかも本考
案ではこのような高過給ポンプを用いるので必要
な過給圧(ポンプ吐出圧)は確保されるものであ
る。 Therefore, in the present invention, as shown in FIG. 3D, the problem is solved by using a supercharging pump having a higher pump efficiency than required or by increasing the speed increasing ratio of the pump. In other words, the pump efficiency curve is shifted approximately parallel to the high performance direction of the pump efficiency, and therefore, the pump discharge pressure is lower than the pressure regulating valve 15 in the region where the engine speed is considerably low.
When the valve-opening set pressure of 1 is reached, the pressure regulating valve 15 relieves the pressure over almost the entire operating range, so that variations in pump efficiency in the low rotation range are almost completely absorbed. Moreover, since the present invention uses such a high supercharging pump, the necessary supercharging pressure (pump discharge pressure) is ensured.
ポンプの過給能力を上げるためには一般にはポ
ンプ容量の大きなポンプを用いるかあるいはポン
プの増速比を高めればよい。 In order to increase the supercharging capacity of a pump, it is generally sufficient to use a pump with a large pump capacity or to increase the speed increasing ratio of the pump.
第3図は本考案に係る過給ポンプを用いた場合
におけるポンプ特性と圧力レギユレーテイング特
性との関係を示すもので、同図から明らかな如く
本考案によればほとんど全運転域に亘つてポンプ
吐出圧がレギユレーテイング特性よりも高い圧力
特性を示す。 Fig. 3 shows the relationship between the pump characteristics and pressure regulating characteristics when using the supercharging pump according to the present invention.As is clear from the figure, according to the present invention, the pressure regulating characteristics are The pump discharge pressure exhibits a pressure characteristic higher than the regulating characteristic.
また、アイドル回転時にも過給圧はリリーフさ
れる。 Further, the supercharging pressure is also relieved during idle rotation.
第2図は圧力レギユレーテイングバルブ15の
構造例を示すもので、圧力レギユレーテイングバ
ルブ15はポンプ11の下流側で吸気通路に開口
する圧力リリーフポート21を有する弁ハウジン
グ23から構成される。弁ハウジング23内には
ばね39により常に閉弁位置に付勢された弁体2
7が設けられ、弁体27によりポート21を開閉
する。ポート21はその開弁時にリリーフ通路1
9と連通する。 FIG. 2 shows an example of the structure of the pressure regulating valve 15. The pressure regulating valve 15 is composed of a valve housing 23 having a pressure relief port 21 that opens into the intake passage on the downstream side of the pump 11. Inside the valve housing 23 is a valve body 2 which is always biased to the valve closing position by a spring 39.
7 is provided, and the port 21 is opened and closed by a valve body 27. When the port 21 is opened, the relief passage 1
Connects with 9.
この結果、ばね25の初期荷重を適当に設計す
ることにより圧力レギユレーテイングバルブ15
の開弁設定圧を任意に設定できる。また高回転高
負荷域程圧力はリリーフし易く第4図に示すよう
な特性が得られ、低速でのトルクの向上と高速で
の吸排気温の低減、延いては燃費の向上がはかれ
る。 As a result, by appropriately designing the initial load of the spring 25, the pressure regulating valve 15 can be
The valve opening pressure can be set arbitrarily. In addition, the pressure is more likely to be relieved in the high-speed, high-load range, and the characteristics shown in FIG. 4 are obtained, which improves torque at low speeds, reduces intake and exhaust temperatures at high speeds, and improves fuel efficiency.
弁体27は作動ロツド31によりダイヤフラム
33に連結される。ダイヤフラム33は弁ハウジ
ング23に固設されるダイヤフラムハウジング3
7内に設けられ、ばね39により常に弁体27の
閉弁位置に向つて付勢される。ダイヤフラム作動
室(圧力制御室)41は圧力感知管17を介して
スロツトルバルブ7の下流でかつポンプ上流の吸
気通路9に連結される。従つてダイヤフラム33
はスロツトルバルブ7の下流の吸気負圧に応じて
作動し、ポート21を開閉する。このように、弁
体27はアイドル時やあるいはアイドル時よりは
負圧が大きいか減速時等の低負荷時にもダイヤフ
ラム33に作用する大きな負圧により弁体27を
引下げるので吐出圧のリリーフが行える。これに
よりスロツトルバルブ下流で過給ポンプ上流の負
圧が過大になり、延いては過給ポンプが加熱する
のを防止することができると共に過給ポンプ駆動
トルクを低減して燃費を向上することができる。
またスロツトルバルブ7が全開する高負荷高回転
時にはダイヤフラム室41には実質上大気圧より
も少し低い圧力でしかも高回転高負荷(高吸入空
気量)ほど低くなる圧力が作用することになるの
で弁体27はポンプ11の吐出圧とダイヤフラム
室にかかる負圧とによつて開閉せしめられる。 The valve body 27 is connected to a diaphragm 33 by an actuation rod 31. The diaphragm 33 is a diaphragm housing 3 fixed to the valve housing 23.
7, and is always biased by a spring 39 toward the valve closing position of the valve body 27. The diaphragm operating chamber (pressure control chamber) 41 is connected via the pressure sensing tube 17 to the intake passage 9 downstream of the throttle valve 7 and upstream of the pump. Therefore, the diaphragm 33
operates in response to the intake negative pressure downstream of the throttle valve 7 to open and close the port 21. In this way, the valve body 27 is pulled down by the large negative pressure acting on the diaphragm 33 even when the valve body 27 is idling or when the negative pressure is larger than the idle time or when the load is low such as during deceleration, so that the discharge pressure is relieved. I can do it. This prevents the negative pressure downstream of the throttle valve and upstream of the supercharging pump from becoming excessive, which in turn prevents the supercharging pump from heating up, and reduces the supercharging pump driving torque to improve fuel efficiency. I can do it.
