JPH0576754A - Molded composite adsorbent and manufacturing method thereof - Google Patents

Molded composite adsorbent and manufacturing method thereof

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Publication number
JPH0576754A
JPH0576754A JP3242115A JP24211591A JPH0576754A JP H0576754 A JPH0576754 A JP H0576754A JP 3242115 A JP3242115 A JP 3242115A JP 24211591 A JP24211591 A JP 24211591A JP H0576754 A JPH0576754 A JP H0576754A
Authority
JP
Japan
Prior art keywords
activated carbon
weight
composite adsorbent
hydrated alumina
molded
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP3242115A
Other languages
Japanese (ja)
Inventor
Seiji Okabayashi
誠治 岡林
Shoichi Miyamura
正一 宮村
Kenichi Honma
健一 本間
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mizusawa Industrial Chemicals Ltd
Original Assignee
Mizusawa Industrial Chemicals Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mizusawa Industrial Chemicals Ltd filed Critical Mizusawa Industrial Chemicals Ltd
Priority to JP3242115A priority Critical patent/JPH0576754A/en
Publication of JPH0576754A publication Critical patent/JPH0576754A/en
Pending legal-status Critical Current

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  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)

Abstract

(57)【要約】 【目的】 有機成分特に低沸点の気化燃料の吸着性と脱
着性に優れた組合わせ機能を持つ活性炭−水和アルミナ
複合成形吸着剤並びにその製法を提供する。 【構成】 30乃至80重量%の平均細孔半径13Å未
満の粉末活性炭と、20乃至70重量%の擬ベーマイト
型水和アルミナとの均質混合物の成形体から成り、該成
形体は900m2 /gよりも大きいBET比表面積と、
10Å以上13Å未満の平均細孔半径とを有することを
特徴とする成形複合吸着剤。 【効果】 ガソリン等の気化燃料に含まれるC3 乃至C
4 等の低沸点成分やメタノールを吸着する能力に優れて
おり、且つ改善された飽和吸着量と有効脱着率との組み
合わせを有し、しかも長期使用中における吸着並びに脱
着性能の劣化に対して著しい耐性を有する活性炭と水和
アルミナの複合成形吸着剤を提供することができる。
(57) [Summary] [Object] To provide an activated carbon-hydrated alumina composite shaped adsorbent having a combination function excellent in adsorption and desorption of organic components, particularly vaporized fuel having a low boiling point, and a method for producing the same. [Structure] A molded product of a homogeneous mixture of 30 to 80% by weight of powdered activated carbon having an average pore radius of less than 13Å and 20 to 70% by weight of pseudo-boehmite hydrated alumina, the molded product being 900 m 2 / g. Larger BET specific surface area,
A molded composite adsorbent having an average pore radius of 10 Å or more and less than 13 Å. [Effect] C3 to C contained in vaporized fuel such as gasoline
It has an excellent ability to adsorb low boiling point components such as 4 and methanol, and also has an improved combination of saturated adsorption amount and effective desorption rate, and is remarkable for the deterioration of adsorption and desorption performance during long-term use. A composite shaped adsorbent of activated carbon and hydrated alumina having resistance can be provided.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、活性炭と水和アルミナ
との混合物の成形体から成る複合吸着剤及びその製法に
関するもので、より詳細には、有機成分特に低沸点の気
化燃料の吸着性と脱着性との組み合わせに優れた複合成
形吸着剤及びその製法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a composite adsorbent composed of a molded product of a mixture of activated carbon and hydrated alumina, and a method for producing the same, and more specifically to an adsorbability of organic components, particularly vaporized fuel having a low boiling point. TECHNICAL FIELD The present invention relates to a composite molded adsorbent having an excellent combination of a desorption property and a desorption property and a method for producing the same.

【0002】[0002]

【従来の技術】従来、空気中の有機溶剤蒸気や各種炭化
水素蒸気等を吸着させるため吸着剤としては粒状活性炭
が広く使用されている。この粒状活性炭は、有機成分に
対して高い吸着性を示すが、一旦吸着した成分を脱着さ
せるのが必ずしも容易ではなく、脱着に際しては、例え
ば粒状活性炭の充填層を加熱してスチームを通す方法
や、該充填層を加熱して気体を通す方法が採用されてい
る。
2. Description of the Related Art Conventionally, granular activated carbon has been widely used as an adsorbent for adsorbing organic solvent vapors in the air and various hydrocarbon vapors. This granular activated carbon shows a high adsorptivity for organic components, but it is not always easy to desorb once adsorbed components, and at the time of desorption, for example, a method of heating a packed bed of granular activated carbon and passing steam A method of heating the packed bed and passing a gas therethrough is adopted.

【0003】しかしながら、再生に際して吸着剤を加熱
すると、吸着成分が燃焼する危険性もあり、通常の大気
中でしかも室温で吸着成分の脱着を行うことは、作業性
の点でも、安全性の点でも大いに望まれることである。
また、粒状活性炭は機械的強度や耐磨耗性が概して低
く、粉塵発生の問題があると共に、その色も黒色である
ことから、装着や環境に対する汚染の問題もある。
However, if the adsorbent is heated during regeneration, there is a risk that the adsorbent will burn, and desorbing the adsorbent in the normal atmosphere and at room temperature is also a workability and safety point. But it is a great hope.
Further, granular activated carbon generally has low mechanical strength and abrasion resistance, and has a problem of dust generation, and its black color also causes problems of mounting and environmental pollution.

【0004】本発明者等の提案に係わる特開平1−29
3134号公報には、粉末活性炭30乃至70重量%
と、擬ベーマイト型水和アルミナ30乃至70重量%と
の均質混合物の成形体から成り、500乃至700g/
lの充填密度及び13乃至21Åの平均細孔半径を有す
ることを特徴とする複合吸着剤が記載されている。
[0004] Japanese Patent Laid-Open No. 1-29 related to the proposal of the present inventors
3134 discloses powdered activated carbon 30 to 70% by weight.
And a homogeneous mixture of 30 to 70% by weight of pseudo-boehmite hydrated alumina, 500 to 700 g /
A composite adsorbent characterized by a packing density of 1 and an average pore radius of 13 to 21Å is described.

【0005】[0005]

【発明が解決しようとする課題】上記活性炭−水和アル
ミナ複合成形体吸着剤は、有機成分等の吸着すべき成分
に対する吸着性と脱着性との組み合わせ、特に有効脱着
量に顕著に優れており、また室温及び大気の空気の使用
により吸着成分の脱着を容易に行うことができ、しかも
機械的強度や耐摩耗性に顕著に優れているという利点を
有するが、ガソリン等の気化燃料等の内でもC3 乃至C
4成分等の低沸点成分に対する吸着性能に劣るという欠
点を有している。
The above activated carbon-hydrated alumina composite molded article adsorbent has a remarkably excellent combination of adsorption and desorption with respect to components to be adsorbed, such as organic components, and particularly effective desorption amount. Also, it has the advantage that the adsorbed components can be easily desorbed by using room temperature and atmospheric air, and that it has remarkably excellent mechanical strength and wear resistance. But C3 to C
It has the disadvantage of poor adsorption performance for low boiling point components such as four components.

【0006】また、最近自動車用のアルコール系燃料と
して、メタノール85%及びガソリン15%の組成の所
謂M−85が検討されているが、上記提案の複合成形体
吸着剤は、メタノールに対する吸着性能においても未だ
改善すべき点がある。
[0006] Recently, a so-called M-85 having a composition of 85% methanol and 15% gasoline has been studied as an alcohol fuel for automobiles. However, there are still points to be improved.

