JPH0562007B2 - - Google Patents

Info

Publication number
JPH0562007B2
JPH0562007B2 JP7809784A JP7809784A JPH0562007B2 JP H0562007 B2 JPH0562007 B2 JP H0562007B2 JP 7809784 A JP7809784 A JP 7809784A JP 7809784 A JP7809784 A JP 7809784A JP H0562007 B2 JPH0562007 B2 JP H0562007B2
Authority
JP
Japan
Prior art keywords
mold
outer ring
punch
mandrel
presser
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP7809784A
Other languages
Japanese (ja)
Other versions
JPS60221144A (en
Inventor
Sadao Ikeda
Koichi Mine
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Original Assignee
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp filed Critical Toyota Motor Corp
Priority to JP7809784A priority Critical patent/JPS60221144A/en
Publication of JPS60221144A publication Critical patent/JPS60221144A/en
Publication of JPH0562007B2 publication Critical patent/JPH0562007B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K1/00Making machine elements
    • B21K1/76Making machine elements elements not mentioned in one of the preceding groups
    • B21K1/762Coupling members for conveying mechanical motion, e.g. universal joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K1/00Making machine elements
    • B21K1/76Making machine elements elements not mentioned in one of the preceding groups
    • B21K1/762Coupling members for conveying mechanical motion, e.g. universal joints
    • B21K1/765Outer elements of coupling members

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、クロス溝を有する自在継手、即ちレ
ブロジヨイントの外輪の製造方法および製造装置
に関する。
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a method and apparatus for manufacturing an outer ring of a universal joint having cross grooves, that is, a reversible joint.

(従来技術) 従来のこの種のレブロジヨイントの外輪は、ク
ロス溝を有するアウタレースとシヤフトの2部品
から成つており、これを分類するに、第1図およ
び第2図に示すような、ボルト(図示せず)をボ
ルト穴1に通しアウタレース2とシヤフト3をパ
ツキン4を介して締結する様式の外輪と、第3図
に示すような、アウタレース2′とシヤフト3′を
摩擦溶接する様式の外輪に大別される。いずれの
様式の外輪の場合も、アウタレース2,2′のク
ロス溝5の成形は一溝または二溝ずつ切削加工
(例えばブローチ加工)や研削加工によつて行な
われており、成形に多くの時間を要し、生産性が
悪く、製造コスト高の大きな要因となつていた。
しかも、アウタレースとシヤフトをボルト締結す
る様式の外輪では、ボルト穴を必要とするため、
アウタレースの外径が一般に大きくなり、相対的
に大重量のものとなつていた。また、アウタレー
スとシヤフトを摩擦溶接する様式の外輪では、溶
接しろを必要とかつ溶接バリ等の発生もあり、軸
方向に長い形状のものとなつていた。また、溶接
熱によつて膨張や変形することがあり、また接合
時にアウタレースとシヤフトの間に芯ずれ等が起
きることもあり、この様式の外輪の精度は、一般
にボルト締結様式の外輪のそれより悪いものであ
つた。
(Prior Art) The conventional outer ring of this type of rebroad joint consists of two parts: an outer race with cross grooves and a shaft. (not shown) is passed through the bolt hole 1 and the outer race 2 and shaft 3 are fastened together via the packing 4, and the outer race 2' and shaft 3' are friction welded together as shown in Fig. 3. Broadly classified. In the case of any type of outer ring, the cross grooves 5 of the outer races 2, 2' are formed by cutting one or two grooves at a time (for example, broaching) or grinding, which takes a lot of time. This was a major factor in high manufacturing costs, resulting in poor productivity.
Moreover, the outer race and shaft are bolted together, which requires bolt holes.
Generally, the outer diameter of the outer race has become larger, making it relatively heavier. In addition, the outer ring of the type in which the outer race and the shaft are friction welded requires a welding margin, generates weld burrs, etc., and has a long shape in the axial direction. In addition, it may expand or deform due to welding heat, and misalignment may occur between the outer race and the shaft during joining, so the accuracy of this type of outer ring is generally higher than that of a bolted type outer ring. It was bad.

