JPH0548334B2 - - Google Patents
Info
- Publication number
- JPH0548334B2 JPH0548334B2 JP28382985A JP28382985A JPH0548334B2 JP H0548334 B2 JPH0548334 B2 JP H0548334B2 JP 28382985 A JP28382985 A JP 28382985A JP 28382985 A JP28382985 A JP 28382985A JP H0548334 B2 JPH0548334 B2 JP H0548334B2
- Authority
- JP
- Japan
- Prior art keywords
- bentonite
- film
- core material
- soil cement
- electroadhesive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 78
- 239000000440 bentonite Substances 0.000 claims description 77
- 229910000278 bentonite Inorganic materials 0.000 claims description 77
- 239000011162 core material Substances 0.000 claims description 51
- 239000004927 clay Substances 0.000 claims description 31
- 239000004568 cement Substances 0.000 claims description 26
- 239000002689 soil Substances 0.000 claims description 26
- 230000001681 protective effect Effects 0.000 claims description 24
- 239000002253 acid Substances 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 12
- 230000003197 catalytic effect Effects 0.000 claims description 10
- 238000001179 sorption measurement Methods 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 238000004070 electrodeposition Methods 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 5
- 230000002378 acidificating effect Effects 0.000 claims description 4
- 239000011259 mixed solution Substances 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 239000010881 fly ash Substances 0.000 claims description 3
- 239000002893 slag Substances 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 16
- 239000000203 mixture Substances 0.000 description 13
- 229910000831 Steel Inorganic materials 0.000 description 11
- 239000010959 steel Substances 0.000 description 11
- 229910000019 calcium carbonate Inorganic materials 0.000 description 8
- 239000011575 calcium Substances 0.000 description 7
- 238000010276 construction Methods 0.000 description 7
- 230000006866 deterioration Effects 0.000 description 5
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- 229910001424 calcium ion Inorganic materials 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical group O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229910052901 montmorillonite Inorganic materials 0.000 description 3
- 239000002344 surface layer Substances 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000006253 efflorescence Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- -1 fly ash Chemical compound 0.000 description 1
- 239000003673 groundwater Substances 0.000 description 1
- 230000004941 influx Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 206010037844 rash Diseases 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 239000011973 solid acid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Landscapes
- Piles And Underground Anchors (AREA)
- Bulkheads Adapted To Foundation Construction (AREA)
Description
(産業上の利用分野)
この発明は、建築の仮設工事において、仮設山
止め壁として造成されるソイルセメント柱列の親
杭に土圧支持材として挿入されるH形鋼などの芯
材に係り、さらに詳しくは引抜き時の付着強度