【0007】本発明者は、粉末活性炭と擬ベーマイトと
の混合物から平均細孔半径が小さく、しかもBET比表
面積の大きい成形複合吸着剤と製造することに成功し、
このものは、C3 乃至C4 の低沸点成分やメタノール等
に対する吸着性に優れしかも向上した飽和吸着量と脱着
剤との組み合わせを有すること、及びこの複合吸着剤は
ガソリンどぶずけ等による強制劣化に対して著しい耐性
があり、吸着並びに脱着性能の劣化が著しく少ないこと
を見出した。
The present inventors have succeeded in producing a molded composite adsorbent having a small average pore radius and a large BET specific surface area from a mixture of powdered activated carbon and pseudo-boehmite,
This product has a combination of a saturated adsorbing amount and a desorbent, which has an excellent adsorbing property for low boiling point components of C3 to C4, methanol, etc., and this composite adsorbent is not subject to forced deterioration due to gasoline dripping. It was found that there is a marked resistance to this, and the deterioration of adsorption and desorption performance is extremely small.

【0008】即ち、本発明の目的は、空気中に含まれる
C3 乃至C4 等の低沸点成分やメタノールを吸着する能
力に優れており、且つ改善された飽和吸着量と有効脱着
率との組み合わせを有し、しかも長期使用中における吸
着並びに脱着性能の劣化に対して著しい耐性を有する活
性炭−水和アルミナ複合成形吸着剤並びにその製法を提
供するにある。
That is, the object of the present invention is to have an excellent ability to adsorb low boiling point components such as C3 to C4 contained in air and methanol, and to improve the combination of saturated adsorption amount and effective desorption rate. (EN) An active carbon-hydrated alumina composite molded adsorbent having a remarkable resistance to deterioration of adsorption and desorption performance during long-term use and a method for producing the same.

【0009】[0009]

【課題を解決するための手段】本発明によれば、30乃
至80重量%の平均細孔半径13Å未満の粉末活性炭
と、20乃至70重量%の擬ベーマイト型水和アルミナ
との均質混合物の成形体から成り、該成形体は900m
2 /gよりも大きいBET比表面積と、10Å以上13
Å未満の平均細孔半径とを有することを特徴とする成形
複合吸着剤が提供される。
According to the invention, molding of a homogeneous mixture of 30 to 80% by weight of powdered activated carbon with an average pore radius of less than 13 Å and 20 to 70% by weight of pseudo-boehmite hydrated alumina. The body consists of 900m
BET specific surface area larger than 2 / g and 10 Å or more 13
A shaped composite adsorbent is provided having an average pore radius of less than Å.

【0010】本発明の成形複合剤は、成形助剤として、
全体当たり、0.1乃至10重量%の合成或いは天然の
スメクタイト型粘土鉱物を含有することができる。
The molding compound of the present invention, as a molding aid,
A total of 0.1 to 10% by weight of synthetic or natural smectite clay mineral can be contained.

【0011】本発明によればまた、30乃至80重量%
の平均細孔半径13Å未満の粉末活性炭と、20乃至7
0重量%の擬ベーマイト型水和アルミナとを、水分の存
在下に均質に混練し、得られた混練物を、50乃至55
重量%の含水率と0.5乃至1.5mmの径とを有する
球状乃至円柱状の成形体に成形し、該成形体を転動条件
下に丸め処理に賦し、次いで100乃至120℃で乾燥
後、200乃至400℃の温度で仮焼することを特徴と
する成形複合吸着剤の製法が提供される。
Also according to the invention, 30 to 80% by weight
Powdered activated carbon having an average pore radius of less than 13Å of 20 to 7
0% by weight of pseudo-boehmite-type hydrated alumina was uniformly kneaded in the presence of water, and the resulting kneaded product was mixed with 50 to 55
Molded into a spherical or cylindrical molded body having a water content of wt% and a diameter of 0.5 to 1.5 mm, subjecting the molded body to a rolling treatment under rolling conditions, and then at 100 to 120 ° C. A method for producing a molded composite adsorbent is provided, which comprises calcination at a temperature of 200 to 400 ° C. after drying.

【0012】[0012]

【作用】本発明の複合吸着剤は、粉末活性炭と擬ベーマ
イト型水和アルミナとの均質混合物の成形体から成る
が、この成形体が、900m2 /gよりも大きいBET
比表面積と、10Å以上13Å未満の平均細孔半径とを
有することが第一の特徴である。
The composite adsorbent of the present invention comprises a molded product of a homogeneous mixture of powdered activated carbon and pseudo-boehmite hydrated alumina, which molded product has a BET of more than 900 m 2 / g.
The first feature is that it has a specific surface area and an average pore radius of 10 Å or more and less than 13 Å.

【0013】一般に、吸着剤におけるガソリンやメタノ
ール等に対する吸着量と脱着量は、その吸着剤の平均細
孔半径と密接に関連している。粒状活性炭のように平均
細孔半径が10乃至13Åと小さいものは、上記有機成
分に対する吸着量が大きい反面、吸着された有機成分の
有効脱着量が小さい。一方、活性アルミナ等の平均細孔
半径が大きいものは、上記有効成分に対する吸着量が小
さい反面、吸着された有機成分の有効脱着量が大きい。
このように、用いる吸着剤の平均細孔半径に関して、有
効吸着量と有効脱着量とは相いれない関係にあり、これ
ら両者を共に増大させることは、一般に困難である。
Generally, the amount of adsorption and desorption of gasoline, methanol, etc. in the adsorbent is closely related to the average pore radius of the adsorbent. Granular activated carbon having a small average pore radius of 10 to 13Å has a large adsorption amount for the above organic components, but has a small effective desorption amount for the adsorbed organic components. On the other hand, those having a large average pore radius such as activated alumina have a small amount of adsorption to the above-mentioned effective components, but have a large amount of effective desorption of the adsorbed organic components.
As described above, regarding the average pore radius of the adsorbent used, the effective adsorption amount and the effective desorption amount are incompatible with each other, and it is generally difficult to increase both of them.

【0014】前述した先行技術では、活性炭−アルミナ
系複合吸着剤の平均細孔半径を、粒状活性炭の平均細孔
半径10乃至13Åに比して、13乃至20Å、特に1
4乃至18Åとむしろ増大させることにより、吸着され
た有機成分の有効脱着量を増大させているものである。
しかしながら、複合吸着剤における平均細孔半径の増大
は、ガソリン等の気化燃料等の内でもC3 乃至C4 成分
等の低沸点成分に対する吸着性能や、自動車用のアルコ
ール系燃料の内のメタノール成分に対する吸着性能がど
うしても低下することになる。
In the above-mentioned prior art, the average pore radius of the activated carbon-alumina-based composite adsorbent is 13 to 20 Å, especially 1 to 10 Å as compared with the average pore radius of 10 to 13 Å of the granular activated carbon.
By increasing rather than 4 to 18Å, the effective desorption amount of the adsorbed organic component is increased.
However, the increase of the average pore radius in the composite adsorbent is due to the adsorption performance for low boiling point components such as C3 to C4 components in vaporized fuels such as gasoline, and adsorption for methanol components in alcohol fuels for automobiles. Performance will inevitably decrease.

【0015】本発明では、活性炭−アルミナ系複合吸着
剤の平均細孔半径を、粒状活性炭並の10Å以上13Å
未満の小さい範囲とし、しかもBET比表面積も900
2 /gよりも大きい範囲に増大させることにより、有
機成分、特に気化燃料のC3乃至C4 成分やメタノール
成分等の低沸点成分に対する吸着性能を顕著に向上させ
ながら、吸着された上記成分の有効脱着量を増大させる
ことが可能となる。
In the present invention, the average pore radius of the activated carbon-alumina-based composite adsorbent is set to 10 Å or more and 13 Å similar to that of granular activated carbon.
And a BET specific surface area of 900
By increasing to a range larger than m 2 / g, the adsorbability of the above-mentioned adsorbed components is improved, while significantly improving the adsorption performance for organic components, particularly low boiling point components such as C3 to C4 components of vaporized fuel and methanol components. It is possible to increase the amount of desorption.