(発明の目的) 本発明は、前記の事情を考慮してなされたもの
で、その目的の一は、生産性が格段に向上し製造
コストが大幅に軽減され、しかも軽量かつ小型化
が図られ、さらに高精度なレブロジヨイントの外
輪の製造方法を提供することにある。
(Objectives of the Invention) The present invention has been made in consideration of the above-mentioned circumstances, and one of its objects is to significantly improve productivity, significantly reduce manufacturing costs, and achieve lightweight and compact design. Another object of the present invention is to provide a method for manufacturing an outer ring of a rebroad joint with even higher precision.

本発明の他の目的は、前記の目的を達成するの
に有用なレブロジヨイントの外輪の製造装置を提
供することにある。
Another object of the present invention is to provide an apparatus for manufacturing an outer ring of a rebro joint that is useful for achieving the above-mentioned objects.

(発明の構成) 本発明のレブロジヨイントの外輪の製造方法
は、鍛造成形により、すなわち略外輪形状の素形
材を上方および全方位の側方より同時に肉寄せす
ることにより、一体の外輪を製造する方法で、ク
ロス溝の切削加工を不要にしたものである。より
詳細に述べるに、略外輪形状の素形材を、外周に
複数のクロス溝型を斜めに配設したマンドレルポ
ンチに被せ、かつ該素形材の上部を該ポンチ上方
の押え型の外輪軸部に対応する型面内に収め、し
かる後押え型を下方へ加圧せしめると同時に、外
輪の円筒部外面の各部分に対応する型面を形成す
る前記ポンチ周囲の複数の成形型を、マンドレル
ポンチ外周に接近させ前記素形材にプレスせしめ
ることを特徴とするものである。
(Structure of the Invention) The method for manufacturing an outer ring of a rebro joint of the present invention is to manufacture an integral outer ring by forging, that is, by simultaneously filling a substantially outer ring-shaped material from above and from the sides in all directions. This method eliminates the need for cutting cross grooves. In more detail, a material having a substantially outer ring shape is placed over a mandrel punch having a plurality of cross grooves diagonally arranged on the outer periphery, and the upper part of the material is placed on the outer ring shaft of the holding mold above the punch. At the same time, a plurality of molds around the punch, which form mold surfaces corresponding to each part of the outer surface of the cylindrical portion of the outer ring, are placed on a mandrel and the presser mold is pressed downward. This is characterized in that the punch is brought close to the outer periphery of the punch and pressed against the formed material.

また、本発明のレブロジヨイントの外輪の製造
装置は、前記の製造方法を実施するのに適する装
置で、固定下型および昇降可能な可動上型と、略
外輪形状の素形材を被せるための、前記下型に固
定したマンドレルポンチと、該ポンチの外周に
夫々斜めに昇降可能に配設した型で、各外側表面
に外輪のクロス溝に対応する型面を形成する複数
のクロス溝型と、前記下型よりマンドレルポンチ
上面まで延設したノツクアウトと、前記マンドレ
ルポンチの上方にて前記上型に下方へ加圧可能に
支持した型で、下端内部に外輪の軸部に対応する
型面を形成する押え型と、前記マンドレルポンチ
の周囲に同ポンチに対し接近、離間可能に夫々配
置した型で、該ポンチ側表面に外輪の円筒部外面
の各部分に対応する型面を形成する複数の成形型
と、前記上型の下降によつて、該成形型をマンド
レルポンチ外周に接近させ前記素形材にプレスせ
しめるプレス手段を有してなることを特徴とする
ものである。
Furthermore, the apparatus for manufacturing an outer ring of a rebroad joint according to the present invention is an apparatus suitable for carrying out the above-described manufacturing method, and includes a fixed lower mold, a movable upper mold that can be raised and lowered, and a mold for covering a material having a substantially outer ring shape. a mandrel punch fixed to the lower mold; and a plurality of cross groove molds each of which is disposed on the outer periphery of the punch so as to be able to rise and fall diagonally, forming mold surfaces corresponding to the cross grooves of the outer ring on each outer surface; A knockout extending from the lower mold to the upper surface of the mandrel punch, and a mold supported above the mandrel punch so as to be able to press downwardly against the upper mold, form a mold surface corresponding to the shaft of the outer ring inside the lower end. and a plurality of molds arranged around the mandrel punch so as to be able to approach and separate from the punch, and forming a mold surface corresponding to each part of the outer surface of the cylindrical portion of the outer ring on the punch side surface. The present invention is characterized by comprising a mold and a pressing means for bringing the mold close to the outer periphery of the mandrel punch and pressing the molded material by lowering the upper mold.

