JPH0593358A - Production of pill-resistant knit fabric - Google Patents
Production of pill-resistant knit fabricInfo
- Publication number
- JPH0593358A JPH0593358A JP28047291A JP28047291A JPH0593358A JP H0593358 A JPH0593358 A JP H0593358A JP 28047291 A JP28047291 A JP 28047291A JP 28047291 A JP28047291 A JP 28047291A JP H0593358 A JPH0593358 A JP H0593358A
- Authority
- JP
- Japan
- Prior art keywords
- cotton
- pill
- knitted fabric
- knit fabric
- fibers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 23
- 239000006187 pill Substances 0.000 title claims abstract description 7
- 238000004519 manufacturing process Methods 0.000 title claims description 3
- 229920000742 Cotton Polymers 0.000 claims abstract description 18
- 239000000835 fiber Substances 0.000 claims abstract description 14
- 229920000728 polyester Polymers 0.000 claims abstract description 11
- 239000000203 mixture Substances 0.000 claims description 5
- 238000009940 knitting Methods 0.000 abstract description 9
- 238000009987 spinning Methods 0.000 abstract description 2
- 238000009999 singeing Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 238000005406 washing Methods 0.000 description 5
- 230000003373 anti-fouling effect Effects 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000001354 calcination Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000004902 Softening Agent Substances 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- PGBHMTALBVVCIT-VCIWKGPPSA-N framycetin Chemical compound N[C@@H]1[C@@H](O)[C@H](O)[C@H](CN)O[C@@H]1O[C@H]1[C@@H](O)[C@H](O[C@H]2[C@@H]([C@@H](N)C[C@@H](N)[C@@H]2O)O[C@@H]2[C@@H]([C@@H](O)[C@H](O)[C@@H](CN)O2)N)O[C@@H]1CO PGBHMTALBVVCIT-VCIWKGPPSA-N 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
- Knitting Of Fabric (AREA)
- Artificial Filaments (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
Description
【０００１】[0001]
【産業上の利用分野】本発明は抗ピル性編地、特にスポ
ーツ用途、等に好適な編地に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an anti-pill knitted fabric, particularly a knitted fabric suitable for sports applications.
【０００２】[0002]
【従来の技術】従来、ポリエステル／綿混糸使いの編地
は、綿の混率が重量比率で３０〜６５％程度のものでそ
のピリング性能は１級程度（ＪＩＳ−Ｌ−１０７６Ａ，
ＩＣＩ法５ｈｒ）であった。そこで、抗ピル性能を向上
させる手段としてポリエステルの結節強力を低下させた
り、編地表面を樹脂で被覆されたりする方法がとられて
いるが、編地の強力が著しく低下したり、風合いが粗硬
になったり、更に耐洗濯性にも劣るといった欠点があっ
た。2. Description of the Related Art Conventionally, a knitted fabric using a polyester / cotton mixed yarn has a cotton mixing ratio of about 30 to 65% by weight and its pilling performance is about the first grade (JIS-L-1076A,
It was ICI method 5 hr). Therefore, as a method of improving the anti-pill performance, methods such as reducing the knot strength of polyester and coating the surface of the knitted fabric with resin are taken, but the strength of the knitted fabric is significantly reduced, and the texture is rough. There were drawbacks such as hardening and poor wash resistance.
【０００３】[0003]
【発明が解決しようとする課題】本発明は前記従来の編
地の問題点に鑑み、編地の強力を低下させず、且つ風合
いも損なうことなくピリング性能に優れた編地を提供す
ることを目的とする。In view of the problems of the conventional knitted fabrics, the present invention provides a knitted fabric excellent in pilling performance without lowering the strength of the knitted fabric and without damaging the texture. To aim.
【０００４】[0004]
【課題を解決するための手段】即ち本発明は、単糸繊度
１．０〜２．５ｄｅｎのポリエステル系短繊維と綿繊維
とを綿繊維の混率が全体の７５〜９０重量％となる構成
比率で撚係数が３．０〜４．５の範囲で混紡し、次いで
編成後毛焼加工することを特徴とする抗ピル性編地の製
造法。[Means for Solving the Problems] That is, according to the present invention, a polyester-based short fiber having a single yarn fineness of 1.0 to 2.5 den and a cotton fiber have a composition ratio such that the mixing ratio of the cotton fiber is 75 to 90% by weight of the whole. 2. A method for producing an anti-pill knitted fabric, which comprises blend-spinning in a twist coefficient range of 3.0 to 4.5, and then knitting after knitting.