【0016】本発明の複合吸着剤が、上記低沸点成分に
対する吸着性能に優れていながら、優れた有効脱着量を
示すという事実は、実験結果として見出されたものであ
るが、その根拠としては、活性炭と共存する擬ベーマイ
ト型水和アルミナからのアルミナ成分が活性炭に吸着さ
れた有機成分の脱着を促進すると共に、前述した低沸点
成分では、より重質な成分に比して、吸脱着そのものが
容易であるためと推定される。
The fact that the composite adsorbent of the present invention exhibits an excellent effective desorption amount while having excellent adsorption performance for the above-mentioned low boiling point components has been found as an experimental result. , The alumina component from pseudo-boehmite-type hydrated alumina coexisting with activated carbon promotes the desorption of the organic component adsorbed on the activated carbon, and in the low boiling point component mentioned above, the adsorption / desorption itself is higher than the heavier component. It is estimated that this is because it is easy.

【0017】次に、複合吸着剤のBET比表面積を90
0m2 /gよりも大きい範囲及び平均細孔半径を10Å
以上13Å未満の小さい範囲とするために、活性炭成分
として、平均細孔半径を14Å未満の粉末活性炭を選択
使用し、これを擬ベーマイト型水和アルミナと均質混合
して粒状化したことが第二の特徴である。
Next, the BET specific surface area of the composite adsorbent is set to 90.
A range larger than 0 m 2 / g and an average pore radius of 10 Å
In order to obtain a small range of less than 13Å, powdered activated carbon having an average pore radius of less than 14Å was selected and used as the active carbon component, and this was granulated by homogeneously mixing it with pseudo-boehmite hydrated alumina. Is a feature of.

【0018】活性炭成分として、平均細孔半径14Å未
満のものは勿論公知のものであり、実際上記範囲の平均
細孔半径の粒状活性炭を、キャニスター用吸着剤として
使用することも既に知られている。しかしながら、上記
平均細孔半径の活性炭は、吸着量が大きい反面として、
有効脱着量が小さいという欠点があったのに対して、本
発明では、吸着量を大きいレベルに維持しながら、有効
脱着量を著しく高いレベルにまで向上させることに成功
したものである。
As the activated carbon component, those having an average pore radius of less than 14 Å are of course known, and it is already known to use granular activated carbon having an average pore radius in the above range as an adsorbent for canisters. .. However, while the activated carbon having the above average pore radius has a large adsorption amount,
In contrast to the drawback that the effective desorption amount is small, the present invention succeeds in improving the effective desorption amount to a remarkably high level while maintaining the adsorption amount at a large level.

【0019】[0019]

【発明の好適態様】Preferred Embodiment of the Invention

(複合吸着剤)本発明の複合吸着剤は、粉末活性炭と擬
ベーマイト型水和アルミナとの均質混合物の成形体から
なる。擬ベーマイト型水和アルミナは、粉末活性炭の成
形に際して顕著に優れた賦形成を示すと共に、成形体の
熱処理(仮焼)に際しても、それ自体の収縮により強固
で緻密な成形体を与え、しかもそれ自体吸着性能に優れ
た活性アルミナとなる。
(Composite Adsorbent) The composite adsorbent of the present invention comprises a molded product of a homogeneous mixture of powdered activated carbon and pseudo-boehmite hydrated alumina. Pseudo-boehmite-type hydrated alumina shows remarkably excellent forming during the formation of powdered activated carbon, and at the time of heat treatment (calcination) of the formed body, it gives a strong and dense formed body due to its shrinkage, and The activated alumina itself has excellent adsorption performance.

【0020】本発明の複合吸着剤では、粉末活性炭が3
0乃至80重量%、特に40乃至60重量%及び擬ベー
マイト型水和アルミナが20乃至70重量%、特に40
乃至60重量%の量で夫々存在する。粉末活性炭の量が
上記範囲よりも少ないか或いは擬ベーマイト型水和アル
ミナの量が上記範囲よりも多いと、吸着量や有効脱着量
が本発明の場合よりも低下する傾向があり、一方粉末活
性炭が上記範囲よりもやや多いか、或いは擬ベーマイト
型水和アルミナが上記範囲よりも少ないと、成形体の強
度が低下したり、有効脱着量が低下する傾向が見られ
る。
In the composite adsorbent of the present invention, powdered activated carbon is 3
0 to 80% by weight, especially 40 to 60% by weight and 20 to 70% by weight of pseudo-boehmite hydrated alumina, especially 40
To 60% by weight, respectively. When the amount of the powdered activated carbon is less than the above range or the amount of the pseudo-boehmite hydrated alumina is more than the above range, the adsorption amount and the effective desorption amount tend to be lower than in the case of the present invention, while the powdered activated carbon is used. Is slightly higher than the above range, or if the amount of pseudo-boehmite hydrated alumina is less than the above range, the strength of the molded article tends to decrease and the effective desorption amount tends to decrease.

【0021】好適な配合組成は、用途に依存する。例え
ば、ガソリン車キャニスター用吸着剤としては、活性炭
リッチなもの、即ち粉末活性炭が50乃至70重量%及
び擬ベーマイト型水和アルミナが50乃至30重量%の
量のもの、一方アルコール燃料車キャニスター用吸着剤
としては、アルミナリッチなもの、即ち粉末活性炭が4
0乃至50重量%及び擬ベーマイト型水和アルミナが6
0乃至50重量%の量のものが好ましい。
The preferred formulation depends on the application. For example, as an adsorbent for a gasoline vehicle canister, an activated carbon-rich adsorbent, that is, powder activated carbon in an amount of 50 to 70% by weight and pseudo-boehmite hydrated alumina in an amount of 50 to 30% by weight, while an adsorbent for an alcohol fuel vehicle canister is used. Alumina-rich agent, that is, activated carbon powder is 4
0 to 50% by weight and 6 of pseudo-boehmite hydrated alumina
Amounts from 0 to 50% by weight are preferred.

【0022】本発明の複合吸着剤は、900m2 /gよ
りも大きいBET比表面積、特に1000乃至3000
2 /gのBET比表面積を有し、10Å以上13Å未
満の平均細孔半径、特に10乃至12Åの平均細孔半径
を有する。また、この複合吸着剤は、好ましくは、0.
4乃至0.6g/cc,特に0.45乃至0.5g/c
cの充填密度を有し、粒状活性炭の充填密度が一般に
0.3乃至0.4g/ccであるのに比して大きな充填
密度であり、単位容積当たりの吸着量や有効脱着量を増
大するのに役立つ。
The composite adsorbent of the present invention has a BET specific surface area of more than 900 m 2 / g, especially 1000 to 3000.
It has a BET specific surface area of m 2 / g and has an average pore radius of 10 Å or more and less than 13 Å, particularly 10 to 12 Å. Also, this composite adsorbent is preferably 0.1.
4 to 0.6 g / cc, especially 0.45 to 0.5 g / c
With a packing density of c, the packing density of the granular activated carbon is generally 0.3 to 0.4 g / cc, which is a large packing density and increases the adsorption amount and effective desorption amount per unit volume. To help.

【0023】本発明の吸着剤は、一般に0.5乃至1.
5mmの径を有する球状乃至円柱状の成形体からなって
いることが望ましい。一般に粒径が小さい程、燃料気体
が吸着されずに漏れて来始める破過時間が長くなる。一
方、吸着剤の粒径があまりにも小さいと、充填層通過時
の圧力損失が増大する。上記粒度範囲では、比較的小さ
い圧損で、燃料気体の吸着を有効に行うことができる。
また、上記の粒子形状では、粒子の強度が高く、耐摩耗
性にも優れている。ガソリン車キャニスター用吸着剤と
しては、粒径が0.5乃至1.1mmと比較的小さいも
の、一方アルコール燃料車キャニスター用吸着剤として
は、粒径が1.1乃至1.5mmと比較的大きいものが
好ましい。
The adsorbents of the present invention generally have 0.5 to 1.
It is desirable that the molded body has a spherical or cylindrical shape having a diameter of 5 mm. In general, the smaller the particle size, the longer the breakthrough time when the fuel gas starts to leak without being adsorbed. On the other hand, if the particle size of the adsorbent is too small, the pressure loss when passing through the packed bed increases. In the above particle size range, the fuel gas can be effectively adsorbed with a relatively small pressure loss.
Further, in the above particle shape, the strength of the particles is high and the wear resistance is also excellent. Adsorbents for gasoline vehicle canisters have a relatively small particle size of 0.5 to 1.1 mm, while adsorbents for alcohol fuel vehicle canisters have a relatively large particle size of 1.1 to 1.5 mm. Those are preferable.