(実施例) 以下、本発明の実施例を図面により説明する。(Example) Embodiments of the present invention will be described below with reference to the drawings.

第4図および第5図は、実施例の外輪の製造装
置を示す。6は、固定下型を示し、7は昇降可能
な可動上型を示す。下型6の中央には、略円柱形
のマンドレルポンチ8が固定されており、このマ
ンドレルポンチ8は、略外輪形状の素形材を被せ
るためのもので、その外周には、6個のクロス溝
型9……が斜めにかつ規則的に嵌合溝10……と
夫々嵌合して配設されている(第5図に示すよう
に、第4図の−の位置では、クロス溝型9…
…は等しく配置されている)。各クロス溝型9は、
その外側表面に外輪のクロス溝に対応する凸面の
型面11を形成し、また下型6に取付けたシリン
ダ12と接続されており、油圧ユニツト(図示せ
ず)によるシリンダ12の運動によつて斜めにポ
ンチ外周上を昇降するようになつている。また、
マンドレルポンチ8および下型6にはノツクアウ
ト孔13が軸方向に穿設され、該孔13には上部
がフランジ上となつたノツクアウト14が嵌挿さ
れており、このノツクアウト14は、下型6に取
付けたシリンダ15と接続されており、油圧ユニ
ツト(図示せず)によるシリンダ15の運動によ
つて軸方向に昇降するようになつている。ノツク
アウトは、下型よりマンドレルポンチ上面まで延
設されたものであればよく、その形状や配置は限
定されない。
FIGS. 4 and 5 show an apparatus for manufacturing an outer ring according to an embodiment. 6 indicates a fixed lower die, and 7 indicates a movable upper die that can be raised and lowered. A substantially cylindrical mandrel punch 8 is fixed at the center of the lower mold 6, and this mandrel punch 8 is used to cover a material having a substantially outer ring shape. The grooves 9 are disposed diagonally and regularly fitted into the fitting grooves 10 (as shown in Fig. 5, at the - position in Fig. 4, the cross grooves are 9...
...are equally spaced). Each cross groove type 9 is
A convex mold surface 11 corresponding to the cross groove of the outer ring is formed on its outer surface, and it is connected to a cylinder 12 attached to the lower mold 6, and is operated by the movement of the cylinder 12 by a hydraulic unit (not shown). It is designed to move up and down diagonally on the outer circumference of the punch. Also,
A knockout hole 13 is formed in the axial direction in the mandrel punch 8 and the lower mold 6, and a knockout 14 whose upper part is on the flange is inserted into the hole 13. It is connected to the attached cylinder 15, and is moved up and down in the axial direction by movement of the cylinder 15 by a hydraulic unit (not shown). The knockout may extend from the lower mold to the upper surface of the mandrel punch, and its shape and arrangement are not limited.