【０００５】本発明におけるポリエステル系短繊維と綿
繊維の混率は１０〜２５重量％／７５〜９０重量％であ
る。綿繊維の混率が７５重量％未満では毛焼加工時にポ
リエステル系短繊維が溶融し、風合いが粗硬になると共
に布帛の汚れが起き易くなり好ましくない。又、綿繊維
の混率が９０重量％を超えると紡績性が低下し、紡績糸
の均斉が悪くなり緯段や染斑が発生し、好ましくない。
更に繰返し洗濯での寸法安定性に劣り、風合いが粗硬に
なる。好ましくは綿繊維の混率は８０〜９０重量％であ
る。The mixing ratio of the polyester type short fibers and the cotton fibers in the present invention is 10 to 25% by weight / 75 to 90% by weight. If the mixing ratio of the cotton fibers is less than 75% by weight, the polyester type short fibers are melted during the calcination process, the texture becomes coarse and hard, and the cloth is liable to be soiled, which is not preferable. On the other hand, if the mixing ratio of the cotton fibers exceeds 90% by weight, the spinnability is deteriorated, the uniformity of the spun yarn is deteriorated, and weft steps and stains are generated, which is not preferable.
Further, the dimensional stability after repeated washing is poor and the texture becomes coarse and hard. The cotton fiber content is preferably 80 to 90% by weight.
【０００６】上記紡績糸のうちポリエステル系短繊維の
単糸繊度は１．０〜２．５ｄｅｎものものが選ばれる。
１．０ｄｅｎ未満であれば布帛が汚れ易く、ピリングも
発生し易いので好ましくない。２．５ｄｅｎを超えても
ピリングが発生し易く、風合いも粗硬になり好ましくな
い。好ましくは１．５〜２．０ｄｅｎである。Among the above-mentioned spun yarns, polyester short fibers having a single yarn fineness of 1.0 to 2.5 den are selected.
If it is less than 1.0 den, the fabric is easily soiled and pilling is likely to occur, which is not preferable. Even if it exceeds 2.5 den, pilling is likely to occur and the texture becomes coarse and hard, which is not preferable. It is preferably 1.5 to 2.0 den.
【０００７】前記ポリエステル／綿混紡績糸は３．０〜
４．５の範囲の撚係数Ｋ（＝撚数／インチ）の撚がかけ
られる。撚係数が３．０未満であれば糸強力が低下し、
編地強力も低下し毛羽発生が生じ易くピリングが発生し
易くなる。又、撚係数が４．５を超えると糸のトルクが
強くなり布帛の斜向が発生したり風合いが硬くなったり
し、好ましくない。撚係数は３．５〜４．０が特に好ま
しい。The polyester / cotton blend spun yarn is 3.0-
A twist having a twist coefficient K (= twist number / inch) in the range of 4.5 is applied. If the twist coefficient is less than 3.0, the yarn strength decreases,
The strength of the knitted fabric is also lowered, and fluffing easily occurs, and pilling easily occurs. On the other hand, if the twist coefficient exceeds 4.5, the torque of the yarn becomes strong, the fabric may be inclined, and the texture may be hard, which is not preferable. A twist coefficient of 3.5 to 4.0 is particularly preferable.
【０００８】前記紡績糸を主たる編成糸として編成す
る。編組織は特に限定しないがスムース組織、天竺、ダ
ブルフェース等が好ましい。又、その目付量は１８０〜
２６０ｇ／ｍ2 が好ましい。次いで上記編地を毛焼加工
に供するが、毛焼加工条件は水冷ローラ付きのガスバー
ナで表面の毛羽を焼けば良い（例 山東鉄工製サンジェ
ット毛焼機）。The spun yarn is knitted as the main knitting yarn. The knitting structure is not particularly limited, but a smooth structure, a plain cloth, a double face and the like are preferable. Also, the basis weight is 180-
260 g / m 2 is preferred. Next, the above knitted fabric is subjected to a hair-burning process. The conditions for the hair-burning process are to burn the fluff on the surface with a gas burner equipped with a water-cooled roller (eg, Sanjet Iron Burner manufactured by Shanto Tekko Co., Ltd.).