(引抜き抵抗)を低下させるために表面にベント
ナイト電気付着膜及びその保護膜をもつソイルセ
メント柱列用芯材と、当該ベントナイト電気付着
膜の表面(又は表層部)にその変質、硬化防止保
護膜を形成したソイルセメント柱例用芯材を電気
的方法で製作する方法とに関する。
(従来の技術)
建築の仮設基礎工事において造成されたソイル
セメント柱列の芯材は、建物の地下階完成後に引
抜き回収して再利用を図り、もつて仮設費の低減
を図ることが一般的に行なわれている。
従つて、芯材をソイルセメント中から引抜き易
くするため、芯材とソイルセメントとの付着強度
(引抜き抵抗)を低下させる処置が肝要である。
従来その処置法としては、
芯材に塩ビカバーを被せる。
芯材の周囲に超遅延剤を使用する。
芯材にワツクスを塗布する。
芯材にベントナイト電気付着膜を形成する、
等々の方法が実施されている。
上記のベントナイト電気付着膜をもつ芯材
は、ベントナイト膜無しの付着強度(引抜き抵
抗)が15〜20トン/m2であるのに対し、ベントナ
イト膜有りの場合の付着強度は1トン/m2程度と
およそ1/10以下になるので、芯材の引抜き回収の
作業を極めて容易に能率良くでき、芯材頭部の破
断事故等も起きないぐらい有効的である。
(発明が解決しようとする問題点)
() しかし、芯材の埋設期間が3ケ月以上にも
長くなる場合(通常規模の仮設工事の埋設期間
は3ケ月以上となる。)及び地下水位が低い場
所の工事に適用された場合、上記の芯材のベ
ントナイト電気付着膜は、変質、硬化して当初
の潤滑性を失なう。その結果、芯材の全長にわ
たる平均付着強度は3.0〜4.0トン/m2にも増大
し、長尺芯材の引抜き回収作業を困難にし、能
率を低下させるという問題点がある。
() 上記ベントナイト電気付着膜の変質、硬化
現象は、通常地表面近傍の部位に偏つて起る現
象であり、地中深い部分のベントナイト膜が潤
滑性を失うことはない。
() ちなみに、上記ベントナイト電気付着膜の
変質、硬化とは、ちようど完全乾燥した粘土の
ように硬くなることである。但し、この硬化ベ
ントナイト膜は乾燥した粘土とは異なり、充分
な湿気を含む地中においても硬化現象は止まら
ず、また一旦硬化したベントナイト膜は水に漬
けても可塑性を回復しない。
() 要するに、ベントナイト電気付着膜の硬化
現象は、ベントナイトが変質して起つたのでは
なく、炭酸カルシウム〔CaCO3〕がベントナ
イト膜中で生成され蓄積されたことに起因して
いるのである。
それはベントナイトが持つ触媒能と吸着能と
が本質的要因と考えられている。何故なら、硬
化したベントナイト膜を塩酸に浸すと可塑性を
回復し粘つこくなる。つまり塩酸が炭酸カルシ
ウムを分解するからと考えられる。
() コンクリート工学の分野では、炭酸カルシ
ウムはエフロレツセンスとして知られている。
その発生は、コンクリートに亀裂等が起つて水
がコンクリート中に浸透し、さらにその水が蒸
発する時に生成され易いことが報告されてい
る。
そこでいま、ソイルセメント中のベントナイ
トが置かれている周辺条件を検討してみると、
次のように把握される。
第1図に示したように、地下躯体コンクリ
ート5と隣接した位置にソイルセメント柱列
4が施工されるので、コンクリート打設時に
多量のブリージング水がソイルセメント柱列
4側に流入する。
また、コンクリート床面に降つた雨水も同
時にソイルセメント柱列4側に流入する。
その結果、ソイルセメント柱列4には
Ca2+イオンが豊富に供給される。
地下水位より上方のベントナイト膜2は湿
つてはいるものの空気と接触しているので、
当然空気中のCO2 2-のアタツクを受ける。ま
た、雨水中には空気中の炭酸ガスが溶け込ん
でいる。
() 以上の周辺条件下におかれたベントナイト
膜2中では、Ca2++CO3 2-→CaCO3の化学反応
がベントナイトの強力な触媒能により速い速度
で進行する。加えてCaCO3が同ベントナイト
の吸着能により多量に蓄積される現象が進行す
ることが考えられる。
() そこで、上記ベントナイト膜の硬化現象を
阻止する対策としては、
(i) カルシウムの流入を何らかの方法で阻止す
る。
(ii) CO2とベントナイトとの接触を阻止する。
などが考えられる。が、実際にこれらの一つで
も実現することは、上述の周辺条件を考慮する
と不可能に近い。
別のアプローチとしては、
(iii) ベントナイトの触媒能を奪う。
(iv) ベントナイトの吸着能を取り去る。
などの対策も考えられる。しかし、これら両機
能はベントナイトの電気付着性と密接な関連が
あり、これらの両機能を持たないベントナイト
は電気付着性が全く無くなるという問題点があ
る。
(問題点を解決するための手段)
(第1の発明)
上記の問題点を解決するための手段として、こ
の発明のベントナイト電気付着膜をもつソイルセ
メント柱列用芯材は、第1図に拡大図で示したよ
うに、
ベントナイト電気付着膜2の表面全体にベント
ナイトよりも触媒能および吸着能がはるかに高い
材料による保護膜3を形成し被履した。
ちなみに、保護膜3を形成する材料としては酸
性白土(又は活性白土ともいう)、フライアツシ
ユ、高炉鉱滓、粘土物質などベントナイトよりも
触媒能および吸着能が大きい材料が適する。該保
護膜3は、前記材料を塗布し又は吹付け又は電気
的に付着する方法で形成する。
(作用)
上記構成の芯材をソイルセメント中に挿入して
例えば3ケ月以上も長く放置した場合、第1図に
示したように、カルシウムイオンCa+2は躯体コ
ンクリート5側からソイルセメント4を浸透する
ものもあれば、ソイルセメント4自体からのカル
シウムイオンCa+2も加わつて、芯材のベントナ
イト膜2に向つて移動する。
他方、炭酸イオンCO3 2-は上方の大気側からベ
ントナイト膜2あるいはソイルセメント4を浸透
してくる。
このようにカルシウムイオンCa+2、炭酸イオ
ンCO3 2-は豊富に供給されるけれども、酸性白土
等による保護膜3がベントナイト膜2の表面を覆
つているので、炭酸カルシウムCaCO3を生成す
る化学反応の大部分は保護膜3(酸性白土)中で
行なわれる。しかも生成された炭酸カルシウム
CaCO3は、全て保護膜3内に吸着固定されて移
動しない。
ちなみに、酸性白土はベントナイトと同じよう
にモンモリロナイトを主成分とする粘土である
が、、天然の酸性土壌で採掘された原料を酸処理
することにより固体酸の性能を強め、その結果触
媒能、吸着能を著しく高めたものでありる。即
ち、触媒能、吸着能はベントナイトよりもはるか
に大きいから、前記炭酸カルシウムを強く吸着固
定する。その結果、カルシウムイオンCa2+、及
び炭酸カルシウムイオンCO3 2-は酸性白土中で消
費されてしまい、ベントナイトには殆んど到達し
ない。
したがつて、ベントナイト膜は当初の潤滑性を
長期間にわたつて保持することができる。
また、酸性白土と同様にベントナイトよりも触
