JPH0581673B2 - - Google Patents

Info

Publication number
JPH0581673B2
JPH0581673B2 JP63250948A JP25094888A JPH0581673B2 JP H0581673 B2 JPH0581673 B2 JP H0581673B2 JP 63250948 A JP63250948 A JP 63250948A JP 25094888 A JP25094888 A JP 25094888A JP H0581673 B2 JPH0581673 B2 JP H0581673B2
Authority
JP
Japan
Prior art keywords
treatment
plating
ions
hot
blackening
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP63250948A
Other languages
Japanese (ja)
Other versions
JPH02101176A (en
Inventor
Tetsuji Yamato
Takeshi Myake
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP25094888A priority Critical patent/JPH02101176A/en
Publication of JPH02101176A publication Critical patent/JPH02101176A/en
Publication of JPH0581673B2 publication Critical patent/JPH0581673B2/ja
Granted legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/78Pretreatment of the material to be coated

Landscapes

  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Coating With Molten Metal (AREA)

Description

【発明の詳細な説明】[Detailed description of the invention]

(産業上の利用分野) この発明は耐黒変性にすぐれた溶融亜鉛メツキ
鋼板の製造法に関するものである。 (従来技術) 今日、溶融亜鉛メツキ鋼板は需要増大・用途の
多様化と共に外観、加工性、化成処理性および耐
食性においてより一層の性能向上が要求されてい
る。外観の向上に対してメツキ後亜鉛層が凝固す
る前に霧状水滴又は亜鉛粉をメツキ層表層に吹き
つけ亜鉛結晶を細かくするいわゆるゼロスパング
ル処理が行なわれている。又ゼロスパングル処理
後更に外観および表面形状を良くするためにスキ
ンパス処理を行なう場合がある。しかしスキンパ
ス処理を行なつた後に耐食性改善のためのクロム
酸処理(クロメート処理)を行なうと製造後比較
的短時間の倉庫保管中、又は輸送中メツキ表面が
灰黒色に変色する(いわゆる経時黒変)トラブル
が発生する事がたびたびある。 この経時黒変は非スキンパス材でも長期保存し
た場合発生する事が時々観察されているがセロス
パングル処理をしたスキンパス材は非常に短時間
で発生するところに特徴がある。 経時黒変を防止する技術としては特開昭59−
177381号公報に記載されているものが知られてい
る。 この技術は表面に亜鉛または亜鉛合金系の溶融
メツキを施した亜鉛系メツキ鋼板をNiイオンま
たはCoイオンあるいはその両者を溶合する溶液
で処理することを特徴とする耐黒変性に優れた溶
融亜鉛系メツキ鋼板の製造法にある。 (発明が解決しようとする課題) 本発明者等はさらに有効な経時黒変防止技術を
確立するために検討した結果、Niイオン、Coイ
オンを含む溶液で処理する際に最も適したメツキ
浴成分を見出した。 メツキ浴中の元素について種々検討した結果
Pbが経時黒変に有害である事が判明した。しか
しPbを無添加とするとスパングル材の製造がで
きないため、スパングル材の製造が可能であり、
かつNiイオン、Coイオンを含む溶液で処理すれ
ば充分な経時黒変防止効果が得られる添加元素を
検討した結果、Sbが最適である事が判明した。 本発明と先行技術である特開昭59−177381号公
報との大きな相違は次の通りである。 先行技術は経時黒変のメカニズム(後述)であ
る形成された局部電池の効果をCo、又はNiの金
属又は酸化物により緩和させようとするものであ
るのに対し、本発明は局部電池の形成要因である
メツキ層金属の濃化を抑制しようとするものであ
る。 (課題を解決するための手段) しかして、本発明は鋼板表面に溶融亜鉛メツキ
を施し、更にその表面にクロメート処理を行う製
造工程に於いて、Al:0.10〜0.30%、Pb:0.1%
以下、Sb:0.10〜0.30%で残部亜鉛及び不可避的
不純物よりなる溶融メツキ浴でメツキした後、必
要に応じて伸び率0.3〜1.5%のスキンパス処理を
施して、その後NiイオンまたはCoイオンあるい
はその両者を混合する溶液で処理してクロメート
処理することを特徴とする耐黒変性にすぐれた溶
融亜鉛メツキ鋼板の製造方法である。 (作用) 本発明の処理条件について述べるとPb濃度は
0.01%以下であれば充分な経時黒変防止効果が得
られ、この数値は低い程よい。Sb濃度は0.10%未
満では美麗なスパングルが形成されない。又0.30
%超ではスパングル形成がかわらないばかりか充
分な経時黒変防止効果が得られない。又Al濃度
はメツキ密着性の観点から決定され0.10%未満で
はメツキ密着性が不充分であり0.30%超では改善
効果はかわらない。 Niイオン、Coイオンを含む処理液については
Ni、Coの硫酸塩、塩化塩、硝酸塩、クエン酸塩
などを溶解した酸性浴を使用してもよくまたアン
モニア、有機酸などの錯化剤を含むアルカリ性浴
を使用してもよい。処理液中のイオン濃度、温
度、PHは特に限定されたものではなく巾広い適正
範囲が存在する。 金属イオン濃度については1〜40g/の範囲
が好ましい。処理温度については30〜60℃の範囲
が好ましい。PHについては酸性浴の場合PH1〜
4、アルカリ性浴の場合PH11〜13.5の範囲が適当
であり、このPH範囲をはずれるとメツキ表面に
NiまたはCo付着量が付きすぎるかまたは逆に付
きにくい現象が起る。本発明の場合NiまたはCo
付着量は0.2〜15mg/m2の範囲が好ましい。浸漬
またはスプレー処理時間は付着量が好ましい範囲
である。0.2〜15mg/m2になる様に前述した濃度、
温示、PHの条件を選択すればよい。 スキンパスの伸率については0.3%未満では美
麗な表面外観が得られないばかりか降伏点伸びが
残存し引続いて行なわれるレベラー処理において
いわゆる“レベラーブレーク”が発生する。一方
1.5%超の伸率では材質が硬化し柔軟な材質特性
が得られない。 本発明による経時黒変防止メカニズムは次の通
りと推定される。Pbを含有したメツキ浴を使用
した場合Pbはメツキ後表層に濃化し局部電池を
形成しやすく水分を吸収しやすいクロメート層を
介在した腐食環境下で電気化学的腐食を進行させ
やすい。Zn層の腐食がおこると微細な凹凸が生
じその上に腐食生成物である水酸化亜鉛や炭酸亜
鉛の薄膜層が存在するための光干渉で黒変現象を
起す。この場合Ni又はCoが金属または酸化物の
形で析出しても局部電池に基く腐食の進行を抑制
するには不充分であり経時黒変が起るものと考え
られる。 しかし、メツキ浴中元素のPb添加量を減少さ
せかわりにSbを添加した場合Sbはメツキ後表層
への濃化がPbに比べ少ないためNi又はCoの金属
または酸化物が析出する事による腐食の進行抑止
が有効に働くものと考えられる。 (実施例)
(Industrial Application Field) This invention relates to a method for producing hot-dip galvanized steel sheets with excellent blackening resistance. (Prior Art) Today, as demand for hot-dip galvanized steel sheets increases and their uses diversify, further performance improvements are required in terms of appearance, workability, chemical conversion treatment properties, and corrosion resistance. In order to improve the appearance, a so-called zero spangle treatment is carried out in which water mist or zinc powder is sprayed onto the surface of the plating layer to finely form the zinc crystals before the zinc layer solidifies after plating. Further, after the zero spangle treatment, a skin pass treatment may be performed to further improve the appearance and surface shape. However, if skin pass treatment is followed by chromate treatment to improve corrosion resistance, the plating surface will turn grayish-black during storage or transportation for a relatively short time after manufacture (so-called blackening over time). ) Problems often occur. This blackening over time is sometimes observed to occur even in non-Skinpass materials when stored for long periods of time, but Skinpass materials treated with cello spangles are unique in that they occur in a very short period of time. As a technology to prevent blackening over time, JP-A-59-
The one described in Publication No. 177381 is known. This technology is characterized by treating zinc-plated steel sheets with zinc or zinc alloy hot-dip plating on the surface with a solution that fuses Ni ions, Co ions, or both. It is in the manufacturing method of galvanized steel sheets. (Problems to be Solved by the Invention) As a result of studies to establish a more effective technology for preventing blackening over time, the present inventors found that plating bath components are most suitable for treatment with solutions containing Ni ions and Co ions. I found out. Results of various studies on elements in the plating bath