Furthermore, at high load and high rotation when the throttle valve 7 is fully opened, a pressure that is substantially lower than atmospheric pressure acts on the diaphragm chamber 41, and the pressure becomes lower as the rotation and load increases (higher intake air amount). The valve body 27 is opened and closed by the discharge pressure of the pump 11 and the negative pressure applied to the diaphragm chamber.
以上に記載した通り本考案によれば、過給ポン
プ下流の吐出圧が所定値以上になつた時に圧力レ
ギユレーテイングバルブが開弁することにより、
機関に入る過給圧が過大になるのを防止すること
が出来るとともに、スロツトルバルブ下流で過給
ポンプ上流の負圧が例えば、アイドル時の大きな
負圧になつた時に開弁することにより過給ポンプ
下流の圧力を過給ポンプ上流側に戻し、それによ
りスロツトルバルブと過給ポンプとの間で負圧が
過大になり延いては過給ポンプが発熱するのを防
止することが出来ると共に過給ポンプの駆動トル
クを低減して燃費を向上することが出来る。ま
た、エンジンの低回転域で圧力レギユレーテイン
グバルブの設定開弁圧に近い値かあるいはそれを
越えてしまうような高過給ポンプを用いることに
より、低回転域でも所要の過給圧を確保しつつか
つその過給圧をリリーフすることによりポンプの
効率のばらつきを吸収することができる。
As described above, according to the present invention, the pressure regulating valve opens when the discharge pressure downstream of the supercharging pump exceeds a predetermined value.
It is possible to prevent the supercharging pressure entering the engine from becoming excessive, and to prevent overcharging by opening the valve when the negative pressure downstream of the throttle valve and upstream of the supercharging pump reaches a large negative pressure, for example, during idling. By returning the pressure downstream of the feed pump to the upstream side of the supercharging pump, it is possible to prevent excessive negative pressure between the throttle valve and the supercharging pump, which in turn can prevent the supercharging pump from generating heat. Fuel efficiency can be improved by reducing the driving torque of the supercharging pump. In addition, by using a high boost pump that closes to or exceeds the set opening pressure of the pressure regulating valve in the low engine speed range, the required boost pressure is secured even in the low engine speed range. By simultaneously relieving the supercharging pressure, variations in pump efficiency can be absorbed.
第1図は本考案に係る過給制御装置の全体構成
を示す図解図、第2図は第1図に示す圧力レギユ
レーテイングバルブの実施例を示す図、第3図は
本考案によるポンプ効率及び過給圧の特性を従来
技術との関連において示す線図、第4図は本考案
に係るポンプ特性と圧力レギユレーテイング特性
との関係を示す線図。
5……エンジン本体、11……過給ポンプ、1
5……圧力レギユレーテイングバルブ、19……
リリーフ通路。
Fig. 1 is an illustrative diagram showing the overall configuration of the supercharging control device according to the present invention, Fig. 2 is a diagram showing an embodiment of the pressure regulating valve shown in Fig. 1, and Fig. 3 is a diagram showing the pump efficiency according to the present invention. FIG. 4 is a diagram showing the relationship between pump characteristics and pressure regulating characteristics according to the present invention; FIG. 5...Engine body, 11...Supercharging pump, 1
5...Pressure regulating valve, 19...
relief passage.
Claims (1)
を設け、該過給ポンプの上流にスロツトルバルブ
7を配置し、該スロツトルバルブと前記過給ポン
プとの間の吸気通路部分から過給ポンプの下流に
至るリリーフ通路19を設け、該リリーフ通路
に、過給ポンプ下流の吐出圧が大きくなつた時に
開き、且つ、スロツトルバルブ下流で過給ポンプ
上流の負圧がアイドル時に作用する負圧以上にな
つた時に開く圧力レギユレーテイングバルブ15
を設け、使用される過給ポンプの吐出圧は機関低
回転領域において圧力レギユレーテイングバルブ
の所定の開弁設定圧力値近傍に達することを特徴
とする内燃機関の過給制御装置。 A mechanical supercharging pump 11 is installed in the intake passage 9 of the internal combustion engine.
A throttle valve 7 is disposed upstream of the supercharging pump, and a relief passage 19 is provided extending from an intake passage between the throttle valve and the supercharging pump to downstream of the supercharging pump. A pressure regulating valve 15 is provided in the passage, which opens when the discharge pressure downstream of the supercharging pump increases and also opens when the negative pressure downstream of the throttle valve and upstream of the supercharging pump exceeds the negative pressure that acts at idle.
1. A supercharging control device for an internal combustion engine, characterized in that the discharge pressure of the supercharging pump used reaches near a predetermined opening set pressure value of a pressure regulating valve in a low engine rotation region.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1985054864U JPH053714Y2 (en) | 1985-04-15 | 1985-04-15 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1985054864U JPH053714Y2 (en) | 1985-04-15 | 1985-04-15 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS61171836U JPS61171836U (en) | 1986-10-25 |
| JPH053714Y2 true JPH053714Y2 (en) | 1993-01-28 |
Family
ID=30577008
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1985054864U Expired - Lifetime JPH053714Y2 (en) | 1985-04-15 | 1985-04-15 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH053714Y2 (en) |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59168217A (en) * | 1983-03-14 | 1984-09-21 | Aisin Seiki Co Ltd | Control apparatus for internal-combustion engine with supercharger |
| JPS6036726A (en) * | 1983-08-09 | 1985-02-25 | Daihatsu Motor Co Ltd | Supercharged multi-cylinder internal-combustion engine |
-
1985
- 1985-04-15 JP JP1985054864U patent/JPH053714Y2/ja not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPS61171836U (en) | 1986-10-25 |
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