JPH0576925A - Multi-hole tube manufacturing method - Google Patents
Multi-hole tube manufacturing methodInfo
- Publication number
- JPH0576925A JPH0576925A JP27030091A JP27030091A JPH0576925A JP H0576925 A JPH0576925 A JP H0576925A JP 27030091 A JP27030091 A JP 27030091A JP 27030091 A JP27030091 A JP 27030091A JP H0576925 A JPH0576925 A JP H0576925A
- Authority
- JP
- Japan
- Prior art keywords
- hole
- mandrel
- metal pipe
- die
- pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Extrusion Of Metal (AREA)
Abstract
(57)【要約】
【目的】 耐圧性及び耐食性が良好で、且つ熱交換効率
に優れた多穴管を効率よく製造する方法を提供する。
【構成】 軸心に貫通孔12を設けたマンドレル9とその
外周に配置したダイス10とからなる複合ダイスの前記マ
ンドレル9に設けた貫通孔12から中仕切りフィン13を供
給し、前記マンドレル9とダイス10との間隙から金属製
パイプ11を押出して、当該金属製パイプ11に前記中仕切
りフィン13が内設した多穴管を製造する。
【効果】 内部を中仕切りフィン13で仕切るので熱交換
効率に優れる。又金属製パイプ11の製造と金属製パイプ
11への中仕切りフィン13の固設とが同時にできるので生
産性に富む。又外層の金属製パイプは押出法により製造
するので、継ぎ目がなく耐食性並びに耐圧性に優れる。
(57) [Abstract] [Purpose] To provide a method for efficiently producing a multi-hole tube having excellent pressure resistance and corrosion resistance and excellent heat exchange efficiency. [Structure] A partition fin 13 is supplied from a through hole 12 provided in a mandrel 9 of a composite die including a mandrel 9 having a through hole 12 in an axial center and a die 10 arranged on the outer periphery of the mandrel 9 and the mandrel 9 is provided. A metal pipe 11 is extruded through a gap between the die 10 and the die 10 to manufacture a multi-hole pipe in which the partition fin 13 is provided inside the metal pipe 11. [Effect] Excellent heat exchange efficiency because the interior is partitioned by the partition fins 13. Manufacture of metal pipe 11 and metal pipe
Since the partition fins 13 can be fixed to the 11 at the same time, the productivity is high. Further, since the metal pipe of the outer layer is manufactured by the extrusion method, it is seamless and has excellent corrosion resistance and pressure resistance.
Description
【0001】[0001]
【産業上の利用分野】本発明は、熱交換器等に用いられ
る多穴管の製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a multi-hole tube used in a heat exchanger or the like.
【0002】[0002]
【従来の技術】従来より、熱交換器等に用いられる多穴
管は、図5にその断面図を例示したように、金属製板状
体14に複数の孔15を縦方向に連続して設けたもので、こ
の孔15に被冷却体を通し、外側を冷却水で冷却して用い
られていた。又このような多穴管は、図6に示したよう
にダイス10穴内に、先端に複数の凸状の突起を設けたマ
ンドレル9を配置した複合ダイスを用いた押出法により
製造されていた。しかしながら、近年、熱交換効率の向
上の一環として、多穴管はその内部を図3に示したよう
な複雑な構造の中仕切りフィン13を用いて仕切るように
なり、前述のような従来の押出し法では製造が困難であ
った。このようなことから、複雑な中仕切りフィンを用
いた多穴管は、帯状の金属シートを円筒状に成形し、縁
端部を溶接する電縫管法やロールフォーミング法により
金属製パイプを製造し、この金属製パイプ内に中仕切り
フィンをろう付けする方法により製造されていた。2. Description of the Related Art Conventionally, a multi-hole pipe used for a heat exchanger or the like has a plurality of holes 15 formed vertically in a metal plate-like body 14 as shown in the sectional view of FIG. It is provided, and the body to be cooled is passed through this hole 15, and the outside is cooled with cooling water before use. Further, such a multi-hole pipe has been manufactured by an extrusion method using a composite die in which a mandrel 9 having a plurality of convex protrusions at its tip is arranged in the hole of the die 10 as shown in FIG. However, in recent years, as part of the improvement of heat exchange efficiency, the inside of the multi-hole pipe has been partitioned by using the partitioning fin 13 having a complicated structure as shown in FIG. The method was difficult to manufacture. For this reason, multi-hole pipes with complicated partition fins are used to manufacture metal pipes by the electric resistance welding method or roll forming method in which a band-shaped metal sheet is formed into a cylindrical shape and the edges are welded. However, it was manufactured by the method of brazing the partition fin in this metal pipe.