Pb was found to be harmful to blackening over time. However, if Pb is not added, it is not possible to produce spangled material, so it is possible to produce spangled material.
Furthermore, as a result of examining additive elements that can provide a sufficient effect of preventing blackening over time by treating with a solution containing Ni ions and Co ions, it was found that Sb was the most suitable. The major differences between the present invention and the prior art, JP-A-59-177381, are as follows. While the prior art attempts to alleviate the effect of the formed local battery, which is the mechanism of blackening over time (described later), by using a metal or oxide of Co or Ni, the present invention This is intended to suppress the concentration of metal in the plating layer, which is a contributing factor. (Means for Solving the Problems) Accordingly, the present invention provides a manufacturing process in which the surface of a steel sheet is hot-dip galvanized and further chromate-treated on the surface, Al: 0.10 to 0.30%, Pb: 0.1%.
Hereinafter, after plating with a hot-dip plating bath consisting of Sb: 0.10 to 0.30% with the balance zinc and unavoidable impurities, a skin pass treatment with an elongation rate of 0.3 to 1.5% is performed as necessary, and then Ni ions or Co ions or their This is a method for producing a hot-dip galvanized steel sheet with excellent blackening resistance, which is characterized by performing chromate treatment by treating with a solution that mixes both. (Operation) Regarding the processing conditions of the present invention, the Pb concentration is
If it is 0.01% or less, a sufficient effect of preventing blackening over time can be obtained, and the lower this value is, the better. If the Sb concentration is less than 0.10%, beautiful spangles will not be formed. Also 0.30
If it exceeds %, not only will spangle formation not change, but a sufficient effect of preventing blackening over time will not be obtained. Further, the Al concentration is determined from the viewpoint of plating adhesion, and if it is less than 0.10%, the plating adhesion will be insufficient, and if it exceeds 0.30%, the improvement effect will not change. Regarding processing liquids containing Ni ions and Co ions,
An acidic bath in which sulfates, chlorides, nitrates, citrates, etc. of Ni and Co are dissolved may be used, or an alkaline bath containing a complexing agent such as ammonia and organic acids may be used. The ion concentration, temperature, and pH in the treatment solution are not particularly limited, and have a wide appropriate range. The metal ion concentration is preferably in the range of 1 to 40 g/. The treatment temperature is preferably in the range of 30 to 60°C. Regarding pH, in case of acidic bath, PH1~
4. For alkaline baths, a pH range of 11 to 13.5 is appropriate; if the pH is outside this range, the plating surface may deteriorate.
A phenomenon occurs in which Ni or Co is deposited too much, or conversely, it is difficult to deposit. In the case of the present invention, Ni or Co
The adhesion amount is preferably in the range of 0.2 to 15 mg/m 2 . The immersion or spray treatment time is within a range where the amount of coating is preferred. The concentration mentioned above so that it is 0.2 to 15 mg/ m2 ,
All you have to do is select the temperature and pH conditions. If the elongation of the skin pass is less than 0.3%, not only will a beautiful surface appearance not be obtained, but elongation at the yield point will remain and so-called "leveler break" will occur in the subsequent leveler treatment. on the other hand
If the elongation rate exceeds 1.5%, the material will harden and flexible material properties will not be obtained. The mechanism of preventing blackening over time according to the present invention is presumed to be as follows. When a plating bath containing Pb is used, Pb tends to concentrate on the surface layer after plating, forming local batteries, and electrochemical corrosion tends to progress in a corrosive environment with a chromate layer that easily absorbs moisture. When the Zn layer corrodes, fine irregularities occur and a thin film layer of zinc hydroxide and zinc carbonate, which are corrosion products, is present on top of the irregularities, resulting in a blackening phenomenon due to light interference. In this case, even if Ni or Co is precipitated in the form of metal or oxide, it is not sufficient to suppress the progress of corrosion due to local batteries, and it is thought that blackening occurs over time. However, when the amount of Pb added in the plating bath is reduced and Sb is added instead, Sb concentrates less on the surface layer after plating than Pb, so corrosion due to the precipitation of Ni or Co metals or oxides may occur. It is believed that the deterrence of progress is effective. (Example)