【0024】更に、この複合吸着剤は、機械的強度及び
耐摩耗性に優れており、木屋式硬度計で測定して0.5
kg以上、特に1kg以上の圧潰強度を示す。このた
め、この複合吸着剤は、吸着−脱着のサイクルを反復し
て行った場合にも、また機械的振動が加わる運動条件下
においても、粉塵等を発生することなく、長期にわたっ
て安定して使用し得るという特徴を有する。
Further, this composite adsorbent is excellent in mechanical strength and wear resistance, and is 0.5 when measured by a Kiya type hardness meter.
It exhibits a crush strength of not less than kg, especially not less than 1 kg. Therefore, this composite adsorbent does not generate dust or the like and is used stably over a long period of time even when the adsorption-desorption cycle is repeated, and also under the motion condition where mechanical vibration is applied. It has the feature that it can.

【0025】本発明の複合吸着剤は、上記粉末活性炭及
び擬ベーマイト型水和アルミナに加えて全体当たり1.
0乃至10重量%、特に2乃至5重量%の天然又は合成
のスメクタイトを含有していることが望ましい。即ちス
メクタイトを配合すると、前述した吸着−脱着性能を実
質上低下させることなしに、その機械的強度や耐摩耗性
を顕著に向上させることが可能となる。
The composite adsorbent of the present invention has a total amount of 1. in addition to the above powdered activated carbon and pseudo-boehmite hydrated alumina.
It is desirable to contain 0 to 10% by weight, especially 2 to 5% by weight of natural or synthetic smectite. That is, when smectite is blended, the mechanical strength and abrasion resistance can be remarkably improved without substantially lowering the adsorption-desorption performance described above.

【0026】(原料)既に指摘した通り、本発明ではア
ルミナ吸着剤成分として擬ベーマイト型水和アルミナを
使用する。水酸化アルミニウム乃至水和アルミナとして
は、ギブサイト、バイアライト、ベーマイト、ダイアス
ポアの外にベーマイトゲル(擬ベーマイト)が知られて
いる。本発明では、これらの内でも、擬ベーマイトをア
ルミナ原料として使用する。
(Raw material) As already pointed out, in the present invention, pseudo-boehmite type hydrated alumina is used as the alumina adsorbent component. As aluminum hydroxide or hydrated alumina, boehmite gel (pseudo-boehmite) is known in addition to gibbsite, vialite, boehmite, and diaspore. Of these, pseudoboehmite is used as the alumina raw material in the present invention.

【0027】本発明に用いる水和アルミナは、一般に5
μm以下、特に3μm以下の粒径と200乃至400m
2 /gのBET比表面積及び0.3乃至0.6ml/g
の細孔容積を有するものが好ましい。一般に擬ベーマイ
ト型水和アルミナは、アルミン酸ナトリウムを、硫酸等
の鉱酸類と反応させるか、或いは、硫酸アルニミウム等
のアルミニウム塩を苛性ソーダ等のアルカリと反応させ
ることにより製造されるが、このような公知の一般的製
造法で製造される水和アルミナでも、上記要件を満足す
るものは本発明の目的に用いることができる。本発明の
目的に有利に使用される水和アルミナは、特公昭56−
13652号公報に記載され且つ同公報に記載の方法で
製造されたものである。原料に用いる水和アルミナは式
The hydrated alumina used in the present invention is generally 5
Particle size of less than μm, especially less than 3 μm and 200 to 400 m
BET specific surface area of 2 / g and 0.3 to 0.6 ml / g
Those having a pore volume of Generally, pseudo-boehmite hydrated alumina is produced by reacting sodium aluminate with a mineral acid such as sulfuric acid or by reacting an aluminum salt such as aluminum aluminum sulfate with an alkali such as caustic soda. Even hydrated alumina produced by a known general production method can be used for the purpose of the present invention if it satisfies the above requirements. Hydrated alumina which is advantageously used for the purpose of the present invention is Japanese Patent Publication No.
It is manufactured by the method described in Japanese Patent No. 13652 and the same method. The hydrated alumina used as the raw material has the formula

【化1】Al2 3 ・xH2 O 式中、xは1.0乃至2.0、特に1.4乃至1.8の
数である。の組成を有することが好ましい。
Embedded image In the formula, Al 2 O 3 .xH 2 O, x is a number of 1.0 to 2.0, and particularly 1.4 to 1.8. It is preferable to have a composition of

【0028】もう一方の原料として使用する粉末活性炭
は、13Å未満の平均細孔半径を有するものである。こ
の活性炭は、一般に10μm以下、特に8μm以下の粒
径、1300m2 /g以上、特に1400m2 /g以上
のBET比表面積と、0.8乃至1.5ml/g、特に
0.9乃至1.3ml/gの細孔容積とを有することが
好ましい。
The powdered activated carbon used as the other raw material has an average pore radius of less than 13Å. This activated carbon has a BET specific surface area of generally 10 μm or less, particularly 8 μm or less, 1300 m 2 / g or more, especially 1400 m 2 / g or more, and 0.8 to 1.5 ml / g, particularly 0.9 to 1. It preferably has a pore volume of 3 ml / g.

【0029】本発明で選択使用する粉末活性炭は、小平
均細孔半径を有するもの、換言すると、高比表面積、高
細孔容積を有するものであり、一般に石炭類を高度に賦
活するグラファイト層の単層化と言われており、BET
比表面積が3000乃至4000m2 /gに達するもの
(活性炭の比表面積理論最大値は2600m2 /gであ
ることからBET式を適用することに問題があるかもし
れない)も既に製造され、市販されている。
The powdered activated carbon selectively used in the present invention is one having a small average pore radius, in other words, one having a high specific surface area and a high pore volume, and is generally a graphite layer which highly activates coals. It is said to be a single layer, and BET
Those with a specific surface area of 3000 to 4000 m 2 / g (there may be a problem applying the BET formula because the theoretical maximum value of the specific surface area of activated carbon is 2600 m 2 / g) have already been manufactured and marketed. ing.

【0030】この様な高細孔容積活性炭の適当な例は、
大阪ガス(株)製スーパー活性炭、関西熱化学(株)製
高表面積活性炭(ミクロソーブ)、三菱化成(株)製高
表面積活性炭(例えばCQN−2)等である。
Suitable examples of such high pore volume activated carbon are:
Examples include super activated carbon manufactured by Osaka Gas Co., Ltd., high surface area activated carbon (microsorb) manufactured by Kansai Thermal Chemical Co., Ltd., high surface area activated carbon manufactured by Mitsubishi Kasei Co., Ltd. (for example, CQN-2), and the like.

【0031】所望により、第三成分として使用される天
然又は合成のスメクタイト型粘土鉱物としては、モンモ
リロナイト、バイデライト、ノントロナイト等のジオク
タヘドラル型スメクタイトや、サポナイト、ヘクトライ
ト、ソーコナイト、スチブンサイト等のトリオクタヘド
ラル型スメクタイトを用いることができる。これらのス
メクタイト族粘土鉱物は、それ自体吸着性を有すると共
に、無機バインダーとして成形物の機械的強度や耐摩耗
性を向上させる作用も有している。特に好適なものとし
て、モンモリロナイトに属する酸性白土乃至活性白土、
特開昭61−10020号公報記載の合成層状フィロケ
イ酸マグネシウム、特開昭61−10021号公報記載
の合成フライポンタイト、特開昭63−50310号公
報記載の活性ベントナイト、特願昭62−20476号
公報の合成スチブンサイト等を挙げることができる。こ
れらの粘土鉱物は、一般に10μm以下、特に3μm以
下の粒径と、200乃至600m2 /g、特に200乃
至500m2 /gのBET比表面積とを有することが好
ましい。
If desired, natural or synthetic smectite clay minerals used as the third component include dioctahedral smectites such as montmorillonite, beidellite and nontronite, and trioctaoctanes such as saponite, hectorite, sauconite and stevensite. A helical smectite can be used. These smectite group clay minerals themselves have adsorptivity, and also have an action as an inorganic binder to improve the mechanical strength and wear resistance of the molded product. Particularly preferred are acid clay or activated clay belonging to montmorillonite,
Synthetic layered magnesium phyllosilicate described in JP-A-61-10020, synthetic frypontite described in JP-A-61-10021, active bentonite described in JP-A-63-50310, Japanese Patent Application No. 62-20476. The synthetic stevensite and the like described in the publication can be mentioned. These clay minerals preferably have a particle size of generally 10 μm or less, particularly 3 μm or less, and a BET specific surface area of 200 to 600 m 2 / g, particularly 200 to 500 m 2 / g.

