JPH0565663B2 - - Google Patents
Info
- Publication number
- JPH0565663B2 JPH0565663B2 JP16896387A JP16896387A JPH0565663B2 JP H0565663 B2 JPH0565663 B2 JP H0565663B2 JP 16896387 A JP16896387 A JP 16896387A JP 16896387 A JP16896387 A JP 16896387A JP H0565663 B2 JPH0565663 B2 JP H0565663B2
- Authority
- JP
- Japan
- Prior art keywords
- attached
- panel
- metal
- back side
- reinforcing metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910052751 metal Inorganic materials 0.000 claims description 38
- 239000002184 metal Substances 0.000 claims description 38
- 239000000919 ceramic Substances 0.000 claims description 17
- 230000003014 reinforcing effect Effects 0.000 claims description 17
- 239000004568 cement Substances 0.000 claims description 11
- 238000010276 construction Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 238000009413 insulation Methods 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 239000011490 mineral wool Substances 0.000 description 3
- 239000004570 mortar (masonry) Substances 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 229910052573 porcelain Inorganic materials 0.000 description 3
- 239000002344 surface layer Substances 0.000 description 3
- 239000000378 calcium silicate Substances 0.000 description 2
- 229910052918 calcium silicate Inorganic materials 0.000 description 2
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000011491 glass wool Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 239000011083 cement mortar Substances 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010433 feldspar Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000011494 foam glass Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000011507 gypsum plaster Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000013067 intermediate product Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Landscapes
- Finishing Walls (AREA)
- Laminated Bodies (AREA)
Description
【発明の詳細な説明】
（産業上の利用分野）
本発明は軽量で断熱性に優れているうえに装飾
性にもすぐれた建築用パネルに関するものであ
る。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a construction panel that is lightweight, has excellent heat insulation properties, and has excellent decorative properties.
（従来の技術）
軽量で断熱性に優れた建築用パネルとしては、
ロツクウール板、ガラスウール板、珪酸カルシウ
ム水和板などの無機質パネルや、発泡合成樹脂板
などの有機質パネルが一般に使用されているが、
このような建築用パネルはいずれも強度的に不充
分である。このため、断熱性に優れた発泡プラス
チツクス板の片面にセメント類よりなる表層を形
成した複合パネルも提案されている。（例えば、
実開昭53−38112号公報）
（発明が解決しようとする問題点）
ところが、前記したような従来の建築用の複合
パネルでも表面強度や曲げ強度が不充分なうえ耐
水性にも乏しく、そのまま内装材や外装材として
使用しても耐久性に乏しいうえにセメント類より
なる表層は装飾効果に乏しいものであつた。(Conventional technology) As a construction panel that is lightweight and has excellent insulation properties,
Inorganic panels such as rock wool boards, glass wool boards, hydrated calcium silicate boards, and organic panels such as foamed synthetic resin boards are commonly used.
All such architectural panels have insufficient strength. For this reason, a composite panel has also been proposed in which a surface layer made of cement is formed on one side of a foamed plastic board with excellent heat insulation properties. (for example,
(Problems to be solved by the invention) However, the conventional composite panels for construction as described above have insufficient surface strength and bending strength, and are also poor in water resistance, and cannot be used as is. Even when used as an interior or exterior material, it lacks durability, and the surface layer made of cement lacks decorative effects.
（問題点を解決するための手段）
本発明は前記のような問題点を解決して強度、
耐水性および断熱、耐火性に優れているうえに装
飾的にもすぐれており、しかも、壁面への施工を
適確容易に行えてそのまま建築物の内装材や外装
材として使用できる建築用パネルを目的として完
成されたもので、表側に補強金を添着したセメン
ト類よりなる主板部の裏面に多孔質軽量芯板を積
層一体化したパネル主体の裏側に前記補強金に基
端が固着された取付金具を突設するとともに、該
パネル主体の表面には陶磁製タイルをその裏面に
設けた連結金取付部に取付けられた連結金を前記
補強金に連結させて添着したことを特徴とするも
のである。(Means for solving the problems) The present invention solves the above problems and improves strength and
Architectural panels that have excellent water resistance, heat insulation, and fire resistance, and are also highly decorative. Moreover, they can be installed accurately and easily on walls, and can be used as interior or exterior materials for buildings. It was completed for this purpose, and the base end is fixed to the reinforcing metal on the back side of the main panel, which is made of a cement material with reinforcing metal attached to the front side, and a porous lightweight core plate is laminated and integrated on the back side of the main plate. A metal fitting is provided protrudingly, and a connecting metal attached to a connecting metal mounting part provided on the back side of the ceramic tile is attached to the surface of the main body of the panel by connecting it to the reinforcing metal. be.
