JPH059083A - Heat insulating material and its production thereof - Google Patents

Heat insulating material and its production thereof

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Publication number
JPH059083A
JPH059083A JP3185469A JP18546991A JPH059083A JP H059083 A JPH059083 A JP H059083A JP 3185469 A JP3185469 A JP 3185469A JP 18546991 A JP18546991 A JP 18546991A JP H059083 A JPH059083 A JP H059083A
Authority
JP
Japan
Prior art keywords
heat insulating
insulating material
titanium oxide
weight
binder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP3185469A
Other languages
Japanese (ja)
Other versions
JP2955726B2 (en
Inventor
Keiichi Sakashita
敬一 阪下
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ibiden Co Ltd
Original Assignee
Ibiden Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ibiden Co Ltd filed Critical Ibiden Co Ltd
Priority to JP3185469A priority Critical patent/JP2955726B2/en
Publication of JPH059083A publication Critical patent/JPH059083A/en
Application granted granted Critical
Publication of JP2955726B2 publication Critical patent/JP2955726B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

PURPOSE:To obtain a heat insulating material having excellent heat insulating property and vibration resistance in a high temp. range and used after wet molding into a prescribed shape. CONSTITUTION:This heat insulating material consists of 50-80wt.% inorg. fibers of <=5mum average diameter, 10-40wt.% titanium oxide of <=0.4mum main particle diameter and 1-10wt.% colloidal inorg. binder, is used after wet molding and has 0.2-1.0g/cm<3> bulk density.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は、高温電池の断熱材や
アルミニウム溶解炉等の炉のバックアップ材、蓄熱ヒー
タの断熱材、内燃機関の排気系部品の断熱材等として利
用される断熱保温材及びその製造方法に関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a heat insulating material used as a heat insulating material for a high temperature battery, a backup material for a furnace such as an aluminum melting furnace, a heat insulating material for a heat storage heater, and a heat insulating material for exhaust system parts of an internal combustion engine. And a manufacturing method thereof.

【0002】[0002]

【従来の技術】従来、燃焼電池等に使用される断熱材と
しては、例えば平均粒子径0.2μm程度の合成シリカ
(例えば日本アエロジル株式会社製商品名アエロジ
ル)、酸化チタン及びセラミックファイバーを乾式で混
合し、湿式プレス形成を行った後、機械加工することに
よって得られたものが知られている。また、前記各成分
が均一に分散させることにより、酸化チタンの熱輻射散
乱特性や、微粒シリカの気体対流防止特性が十分に発揮
されて、所望の熱伝導率を有する断熱材が得られること
が知られている。
2. Description of the Related Art Conventionally, as a heat insulating material used in a combustion cell or the like, for example, synthetic silica having an average particle diameter of about 0.2 μm (for example, Aerosil, manufactured by Nippon Aerosil Co., Ltd.), titanium oxide and ceramic fiber are dry type. A material obtained by mixing, performing wet press forming, and then machining is known. Further, by uniformly dispersing each of the components, the heat radiation scattering characteristics of titanium oxide and the gas convection prevention characteristics of finely divided silica can be sufficiently exhibited, and a heat insulating material having a desired thermal conductivity can be obtained. Are known.

【0003】[0003]

【発明が解決しようとする課題】ところが、上記従来の
断熱材は各成分を乾式で混合してプレスするため、各成
分が分散した状態で均一に混合されにくく、得られる断
熱材の断熱性が不十分であるという問題があった。ま
た、乾式プレスをするため、プレス時にセラミックファ
イバーが折れ、得られる断熱材の曲げ強度や圧縮強度が
小さいという問題があった。さらに、乾式プレスでは、
複雑な形状を有する断熱材を精度良く成形することが難
しいため、後加工をする必要があるという問題があっ
た。
However, since the above-mentioned conventional heat insulating material mixes and presses each component in a dry manner, it is difficult to mix them uniformly in a dispersed state, and the heat insulating property of the obtained heat insulating material is low. There was a problem of being insufficient. Further, since the dry pressing is performed, there is a problem that the ceramic fiber is broken at the time of pressing, and the resulting heat insulating material has a small bending strength and compressive strength. Furthermore, in the dry press,
Since it is difficult to accurately form a heat insulating material having a complicated shape, there is a problem that post-processing is required.