媒能、吸着能が大きい材料、たとえばフライアツ
シユ、高炉紘滓、粘土物質その他の材料で保護膜
3を形成することによつても、全く同様の作用効
果が奏される。
ちなみに、同様の保護膜3に適用可能と思われ
る材料を列挙すれば、次の表−1の如くである。
(Field of Industrial Application) This invention relates to a core material such as an H-shaped steel that is inserted as an earth pressure support material into a parent pile of a soil cement column array constructed as a temporary retaining wall in temporary construction work. , more specifically, a core material for soil cement columns having a bentonite electrodeposition film and its protective film on the surface to reduce adhesive strength (pulling resistance) during pulling out, and a core material for soil cement columns having a bentonite electrodeposition film and its protective film on the surface, and the surface (or surface layer portion) of the bentonite electrodeposition film. ), and relates to a method of electrically manufacturing a core material for soil cement columns with a protective film formed thereon to prevent deterioration and hardening. (Conventional technology) It is common practice to pull out the core material of the soil-cement column rows created during temporary foundation work for a building and collect it after the basement floor of the building is completed and reuse it, thereby reducing temporary construction costs. is being carried out. Therefore, in order to make it easier to pull out the core material from soil cement, it is important to take measures to reduce the adhesion strength (pulling resistance) between the core material and soil cement. The conventional method for dealing with this problem is to cover the core material with a PVC cover. Use a super retardant around the core material. Apply wax to the core material. Methods such as forming an electro-deposited bentonite film on the core material have been implemented. The core material with the above-mentioned bentonite electroadhesion film has an adhesion strength (pulling resistance) of 15 to 20 tons/m 2 without the bentonite film, whereas the adhesion strength with the bentonite film is 1 ton/m 2 This is about 1/10 or less than the average temperature, so the work of pulling out and recovering the core material can be done extremely easily and efficiently, and it is so effective that accidents such as breakage of the core material head do not occur. (Problems to be solved by the invention) () However, if the period of burying the core material is longer than three months (the period of burying the core material for normal scale temporary construction is more than three months), or if the underground water level is low. When applied to site construction, the bentonite electroadhesive film of the core material changes in quality and hardens, losing its original lubricity. As a result, the average adhesion strength over the entire length of the core material increases to 3.0 to 4.0 tons/ m2 , making it difficult to pull out and collect the long core material and reducing efficiency. () The above-mentioned deterioration and hardening phenomenon