（作用）
このような建築用パネルは、建築物の内装また
は外装工事の際、取付金具をもつて壁面に取付け
施工すれば、パネル主体の主板部がセメント類を
もつて成形されたものであるうえにその表側に補
強金を添着一体化してあるから、曲げ強度が優れ
ているうえ耐火性にも優れており、また、パネル
主体は主板部が比重の大きいセメント類をもつて
成形されているにも拘らずその裏面に添着一体化
されている多孔質軽量芯板の比重が小さいので、
全体として軽量で取扱上便利なうえに断熱性や遮
音性に優れている。さらに、パネル主体の表面に
は陶磁製タイルが添着されているので、壁面に取
付金具をもつて取付けるだけで優れた装飾効果を
発揮するうえセメント質の欠点である吸水性もな
い。しかも、取付金具は主板部の表側に添着され
た補強金に基端を固着させたものとして先端を裏
側より突出させてあるの壁面への取付が容易であ
るにも拘らず固定強度は優れており、長期使用中
にパネル主体が壁面より落下するおそれはなく、
さらに、前記陶磁製タイルもその裏面に設けた連
結金取付部に取付けられた連結金を前記補強金に
連結させて添着してあるので、年月の経過によつ
ても陶磁製タイルが剥離して落下するおそれもな
い。(Function) When such architectural panels are installed on a wall using mounting hardware during interior or exterior construction of a building, the main plate of the panel is molded with cement. In addition, reinforcing metal is integrally attached to the front side, so it has excellent bending strength and fire resistance.Also, the main plate of the panel is made of cement with a high specific gravity. Despite this, the specific gravity of the porous lightweight core plate that is integrated on the back side is small, so
Overall, it is lightweight and convenient to handle, and has excellent heat and sound insulation properties. Furthermore, since ceramic tiles are attached to the main surface of the panel, it provides an excellent decorative effect simply by attaching it to the wall using the mounting hardware, and it also does not absorb water, which is the drawback of cement. Furthermore, the base end of the mounting bracket is fixed to a reinforcing metal attached to the front side of the main plate, and the tip protrudes from the back side.Although it is easy to attach to a wall surface, it has excellent fixing strength. Therefore, there is no risk of the main panel falling off the wall during long-term use.
Furthermore, since the ceramic tile is also attached with a connecting metal attached to the connecting metal attachment part provided on the back side of the ceramic tile, which is connected to the reinforcing metal, the ceramic tile will not peel off over time. There is no risk of it falling.
（実施例）
次に、本発明を図示の実施例について詳細に説
明すれば、１は外形が291mm×291mm×70mmのパネ
ル主体であつて、該パネル主体１は、セメントモ
ルタルや石膏プラスタなどのセメント類よりなる
291mm×291mm×20mmの主板部２の裏面周縁に厚さ
50mmの細幅の周枠部２ａを一体成形して裏面に
275mm×275mm×50mmの凹部２ｂを形成し、これに
ロツクウール板やガラスウール板、珪酸カルシウ
ム板、泡ガラス成形板、軽石類似発泡板などの無
機質板や発泡合成樹脂板などの有機質板その他の
多孔質軽量芯板５を一体に埋設するとともに、主
板部２の表面には金属棒或いは帯鉄を縦横に張設
した網状骨格体や、メタルラス板などの金属網そ
の他該主板部２と略同大の補強金３をその一部が
主板部２に埋込まれたものとして添着したもの
で、また、パネル主体１の主板部２の所要箇所例
えば周枠部２ａの角部附近には長ボルト状の取付
金具４をその基端が前記補強金３に溶接などの手
段で固着された状態で突設されている。６はパネ
ル主体１の表面に添着される該主板部２と略同大
の陶磁製タイルであつて、該陶磁製タイル６の裏
面にはトンネル状の連結金取付部７が設けられて
いてこの連結金取付部７に挿通させて取付けられ
ている鋼線などの連結金８を前記パネル主体１の
表側にある補強金３に溶接などの手段で連結させ
ることによりパネル主体１の表面に陶磁製タイル
６が相互間に必要に応じ介在させた接着剤層を介
して添着一体化されている。なお、パネル主体１
の主板部２に形成されている凹部２ｂを同材より
なる縦横の隔壁で区画されたものとしたり、この
隔壁に取付金具４を取付けるようにしてもよく、
さらにまた、外装用として特に雨水の浸透し易い
場所で使用するものでは周枠部２ａの側面や裏面
の多孔質軽量芯板５にプラスチツクス系の耐水被
膜を塗布形成したり、耐水セメントなどの吹きつ
けを行つておいてもよい。(Embodiment) Next, the present invention will be described in detail with reference to the illustrated embodiment. The panel body 1 has an outer diameter of 291 mm x 291 mm x 70 mm, and the panel body 1 is made of cement mortar, gypsum plaster, etc. Made of cement
Thickness around the back side of main plate part 2 of 291mm x 291mm x 20mm
A 50mm narrow peripheral frame part 2a is integrally molded on the back side.