【0004】これらの問題点を解決する為に特開平2−
199071号が開示されている。前記発明は、断熱性
及び機械的強度に於いて優れたものであるが、生産性が
極めて悪い事、焼成しないと強度が出ない事、また振動
や摺動に弱いという問題があった。
In order to solve these problems, JP-A-2-
199071 is disclosed. The above-mentioned invention is excellent in heat insulating property and mechanical strength, but there are problems that productivity is extremely poor, strength is not obtained without firing, and vibration and sliding are weak.

【0005】この発明は上記問題を解消するためになさ
れたものであって、その目的は断熱性が向上し、曲げ強
度や圧縮強度が大きく耐久性に優れ、しかも後加工の不
要な断熱材及びその製造方法を提供することにある。
The present invention has been made in order to solve the above problems, and its purpose is to improve the heat insulating property, the bending strength and the compressive strength are large, and the durability is excellent. It is to provide the manufacturing method.

【0006】[0006]

【課題を解決するための手段及び作用】平均繊維径5.
0μm以下の無機質繊維50〜80重量%、中心粒径が
0.4μm以下の酸化チタン10〜40重量%、コロイ
ド状無機質バインダー1〜10重量%及び必要に応じて
少量の有機質バインダーを含み、嵩密度が0.2〜1.
0g/cm3 である断熱材。
[Means and Actions for Solving the Problems] Average Fiber Diameter 5.
Including 50 to 80% by weight of inorganic fibers of 0 μm or less, 10 to 40% by weight of titanium oxide having a central particle size of 0.4 μm or less, 1 to 10% by weight of colloidal inorganic binder, and a small amount of organic binder as necessary, The density is 0.2-1.
Insulation material that is 0 g / cm 3 .

【0007】無機質繊維、酸化チタン及びコロイド状無
機質バインダーを分散媒中に分散させた後、所定の形状
に湿式形成することを特徴とする断熱材の製造方法。
A method for producing a heat insulating material, characterized in that inorganic fibers, titanium oxide and a colloidal inorganic binder are dispersed in a dispersion medium and then wet-formed into a predetermined shape.

【0008】本発明に用いられる無機質繊維は平均繊維
径が5.0μm以下である事が必要である。平均繊維径
が5.0μmより大きいと、成形体とした際に空隙が大
きくなり熱伝導率が高くなるし、かつ所定の密度に圧縮
する際に繊維が倒れ、強度が落ちてしまうからである。
このような無機質繊維としては、シリカ・アルミナセラ
ミック繊維、アルミナ繊維、シリカ繊維、セピオライト
等が用いられる。前記無機質繊維には、通常ショットと
呼ばれる非繊維状粒子が含まれるが、これらショットは
繊維としての機能を果たさないばかりか、熱伝導率も高
くなる為無い方が望ましい。例えば、前記シリカ・アル
ミナセラミック繊維等は、通常44μm以上のショット
を50重量%含有する為、予め強制的にショットを除去
し、44μm以上のショットを20%以下にする事が好
ましい。
The inorganic fiber used in the present invention is required to have an average fiber diameter of 5.0 μm or less. This is because if the average fiber diameter is larger than 5.0 μm, the voids become large when formed into a molded product, the thermal conductivity becomes high, and the fibers collapse when compressed to a predetermined density and the strength decreases. .
As such an inorganic fiber, silica / alumina ceramic fiber, alumina fiber, silica fiber, sepiolite or the like is used. Non-fibrous particles, which are usually called shots, are contained in the inorganic fibers, but it is desirable that these shots do not fulfill the function as fibers and the thermal conductivity becomes high. For example, since the silica / alumina ceramic fiber or the like usually contains 50% by weight of shots of 44 μm or more, it is preferable to forcibly remove the shots in advance to reduce the shots of 44 μm or more to 20% or less.