【０００９】繊度２．０ｄのポリエステル短繊維２０％
と綿８０％の構成比率（重量％）の混紡率（撚係数３．
６）３０′S ／１の編み糸を３０インチ口径２４ゲージ
の両面丸編機でスムース組織の編地を編成した。また比
較のため上記の綿の比率を１００％，７０％と５０％に
夫々変えて実施例と同様条件で紡績して編み糸を作り同
様に編成した。これらの編地を通常のガスバーナで毛焼
加工したものとしないものを夫々下記条件で漂白加工し
た、条件を表１に示す。 （漂白条件） 過酸化水素（５０％） ８ｇ／l 苛性ソーダ（５０％） ５ｇ／l サンモールＣＬＦ（精称剤、日華化学） ２ｇ／l ネオレートＰＬＬ−３０００（安定化剤、日華化学） １ｇ／l ９５℃ × ６０分 ↓ ６０℃ × ３０分 湯洗い ↓ サンソフターＦＸ（柔軟剤、日華化学） ５ｇ／l ４０℃ × ２０分 ↓ １００℃で乾燥 ↓ １５０℃ × １分 仕上セット20% polyester short fiber having a fineness of 2.0d
And blend ratio of 80% cotton and 80% cotton (weight%) (twist coefficient 3.
6) A 30'S / 1 knitting yarn was knitted on a double-sided circular knitting machine having a diameter of 30 inches and a gauge of 24 gauge to knit a smooth structure. For comparison, the above cotton ratios were changed to 100%, 70% and 50%, respectively, and spun under the same conditions as in the example to make a knitting yarn and knitting in the same manner. Table 1 shows the conditions in which these knitted fabrics were bleached under the following conditions, respectively, with and without quilling with an ordinary gas burner. (Bleaching conditions) Hydrogen peroxide (50%) 8g / l Caustic soda (50%) 5g / l Sanmor CLF (Synthetic agent, Nichika Chemical) 2g / l Neolate PLL-3000 (Stabilizer, Nika Chemical) 1g / l 95 ℃ × 60 minutes ↓ 60 ℃ × 30 minutes Hot water wash ↓ Sansofter FX (softening agent, Nika Kagaku) 5g / l 40 ℃ × 20 minutes ↓ Dry at 100 ℃ ↓ 150 ℃ × 1 minute Finishing set
【００１０】[0010]
【表１】 [Table 1]
【００１１】上記の実施例および比較例１−３の編地に
ついてピリング（ＪＩＳ・Ｌ−１０７６ Ａ法）防汚
性、くり返し洗濯による（ＪＩＳ・Ｌ−１０１８Ｈ法）
収縮率と風合変化（５人のパネラーによるハンドテス
ト）を評価した。その結果を表２に示すRegarding the knitted fabrics of the above-mentioned Examples and Comparative Examples 1-3, pilling (JIS L-1076 A method) antifouling property, repeated washing (JIS L-1018H method)
The shrinkage rate and the change in feeling (hand test by 5 panelists) were evaluated. The results are shown in Table 2.
【００１２】[0012]
【表２】 [Table 2]
【００１３】＊ Ｔ タテ Ｗ ヨコ ＊＊ 風合変化 ○ 変化殆んどなし △ 少し硬くなる × かなり硬くなる 上記の表２で明らかなように、本発明における実施例は
ピリング性、防汚性に優れ且つくり返し洗濯によっても
寸法変化が小さく風合の変化もない比較例−１の綿１０
０％製品はくり返し洗濯で寸法変化が大きく風合と硬く
なる。比較例−２，３はエステル短繊維の構成比率が高
いため、防汚性に欠けるため着用中汚れ易くピリング性
も低く外観が著しく低下する。毛焼加工するとエステル
短繊維が溶融するため風合が粗硬となる。（実施例のも
のは毛焼加工でエステル短繊維の含有率が低いので綿繊
維に保護され部分的熱収縮を起し風合を変えずに繊維の
収束性を高める結果ピリング性が良くなる。）* T vertical W horizontal ** Change in feeling ○ Almost no change △ Slightly harder × Very harder As is clear from Table 2 above, the examples of the present invention have pilling and antifouling properties. Cotton 10 of Comparative Example-1 which is excellent and has little dimensional change even after repeated washing and has no change in texture.