A recess 2b of 275 mm x 275 mm x 50 mm is formed, and this is filled with an inorganic board such as a rock wool board, a glass wool board, a calcium silicate board, a foam glass molded board, a pumice-like foam board, an organic board such as a foamed synthetic resin board, or other porous board. In addition to integrally embedding a high-quality lightweight core plate 5, the surface of the main plate part 2 is equipped with a net-like skeleton body in which metal rods or iron bands are stretched vertically and horizontally, a metal mesh such as a metal lath plate, and other materials approximately the same size as the main plate part 2. A part of the reinforcing metal 3 is embedded in the main plate part 2 and is attached to the main plate part 2 of the panel main body 1, for example, in the vicinity of the corner of the peripheral frame part 2a, long bolt-shaped bolts are attached. A mounting bracket 4 is provided in a protruding manner with its base end fixed to the reinforcing metal 3 by means such as welding. Reference numeral 6 denotes a ceramic tile approximately the same size as the main plate portion 2 attached to the surface of the panel main body 1, and a tunnel-shaped connecting metal attachment portion 7 is provided on the back surface of the ceramic tile 6. By connecting the connecting metal 8 such as a steel wire inserted through the connecting metal attachment part 7 to the reinforcing metal 3 on the front side of the panel main body 1 by means such as welding, a ceramic material is attached to the surface of the panel main body 1. The tiles 6 are integrally attached to each other with an adhesive layer interposed between them as necessary. In addition, panel main body 1
The concave portion 2b formed in the main plate portion 2 may be partitioned by vertical and horizontal partition walls made of the same material, and the mounting bracket 4 may be attached to the partition wall.
Furthermore, for exterior use in places where rainwater is likely to permeate, a plastic water-resistant coating may be applied to the porous lightweight core plate 5 on the sides and back of the peripheral frame portion 2a, or water-resistant cement or the like may be applied. You may also spray it in advance.