【0009】断熱材中の酸化チタンの配合割合は10〜
40重量%の範囲である。この割合が10重量%未満で
は、断熱性を左右する1つの要因である輻射熱の抑制、
特に赤外線を散乱させることができず、40重量%を超
える量配合すると、相対的に無機繊維の配合割合が減少
し、得られる成形体の嵩密度が増加し、断熱特性が劣っ
てしまうこととなる。
The compounding ratio of titanium oxide in the heat insulating material is 10 to 10.
It is in the range of 40% by weight. If this ratio is less than 10% by weight, suppression of radiant heat, which is one factor that influences heat insulation,
In particular, it cannot scatter infrared rays, and if it is blended in an amount of more than 40% by weight, the blending ratio of the inorganic fibers is relatively reduced, the bulk density of the obtained molded article is increased, and the heat insulating property is deteriorated. Become.

【0010】また、酸化チタンの平均粒径は0.4μm
以下である事が必要である。平均粒径が0.4μmを超
えると、得られた成形体の空隙が大きくなり空気の対流
を防止する効果が十分発揮されず、熱伝導率が高くなっ
てしまうからである。また、本発明に於いては得られた
成形体の低〜中温度域に於ける強度を維持する為にコロ
イド状無機質バインダーを添加する事が必要である。コ
ロイド状無機質バインダーは、溶媒中で均一に分散し易
く、かつ均一に定着させる事が容易である。コロイド状
無機質バインダーの添加量は1〜10重量%の範囲であ
る事が必要である。添加量が1%未満だと得られた成形
体の強度が不足するし、10%より多いと成形体に柔軟
性が無くなり脆くなってしまうし、伝導伝熱により熱伝
導率が高くなってしまうからである。3〜5%が好適で
ある。
The average particle size of titanium oxide is 0.4 μm.
It is necessary to be the following. This is because if the average particle size exceeds 0.4 μm, the voids of the obtained molded product become large, the effect of preventing air convection is not sufficiently exhibited, and the thermal conductivity becomes high. Further, in the present invention, it is necessary to add a colloidal inorganic binder in order to maintain the strength of the obtained molded product in the low to medium temperature range. The colloidal inorganic binder is easily dispersed uniformly in the solvent and is easily fixed uniformly. The addition amount of the colloidal inorganic binder needs to be in the range of 1 to 10% by weight. If the addition amount is less than 1%, the strength of the obtained molded product will be insufficient, and if it is more than 10%, the molded product will lose its flexibility and become brittle, and the thermal conductivity will increase due to conduction heat transfer. Because. 3-5% is suitable.

【0011】また、本発明に於いては必要に応じて少量
の有機バインダーを用いる。有機バインダーとしては、
溶媒中で均一に分散且つ定着させる事が容易なNBR、
SBR等のラテックスや一般に紙力増強剤に用いられる
ホリアクソルアマイド等が用いられる。有機バインダー
の主たる目的は、成形体の常温時の取り扱い性、クッシ
ョン性、加工性であり、必要に応じて添加するが、添加
量は3〜5%が好適である。得られる断熱剤の嵩密度
は、熱伝導の面から0.2〜1.0g/cm3 の範囲で
ある。0.2g/cm3 未満では、対流又は輻射が大き
くなり、1.0g/cm3 を超えると伝導が大きくなっ
てしまう。
In the present invention, a small amount of organic binder is used if necessary. As an organic binder,
NBR that is easy to disperse and fix uniformly in a solvent,
Latex such as SBR, and horiaxol amide generally used as a paper strengthening agent are used. The main purpose of the organic binder is handleability of the molded product at room temperature, cushioning property, and processability, and it is added as necessary, but the addition amount is preferably 3 to 5%. The bulk density of the obtained heat insulating agent is in the range of 0.2 to 1.0 g / cm 3 in terms of heat conduction. If it is less than 0.2 g / cm 3 , convection or radiation will be large, and if it exceeds 1.0 g / cm 3 , conduction will be large.