of the bentonite electro-deposited film is a phenomenon that normally occurs in areas near the ground surface, and the bentonite film deep underground does not lose its lubricity. () Incidentally, the deterioration and hardening of the bentonite electrodeposition film described above means that it becomes hard like completely dried clay. However, unlike dry clay, this hardened bentonite film does not stop curing even in the ground containing sufficient moisture, and once hardened bentonite film does not recover its plasticity even when soaked in water. () In short, the hardening phenomenon of the bentonite electrodeposited film is not caused by alteration of bentonite, but is caused by the production and accumulation of calcium carbonate (CaCO 3 ) in the bentonite film. It is thought that the essential factors are the catalytic ability and adsorption ability of bentonite. This is because when a hardened bentonite film is soaked in hydrochloric acid, it recovers its plasticity and becomes sticky. In other words, it is thought that hydrochloric acid decomposes calcium carbonate. () In the field of concrete engineering, calcium carbonate is known as efflorescence.
It has been reported that it is likely to occur when cracks or the like occur in the concrete, allowing water to penetrate into the concrete, and then the water evaporates. Now, when we consider the surrounding conditions in which bentonite in soil cement is placed, we find that
It is understood as follows. As shown in FIG. 1, since the soil cement column row 4 is constructed adjacent to the underground concrete 5, a large amount of breathing water flows into the soil cement column row 4 during concrete pouring. In addition, rainwater that has fallen on the concrete floor also flows into the soil cement column row 4 side at the same time. As a result, soil cement column row 4 has
Ca 2+ ions are abundantly supplied. Although the bentonite film 2 above the groundwater level is moist, it is in contact with air, so
Naturally, it is attacked by CO 2 2- in the air. In addition, carbon dioxide gas from the air dissolves in rainwater. () In the bentonite film 2 placed under the above ambient conditions, the chemical reaction of Ca 2+ +CO 3 2- →CaCO 3 proceeds at a high speed due to the strong catalytic ability of bentonite. In addition, it is thought that a phenomenon in which a large amount of CaCO 3 is accumulated due to the adsorption ability of bentonite progresses. () Therefore, as a measure to prevent the above-mentioned hardening phenomenon of the bentonite film, (i) Block the influx of calcium by some method. (ii) preventing contact between CO 2 and bentonite; etc. are possible. However, it is almost impossible to actually realize even one of these, considering the above-mentioned peripheral conditions. Another approach is to (iii) deprive bentonite of its catalytic ability; (iv) removing the adsorption capacity of bentonite; Other measures can also be considered. However, both of these functions