マンドレルポンチ8の周面近傍には、ポンチ固
定用のマンドレル押え型16が固定され、その外
側には、スライドプレート17が固定されてい
る。押え型16とプレート17の両上面は同じ高
さに位置している。この押え型16およびプレー
ト17の上側において、第5図に示すように、マ
ンドレルポンチ8の周囲には、6個の成形型18
……が互い60度の角度間隔で規則的に配置されて
おり、この成形型18は、ポンチ側表面に外輪の
円筒部外面の各部分に対応する型面19を形成
し、かつその外側に設置した受動型20に固定さ
れている。各受動型20は、ロツド21を介して
下型6中のバネやシリンダ(図示せず)に接続さ
れており、外方へ引寄せられている。また、各受
動型29間には、扇形の案内型22が受動型20
と当接して固定されている。また、各受動型20
は、マンドレルポンチと反対側にて、上型7の下
面に固定した寄せ型23と摺動し合つており、こ
の摺動面24は第4図に示すような傾斜面になつ
ている。したがつて、上型7の下降時には、寄せ
型23が、ロツド21に負荷される引力に抗し
て、受動型20(成形型18)をマンドレルポン
チ外周へ近接せしめるようになつている。成形型
は、マンドレルポンチの外周に対し接近、離間可
能に配置されたものであればよく、その数や配置
様式などは限定されない。また、上型の下降によ
つて成形型をマンドレルポンチ外周に接近させ、
素形材が該ポンチに被せられているときには該素
形材にプレスせしめるプレス手段は、前記の実施
例における寄せ型等に限定されない。
A mandrel presser die 16 for fixing the punch is fixed near the peripheral surface of the mandrel punch 8, and a slide plate 17 is fixed on the outside thereof. Both upper surfaces of the presser die 16 and the plate 17 are located at the same height. Above the presser mold 16 and the plate 17, six molds 18 are arranged around the mandrel punch 8, as shown in FIG.
... are arranged regularly at angular intervals of 60 degrees from each other, and this mold 18 has a mold surface 19 corresponding to each part of the outer surface of the cylindrical portion of the outer ring on the punch side surface, and a mold surface 19 on the outside thereof. It is fixed to the installed passive type 20. Each passive mold 20 is connected to a spring or cylinder (not shown) in the lower mold 6 via a rod 21, and is drawn outward. Further, between each passive type 29, a fan-shaped guide mold 22 is placed between the passive types 29.
It is fixed in contact with the In addition, each passive type 20
slides with a latch mold 23 fixed to the lower surface of the upper mold 7 on the opposite side from the mandrel punch, and this sliding surface 24 is an inclined surface as shown in FIG. Therefore, when the upper die 7 is lowered, the moving die 23 resists the attractive force applied to the rod 21 and brings the passive die 20 (forming die 18) closer to the outer periphery of the mandrel punch. The molds may be arranged so that they can approach or separate from the outer periphery of the mandrel punch, and their number and arrangement are not limited. Also, by lowering the upper mold, the mold is brought closer to the outer periphery of the mandrel punch,
When the blank material is placed on the punch, the pressing means for pressing the blank material is not limited to the latch type or the like in the above-described embodiment.

一方、上型7には、マンドレルポンチ8の上方
において、押え型室25が嵌合穴26を介して外
部と連通して形成され、該押え型室25には、押
え型27が、上部のパツキン28を介して昇降自
在に、かつその下端部を嵌合穴26に嵌挿して収
められている。押え型室25にはプレス油が充填
されており、したがつて押え型27は、プレス油
に負荷される油圧によつて、下方のマンドレルポ
ンチ上面へ加圧可能となつている。押え型27の
下端内部には、外輪の軸部に対応する型面29が
形成されている。また、押え型27の上部内部に
は、払い室30が、嵌合孔31を介して型面29
の内部と連通して形成されており、該払い室30
には払い32がその下部軸を嵌合孔31に嵌挿し
て収められている。押え型上面に固定したバネ押
え具33と払い上部のバネ穴34の間には、バネ
35が介装されており、このバネ35は、払い3
2を下方へ付勢している。
On the other hand, a presser die chamber 25 is formed in the upper die 7 above the mandrel punch 8 and communicates with the outside via a fitting hole 26, and a presser die 27 is placed in the upper mold chamber 25. It is movable up and down via a gasket 28, and is housed with its lower end fitted into the fitting hole 26. The presser die chamber 25 is filled with press oil, so that the presser die 27 can be pressurized against the upper surface of the mandrel punch below by the hydraulic pressure applied to the press oil. A mold surface 29 corresponding to the shaft portion of the outer ring is formed inside the lower end of the presser mold 27 . Further, a cleaning chamber 30 is provided inside the upper part of the presser mold 27 through a fitting hole 31 to form a mold surface 29.
It is formed in communication with the inside of the paying room 30.
A brush 32 is housed with its lower shaft inserted into the fitting hole 31. A spring 35 is interposed between the spring presser 33 fixed to the upper surface of the presser die and the spring hole 34 in the upper part of the wiper.
2 is biased downward.