【0003】[0003]
【発明が解決しようとする課題】しかしながら、このよ
うな製造方法では、生産性が低い上、金属製パイプの長
さ方向に継ぎ目が残る為耐圧性に劣り、しかもこの継ぎ
目は腐食し易く、信頼性に欠けるという問題があった。However, in such a manufacturing method, the productivity is low and the pressure resistance is poor because the seam remains in the length direction of the metal pipe, and the seam easily corrodes and is reliable. There was a problem of lack of sex.
【0004】[0004]
【課題を解決する為の手段】本発明はこのような状況に
鑑み鋭意研究を行った結果なされたもので、その目的と
するところは、耐圧性並びに耐食性が良好で、しかも熱
交換効率に優れた多穴管を効率よく製造する方法を提供
することにある。即ち、本発明は、金属製パイプに中仕
切りフィンを内設した多穴管の製造方法であって、軸心
に貫通孔を設けたマンドレルとその先端部外周に配置し
たダイスとからなる複合ダイスの前記マンドレルに設け
た貫通孔から中仕切りフィンを供給し、前記マンドレル
とダイスとの間隙から金属製パイプを押出して、当該金
属製パイプに前記中仕切りフィンを密着させて内設する
ことを特徴とするものである。The present invention has been made as a result of intensive studies in view of such a situation. The object is to have good pressure resistance and corrosion resistance, and excellent heat exchange efficiency. Another object of the present invention is to provide a method for efficiently manufacturing a multi-hole tube. That is, the present invention is a method for manufacturing a multi-hole pipe in which a partition fin is internally provided in a metal pipe, which is a composite die including a mandrel having a through hole in its axial center and a die arranged on the outer periphery of its tip. The inner partition fin is supplied from the through hole provided in the mandrel, the metal pipe is extruded from the gap between the mandrel and the die, and the inner partition fin is closely attached to the metal pipe and internally provided. It is what
【0005】以下に本発明方法を図を参照して具体的に
説明する。図1は本発明方法の態様例を示す回転ホイー
ル式押出法の要部説明図である。回転ホイール式押出法
は、回転ホイール1の周縁に設けられたエンドレス溝2
とこのエンドレス溝2に係合する固定シューブロック3
とにより通路4を形成し、この通路4内に外層のパイプ
となす金属素材5を供給し、前記回転ホイール1の回転
に伴い前記金属素材5と前記溝2内面との間に生じる摩
擦抵抗によって、前記金属素材5に押出圧力を発生さ
せ、更にこれをアバットメント6内に設けたサブコンテ
ナ7及びその奥の集合室8にて押出相当圧力に高め、こ
の集合室8に配置したマンドレル9とこのマンドレル9
先端部の外周に配置したダイス10との間の間隙から前記
金属素材5をパイプ状に押出し、この金属製パイプ11内
に、マンドレル9の軸心に設けた貫通孔12を通して中仕
切りフィン13を供給して、双方を密着させて押出す方法
のものである。The method of the present invention will be specifically described below with reference to the drawings. FIG. 1 is an explanatory view of a main part of a rotary wheel type extrusion method showing an embodiment of the method of the present invention. The rotary wheel type extrusion method uses the endless groove 2 provided on the periphery of the rotary wheel 1.
And a fixed shoe block 3 that engages with the endless groove 2
To form a passage 4 by supplying a metal material 5 to be an outer pipe to the passage 4, and by frictional resistance generated between the metal material 5 and the inner surface of the groove 2 as the rotary wheel 1 rotates. An extruding pressure is generated in the metal material 5, and the extruding pressure is further increased in the sub-container 7 provided inside the abutment 6 and in the collecting chamber 8 at the back thereof to a mandrel 9 arranged in the collecting chamber 8. This mandrel 9
The metal material 5 is extruded in a pipe shape from a gap between the die 10 arranged on the outer periphery of the tip end portion, and a middle partition fin 13 is inserted into the metal pipe 11 through a through hole 12 provided at the axial center of the mandrel 9. It is a method of supplying and adhering both to be extruded.