【0032】(複合吸着剤の製法)本発明によれば、上
記複合吸着剤は、30乃至80重量%の平均細孔半径1
4Å未満の粉末活性炭と、20乃至70重量%の擬ベー
マイト型水和アルミナとを、水分の存在下に均質に混練
し、得られた混練物を、50乃至55重量%の含水率と
0.5乃至1.5mmの径とを有する球状乃至円柱状の
成形体に成形し、該成形体を転動条件下に丸め処理に賦
し、次いで100乃至120℃で乾燥後、250乃至4
00℃の温度で仮焼することにより製造される。
(Production Method of Composite Adsorbent) According to the present invention, the composite adsorbent has an average pore radius of 1 to 30 to 80% by weight.
Powdered activated carbon of less than 4Å and 20 to 70% by weight of pseudo-boehmite hydrated alumina were homogeneously kneaded in the presence of water, and the resulting kneaded product had a water content of 50 to 55% by weight and a density of 0. Molded into a spherical or cylindrical molded body having a diameter of 5 to 1.5 mm, subjecting the molded body to rounding under rolling conditions, and then drying at 100 to 120 ° C., then 250 to 4
It is manufactured by calcining at a temperature of 00 ° C.

【0033】先ず、前述した原料を前述した組成比で、
水分の存在下に、全体が均質化するように混合する。均
質混合のために、粉末活性炭を含水率が30乃至50%
の水性組成物とし、擬ベーマイト型水和アルミナを含水
率が5乃至10%の水性組成物として、両者を不活性雰
囲気、例えば水蒸気中、窒素雰囲気中等で、充分に混合
する。この混合物を水分の存在下に均質化のための混練
を行った後、所定の形状に成形する。混練操作にはニー
ダー、スーパーミキサー、一軸又は二軸押出機等を用い
ることができ、必要あれば更に真空式土練機を用いるこ
ともできる。粒状物の成形には、それ自体公知の各種成
形機、例えば、押出成形機、打錠機、転動造粒機等を用
いることができる。一般に、混練成形は、押出機により
行うのが好ましく、混練は少なくとも一段、好適には多
段で行うのが望ましい。多段の混練成形に際しては、押
出成形の粒径を徐々に小さくしていくことができる。
First, the above-mentioned raw materials in the above-mentioned composition ratio are
Mix in the presence of water to homogenize the whole. Water content of activated carbon powder is 30 to 50% for homogeneous mixing
And a pseudo-boehmite-type hydrated alumina having a water content of 5 to 10% are sufficiently mixed in an inert atmosphere such as steam or nitrogen. This mixture is kneaded in the presence of water for homogenization and then molded into a predetermined shape. A kneader, a super mixer, a single-screw or twin-screw extruder or the like can be used for the kneading operation, and a vacuum-type kneader can be used if necessary. For molding the granules, various molding machines known per se, for example, an extrusion molding machine, a tableting machine, a rolling granulator and the like can be used. Generally, the kneading and molding is preferably carried out by an extruder, and the kneading is preferably carried out in at least one stage, preferably in multiple stages. In multi-stage kneading and molding, the particle size of extrusion molding can be gradually reduced.

【0034】本発明方法において、混練物の成形に際し
て、50乃至55重量%の限定された含水率と0.5乃
至1.5mmの径とを有する球状乃至円柱状の成形体に
成形することが重要である。含水率が上記範囲よりも低
い場合には、成形物が粉化する傾向があり、高い充填密
度と高い粒子強度とを有する複合吸着剤を製造すること
が困難となる。一方、含水率が上記範囲よりも高い場合
には、成形物が塊状化する傾向があり、明確な粒子形状
と均整な粒度とを有し、高い粒子強度を有する複合吸着
剤を製造することが困難となる。
In the method of the present invention, when the kneaded product is molded, it can be molded into a spherical or cylindrical molded product having a limited water content of 50 to 55% by weight and a diameter of 0.5 to 1.5 mm. is important. If the water content is lower than the above range, the molded product tends to be powdered, and it becomes difficult to produce a composite adsorbent having a high packing density and a high particle strength. On the other hand, when the water content is higher than the above range, the molded product tends to agglomerate, has a clear particle shape and a uniform particle size, and may produce a composite adsorbent having high particle strength. It will be difficult.

【0035】一般には必要でないが、所望により、混練
組成物に形態保持性を付与するために、組成物中に、そ
れ自体公知の有機バインダー、例えばカルボキシメチル
セルロース、エチルセルロース、ポリビニルアルコー
ル、デンプン、シアノエチル化デンプン、トラガントゴ
ム、各種合成樹脂や合成ゴムのラテックスを、固形分基
準で0.1乃至3重量%の量で配合することができる。
Although not generally required, if desired, an organic binder known per se in the composition, for example, carboxymethyl cellulose, ethyl cellulose, polyvinyl alcohol, starch, cyanoethylated, is added to the kneading composition in order to impart shape retention. Starch, tragacanth rubber, various synthetic resins and latexes of synthetic rubber can be added in an amount of 0.1 to 3% by weight based on the solid content.

【0036】本発明によれば、このように成形された成
形体を、転動条件下に丸め処理に賦する。この丸め処理
により、成形後の粒状成形体に対して、角取りが行われ
ると共に、粒状成形体中の空隙部分が圧縮され、緻密化
された一様な組織となる。成形体を転動させるときの回
転数は、上記の処理が有効に行われるものであれば、特
に制限を受けないが、一般に回転数は、10乃至500
rpmの範囲に有るのがよい。
According to the invention, the compact thus shaped is subjected to rounding under rolling conditions. By this rounding treatment, the granulated compact after molding is chamfered, and the voids in the granulated compact are compressed to form a densified uniform structure. The number of rotations when rolling the molded body is not particularly limited as long as the above treatment is effectively performed, but the number of rotations is generally 10 to 500.
It should be in the rpm range.

【0037】丸め処理された粒状成形体を、100乃至
120℃の温度で乾燥処理に賦し、次いで200乃至4
00℃の温度で仮焼する。仮焼に先だって上記温度での
乾燥を行うことが緻密で諸特性に優れた複合吸着剤を得
る上で重要であり、上記範囲よりも低い温度では、水分
の除去が十分に行われないために仮焼時に発泡する傾向
があり、上記範囲よりも高い温度では、水分の除去が急
激に行われるために乾燥時に発泡する傾向がある。仮焼
の目的は、組成物の焼き締りによる緻密化、高強度化が
行われるようにすると同時に、擬ベーマイト型水和アル
ミナを高活性アルミナに転化することにある。尚、本発
明の複合吸着剤では、高活性アルミナに転化後にも、擬
ベーマイト型構造が温存されている。熱処理の温度が上
記範囲よりも低い場合には、焼き締りによる緻密化が不
十分であり、高活性アルミナへの転化が不十分で、耐久
性に劣るようになる。一方、熱処理の温度が上記範囲よ
りも高い場合には、吸着剤の表面活性が低下する傾向が
ある。仮焼処理は、一般に60乃至360分間、特に1
20乃至240分間加熱することにより行うことができ
る。
The rounded granular moldings are subjected to a drying treatment at a temperature of 100 to 120 ° C. and then 200 to 4
Calcination at a temperature of 00 ° C. Drying at the above temperature prior to calcination is important for obtaining a dense and excellent composite adsorbent, and at a temperature lower than the above range, water is not sufficiently removed. There is a tendency for foaming during calcination, and at temperatures higher than the above range, there is a tendency for foaming during drying due to rapid removal of water. The purpose of calcination is to make the composition densified and strengthened by baking, and at the same time to convert pseudo-boehmite hydrated alumina into highly active alumina. In addition, in the composite adsorbent of the present invention, the pseudo-boehmite type structure is preserved even after the conversion to high activity alumina. When the temperature of the heat treatment is lower than the above range, the densification due to quenching is insufficient, the conversion into highly active alumina is insufficient, and the durability becomes poor. On the other hand, when the heat treatment temperature is higher than the above range, the surface activity of the adsorbent tends to decrease. The calcination treatment is generally 60 to 360 minutes, especially 1
It can be performed by heating for 20 to 240 minutes.