次に、以上の構成からなる製造装置を用いてレ
ブロジヨイントの外輪を製造する方法を述べる
に、予め第6図に示すような略外輪形状の素形材
36を準備しておき、まず素形材36を、外周に
クロス溝型9……を斜めに配設したマンドレルポ
ンチ8の上に被せ、次に上型7を第4図に示すよ
うに押え型下端が素形材と当接する位置まで下降
させて、素形材36の上部を押え型27の型面内
に収める。このとき、素形材36の上端は、払い
32と接触しており、バネ35の弾発力によつて
下方へ押圧されている。しかる後、上型7を更に
下降させると、押え型27は押え型室内の油の圧
力により下方へ加圧し(この圧力は図示しない弁
によつて一定に調整される)、これと同時に寄せ
型23……が受動型20……を押圧し、成形型1
8……がマンドレルポンチ8の外周近傍に寄せら
れ素形材36をポンチ周囲の全方位から同時にプ
レスする。すると、素形材36の円筒部は、成形
型18とクロス溝型9およびマンドレルポンチ8
の間に挟まれ圧縮され、その一部は下方に伸びマ
ンドレル押え型16の上面に当接する。これと共
に、素形材36の上部は上方へ軸方向に伸び押え
型27の型面内部を満たすように変形し、この結
果第7図に示すような、円筒部内面に6溝のクロ
ス溝5……を形成する外輪37が形成される。
Next, to describe a method for manufacturing the outer ring of a rebroad joint using the manufacturing apparatus having the above configuration, first prepare a material 36 having a substantially outer ring shape as shown in FIG. 36 on top of the mandrel punch 8 which has a cross groove mold 9 diagonally arranged on its outer periphery, and then press the upper mold 7 until the lower end of the presser mold comes into contact with the material to be formed, as shown in Fig. 4. It is lowered to fit the upper part of the molded material 36 into the mold surface of the presser mold 27. At this time, the upper end of the material 36 is in contact with the wiper 32 and is pressed downward by the elastic force of the spring 35. After that, when the upper die 7 is further lowered, the presser die 27 is pressurized downward by the pressure of the oil in the presser die chamber (this pressure is regulated to a constant level by a valve not shown), and at the same time, the presser die 27 is pressed down. 23... presses the passive mold 20..., forming mold 1
8... are brought to the vicinity of the outer periphery of the mandrel punch 8 and simultaneously press the formed material 36 from all directions around the punch. Then, the cylindrical part of the material 36 is formed by the forming die 18, the cross groove die 9, and the mandrel punch 8.
A part of the mandrel presser mold 16 extends downward and comes into contact with the upper surface of the mandrel presser mold 16. At the same time, the upper part of the material 36 is deformed to extend upward in the axial direction and fill the inside of the mold surface of the presser mold 27, and as a result, six cross grooves are formed on the inner surface of the cylindrical part as shown in FIG. An outer ring 37 is formed.

而して、上型7を昇降させると、寄せ型23…
…の上昇に伴つて成形型18……がマンドレルポ
ンチ8より外方へ離間する。この間、成形した外
輪37は、押え型室25の油圧が負荷されてお
り、加圧状態が維持されている。さらに上型7の
上昇を続けると、押え型27も運動して上昇し始
め、成形外輪37は払い32に負荷されるバネ3
5の力によつて押え型27の型面29より離れマ
ンドレルポンチ8上に残る。しかる後、クロス溝
型9……をシリンダ12……の運動により型同士
干渉しないように1個または2個ずつ順次下降さ
せ、次いでノツクアウト14をシリンダ15の運
動により上昇させ成形外輪37をマンドレルポン
チ8より離し装置より取出す。そして、取出した
成形外輪37の円筒部にブーツ溝38を切削加工
によつて形成すると共に、その軸部に所定の切削
加工を施すことにより、第8図および第9図に示
すようなレブロジヨイントの外輪39が完成す
る。
Then, when the upper die 7 is raised and lowered, the moving die 23...
As the molds 18 rise, the molds 18 move away from the mandrel punch 8. During this time, the molded outer ring 37 is loaded with the hydraulic pressure of the holding die chamber 25 and is maintained in a pressurized state. As the upper mold 7 continues to rise, the presser mold 27 also moves and begins to rise, and the molding outer ring 37 is moved by the spring 3 that is loaded on the wiper 32.
It is separated from the die surface 29 of the presser die 27 by the force of 5 and remains on the mandrel punch 8. Thereafter, the cross-groove molds 9 are sequentially lowered one or two at a time by the movement of the cylinders 12 so as not to interfere with each other, and then the knockout 14 is raised by the movement of the cylinder 15, and the molded outer ring 37 is punched with a mandrel punch. Take it out from the release device from 8. Then, a boot groove 38 is formed in the cylindrical portion of the molded outer ring 37 taken out by cutting, and a predetermined cutting process is applied to the shaft portion, thereby forming a rev joint as shown in FIGS. 8 and 9. The outer ring 39 is completed.