【0006】次に、中仕切りフィンを金属製パイプに密
着して内設する方法を、図を参照して具体的に説明す
る。図2はダイスとマンドレルからなる複合ダイスの説
明図である。ダイス10とマンドレル9の前後方向の配置
位置、つまりダイス穴内へのマンドレル先端部分の突出
長さを種々変更して、押出される金属製パイプ11の内径
を中仕切りフィン13の外径以下になるように調節して密
着させる方法(図イ)、又はマンドレル9の先端部の外
周にテーパーを設けてマンドレル9の先端面の肉厚を薄
く形成しておいて、中仕切りフィン13の外周面と金属製
パイプ11の内周面との間のクリアランスを狭め、金属製
パイプ11の熱収縮により双方を密着させる方法(図ロ)
等が適用される。Next, a method of closely attaching the partition fins to the metal pipe to internally install them will be specifically described with reference to the drawings. FIG. 2 is an explanatory diagram of a composite die including a die and a mandrel. The front and rear arrangement positions of the die 10 and the mandrel 9, that is, the protruding length of the tip of the mandrel into the die hole is variously changed so that the inner diameter of the metal pipe 11 to be extruded is equal to or less than the outer diameter of the intermediate partition fin 13. To adjust the close contact (Fig. A), or to make the tip end surface of the mandrel 9 thin by forming a taper on the outer circumference of the tip end of the mandrel 9, A method to close the clearance between the inner surface of the metal pipe 11 and the heat shrinkage of the metal pipe 11 to bring them into close contact (Fig. B).
Etc. apply.
【0007】更に、前記押出後の多穴管に圧縮加工を施
す方法、又は中仕切りフィンにろう材を塗布しておい
て、押出時の熱又はのちに加熱炉にて加熱してろう付け
する方法等により、密着性を一層向上させることができ
る。本発明方法において、押出法には前述の回転ホイー
ル式押出法の他、通常の押出法、或いは複数のコンテナ
を具備し押出素材を連続して供給できるようにしたシュ
レーマン押出法等任意の押出法が適用できる。又金属製
パイプに内設する中仕切りフィンには、図3イ〜ホに示
したような種々の形状の中仕切りフィン13が適用され
る。又図4には上記の中仕切りフィン13を金属製パイプ
11内に内接した多穴管を例示した。Further, a method of compressing the post-extrusion multi-hole pipe or a method of applying a brazing material to the intermediate partition fins and then brazing by heating at the time of extrusion or later in a heating furnace The adhesion can be further improved by a method or the like. In the method of the present invention, in addition to the above-mentioned rotary wheel type extrusion method, the extrusion method is an ordinary extrusion method or any extrusion method such as Schlehmann extrusion method in which a plurality of containers are provided so that extruded materials can be continuously supplied. The law is applicable. Further, as the partition fins provided inside the metal pipe, partition fins 13 having various shapes as shown in FIGS. Further, in FIG. 4, the above-mentioned partition fin 13 is a metal pipe.
A multi-hole tube inscribed in 11 is illustrated.
【0008】[0008]
【作用】本発明方法では、軸心に貫通孔を設けたマンド
レルとその外周に配置したダイスとからなる複合ダイス
の前記マンドレルに設けた貫通孔から中仕切りフィンを
供給し、前記マンドレルとダイスとの間隙から金属製パ
イプを押出して、当該金属製パイプに前記中仕切りフィ
ンを内設させるので、内部表面積が大となり熱効率が向
上し、又金属製パイプの製造と金属製パイプへの中仕切
りフィンの内設とが同時にできて生産性が高く、更に外
層の金属製パイプは押出法により製造するので、継ぎ目
がなく耐食性並びに耐圧性に優れる。According to the method of the present invention, the partition fin is supplied from the through hole provided in the mandrel of the composite die including the mandrel having the through hole in the shaft center and the die arranged on the outer periphery of the mandrel, and the mandrel and the die. Since the metal pipe is extruded from the gap of and the inner partition fin is internally provided in the metal pipe, the internal surface area becomes large and the thermal efficiency is improved, and the metal pipe manufacturing and the middle partition fin for the metal pipe are improved. The internal pipe can be formed at the same time and the productivity is high, and since the metal pipe of the outer layer is manufactured by the extrusion method, it is seamless and has excellent corrosion resistance and pressure resistance.
【0009】[0009]
【実施例】以下に本発明方法を実施例により詳細に説明
する。 実施例1 図1に示した回転ホイール式押出法により、図4に示し
た形状の、断面寸法が縦2mm、幅20mmの多穴管を
製造した。中仕切りフィン13には、高純度Al製のもの
を用いた。金属製パイプ11の素材には12mmφのAl
荒引線を用いた。ダイス10の穴内へのマンドレル9の先
端部の突出長さは通常5mmであるが、これを0.5m
m及び1.0mmと浅めに設定して、ダイス10とマンド
レル9の間隙を通って押出される金属製パイプ11の内径
がマンドレル9先端の外径より小さくなるようにして、
中仕切りフィン13が金属製パイプ11の内面に密着するよ
うにした。又、マンドレル9の先端面の肉厚は通常の
0.6mmの厚さとした。EXAMPLES The method of the present invention will be described in detail below with reference to examples. Example 1 By the rotary wheel type extrusion method shown in FIG. 1, a multi-hole tube having a shape shown in FIG. 4 having a cross-sectional dimension of 2 mm in length and a width of 20 mm was manufactured. The intermediate partition fin 13 was made of high-purity Al. The material of the metal pipe 11 is 12 mmφ Al
A rough line was used. The protrusion length of the tip of the mandrel 9 into the hole of the die 10 is usually 5 mm, but this is 0.5 m.