このように構成されたものは、建築物の内装ま
たは外装工事の際に裏面より取付金具４の先端が
突出しているため、この取付金具４により壁面に
固定すればよいうえに全体が軽いので施工が容易
であり、また、施工後においてはパネル主体１の
主板部２が自身の重みで剥離される方向に引張力
が加えられても、取付金具４は主板部２に添着さ
れた補強金３に基端を固着してあるので保持力に
優れていてパネル主体１が壁面より剥離落下する
おそれがないものとなる。さらに、パネル主体１
の表面は陶磁製タイル６で表装されているので、
装飾性、耐水性にすぐれており、また、陶磁製タ
イル６はその裏面に設けた連結金取付部７に取付
けられた連結金８を前記補強金３に連結させて添
着してあるので、年月の経過によつても陶磁製タ
イルが剥離して落下するおそれもない。しかし
て、このような建築用パネルを製造するには、例
えば、長石35％、硅石30％、木節粘土35％よりな
る杯土を水分７％に半乾燥したうえ粗砕して８メ
ツシユの篩を全通させて得た造粒素地を、320×
320×25mmの金型に入れて280Kg／cm2の圧力で加圧
してタイル生地を成形し、脱型後にタイル生地の
裏面にトンネル状の連結金取付部７を掘削などの
手段で形成し、乾燥後表面に釉薬をかけて1250℃
で焼成して291×291×10.7mmの磁器製タイルとし
て、次に、この磁器製タイルの連結金取付部７に
連結金８として直径３mm長さ45mmの鉄棒を曲げる
ようにして挿通し、補強金３としての285×285mm
のラス金網に溶接し、さらに、この補強金３とし
てのラス金網の裏側には四隅に直径５mm長さ80mm
のボルトを溶接する。他方、白色セメント、60メ
ツシユ全通の白珪砂、微量のメトローズに水を加
えて混練したモルタル材料を用意し、別に用意さ
れた内径が291mm×291mm×70mmの木枠中へ前記磁
器製タイルを嵌合させたうえ上記モルタル材料を
流し込み、その上に27.5mm×27.5mm×50mmの市販
されている撥水処理の施されたロツクウール板を
多孔質軽量芯板５として載せ、モルタル材料が側
面の肩まで押し上げられるまで中央に押板を介し
て重錘を載せたまま24時間放置して硬化させたの
ち木枠をはずし、湿度95％〜100％で24時間養生
後室内で放置、乾燥するなどして得ればよい。 With this structure, the tip of the mounting bracket 4 protrudes from the back surface during interior or exterior construction of a building, so it can be fixed to the wall using the mounting bracket 4, and the entire structure is lightweight, making it easy to carry out construction. Moreover, even if a tensile force is applied in the direction in which the main plate part 2 of the panel body 1 is peeled off due to its own weight after construction, the mounting bracket 4 can be easily removed from the reinforcing metal 3 attached to the main plate part 2. Since the base end is fixed to the wall, the holding force is excellent and there is no possibility that the panel main body 1 will peel off from the wall surface and fall. Furthermore, the panel main body 1
The surface of is covered with ceramic tiles 6, so
It has excellent decorativeness and water resistance, and since the ceramic tile 6 is attached by connecting the reinforcing metal 3 with the connecting metal 8 attached to the connecting metal attachment part 7 provided on the back side of the ceramic tile 6, There is no fear that the ceramic tiles will peel off and fall as the months pass. Therefore, in order to manufacture such architectural panels, for example, pot soil consisting of 35% feldspar, 30% silica, and 35% Kibushi clay is semi-dried to a moisture content of 7%, and then coarsely crushed into 8 mesh pieces. The granulated material obtained by passing it through the sieve is 320×
Place it in a 320 x 25 mm mold and apply a pressure of 280 kg/cm 2 to form a tile fabric, and after demolding, form a tunnel-shaped connecting metal attachment part 7 on the back side of the tile fabric by drilling or other means, After drying, glaze the surface and heat to 1250℃.
A porcelain tile of 291 x 291 x 10.7 mm was fired.Next, an iron rod with a diameter of 3 mm and a length of 45 mm was bent and inserted as a link 8 into the link mounting part 7 of this porcelain tile to reinforce it. 285×285mm as gold 3
Welded to the lath wire mesh of
weld the bolts. On the other hand, prepare a mortar material made by adding water to white cement, 60 meshes of white silica sand, and a small amount of metrose, and place the porcelain tiles into a separately prepared wooden frame with an inner diameter of 291 mm x 291 mm x 70 mm. After fitting, the above mortar material is poured, and a commercially available water-repellent rock wool board measuring 27.5 mm x 27.5 mm x 50 mm is placed on top of it as the porous lightweight core board 5, and the mortar material is placed on the side surface. Leave it to harden for 24 hours with a weight placed in the center via a push plate until it can be pushed up to the shoulder, then remove the wooden frame, cure for 24 hours at a humidity of 95% to 100%, and then leave it indoors to dry. All you have to do is get it.