(発明の効果) 以上説明したように、本発明のレブロジヨイン
トの外輪の製造方法は、略外輪形状の素形材を上
方および側方より鍛造成形して一体の外輪を製造
とする方法としたことにより、従来におけるクロ
ス溝の切削加工およびアウタレースとシヤフトの
結合が不要となり、外輪の生産性が著しく向上
し、かつボルト穴を設けずともよいため、外輪円
筒部を肉薄にでき、しかも溶接しろ、溶接ばり等
も無く、外輪の軽量小型化を図ることができる。
さらに、一体成形法であるため、外輪の軸部と円
筒部の芯ずれも無く、高精度な外輪を製造するこ
とができる。
(Effects of the Invention) As explained above, the method for manufacturing the outer ring of the reversible joint of the present invention is a method in which a material having a substantially outer ring shape is forged from above and from the side to manufacture an integral outer ring. This eliminates the need for conventional cutting of cross grooves and coupling of the outer race and shaft, significantly improving the productivity of the outer ring, and eliminating the need to provide bolt holes, which allows the outer ring cylindrical part to be made thinner, without welding. There is no welding burr, etc., and the outer ring can be made lighter and smaller.
Furthermore, since it is an integral molding method, there is no misalignment between the shaft portion and the cylindrical portion of the outer ring, and a highly accurate outer ring can be manufactured.

また、本発明のレブロジヨイントの外輪の製造
装置は、一回の鍛造成形により一体の外輪を製造
する装置であり、前記の如き軽量かつ小型で高精
度な外輪を迅速に量産することができる。
Furthermore, the apparatus for manufacturing an outer ring of a rebroad joint according to the present invention is an apparatus for manufacturing an integral outer ring through one-time forging, and can quickly mass-produce the above-mentioned lightweight, compact, and highly accurate outer ring.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は従来のボルト締結様式のレブロジヨイ
ント外輪を示す正面図、第2図は第1図の外輪を
示す部分断面図(第1図の−線における断面
図)、第3図は従来の摩擦溶接様式のレブロジヨ
イント外輪を示す断面図、第4図は本発明の一実
施例のレブロジヨイント外輪の製造方法の実施に
有用な製造装置を示す断面図(第5図の−線
における断面図)、第5図は第4図の−線に
おける断面図、第6図は前記実施例で用いる素形
材を示す部分断面図、第7図は前記実施例による
鍛造成形後の外輪を示す部分断面図、第8図は完
成したレブロジヨイントの外輪を示す正面図、第
9図は第8図の外輪を示す部分断面図(第8図の
−線における断面図)である。 図中、5……クロス溝、6……固定下型、7…
…可動上型、8……マンドレルポンチ、9……ク
ロス溝型、11……クロス溝に対応する型面、1
4……ノツクアウト、18……成形型、19……
外輪円筒部の外面各部分に対応する型面、27…
…押え型、29……外輪軸部に対応する型面、3
6……素形材、39……外輪。
Figure 1 is a front view showing the outer ring of a conventional bolt-fastened rev joint, Figure 2 is a partial cross-sectional view of the outer ring in Figure 1 (cross-sectional view taken along the - line in Figure 1), and Figure 3 is a conventional friction joint outer ring. FIG. 4 is a cross-sectional view showing a welded rebroad joint outer ring; FIG. 5 is a sectional view taken along the - line in FIG. 4, FIG. 6 is a partial sectional view showing the formed material used in the embodiment, and FIG. 7 is a partial sectional view showing the outer ring after forging according to the embodiment. FIG. 8 is a front view showing the outer ring of the completed rebro joint, and FIG. 9 is a partial sectional view (cross-sectional view taken along the - line in FIG. 8) showing the outer ring of FIG. 8. In the figure, 5...Cross groove, 6...Fixed lower mold, 7...
...Movable upper die, 8...Mandrel punch, 9...Cross groove mold, 11...Mold surface corresponding to the cross groove, 1
4... Knockout, 18... Molding mold, 19...
Mold surfaces corresponding to each part of the outer surface of the outer ring cylindrical portion, 27...
... Holder die, 29... Mold surface corresponding to the outer ring shaft portion, 3
6...Material material, 39...Outer ring.