【0038】[0038]

【用途】本発明の複合吸着剤は、後述する実施例記載の
測定法で測定して、気化燃料(n−C4 )の初期飽和吸
着量が20g/300cc以上、特に20乃至24g/
300ccであり且つ吸着燃料の有効脱着率が50%以
上、特に52乃至60%であるという顕著な特徴を有し
ている。
[Use] The composite adsorbent of the present invention has an initial saturated adsorption amount of vaporized fuel (n-C4) of 20 g / 300 cc or more, particularly 20 to 24 g /, as measured by the measuring method described in Examples below.
It has a remarkable characteristic that it is 300 cc and the effective desorption rate of the adsorbed fuel is 50% or more, and particularly 52 to 60%.

【0039】この特徴の故に、本発明の複合吸着剤は、
各種燃料用のキャニスター用吸着剤、特にガソリンやア
ルコール燃料を使用する車両のキャニスター用吸着剤と
して特に有用である。また、本発明の複合吸着剤は、各
種雰囲気から有機溶剤蒸気、炭化水素蒸気、フロン系ハ
ロゲン化炭化水素等を吸着により除去し且つ回収するた
めの用途に広く使用することができ、また各種溶液や分
散液から有臭成分、有色成分等を吸着により除去するた
めの吸着剤の用途にも使用される。
Due to this characteristic, the composite adsorbent of the present invention is
It is particularly useful as a canister adsorbent for various fuels, especially as a canister adsorbent for vehicles that use gasoline or alcohol fuel. Further, the composite adsorbent of the present invention can be widely used in various applications for removing and recovering organic solvent vapors, hydrocarbon vapors, chlorofluorocarbons and the like by adsorption from various atmospheres, and various solutions. It is also used as an adsorbent for removing odorous components, colored components, etc. from a dispersion liquid by adsorption.

【0040】[0040]

【実施例】以下に、実施例で本発明を具体的に説明する
が、本発明はこれらの実施例に限定されるものではな
い。尚、実施例及び比較例における吸着剤等の粉末物性
測定は次の試験方法によった。
EXAMPLES The present invention will be specifically described below with reference to examples, but the present invention is not limited to these examples. In addition, the measurement of powder properties of adsorbents and the like in Examples and Comparative Examples was performed by the following test methods.

【0041】(1)試験方法 1.X線回折 本実施例においては、理学電気(株)製X線回折装置
(X線発生装置4036A1,ゴニオメーター2125
D1,計数装置5071)を用いた。回折条件は下記の
通りである。 ターゲット Cu フィルター Ni 検出器 SC 電圧 35kV 電流 15mA カウント・フルスケール 8000c/s 時定数 1sec 走査速度 2°/min チャート速度 2cm/min 放射角 1° スリット巾 0.3
(1) Test method 1. X-Ray Diffraction In this example, an X-ray diffractometer manufactured by Rigaku Denki Co., Ltd. (X-ray generator 4036A1, goniometer 2125) was used.
D1, counting device 5071) was used. The diffraction conditions are as follows. Target Cu filter Ni detector SC voltage 35kV current 15mA count full scale 8000c / s time constant 1sec scanning speed 2 ° / min chart speed 2cm / min radiation angle 1 ° slit width 0.3

【0042】2.BET法比表面積(SA) カルロエルバ(CARLO−ERBA)社製の自動N2
吸着装置(Sorptomatic Series 1
800)を用い、BET式で算出した。
2. BET specific surface area (SA) Automatic N 2 manufactured by CARLO-ERBA
Adsorption device (Sorptomatic Series 1
800) and calculated by the BET formula.

【0043】3.細孔容積 カルロエルバ(CARLO−ERBA)社製の自動N2
吸着装置(Sorptomatic Series 1
800)を用い10-2mmHg、250℃で2hr脱気
後、液体窒素温度下、N2 圧力735mmHgでのN2
吸着量から標準状態のN2 吸着量(V1)を算出し、下
記式から細孔容積を求めた。
3. Pore volume Automatic N 2 made by CARLO-ERBA
Adsorption device (Sorptomatic Series 1
After 2hr degassed at 10 -2 mmHg, 250 ° C. with 800), temperature of liquid nitrogen, N 2 in N 2 pressure 735mmHg
The N 2 adsorption amount (V1) in the standard state was calculated from the adsorption amount, and the pore volume was calculated from the following formula.

【数1】 細孔容積(PV)=V1×1.555×10-3(ml/g)## EQU1 ## Pore volume (PV) = V1 × 1.555 × 10 -3 (ml / g)

【0044】4.平均細孔半径(r) 細孔を円筒状と仮定して下記式より平均細孔半径(r)
を求めた。
4. Average pore radius (r) Assuming that the pores are cylindrical, the average pore radius (r) is calculated from the following formula.
I asked.

【数2】 平均細孔半径(r)Å=2×細孔容積(PV)×104 /BET比表面積(SA)[Equation 2] Average pore radius (r) Å = 2 x pore volume (PV) x 10 4 / BET specific surface area (SA)

【0045】5.充填密度 150℃で、3時間乾燥した所定重量(Wg)の試料を
500mlのメスシリンダーに入れ、よくたたき込みを
したあと、試料の充填容積(Vml)を測り、下記式よ
り充填密度(BD)を求めた。
5. Packing density A sample of predetermined weight (Wg) dried at 150 ° C for 3 hours was put into a 500 ml graduated cylinder, and after well tapping, the packing volume (Vml) of the sample was measured and the packing density (BD) was calculated from the following formula. I asked.

【数3】 充填密度(BD)=W/V×1000(g/l)(3) Packing density (BD) = W / V × 1000 (g / l)

【0046】6.粒子強度 木屋式硬度計(10kg計)を用いて、250℃で2時
間乾燥した試料20個の圧壊強度を測定し、その平均値
を粒子強度とした。
6. Particle Strength Using a Kiya type hardness meter (10 kg meter), the crushing strength of 20 samples dried at 250 ° C. for 2 hours was measured, and the average value was taken as the particle strength.

【0047】7.耐摩耗性 関係湿度75%の条件下で48時間吸湿処理させた試料
40gを浸とう器(Red Devil社製,5410
型)にセットされたガラス容器(45mm径×75m
m)に入れ、30分間浸とうさせた後、42メッシュの
篩で分級し、その通過重量(W1)を測定し下記式より
耐摩耗率を求めた。
7. Abrasion resistance 40 g of a sample that has been subjected to a moisture absorption treatment for 48 hours under a relative humidity of 75% is a soaker (manufactured by Red Devil, 5410).
Glass container (45 mm diameter x 75 m) set in the mold
m), the mixture was dipped for 30 minutes and classified with a 42-mesh sieve, the passing weight (W1) was measured, and the abrasion resistance rate was calculated from the following formula.

【数4】 耐摩耗率=(40−W1)×100/40(%)[Equation 4] Abrasion resistance = (40−W1) × 100/40 (%)

【0048】8.平均粒径 コールターカウンター法(Coulter Count
er,Model TA−2型)によって得られた累積
粒度曲線の体積分布50%点から求められる粒径を平均
粒径とした。
8. Average particle size Coulter Count method
er, Model TA-2 type), the particle size determined from the 50% volume distribution point of the cumulative particle size curve was taken as the average particle size.