m and 1.0 mm so that the inner diameter of the metal pipe 11 extruded through the gap between the die 10 and the mandrel 9 is smaller than the outer diameter of the tip of the mandrel 9,
The intermediate partition fin 13 was brought into close contact with the inner surface of the metal pipe 11. Further, the thickness of the tip surface of the mandrel 9 is set to a normal thickness of 0.6 mm.
【0010】実施例2 実施例1において、マンドレル9の先端面の肉厚を0.
1mmと薄くし、ダイス10穴内にマンドレル9先端部を
通常の5mmの長さ突出させて配置した他は、実施例1
と同じ方法により多穴管を製造した。上記の押出直後の
多穴管は、金属製パイプ11内面と中仕切りフィン13外径
との間に0.15mm程度のクリアランスがあったが、
外周の金属製パイプ11が冷却するに伴って収縮して内部
の中仕切りフィン13とは一応密着した状態になったが、
更に密着性を高める為、この多穴管に減面率10%の引
抜加工を施した。 実施例3 実施例1にて得られた多穴管に減面率10%の引抜加工
を施した他は、実施例1と同じ方法により多穴管を製造
した。 実施例4 実施例1において、中仕切りフィン13の金属製パイプ11
の内面と接する所要箇所にろう材を塗布した他は、実施
例1と同じ方法により多穴管を製造した。このようにし
て得られた各々の多穴管について耐圧性及び耐食性を調
査した。耐圧性は多穴管の一端を密封し他端から水圧を
掛けて、管自体の破裂又は中仕切りフィンと金属製パイ
プの剥離を以て評価した。又耐食性は塩水噴霧試験を行
い、孔食の発生程度で判定した。比較の為、従来の電縫
管法により、同じ形状及び寸法の多穴管を製造して同じ
調査を行った。結果は表1に示した。Example 2 In Example 1, the thickness of the tip surface of the mandrel 9 was set to 0.
Example 1 except that the thickness was reduced to 1 mm, and the tip of the mandrel 9 was disposed in the hole of the die 10 so as to project a normal length of 5 mm.
A multi-hole tube was manufactured by the same method as described above. The above-mentioned multi-hole pipe immediately after extrusion had a clearance of about 0.15 mm between the inner surface of the metal pipe 11 and the outer diameter of the partition fin 13.
As the metal pipe 11 on the outer periphery contracted as it cooled, it became in close contact with the inner partition fins 13, but
In order to further improve the adhesion, the multi-hole pipe was subjected to drawing with a surface reduction rate of 10%. Example 3 A multi-hole tube was manufactured by the same method as in Example 1 except that the multi-hole tube obtained in Example 1 was subjected to drawing with a surface reduction rate of 10%. Example 4 In Example 1, the metal pipe 11 of the intermediate partition fin 13 was used.
A multi-hole tube was manufactured by the same method as in Example 1 except that the brazing material was applied to the required portions in contact with the inner surface of the. The pressure resistance and corrosion resistance of each multi-hole tube thus obtained were investigated. The pressure resistance was evaluated by sealing one end of a multi-hole tube and applying water pressure from the other end to rupture the tube itself or peeling the partition fin and the metal pipe. The corrosion resistance was evaluated by performing a salt spray test and determining the degree of pitting corrosion. For comparison, a multi-hole pipe having the same shape and size was manufactured by the conventional electric resistance welded pipe method, and the same investigation was conducted. The results are shown in Table 1.
【0011】[0011]
【表1】 [Table 1]
【0012】表1より明らかなように、本発明方法品
(No.1〜5)は、いずれも耐圧性及び耐食性が優れた
ものであった。実施例1では、ダイス穴内へのマンドレ
ルの突出長さを0.5mmと1.0mmの2通りに変え
たが、前者の方が押出される金属製パイプの内径が細ま
り、中仕切りフィンの密着性が優れ、耐圧性が向上し
た。又多穴管を押出し成形した後、引抜加工を施したも
の(No.3,4)、中仕切りフィンの所要箇所にろう材
を塗布して複合押出ししたもの(No.5)は、特に耐圧
性に優れたものであった。これに対し、比較例品(No.