（発明の効果）
本発明は前記説明から明らかなように、表面強
度および曲げ強度或いは耐火性はセメント類をも
つて内部に補強金が埋込まれたものとして成形さ
れたパネル主体で確保するとともに、裏面の多孔
質軽量芯板で軽量化と断熱性、防音性を確保し、
さらに、パネル主体の表面には陶磁器製タイルの
表面層を形成して施工後何ら格別の後加工を施す
ことなく充分な耐水性と装飾効果を発揮するよう
にしたもので、壁面への取付けは前記補強金に基
端が固着されたものとして周枠部より突出する取
付金具で行われるので、施工が容易なばかりか長
期間にわたつてパネル主体の剥離落下を防止でき
るうえにパネル主体の表面の陶磁製タイルもその
裏面に設けた連結金取付部に取付けられた連結金
を前記補強金に連結させて添着してあるので、年
月の経過によつても陶磁製タイルが剥離して落下
するおそれもないなど種々の利点があり、構造が
簡単で安価に量産できる利点と相俟ち、従来の建
築用パネルの問題点を解決したものとして実用的
価値極めて大きなものである。(Effects of the Invention) As is clear from the above description, the present invention secures surface strength, bending strength, or fire resistance through a panel that is formed with cement and reinforcing metal embedded inside. The porous lightweight core plate on the back ensures weight reduction, heat insulation, and soundproofing.
Furthermore, a surface layer of ceramic tiles is formed on the main surface of the panel to ensure sufficient water resistance and decorative effect without any special post-processing after installation. Since the base end is fixed to the reinforcing metal and the mounting bracket protrudes from the surrounding frame, it is not only easy to install, but also prevents the panel main body from peeling off and falling over a long period of time. The ceramic tiles also have a connecting metal attached to the connecting metal attachment part on the back side of the ceramic tile, which is connected to the reinforcing metal. It has various advantages such as no risk of damage, has a simple structure and can be mass-produced at low cost, and has extremely great practical value as a solution to the problems of conventional construction panels.
第１図は本発明の実施例を示す一部切欠斜視
図、第２図、第３図は本発明に使用する陶磁製タ
イルの実施例を示す一部切欠斜視図、第４図は中
間製品の一部切欠斜視図である。
１：パネル主体、２：主板部、３：補強金、
４：取付金具、５：多孔質軽量芯板、６：陶磁製
タイル、７：連結金取付部、８：連結金。
Fig. 1 is a partially cutaway perspective view showing an embodiment of the present invention, Figs. 2 and 3 are partially cutaway perspective views showing an embodiment of a ceramic tile used in the present invention, and Fig. 4 is an intermediate product. FIG. 1: Panel main body, 2: Main plate part, 3: Reinforcement metal,
4: Mounting bracket, 5: Porous lightweight core plate, 6: Ceramic tile, 7: Connecting metal mounting part, 8: Connecting metal.
Claims (1)
る主板部２の裏面に多孔質軽量芯板５を積層一体
化したパネル主体１の裏側に前記補強金３に基端
が固着された取付金具４を突設するとともに、該
パネル主体１の表面には陶磁製タイル６をその裏
面に設けた連結金取付部７に取付けられた連結金
８を前記補強金３に連結させて添着したことを特
徴とする建築用パネル。1 A mounting bracket 4 whose base end is fixed to the reinforcing metal 3 on the back side of the panel main body 1, which has a main plate part 2 made of cement with reinforcing metal 3 attached to the front side, and a porous lightweight core plate 5 laminated and integrated on the back side. is provided protrudingly, and a connecting metal 8 attached to a connecting metal mounting part 7 provided on the back side of the ceramic tile 6 is attached to the surface of the panel main body 1 by connecting it to the reinforcing metal 3. Architectural panels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16896387A JPS6414456A (en) | 1987-07-07 | 1987-07-07 | Panel for building |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16896387A JPS6414456A (en) | 1987-07-07 | 1987-07-07 | Panel for building |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6414456A JPS6414456A (en) | 1989-01-18 |
| JPH0565663B2 true JPH0565663B2 (en) | 1993-09-20 |
Family
ID=15877809
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP16896387A Granted JPS6414456A (en) | 1987-07-07 | 1987-07-07 | Panel for building |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6414456A (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0510630U (en) * | 1991-07-25 | 1993-02-12 | 松下電工株式会社 | Wall panels |
| JP4788067B2 (en) * | 2001-06-19 | 2011-10-05 | 三菱自動車工業株式会社 | Wiper device |
-
1987
- 1987-07-07 JP JP16896387A patent/JPS6414456A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6414456A (en) | 1989-01-18 |
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