【表】 供試材 サイズ 0.5×100×200mm スキンパス伸率 1.0 前処理 Ni処理 NiSO4・6H2O 50g/ PH2 温
度40℃ 浸漬時間2秒 Co処理 CoSO4・7H2O 50g/ PH2 温
度40℃ 浸漬時間2秒 Ni+Co処理 NiSO4・6H2O 30g/
CoSO4・7H2O 30g/ PH2 温度
40℃ 浸漬時間2秒 洗 浄 浄水 クロム酸処理 CrO3 30g/ 50℃ 浸漬時
間3秒 黒変促進テスト 試料サイズ 100×100mm 雰囲気 70℃ 98%RH 放置時間 5日間 判定基準 判 定 黒変状態 ◎ 黒変せず 〇 極く薄く灰色化する △ 黒変30%未満 × 黒変30%以上
[Table] Test material Size 0.5×100×200mm Skin pass elongation 1.0 Pretreatment Ni treatment NiSO 4・6H 2 O 50g/PH2 Temperature 40℃ Immersion time 2 seconds Co treatment CoSO 4・7H 2 O 50g/PH2 Temperature 40℃ Immersion time: 2 seconds Ni+Co treatment NiSO 4・6H 2 O 30g/
CoSO 4・7H 2 O 30g/PH2 Temperature
40°C Immersion time 2 seconds Washing Purified water Chromic acid treatment CrO 3 30g/50°C Immersion time 3 seconds Blackening acceleration test Sample size 100×100mm Atmosphere 70°C 98%RH Standing time 5 days Judgment Criteria Judgment Blackening condition ◎ Black No change 〇 Very light graying △ Less than 30% blackening × 30% or more blackening