【0049】(2)擬ベーマイト型水和アルミナ 本発明に用いた擬ベーマイト型水和アルミナは、以下に
記載する方法により調製した。70°乃至120℃の加
温攪拌条件下にある炭酸カルシウムの濃度70乃至30
0g/lスラリー(以後炭カルスラリーと記す)中に、
Al2 3 として50乃至100g/l濃度の微酸性
(pH2乃至3)の硝酸アルミニウム溶液を100乃至
1000ml/minの速度で注加し、注加終了後の反
応スラリーのpHが6乃至8、温度90℃以下の条件で
ゆっくり攪拌しながら約1時間の熟成処理をして、水和
アルミナとした。次いでろ過、水洗をし110℃乃至1
50℃で乾燥をして本発明に用いる水和アルミナの微粉
末とし、その性状を表1に示した。
(2) Pseudo-boehmite-type hydrated alumina The pseudo-boehmite-type hydrated alumina used in the present invention was prepared by the method described below. Calcium carbonate concentration of 70 to 30 under conditions of heating and stirring at 70 to 120 ° C
In a 0 g / l slurry (hereinafter referred to as charcoal slurry),
A slightly acidic (pH 2 to 3) aluminum nitrate solution having a concentration of 50 to 100 g / l as Al 2 O 3 was added at a rate of 100 to 1000 ml / min, and the pH of the reaction slurry after the addition was 6 to 8; The hydrated alumina was obtained by aging treatment for about 1 hour while slowly stirring at a temperature of 90 ° C. or lower. Then, filter and wash with water at 110 ℃ to 1 ℃.
The hydrated alumina fine powder used in the present invention was dried at 50 ° C. and its properties are shown in Table 1.

【0050】[0050]

【表1】 [Table 1]

【0051】(3)粉末活性炭 本発明に用いる活性炭は、市販品の中でも特に比表面積
が1300m2 /g以上のものが好適に使用される。本
発明に用いた粉末活性炭(関西熱化学(株)製、三菱化
成(株)製を用いてその性状を表2に示した。
(3) Powdered Activated Carbon As the activated carbon used in the present invention, among the commercially available products, those having a specific surface area of 1300 m 2 / g or more are preferably used. The properties of the powdered activated carbon (Kansai Thermochemical Co., Ltd., Mitsubishi Kasei Co., Ltd.) used in the present invention are shown in Table 2.

【0052】[0052]

【表2】 [Table 2]

【0053】(4)成形助剤 本発明は、バインダー特性を持つ天然又は合成のスメク
タイト型粘土鉱物を成形助剤として用いることができ
る。本発明に用いた成形助剤を表3に示す。
(4) Forming Aid In the present invention, a natural or synthetic smectite type clay mineral having a binder property can be used as a forming aid. The molding aid used in the present invention is shown in Table 3.

【0054】[0054]

【表3】 [Table 3]

【0055】(実施例1)粉末活性炭と擬ベーマイト型
水和アルミニウム及び成形助剤を表1及び表2に示した
配合量で乾式混合した後、ニーダーを用いて調湿しなが
ら混練、混練物の含水率が50乃至60重量%となるよ
うに均質に混練した後、粒径が0.5乃至1.5mm径
に押出造粒(不二パウダル製EXD−60型)、得られ
た円柱状を100rpmの条件で2分間転動処理した
後、100乃至150℃で一次乾燥させ、次いで200
乃至400℃で2次乾燥させて、含水率0乃至5重量%
の本発明による成形複合体吸着剤を調製した。尚、表4
に上記試験方法で得られた該1.0mm径吸着剤の性状
を示した。
Example 1 Powdered activated carbon, pseudo-boehmite-type hydrated aluminum and a molding aid were dry-mixed in the amounts shown in Tables 1 and 2, and then kneaded and kneaded while controlling the humidity with a kneader. After being homogeneously kneaded to have a water content of 50 to 60% by weight, extrusion-granulated into a particle size of 0.5 to 1.5 mm (EXD-60 manufactured by Fuji Paudal), the obtained columnar shape Was tumbled at 100 rpm for 2 minutes, then primary dried at 100 to 150 ° C., then 200
Secondary drying at ~ 400 ℃, water content 0 ~ 5wt%
A shaped composite adsorbent according to the present invention was prepared. Table 4
The properties of the 1.0 mm-diameter adsorbent obtained by the above test method are shown in FIG.

【0056】(実施例2)実施例1により得られた本発
明による複合吸着剤を用いて下記の方法よりメタノール
85vol%(市販ガソリン15vol含有、以下M−
85とする)及びn−ブタンガス(純度99%)の吸
着、脱離試験を行った。
(Example 2) Using the composite adsorbent according to the present invention obtained in Example 1, 85 vol% of methanol (containing 15 vol of commercial gasoline, hereinafter M-
85) and n-butane gas (purity 99%) were adsorbed and desorbed.

【0057】(試験方法−1)複合吸着剤を充填した3
00mlの充填層に0.5L/minのn−ブタンガス
を通し、n−ブタンガスの破過量0.2gに達したとき
の複合吸着剤の重量増より吸着量を求めた。次いで流量
5L/minの大気を20分間吸着剤充填層に流したあ
と、重量減を測定し脱着量を求め、この吸着、脱離を6
回繰り返し、その結果において1回目の吸着量及び6回
目(6サイクル)の吸着量、脱離量を表5に示した。
尚、吸着、脱離6サイクル目における脱離率の計算は下
記式で求めた。
(Test method-1) 3 filled with composite adsorbent
0.5 L / min of n-butane gas was passed through a packed bed of 00 ml, and the adsorption amount was determined from the weight increase of the composite adsorbent when the breakthrough amount of n-butane gas reached 0.2 g. Next, after passing an air at a flow rate of 5 L / min through the adsorbent packed bed for 20 minutes, the weight loss was measured to obtain the desorption amount, and the adsorption and desorption were determined by
Table 5 shows the adsorption amount for the first time and the adsorption amount and desorption amount for the sixth time (six cycles) in the results.
The desorption rate in the sixth cycle of adsorption and desorption was calculated by the following formula.

【数5】 脱離率(%)=脱離量/(脱離量+残存量)×100 =(D/E)×100## EQU00005 ## Desorption rate (%) = desorption amount / (desorption amount + remaining amount) × 100 = (D / E) × 100

【0058】(試験方法−2)複合吸着剤を充填した3
00mlの充填層に0.5L/minのM−85蒸気を
飽和した大気を通しM−85の破過量0.2gに達した
ときの複合吸着剤の重量増より吸着量を求めた。次いで
流量5L/minの大気を20分間吸着剤充填層に流し
たあと、重量減を測定し脱着量を求め、この吸着、脱離
を6回繰り返し、その結果において1回目の吸着量及び
6回目(6サイクル)の吸着量、脱離量を表5に示し
た。尚、吸着、脱離6サイクル目における脱離率の計算
は上記「数5」で求めた。
(Test method-2) 3 filled with composite adsorbent
The adsorbed amount was determined by increasing the weight of the composite adsorbent when the amount of M-85 breakthrough reached 0.2 g was passed through an atmosphere saturated with 0.5 L / min of M-85 vapor through a packed bed of 00 ml. Next, after passing an air at a flow rate of 5 L / min through the adsorbent packed bed for 20 minutes, the weight loss was measured to obtain the desorption amount, and the adsorption and desorption were repeated 6 times. As a result, the first adsorption amount and the 6th time were determined. Table 5 shows the adsorption amount and desorption amount (at 6 cycles). The desorption rate in the sixth cycle of adsorption and desorption was calculated by the above "Equation 5".

【0059】[0059]

【表4】 [Table 4]

【0060】[0060]

【表5】 [Table 5]

【0061】[0061]

【表6】 [Table 6]

【0062】(試験方法−3)表4のRun No.6
の複合吸着剤(円柱状品)において成形粒子径の異なる
複合吸着剤を試作し、試験方法−1にもとずき吸着性能
比較を行った。結果を表7に示す。
(Test Method-3) Run No. 6
In the composite adsorbent (cylindrical article), the composite adsorbents having different molding particle diameters were experimentally manufactured, and the adsorption performances were compared based on Test Method-1. The results are shown in Table 7.