【0012】次に、この発明の断熱材の製造方法につい
て説明する。まず、前記セラミックファイバーを水等の
分散媒中で攪拌してスラリーとし、これに酸化チタンを
添加して攪拌混合し、さらにコロイド状無機バインダー
及び必要に応じて有機バインダーを添加して攪拌混合す
る。この混合スラリーを湿式成形法により、即ち所定形
状の型に吸引成形して所望の成形体を成形する。得られ
た成形体を乾燥し、目的とする断熱材が得られる。そし
て、上記の断熱材では無機繊維、酸化チタン、無機バイ
ンダーによって断熱材内部における空気の対流が防止さ
れるとともに、酸化チタンによって熱の輻射が散乱さ
れ、嵩密度が所定の範囲内にあることによって、断熱材
内部に存在する空隙内での空気の対流と断熱材の固形部
分を介する熱の伝導が抑制され、しかも断熱材の熱源側
表層部における熱線の反射が促進されるので、その断熱
性が向上するものと推定される。
Next, a method of manufacturing the heat insulating material of the present invention will be described. First, the ceramic fibers are stirred in a dispersion medium such as water to form a slurry, titanium oxide is added to this and mixed by stirring, and further a colloidal inorganic binder and, if necessary, an organic binder are added and mixed by stirring. . The mixed slurry is wet-molded, that is, suction-molded into a mold having a predetermined shape to mold a desired molded body. The obtained molded product is dried to obtain the desired heat insulating material. In the above heat insulating material, inorganic fibers, titanium oxide, and an inorganic binder prevent convection of air inside the heat insulating material, and titanium oxide scatters radiation of heat, so that the bulk density is within a predetermined range. , The convection of air in the voids existing inside the heat insulating material and the conduction of heat through the solid portion of the heat insulating material are suppressed, and the reflection of heat rays at the surface layer of the heat insulating material on the heat source side is promoted. Is estimated to improve.

【0013】また、前記断熱材の製造方法によれば、各
成分を液状で混合するため、全成分が均一に分散され、
無機繊維も粉末化せず、所定の繊維状態で存在するの
で、対流、輻射及び伝導をいずれも抑えることができ、
しかも無機繊維が断熱材全体に均一に存在し、三次元網
目構造を形成するため、断熱材の曲げ強度や圧縮強度を
向上させることができるものと推定される。次に、この
発明を具体化した実施例及び比較例について説明する。
Further, according to the method of manufacturing the heat insulating material, since the respective components are mixed in a liquid state, all the components are uniformly dispersed,
Since the inorganic fibers are not pulverized and exist in a predetermined fiber state, both convection, radiation and conduction can be suppressed,
Moreover, since the inorganic fibers are uniformly present throughout the heat insulating material and form a three-dimensional network structure, it is presumed that the bending strength and compressive strength of the heat insulating material can be improved. Next, examples and comparative examples embodying the present invention will be described.

【0014】[0014]