are closely related to the electroadhesive properties of bentonite, and bentonite that does not have both of these functions has a problem in that it has no electroadhesive properties at all. (Means for Solving the Problems) (First Invention) As a means for solving the above problems, a core material for soil cement columns having a bentonite electrodeposited film according to the present invention is shown in FIG. As shown in the enlarged view, a protective film 3 made of a material having much higher catalytic ability and adsorption ability than bentonite was formed on the entire surface of the bentonite electrodeposition film 2. Incidentally, as the material for forming the protective film 3, materials having higher catalytic ability and adsorption ability than bentonite, such as acid clay (or activated clay), fly ash, blast furnace slag, and clay materials, are suitable. The protective film 3 is formed by coating, spraying, or electrically depositing the material. (Function) When the core material with the above structure is inserted into soil cement and left for a long time, for example, for three months or more, calcium ions Ca +2 will penetrate the soil cement 4 from the concrete structure 5 side, as shown in FIG. Some of it penetrates, and calcium ions Ca +2 from the soil cement 4 itself are also added and move toward the bentonite film 2 of the core material. On the other hand, carbonate ions CO 3 2- permeate the bentonite membrane 2 or soil cement 4 from the upper atmosphere side. In this way, calcium ions Ca +2 and carbonate ions CO 3 2- are supplied in abundance, but since the protective film 3 made of acid clay or the like covers the surface of the bentonite film 2, the chemical that produces calcium carbonate CaCO 3 is Most of the reaction takes place in the protective film 3 (acid clay). Moreover, the calcium carbonate produced
All of the CaCO 3 is adsorbed and fixed within the protective film 3 and does not move. By the way, acid clay is a clay whose main component is montmorillonite, like bentonite, but by treating raw materials mined in naturally acidic soil with acid, the solid acid performance is strengthened, resulting in improved catalytic ability and adsorption. It has significantly improved its ability. That is, since it has much greater catalytic ability and adsorption ability than bentonite, it strongly adsorbs and fixes the calcium carbonate. As a result, calcium ions Ca 2+ and calcium carbonate ions CO 3 2- are consumed in the acid clay and hardly reach bentonite. Therefore, the bentonite film can maintain its original lubricity over a long period of time. Furthermore, similar to acid clay, the same effect can be achieved by forming the protective film 3 with a material that has higher catalytic and adsorption capabilities than bentonite, such as fly ash, blast furnace slag, clay material, and other materials. It is played. Incidentally, the following Table 1 lists materials that are considered to be applicable to the similar protective film 3.