Claims (1)

【特許請求の範囲】 1 レブロジヨイントの外輪を鍛造成形により製
造する方法において、略外輪形状の素形材を、外
周に複数のクロス溝型を斜めに配設したマンドレ
ルポンチに被せ、かつ該素形材の上部を該ポンチ
上方の押え型の外輪軸部に対応する型面内に収
め、しかる後該押え型を下方へ加圧せしめると同
時に、外輪の円筒部外面の各部分に対応する型面
を形成する前記ポンチ周囲の複数の成形型を、マ
ンドレルポンチ外周に接近させ前記素形材にプレ
スせしめることを特徴とするレブロジヨイントの
外輪の製造方法。 2 レブロジヨイントの外輪を鍛造成形により製
造する装置において、固定下型および昇降可能な
可動上型と、略外輪形状の素形材を被せるため
の、前記下型に固定したマンドレルポンチと、該
ポンチの外周に夫々斜めに昇降可能に配設した型
で、各外側表面に外輪のクロス溝に対応する型面
を形成する複数のクロス溝型と、前記下型よりマ
ンドレルポンチ上面まで延設したノツクアウト
と、前記マンドレルポンチの上方にて前記上型に
下方へ加圧可能に支持した型で、下端内部に外輪
の軸部に対応する型面を形成する押え型と、前記
マンドレルポンチの周囲に同ポンチに対し接近、
離間可能に夫々配置した型で、各ポンチ側表面に
外輪の円筒部外面の各部分に対応する型面を形成
する複数の成形型と、前記上型の下降によつて、
該成形型をマンドレルポンチ外周に接近させ前記
素形材にプレスせしめるプレス手段を有してなる
ことを特徴とするレブロジヨイントの外輪の製造
装置。
[Scope of Claims] 1. A method for manufacturing an outer ring of a rebro joint by forging, in which a material having a substantially outer ring shape is placed over a mandrel punch having a plurality of cross grooves diagonally arranged on the outer periphery, and the material is manufactured by forging. The upper part of the material is placed in the mold surface corresponding to the outer ring shaft of the presser mold above the punch, and then the presser mold is pressed downward, and at the same time, the mold surface corresponding to each part of the outer surface of the cylindrical portion of the outer ring is placed. A method for manufacturing an outer ring of a rebro joint, characterized in that a plurality of molds around the punch forming the punch are brought close to the outer periphery of the mandrel punch and pressed against the formed material. 2. An apparatus for manufacturing the outer ring of a rebro joint by forging, which includes a fixed lower mold, a movable upper mold that can be raised and lowered, a mandrel punch fixed to the lower mold for covering a material having a substantially outer ring shape, and a mandrel punch fixed to the lower mold, and A plurality of cross groove molds are arranged on the outer periphery so as to be able to rise and fall diagonally, and a plurality of cross groove molds form a mold surface corresponding to the cross grooves of the outer ring on each outer surface, and a knockout extending from the lower mold to the upper surface of the mandrel punch. , a presser mold supported above the mandrel punch so as to be able to press downwardly against the upper mold, and forming a mold surface corresponding to the shaft portion of the outer ring inside the lower end; and a presser mold around the mandrel punch. approaching,
A plurality of molds are arranged so as to be separated from each other and form a mold surface corresponding to each part of the outer surface of the cylindrical portion of the outer ring on each punch side surface, and by lowering the upper mold,
An apparatus for manufacturing an outer ring of a rebro joint, comprising a press means for bringing the mold close to the outer periphery of a mandrel punch and pressing it against the formed material.
JP7809784A 1984-04-18 1984-04-18 Method and apparatus for manufacturing outer ring of levulo-joint Granted JPS60221144A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7809784A JPS60221144A (en) 1984-04-18 1984-04-18 Method and apparatus for manufacturing outer ring of levulo-joint

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7809784A JPS60221144A (en) 1984-04-18 1984-04-18 Method and apparatus for manufacturing outer ring of levulo-joint

Publications (2)

Publication Number Publication Date
JPS60221144A JPS60221144A (en) 1985-11-05
JPH0562007B2 true JPH0562007B2 (en) 1993-09-07

Family

ID=13652358

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7809784A Granted JPS60221144A (en) 1984-04-18 1984-04-18 Method and apparatus for manufacturing outer ring of levulo-joint

Country Status (1)

Country Link
JP (1) JPS60221144A (en)

Also Published As

Publication number Publication date
JPS60221144A (en) 1985-11-05

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