The 0% product undergoes repeated dimensional changes and undergoes large dimensional changes and becomes hard to the touch. In Comparative Examples-2 and 3, since the composition ratio of the ester short fibers is high, the anti-fouling property is lacking, so that it easily stains during wearing, the pilling property is low, and the appearance remarkably deteriorates. When the hair is burnt, the ester short fibers are melted and the texture becomes coarse and hard. (In the examples, since the content of the ester short fibers is low by calcination, the fibers are protected by the cotton fibers to cause partial heat shrinkage and improve the fiber convergence without changing the texture, resulting in good pilling property. )
【００１４】比較例４ 実施例の編地を毛焼加工せずに漂白処理した。 ピリング ：１−２級 防汚性 ：３級 洗濯収縮率：１回（Ｔ×Ｗ）３．５％×４．４％ １０回（Ｔ×Ｗ）４．２％×５．３％ 洗濯前後の風合変化：前 ○，１０回後 △Comparative Example 4 The knitted fabric of the example was bleached without quiking. Pilling: 1-2 class Antifouling property: 3 class Washing shrinkage rate: 1 time (TxW) 3.5% x 4.4% 10 times (TxW) 4.2% x 5.3% Before and after washing Change in texture: Before ○, After 10 times △
【００１５】比較例５，６ 繊度０．８ｄｅｎ（比較例５）及び３．２ｄｅｎ（比較
例６）のポリエステル短織を使用する他は実施例と同法
にて編地を作成した。結果を表３に示す。Comparative Examples 5 and 6 A knitted fabric was prepared in the same manner as in Examples except that polyester short weaves having a fineness of 0.8 den (Comparative Example 5) and 3.2 den (Comparative Example 6) were used. The results are shown in Table 3.
【００１６】[0016]
【表３】 [Table 3]
【００１７】[0017]
【発明の効果】本発明によると、風合いが良好な抗ピル
性に優れた編地を提供することを可能とした。Industrial Applicability According to the present invention, it is possible to provide a knitted fabric having a good texture and excellent anti-pill property.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.5 識別記号 庁内整理番号 ＦＩ 技術表示箇所 Ｄ０４Ｂ 1/16 7199−3Ｂ ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 5 Identification code Internal reference number FI technical display location D04B 1/16 7199-3B
Claims (1)
ステル系短繊維と綿繊維とを綿繊維の混率が全体の７５
〜９０重量％となる構成比率で撚係数が３．０〜４．５
の範囲で混紡し、次いで編成後毛焼加工することを特徴
とする抗ピル性編地の製造法。1. A single fiber fineness of 1.0 to 2.5 den polyester short fibers and cotton fibers having a total mixing ratio of cotton fibers of 75.
The twist ratio is 3.0 to 4.5 at a composition ratio of 90 to 90% by weight.
A method for producing an anti-pill knitted fabric, which comprises:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP28047291A JP2947378B2 (en) | 1991-09-30 | 1991-09-30 | Manufacturing method of anti-pill knitted fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP28047291A JP2947378B2 (en) | 1991-09-30 | 1991-09-30 | Manufacturing method of anti-pill knitted fabric |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0593358A true JPH0593358A (en) | 1993-04-16 |
| JP2947378B2 JP2947378B2 (en) | 1999-09-13 |
Family
ID=17625555
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP28047291A Expired - Fee Related JP2947378B2 (en) | 1991-09-30 | 1991-09-30 | Manufacturing method of anti-pill knitted fabric |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2947378B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118127704A (en) * | 2024-02-28 | 2024-06-04 | 鲁泰纺织股份有限公司 | Anti-pilling cotton/polyester, wool, spandex elastic pique fabric and preparation method thereof |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4978660B2 (en) * | 2009-06-03 | 2012-07-18 | 富士紡ホールディングス株式会社 | Knitted fabric with excellent contact cooling feeling and contact cooling feeling underwear using the knitted fabric |
-
1991
- 1991-09-30 JP JP28047291A patent/JP2947378B2/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118127704A (en) * | 2024-02-28 | 2024-06-04 | 鲁泰纺织股份有限公司 | Anti-pilling cotton/polyester, wool, spandex elastic pique fabric and preparation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2947378B2 (en) | 1999-09-13 |
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