6)は、金属性パイプの継ぎ目がネックとなって、耐圧
性及び耐食性がともに低い値のものとなった。As is clear from Table 1, all the products of the present invention (Nos. 1 to 5) were excellent in pressure resistance and corrosion resistance. In Example 1, the projecting length of the mandrel into the die hole was changed to two ways of 0.5 mm and 1.0 mm. However, in the former case, the inner diameter of the metal pipe to be extruded becomes smaller, Excellent adhesion and improved pressure resistance. The multi-hole tube is extruded and then drawn (No. 3 and 4), and the brazing material is applied to the required parts of the partition fins and compound extruded (No. 5). It had excellent properties. On the other hand, the comparative example product (No.
In 6), the seam of the metal pipe became a neck, and both the pressure resistance and the corrosion resistance were low.
【0013】[0013]
【効果】以上述べたように、本発明方法によれば、耐圧
性及び耐食性が良好で、且つ内部を中仕切りフィンで仕
切って熱交換効率を高めた多穴管を効率よく製造するこ
とができ、工業上顕著な効果を奏する。As described above, according to the method of the present invention, it is possible to efficiently manufacture a multi-hole pipe having excellent pressure resistance and corrosion resistance, and partitioning the inside with intermediate partition fins to improve heat exchange efficiency. , Has a remarkable industrial effect.
【図面の簡単な説明】[Brief description of drawings]
【図1】本発明方法の態様例を示す回転ホイール式押出
法の要部説明図である。FIG. 1 is an explanatory view of a main part of a rotary wheel type extrusion method showing an embodiment of the method of the present invention.
【図2】本発明方法で用いる複合ダイスの態様例を示す
説明図である。FIG. 2 is an explanatory view showing an example of a mode of a composite die used in the method of the present invention.
【図3】本発明方法で用いる中仕切りフィンの斜視図で
ある。FIG. 3 is a perspective view of a partition fin used in the method of the present invention.
【図4】中仕切りフィンを内設した多穴管の説明図であ
る。FIG. 4 is an explanatory view of a multi-hole pipe having internal partition fins provided therein.
【図5】複数の孔を設けた多穴管の説明図である。FIG. 5 is an explanatory view of a multi-hole pipe provided with a plurality of holes.
【図6】複数の孔を設けた多穴管を製造する為の複合ダ
イスの説明図である。FIG. 6 is an explanatory view of a composite die for manufacturing a multi-hole pipe having a plurality of holes.
9 マンドレル 10 ダイス 11 金属製パイプ 12 貫通孔 13 中仕切りフィン 9 Mandrel 10 Die 11 Metal pipe 12 Through hole 13 Partition fin
Claims (1)
た多穴管の製造方法であって、軸心に貫通孔を設けたマ
ンドレルとその先端部外周に配置したダイスとからなる
複合ダイスの前記マンドレルに設けた貫通孔から中仕切
りフィンを供給し、前記マンドレルとダイスとの間隙か
ら金属製パイプを押出して、当該金属製パイプに前記中
仕切りフィンを密着させて内設することを特徴とする多
穴管の製造方法。1. A method of manufacturing a multi-hole pipe in which a partition fin is internally provided in a metal pipe, which comprises a mandrel having a through hole in its shaft center and a die arranged on the outer periphery of its tip. The intermediate partition fin is supplied from the through hole provided in the mandrel, the metal pipe is extruded from the gap between the mandrel and the die, and the internal partition fin is closely attached to the metal pipe and is internally provided. Method for manufacturing multi-hole tube.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP27030091A JPH0576925A (en) | 1991-09-21 | 1991-09-21 | Multi-hole tube manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP27030091A JPH0576925A (en) | 1991-09-21 | 1991-09-21 | Multi-hole tube manufacturing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0576925A true JPH0576925A (en) | 1993-03-30 |
Family
ID=17484352
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP27030091A Pending JPH0576925A (en) | 1991-09-21 | 1991-09-21 | Multi-hole tube manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0576925A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101107197B1 (en) * | 2009-02-03 | 2012-01-25 | 대호 (주) | Hydraulic line system for mobile work vehicle |
| JP2012077939A (en) * | 2010-09-30 | 2012-04-19 | Panasonic Corp | Heat storage device, and air conditioner with the heat storage device |
-
1991
- 1991-09-21 JP JP27030091A patent/JPH0576925A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101107197B1 (en) * | 2009-02-03 | 2012-01-25 | 대호 (주) | Hydraulic line system for mobile work vehicle |
| JP2012077939A (en) * | 2010-09-30 | 2012-04-19 | Panasonic Corp | Heat storage device, and air conditioner with the heat storage device |
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