【表】
(第2の発明)
同上の問題点を解決するための手段として、こ
の発明は、上記第1の発明に係るベントナイト電
気付着膜をも、ソイルセメント柱列用芯材を製作
する方法であつて、第2図に実施例を示したとお
り、
ベントナイト泥水に酸性白土を混合した混合液
6を作り、この混合液6中にH形鋼、鋼管、鋼棒
の如き芯材1を浸漬させる工程と、
この芯材1の周囲を包囲する形態の電極管体7
を設置し、該電極管体7を陰極とし、芯材1を陽
極として直流を通電し、ベントナイト電気付着膜
2とその表面を覆う保護膜3とを一気に形成する
工程と、
より成る構成とした。
なお、混合液6の組成は、重量比にして水9
部、ベントナイト3部、酸性白土1部の割合で作
られている。
(作用)
ベントナイト粒子及び酸性白土粒子は水中でそ
れぞれ負イオン化しているので、直流電気の通電
により陽極側の芯材1の表面に析出付着して被覆
膜を形成する。
但し、ベントナイト粒子のイオン濃度が酸性白
土粒子のそれよりも著しく大きいため、第3図
A,Bに示したように芯材1の表面近傍では酸性
白土の濃度は殆んど零に近い程に低く、100%純
粋なベントナイトに近い組成のベントナイト膜2
を形成する。そして、表層にゆくにしたがつてベ
ントナイト濃度が低下し、逆に酸性白土の濃度が
増大して保護膜3の組成になる。
即ち、保護膜3の表層部は、混合液6の組成と
同じく、ベントナイト3、酸性白土1の割合の組
成になつている。該組成中の酸性白土が炭酸カル
シウムCaCO3の生成を促進し、かつ吸着してそ
の移動を固定し、より内側のベントナイトを保護
するので長期間潤滑性を保持させるのである。
結局、この発明の製作方法は、ベントナイトと
酸性白土とが同じモンモリロナイトを主成分とし
ながら、ベントナイトは電気付着性(イオン化
度)の点で優れ、他方、酸性白土は触媒能、吸着
能の点で優れているという二つの異なる性質を巧
みに応用しているのである。
ちなみに、ベントナイトも酸性白土もモンモリ
ロナイトを主成分としているので、両者の混合は
容易であり、混合後に分離するようなことはな
い。
(実施例)
第2図において、地中に掘つた穴8内には、ベ
ントナイトと酸性白土の混合液6が満たされてい
る。この混合液6は、重量比にして水9部、ベン
トナイト3部、酸性白土1部の割合とされてい
る。この混合液6中に芯材1たる丸鋼が浸漬され
ている。この丸鋼1は、直径がΦ300、長さは2.5
mぐらいのものである。
また、前記穴8中には、直径がΦ600、長さは
3.0mぐらいの有底管状で鋼製の電極管体7を予
め挿入し、混合液6中に沈めている。この電極管
7は、その上下部を地盤に固定し、前記丸鋼1は
この電極管体7の中心部に挿入し、非接触の状態
で混合液6中に浸漬されている。従つて、丸鋼1
は、その周囲全体を電気管体7で包囲された形と
なつている。
この状態で丸鋼1を陽極、電極管体7と陰極と
して直流電気(30V、200A)をおよそ5分間く
らい通電したところ、第3図A,Bに示したよう
に、丸鋼1の表面にベントナイト膜2と保護膜3
が第3図Bに示したような組成配分で、全体の厚
さtがおよそ1.5〜2.0mmぐらいに形成された。
次に、上述の如き膜2,3をもつ芯材を試験体
として多数用意し、直径がΦ800ぐらいのソイル
セメント柱内に長さ2mぐらい挿入し、3ケ月、
6ケ月、12ケ月経過時の付着膜強度を測定したと
ころ、第4図の実線bのような結果が得られた。
即ち、図中の1点鎖線aは保護層なしの芯材に
関する付着強度の経時変化を示したもので、ほぼ
時間の経過と共に付着強度が急激に増大する。
他方、実線bは保護膜ありの芯材に関する付着
強度の経時変化を示したものである。即ち、6ケ
月経過時点までは付着強度にさしたる変化はな
く、その後は漸増傾向となることが確認された。
つまり、酸性白土の保護膜3によるベントナイ
ト膜2の変質、硬化防止の効果が顕著であること
は明白である。
(発明が奏する効果)
以上に実施例と併せて詳述したとおりであつ
て、この発明のベントナイト電気付着膜をもつソ
イルセメント柱列用芯材は、ベントナイト膜2が
保護膜3で覆われてその潤滑性を長く保持するの
で、芯材の引抜きまでに挿入後3ケ月以上を要す
るような仮設工事(通常規模の仮設工事の場合、
芯材の引抜きは6〜10ケ月後となる)では、ベン
トナイト膜2が当初の潤滑性をあまり失わないう
ちに引抜けることとなる。
従つて、これまでは引抜き不可能とされていた
20m以上の長尺芯材やコンクリート中に埋設した
芯材でさえも引抜き可能で、しかもその作業能率
も高められるので、仮設費用を大幅に低減するこ
とに寄与する。
また、この発明の製作方法によれば、酸性白土
による保護膜3で覆われたベントナイト電気付着
膜をもつソイルセメント柱列用芯材を、従前のベ
ントナイト電気付着の形成とほとんど変りない方
法、手段で合一に製作でき、実用に供することが
できるのである。[Table] (Second invention) As a means to solve the same problems as above, this invention provides a method for producing a core material for soil cement columns using the bentonite electrodeposited film according to the first invention. As shown in the example in FIG. 2, a mixed solution 6 is prepared by mixing bentonite mud with acidic clay, and a core material 1 such as an H-shaped steel, steel pipe, or steel rod is immersed in this mixed solution 6. and an electrode tube body 7 that surrounds the core material 1.
was installed, the electrode tube body 7 was used as a cathode, and the core material 1 was used as an anode, and a direct current was passed therethrough to form a bentonite electrodeposited film 2 and a protective film 3 covering its surface at once. . The composition of the mixed liquid 6 is 9 parts water by weight.