【0063】[0063]

【表7】 [Table 7]

【0064】(実施例3)実施例1により得られた本発
明による複合吸着剤を用いて前述の測定方法より物性を
測定した。結果を表8に示す。
Example 3 The physical properties of the composite adsorbent of the present invention obtained in Example 1 were measured by the above-mentioned measuring methods. The results are shown in Table 8.

【0065】[0065]

【表8】 [Table 8]

【0066】[0066]

【発明の効果】本発明によれば、30乃至80重量%の
平均細孔半径13Å未満の粉末活性炭と、20乃至70
重量%の擬ベーマイト型水和アルミナとの均質混合物の
成形体から成り、900m2 /gよりも大きいBET比
表面積と、10Å以上13Å未満の平均細孔半径とを有
するものを、成形された粒状複合吸着剤として使用する
ことにより、空気中に含まれるC3 乃至C4等の低沸点
成分やメタノールを吸着する能力に優れており、且つ改
善された飽和吸着量と有効脱着率との組み合わせを有
し、しかも長期使用中における吸着並びに脱着性能の劣
化に対して著しい耐性を有する活性炭と水和アルミナの
複合成形吸着剤を提供することができた。
According to the present invention, 30 to 80% by weight of powdered activated carbon having an average pore radius of less than 13Å and 20 to 70% by weight are used.
Granules formed of a molded body of a homogeneous mixture with wt% pseudo-boehmite-type hydrated alumina and having a BET specific surface area of more than 900 m 2 / g and an average pore radius of 10 Å or more and less than 13 Å. When used as a composite adsorbent, it has excellent ability to adsorb low boiling point components such as C3 to C4 contained in air and methanol, and has an improved combination of saturated adsorption amount and effective desorption rate. Moreover, it has been possible to provide a composite molded adsorbent of activated carbon and hydrated alumina, which has remarkable resistance to deterioration of adsorption and desorption performance during long-term use.

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 30乃至80重量%の平均細孔半径13
Å未満の粉末活性炭と、20乃至70重量%の擬ベーマ
イト型水和アルミナとの均質混合物の成形体から成り、
該成形体は900m2 /gよりも大きいBET比表面積
と、10Å以上、13Å未満の平均細孔半径とを有する
ことを特徴とする成形複合吸着剤。
1. Mean pore radius 13 of 30 to 80% by weight
A compacted body of a homogeneous mixture of less than Å activated carbon powder and 20 to 70% by weight of pseudo-boehmite hydrated alumina,
A molded composite adsorbent characterized in that the molded body has a BET specific surface area of more than 900 m 2 / g and an average pore radius of 10 Å or more and less than 13 Å.
【請求項2】 成形助剤として、全体当たり1.0乃至
10重量%の合成或いは天然のスメクタイト型粘土鉱物
を含有する請求項1記載の成形複合吸着剤。
2. The molded composite adsorbent according to claim 1, which contains a synthetic or natural smectite-type clay mineral in an amount of 1.0 to 10% by weight as a molding aid.
【請求項3】 気化燃料n−ブタンの初期飽和吸着量が
20g/300ml以上であり且つ吸着燃料の有効脱着
率が50%以上である請求項1記載の成形複合吸着剤。
3. The molded composite adsorbent according to claim 1, wherein the initial saturated adsorption amount of the vaporized fuel n-butane is 20 g / 300 ml or more and the effective desorption rate of the adsorbed fuel is 50% or more.
【請求項4】 30乃至80重量%の平均細孔半径13
Å未満の粉末活性炭と、20乃至70重量%の擬ベーマ
イト型水和アルミナとを、水分の存在下に均質に混練
し、得られた混練物を、50乃至55重量%の含水率と
0.5乃至1.5mmの径とを有する球状乃至円柱状の
混合物の成形体に成形し、該成形体を転動条件下に丸め
処理に賦し、次いで100乃至120℃で乾燥後、20
0乃至400℃の温度で仮焼することを特徴とする成形
複合吸着剤の製法。
4. Average pore radius 13 of 30 to 80% by weight
A powdered activated carbon of less than Å and 20 to 70% by weight of pseudo-boehmite-type hydrated alumina were uniformly kneaded in the presence of water, and the resulting kneaded product had a water content of 50 to 55% by weight and a water content of 0. A spherical or columnar mixture having a diameter of 5 to 1.5 mm is molded into a molded body, the molded body is subjected to a rolling treatment under rolling conditions, and then dried at 100 to 120 ° C.
A method for producing a molded composite adsorbent, which comprises calcination at a temperature of 0 to 400 ° C.
【請求項5】 擬ベーマイト型水和アルミナが5μm以
下の粒径、200乃至400m2 /gのBET比表面積
及び0.3乃至0.6ml/gの細孔容積を有するもの
であることを特徴とする請求項4記載の成形複合吸着剤
の製法。
5. A pseudo-boehmite hydrated alumina having a particle size of 5 μm or less, a BET specific surface area of 200 to 400 m 2 / g and a pore volume of 0.3 to 0.6 ml / g. The method for producing the molded composite adsorbent according to claim 4.
【請求項6】 粉末活性炭が1300m2 /g以上のB
ET比表面積及び0.8乃至1.5ml/gの細孔容積
を有するものであることを特徴とする請求項4記載の成
形複合吸着剤の製法。
6. The activated carbon powder having a B content of 1300 m 2 / g or more.
The method for producing a molded composite adsorbent according to claim 4, which has an ET specific surface area and a pore volume of 0.8 to 1.5 ml / g.
JP3242115A 1991-09-21 1991-09-21 Molded composite adsorbent and manufacturing method thereof Pending JPH0576754A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Publications (1)

Publication Number Publication Date
JPH0576754A true JPH0576754A (en) 1993-03-30

Family

ID=17084525

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Country Link
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EP0642826A1 (en) * 1993-09-13 1995-03-15 Mst Micro-Sensor-Technologie Gmbh Selective carbon filter
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JP2003154027A (en) * 2001-11-22 2003-05-27 Shigematsu Works Co Ltd Absorbent for methanol and method of removing methanol from air containing methanol using absorbent for methanol
US6613126B2 (en) 1998-09-30 2003-09-02 Toyota Jidosha Kabushiki Kaisha Method for storing natural gas by adsorption and adsorbing agent for use therein
US6701902B2 (en) 2001-07-03 2004-03-09 Denso Corporation Activated carbon canister
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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0642826A1 (en) * 1993-09-13 1995-03-15 Mst Micro-Sensor-Technologie Gmbh Selective carbon filter
JPH07313836A (en) * 1994-05-27 1995-12-05 Konica Corp Deodorant regenerating method and deodorizing device having deodorant reproducing function
US6613126B2 (en) 1998-09-30 2003-09-02 Toyota Jidosha Kabushiki Kaisha Method for storing natural gas by adsorption and adsorbing agent for use therein
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JP2002113359A (en) * 2000-10-05 2002-04-16 Mizusawa Ind Chem Ltd Granular smectite and its manufacturing method
US6701902B2 (en) 2001-07-03 2004-03-09 Denso Corporation Activated carbon canister
JP2003154027A (en) * 2001-11-22 2003-05-27 Shigematsu Works Co Ltd Absorbent for methanol and method of removing methanol from air containing methanol using absorbent for methanol
JP2012055807A (en) * 2010-09-07 2012-03-22 Kureha Corp Adsorbent for trimethylsilanol and chemical filter carrying the adsorbent
WO2019131207A1 (en) * 2017-12-27 2019-07-04 株式会社クラレ Activated carbon molded article
CN111511681A (en) * 2017-12-27 2020-08-07 株式会社可乐丽 Activated carbon molded body
KR20200102428A (en) * 2017-12-27 2020-08-31 주식회사 쿠라레 Activated carbon molded body
JPWO2019131207A1 (en) * 2017-12-27 2021-01-21 株式会社クラレ Activated carbon molded body
US12054397B2 (en) 2017-12-27 2024-08-06 Kuraray Co., Ltd. Activated carbon molded article
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