【表】 本発明のメツキ浴によりメツキを行なつたもの
はいずれも経時黒変防止能力に優れている事を示
す。 (発明の効果) 以上述べた様に、本発明は従来の方法に比べよ
り有効な経時黒変防止効果を有する溶融亜鉛メツ
キ鋼板が得られる。
[Table] All specimens plated using the plating bath of the present invention have excellent ability to prevent blackening over time. (Effects of the Invention) As described above, the present invention provides a hot-dip galvanized steel sheet that has a more effective effect of preventing blackening over time than conventional methods.

Claims (1)

【特許請求の範囲】[Claims] 1 鋼板表面に溶融亜鉛メツキを施し、更にその
表面にクロメート処理を行う製造工程に於いて、
Al:0.10〜0.30%、Pb:0.1%以下、Sb:0.10〜
0.30%で残部亜鉛及び不可避的不純物よりなる溶
融メツキ浴でメツキした後、必要に応じて伸び率
0.3〜1.5%のスキンパス処理を施して、その後Ni
イオンまたはCoイオンあるいはその両者を混合
する溶液で処理してクロメート処理することを特
徴とする耐黒変性にすぐれた溶融亜鉛メツキ鋼板
の製造方法。
1. In the manufacturing process where the surface of the steel plate is hot-dip galvanized and the surface is further chromated,
Al: 0.10~0.30%, Pb: 0.1% or less, Sb: 0.10~
After plating with a hot-dip plating bath consisting of 0.30% zinc and unavoidable impurities, the elongation rate can be adjusted as necessary.
Apply 0.3 to 1.5% skin pass treatment and then Ni
A method for producing a hot-dip galvanized steel sheet with excellent blackening resistance, characterized by chromate treatment by treatment with ions, Co ions, or a solution containing a mixture of both.
JP25094888A 1988-10-06 1988-10-06 Production of hot dip galvanized steel sheet having superior blackening resistance Granted JPH02101176A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP25094888A JPH02101176A (en) 1988-10-06 1988-10-06 Production of hot dip galvanized steel sheet having superior blackening resistance

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP25094888A JPH02101176A (en) 1988-10-06 1988-10-06 Production of hot dip galvanized steel sheet having superior blackening resistance

Publications (2)

Publication Number Publication Date
JPH02101176A JPH02101176A (en) 1990-04-12
JPH0581673B2 true JPH0581673B2 (en) 1993-11-15

Family

ID=17215388

Family Applications (1)

Application Number Title Priority Date Filing Date
JP25094888A Granted JPH02101176A (en) 1988-10-06 1988-10-06 Production of hot dip galvanized steel sheet having superior blackening resistance

Country Status (1)

Country Link
JP (1) JPH02101176A (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070259203A1 (en) * 2003-11-26 2007-11-08 Bluescope Steel Limited Coated Steel Strip

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59177381A (en) * 1983-03-26 1984-10-08 Nippon Steel Corp Production of galvanized steel sheet having resistance to blackening
JPS6055590A (en) * 1983-09-05 1985-03-30 Fujitsu Ltd Selecting system of printed board unit
JPS61253378A (en) * 1985-05-02 1986-11-11 Kawasaki Steel Corp Hot dip galvanized steel sheet having superior resistance to blackening, corrosion and scratch and its manufacture

Also Published As

Publication number Publication date
JPH02101176A (en) 1990-04-12

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