3 parts bentonite, 1 part acid clay. (Function) Since bentonite particles and acid clay particles are each negatively ionized in water, they are precipitated and adhered to the surface of the core material 1 on the anode side by applying direct current electricity to form a coating film. However, since the ion concentration of bentonite particles is significantly higher than that of acid clay particles, the concentration of acid clay is almost zero near the surface of core material 1, as shown in Figure 3A and B. Bentonite film 2 with a low composition close to 100% pure bentonite
form. The concentration of bentonite decreases toward the surface layer, and the concentration of acid clay increases, forming the composition of the protective film 3. That is, the surface layer portion of the protective film 3 has a composition of 3 parts bentonite and 1 part acid clay, similar to the composition of the liquid mixture 6. The acidic clay in the composition promotes the formation of calcium carbonate CaCO 3 and adsorbs it to fix its movement and protects the bentonite on the inner side, thereby maintaining lubricity for a long period of time. In the end, the production method of this invention is that bentonite and acid clay both have the same montmorillonite as their main component, but bentonite is superior in terms of electroadhesion (ionization degree), while acid clay is superior in terms of catalytic ability and adsorption ability. It skillfully applies two different qualities of excellence. Incidentally, since both bentonite and acid clay have montmorillonite as their main component, they can be easily mixed and will not separate after mixing. (Example) In FIG. 2, a hole 8 dug underground is filled with a liquid mixture 6 of bentonite and acid clay. This liquid mixture 6 has a weight ratio of 9 parts of water, 3 parts of bentonite, and 1 part of acid clay. A round steel serving as a core material 1 is immersed in this mixed liquid 6. This round steel 1 has a diameter of Φ300 and a length of 2.5
It is about m. In addition, the hole 8 has a diameter of Φ600 and a length of
A steel electrode tube body 7 with a bottom of about 3.0 m in length is inserted in advance and submerged in the liquid mixture 6. This electrode tube 7 has its upper and lower parts fixed to the ground, and the round steel 1 is inserted into the center of this electrode tube body 7 and immersed in the liquid mixture 6 in a non-contact state. Therefore, round steel 1
is entirely surrounded by an electric pipe body 7. In this state, when DC electricity (30V, 200A) was applied for about 5 minutes using the round steel 1 as an anode and the electrode tube body 7 as a cathode, the surface of the round steel 1 appeared as shown in Figure 3A and B. Bentonite film 2 and protective film 3
was formed with a composition distribution as shown in FIG. 3B, and a total thickness t of approximately 1.5 to 2.0 mm. Next, a large number of core materials having membranes 2 and 3 as described above were prepared as test specimens, and they were inserted into a soil cement column with a length of about 800 mm and kept for 3 months.
When the strength of the adhered film was measured after 6 months and 12 months, the results shown by the solid line b in FIG. 4 were obtained. That is, the one-dot chain line a in the figure shows the change in adhesion strength over time for the core material without a protective layer, and the adhesion strength increases rapidly with the passage of time. On the other hand, the solid line b shows the change in adhesion strength over time for the core material with a protective film. That is, it was confirmed that there was no significant change in adhesion strength until 6 months had elapsed, and that there was a tendency for it to gradually increase thereafter. In other words, it is clear that the acid clay protective film 3 has a remarkable effect of preventing deterioration and hardening of the bentonite film 2. (Effects of the Invention) As described above in detail together with the examples, the soil cement column core material having the bentonite electroadhesive film of the present invention has the bentonite film 2 covered with the protective film 3. Because it retains its lubricity for a long time, it is suitable for temporary construction work that requires more than three months after insertion before the core material can be pulled out (in the case of normal-scale temporary construction work).
When the core material is pulled out after 6 to 10 months), the bentonite film 2 is pulled out before it loses much of its original lubricity. Therefore, until now it was considered impossible to remove
Even long core materials of 20 meters or more or core materials buried in concrete can be pulled out, and work efficiency is improved, contributing to a significant reduction in temporary construction costs. Further, according to the manufacturing method of the present invention, a core material for a soil cement column having a bentonite electrodeposited film covered with a protective film 3 made of acid clay can be produced by a method and means that are almost the same as those for forming a conventional bentonite electrodeposited film. It can be manufactured in one piece and put into practical use.
第1図はこの発明に係る芯材のベントナイト膜
の変質、硬化防止機構説明図、第2図はこの発明
に係る芯材の製作法の説明図、第3図A,Bは芯
材表面に形成されたベントナイト膜及び保護膜の
拡大図とその組成図、第4図は付着強度の経時変
化を示したグラフである。
Fig. 1 is an explanatory diagram of the deterioration and hardening prevention mechanism of the bentonite film of the core material according to the present invention, Fig. 2 is an explanatory diagram of the manufacturing method of the core material according to the present invention, and Fig. 3 A and B are illustrations of the core material surface. An enlarged view of the formed bentonite film and protective film and a diagram of their composition, and FIG. 4 is a graph showing changes in adhesion strength over time.