【実施例】【Example】

(実施例1)水50リットルにシリカ・アルミナセラミ
ック繊維として、44μm以上の非繊維状粒子含有量を
20重量%以下にした平均繊維径2.2μmのいわゆる
脱ショットバルク(イビデン(株)製:商品名イビウー
ルバルクM1−U20)を200g添加し、攪拌機で攪拌
し均一に分散させる。続いて、中心粒径0.25μmの
酸化チタン(石原産業(株)製:商品名タイパークCD
−80)を60g、及び固形分濃度30%のコロイダル
シリカ30g、固形分濃度40%のNBRラテックス2
0gを順次投入し、スラリーを作成し攪拌を続ける。
(Example 1) So-called non-shot bulk (manufactured by Ibiden Co., Ltd.) having an average fiber diameter of 2.2 μm in which silica / alumina ceramic fiber content in non-fibrous particles of 44 μm or more was 20% by weight or less in 50 liters of water Add 200 g of trade name Ibiwool Bulk M 1 -U 20 ) and stir with a stirrer to uniformly disperse. Subsequently, titanium oxide with a central particle size of 0.25 μm (manufactured by Ishihara Sangyo Co., Ltd .: trade name Typark CD
-80), 60 g, and 30 g of colloidal silica having a solid content of 30%, and NBR latex 2 having a solid content of 40%.
0 g are sequentially added to form a slurry and stirring is continued.

【0015】更に凝集剤として、硫酸アルミニウム水溶
液及びポリアクソルアマイド系高分子凝集剤を添加し、
スラリーの凝集定着状態を確認した後攪拌を停止する。
得られた混合スラリー中に真空吸引ポンプをつなげた所
定の吸引成形型を投入し、所定時間吸引し、ウエット成
形品を得た。前記ウエット成形品を110℃×3Hr乾
燥し、嵩密度0.35g/cm2 厚み7mmの成形品を
作成した。成形品の熱伝導率、曲げ強度、圧縮率及び嵩
密度を表−1に示した。
Further, as an aggregating agent, an aluminum sulfate aqueous solution and a polyaxol amide type polymer aggregating agent are added,
After confirming the state of aggregation and fixation of the slurry, stirring is stopped.
A predetermined suction mold connected to a vacuum suction pump was put into the obtained mixed slurry, and suctioned for a predetermined time to obtain a wet molded product. The wet molded product was dried at 110 ° C. for 3 hours to prepare a molded product having a bulk density of 0.35 g / cm 2 and a thickness of 7 mm. The thermal conductivity, bending strength, compressibility and bulk density of the molded product are shown in Table-1.

【0016】(比較例1)従来の乾式混合、乾式プレス
で成形した市販の断熱材について、常法により熱伝導
率、曲げ強度、圧縮率及び嵩密度を測定した。その結果
を表−1に示す。
Comparative Example 1 The thermal conductivity, bending strength, compressibility, and bulk density of a commercially available heat insulating material molded by conventional dry mixing and dry pressing were measured by a conventional method. The results are shown in Table-1.

【0017】[0017]

【表1】 [Table 1]

【0018】上記表−1に示したように、実施例1の断
熱材は比較例1の断熱材に比べて、熱伝導率は同等であ
る。これは、湿式で各成分を均一に分散した後、そのま
ま湿式成形したので、微細に空孔によって空気の対流を
防止するとともに、チタニアが赤外線を散乱して輻射を
促進するためと推測される。また、嵩密度は0.2〜
0.5(g/cm3 )の好適な範囲にあり、対流及び輻
射を防ぐことができる。さらに、実施例1の断熱材の曲
げ強度は比較例1のそれの約五倍近く高く、圧縮率は5
0(kg/cm2 )の荷重で約3倍高いので、それだけ
強度が向上したことがわかる。
As shown in Table 1 above, the heat insulating material of Example 1 has the same thermal conductivity as the heat insulating material of Comparative Example 1. It is presumed that this is because each component is uniformly dispersed by a wet method and then wet-molded as it is, so that fine air holes prevent convection of air, and titania scatters infrared rays to promote radiation. The bulk density is 0.2 to
It is in a suitable range of 0.5 (g / cm 3 ) and can prevent convection and radiation. Furthermore, the bending strength of the heat insulating material of Example 1 is about 5 times higher than that of Comparative Example 1, and the compressibility is 5
Since it is about 3 times higher at a load of 0 (kg / cm 2 ), it can be seen that the strength is improved accordingly.