Claims (1)
ト柱列用芯材において、 ベントナイト電気付着膜2の表面に保護膜3を
形成したことを特徴とする、ベントナイト電気付
着膜をもつソイルセメント柱列用芯材。 2 特許請求の範囲第1項に記載した保護膜3
は、酸性白土、フライアツシユ、高炉鉱滓、粘土
物質などベントナイトよりも触媒能、吸着能が大
きい材料で形成されていることを特徴とする、ベ
ントナイト電気付着膜をもつソイルセメント柱列
用芯材。 3 特許請求の範囲第1項に記載した保護膜3
は、ベントナイト電気付着膜2の表面に塗布し又
は吹付け又は電気的に付着させる方法で形成され
ていることを特徴とするベントナイト電気付着膜
をもつソイルセメント柱列用芯材。 4 (イ) ベントナイト泥水に酸性白土を混合した
混合液6を作り、この混合液中に芯材1を浸漬
させる工程と、 (ロ) 前記芯材1の周囲を包囲する電極管体7を設
置し、該電極管体7を陰極とし、芯材1を陽極
として通電し、ベントナイト電気付着膜2と保
護膜3とを形成する工程と より成ることを特徴とする、ベントナイト電気
付着膜をもつソイルセメント柱列用芯材の製作
方法。 5 特許請求の範囲第4項に記載した混合液6
は、重量比にして水9部、ベントナイト3部、酸
性白土1部の割合で作られていることを特徴とす
る、ベントナイト電気付着膜をもつソイルセメン
ト柱列用芯材の製作方法。[Scope of Claims] 1. A soil cement column core material having an electroadhesive bentonite film, characterized in that a protective film 3 is formed on the surface of the electroadhesive bentonite film 2. Core material for columns. 2 Protective film 3 described in claim 1
is a core material for soil cement columns having a bentonite electrodeposition film, characterized in that it is made of materials such as acid clay, fly ash, blast furnace slag, and clay materials that have higher catalytic and adsorption abilities than bentonite. 3 Protective film 3 described in claim 1
A core material for a soil cement column having a bentonite electroadhesive film, characterized in that it is formed by coating, spraying, or electrically adhering the bentonite electroadhesive film on the surface of the bentonite electroadhesive film. 4 (a) Step of preparing a mixed solution 6 by mixing acidic clay with bentonite mud water and immersing the core material 1 in this mixed solution; (b) Installing the electrode tube body 7 surrounding the core material 1. A soil having a bentonite electrodeposited film, comprising the steps of: applying current to the electrode tube body 7 as a cathode and the core material 1 as an anode to form a bentonite electrodeposition film 2 and a protective film 3. Method for manufacturing core material for cement columns. 5 Mixed liquid described in claim 46
A method for producing a core material for soil cement columns having a bentonite electrodeposition film, characterized in that the core material is made in a weight ratio of 9 parts water, 3 parts bentonite, and 1 part acid clay.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP28382985A JPS62141221A (en) | 1985-12-17 | 1985-12-17 | Core material for soil cement column line with electrically deposited bentonite film and manufacture thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP28382985A JPS62141221A (en) | 1985-12-17 | 1985-12-17 | Core material for soil cement column line with electrically deposited bentonite film and manufacture thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS62141221A JPS62141221A (en) | 1987-06-24 |
| JPH0548334B2 true JPH0548334B2 (en) | 1993-07-21 |
Family
ID=17670694
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP28382985A Granted JPS62141221A (en) | 1985-12-17 | 1985-12-17 | Core material for soil cement column line with electrically deposited bentonite film and manufacture thereof |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS62141221A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0481079B1 (en) * | 1989-07-06 | 1993-09-22 | EGOROV; Alexei Leonidovich | Method and tool for producing a pile |
-
1985
- 1985-12-17 JP JP28382985A patent/JPS62141221A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS62141221A (en) | 1987-06-24 |
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