【0019】[0019]

【発明の効果】以上詳述したように、この発明の断熱材
は、断熱性が向上し、曲げ強度や圧縮強度が大きくし、
しかも後加工が不要となるという効果を奏する。また、
断熱材の製造方法によれば、各成分を均一に分散するこ
とが容易にでき、得られる断熱材は上記効果を確実に発
揮できるという効果を奏する。
As described in detail above, the heat insulating material of the present invention has improved heat insulating properties and increased bending strength and compressive strength.
Moreover, there is an effect that post-processing is unnecessary. Also,
According to the method for producing a heat insulating material, it is possible to easily disperse each component uniformly, and the obtained heat insulating material has the effect of reliably exhibiting the above effects.

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 平均繊維径5.0μm以下の無機質繊維
50〜80重量%、平均粒径が0.4μm以下の酸化チ
タン10〜40重量%、コロイド状無機質バインダー1
〜10重量%及び必要に応じて少量の有機質バインダー
を含み、嵩密度が0.2〜1.0g/cm3 である断熱
材。
1. 50 to 80% by weight of inorganic fibers having an average fiber diameter of 5.0 μm or less, 10 to 40% by weight of titanium oxide having an average particle size of 0.4 μm or less, colloidal inorganic binder 1
A heat insulating material containing 10 to 10% by weight and, if necessary, a small amount of an organic binder, and having a bulk density of 0.2 to 1.0 g / cm 3 .
【請求項2】 無機質繊維、酸化チタン及びコロイド状
無機質バインダーを分散媒中に分散させた後、所定の形
状に湿式形成することを特徴とする断熱材の製造方法。
2. A method for producing a heat insulating material, which comprises dispersing inorganic fibers, titanium oxide, and a colloidal inorganic binder in a dispersion medium, and then wet-forming into a predetermined shape.
JP3185469A 1991-06-28 1991-06-28 Thermal insulation and method of manufacturing the same Expired - Lifetime JP2955726B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3185469A JP2955726B2 (en) 1991-06-28 1991-06-28 Thermal insulation and method of manufacturing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3185469A JP2955726B2 (en) 1991-06-28 1991-06-28 Thermal insulation and method of manufacturing the same

Publications (2)

Publication Number Publication Date
JPH059083A true JPH059083A (en) 1993-01-19
JP2955726B2 JP2955726B2 (en) 1999-10-04

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0562554A3 (en) * 1992-03-23 1994-12-21 Kulmbacher Klimageraete Heater, in particular electric storage heater
JP2010155269A (en) * 2008-12-27 2010-07-15 Senju Metal Ind Co Ltd Solder bath and method of heating solder contained in the solder bath
JP2012140311A (en) * 2011-01-05 2012-07-26 Ibiden Co Ltd Method for producing heat-insulating material
JP2012140310A (en) * 2011-01-05 2012-07-26 Ibiden Co Ltd Method for producing heat-insulating material
JP2014196878A (en) * 2013-03-29 2014-10-16 イソライト工業株式会社 Fireproof heat insulation material and its manufacturing method
JP2014228035A (en) * 2013-05-21 2014-12-08 イソライト工業株式会社 Fireproof heat insulation material and manufacturing method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0562554A3 (en) * 1992-03-23 1994-12-21 Kulmbacher Klimageraete Heater, in particular electric storage heater
JP2010155269A (en) * 2008-12-27 2010-07-15 Senju Metal Ind Co Ltd Solder bath and method of heating solder contained in the solder bath
JP2012140311A (en) * 2011-01-05 2012-07-26 Ibiden Co Ltd Method for producing heat-insulating material
JP2012140310A (en) * 2011-01-05 2012-07-26 Ibiden Co Ltd Method for producing heat-insulating material
JP2014196878A (en) * 2013-03-29 2014-10-16 イソライト工業株式会社 Fireproof heat insulation material and its manufacturing method
JP2014228035A (en) * 2013-05-21 2014-12-08 イソライト工業株式会社 Fireproof heat insulation material and manufacturing method

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