JPH0616848A - Gas-barrier film and its production - Google Patents

Gas-barrier film and its production

Info

Publication number
JPH0616848A
JPH0616848A JP3163829A JP16382991A JPH0616848A JP H0616848 A JPH0616848 A JP H0616848A JP 3163829 A JP3163829 A JP 3163829A JP 16382991 A JP16382991 A JP 16382991A JP H0616848 A JPH0616848 A JP H0616848A
Authority
JP
Japan
Prior art keywords
film
inorganic
gas barrier
barrier film
oxide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP3163829A
Other languages
Japanese (ja)
Other versions
JP3267637B2 (en
Inventor
Yoshiharu Morihara
芳治 森原
Seiji Izeki
清司 伊関
Naganari Matsuda
修成 松田
Yozo Yamada
陽三 山田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyobo Co Ltd
Original Assignee
Toyobo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyobo Co Ltd filed Critical Toyobo Co Ltd
Priority to JP16382991A priority Critical patent/JP3267637B2/en
Publication of JPH0616848A publication Critical patent/JPH0616848A/en
Application granted granted Critical
Publication of JP3267637B2 publication Critical patent/JP3267637B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Wrappers (AREA)
  • Coating Of Shaped Articles Made Of Macromolecular Substances (AREA)
  • Laminated Bodies (AREA)
  • Physical Vapour Deposition (AREA)

Abstract

PURPOSE:To obtain a transparent film excellent in oxygen barrier properties and useful for retortable pouch by forming a thin film of a specified inorganic oxide on at least either surface of a plastic film. CONSTITUTION:A thin inorganic oxide film containing at least 30wt.% Si and its oxide and at most 70wt.% another inorganic substance and/or an inorganic oxide (e.g. MgO) and containing 0.1-10wt.% at least one member (e.g. Na2SiO3) selected from among an alkali (alkaline earth) metal, a substantially basic substance and oxides thereof is formed on at least either surface of a plastic film (e.g. PET film).

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明はレトルト食品等の放送用
フィルムに用いられるガスバリアフィルムに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a gas barrier film used as a broadcasting film for retort foods and the like.

【従来の技術】[Prior art]

【0002】従来、ドライプロセスによるガスバリアフ
ィルムとしては、A1蒸着フィルム等がある。構造とし
てはプラスチックフィルムの少なくとも片面上にA1を
1000オグストローム程度蒸着した物を表面ハードコ
ート及びラミネートして、食品包装用フィルムに用いら
れている。しかし、A1コート蒸着によるガスバリア性
は1〜10cc/m2 ・24hr・atm程度である。
Conventionally, as a gas barrier film by a dry process, there is an A1 vapor deposition film and the like. As a structure, a plastic film having at least one surface on which A1 is vapor-deposited in a thickness of about 1000 Å is hard-coated on the surface and laminated to be used as a film for food packaging. However, the gas barrier property by A1 coat vapor deposition is about 1 to 10 cc / m 2 · 24 hr · atm.

【0003】無機酸化物のガスバリアフィルムとして
は、SiOの蒸着フィルムがある。構造としては、プラ
スチックフィルムの少なくとも片面上にSiOを700
オグストローム程度蒸着したものを表面ハードコート及
びラミネートして食品包装用フィルムに用いられてい
る。しかし、SiOは材料費が高く、コストがかかりす
ぎる。又、Si、SiO、SiO2 の混合材料による蒸
着法では、材料の飛散、真空度の上昇等により、緻密な
構造を有する無機酸化物薄膜は得られていない。又、ガ
スバリア性も1〜10cc/m2 ・24hr・atm程
度である。
As a gas barrier film of an inorganic oxide, there is a vapor deposition film of SiO. As a structure, 700 or more of SiO is formed on at least one surface of the plastic film.
It is used as a film for food packaging by depositing a film having a thickness of about angstrom and applying a hard coat on the surface and laminating it. However, SiO has a high material cost and is too expensive. Further, in the vapor deposition method using a mixed material of Si, SiO, and SiO 2 , an inorganic oxide thin film having a dense structure has not been obtained due to the scattering of the material, the increase in the degree of vacuum, and the like. Also, the gas barrier property is about 1 to 10 cc / m 2 · 24 hr · atm.

【0004】[0004]

【発明が解決しようとする課題】本発明の課題は蒸着時
の蒸着材料の飛散がなく、酸素バリア性が1cc/m2
・24hr・atmを有する程度に緻密な構造を有する
無機酸化物薄膜をプラスチックフィルムに積層されたフ
ィルムを得ることにある。
The object of the present invention is to prevent the vapor deposition material from scattering during vapor deposition, and to have an oxygen barrier property of 1 cc / m 2.
-To obtain a film in which an inorganic oxide thin film having a dense structure of about 24 hr-atm is laminated on a plastic film.

【課題を解決するための手段】[Means for Solving the Problems]

【0005】本発明は材料の飛散、真空度の上昇が実質
的にない蒸着材料を使用して電子ビーム蒸着法により制
作された1cc/m2 ・24hr・atm以下のハイバ
リアな特性を有するガスバリアフィルムである。すなわ
ち本発明は、SiとSiの酸化物を30wt%以上、他
の無機物,および/あるいは無機酸化物(MgO、Al
2 3 、SnO、TiB2 、TiO2 、B2 3 等)を
70wt%以下含み、尚且つアルカリ金属,アルカリ土
類金属、あるいは実質的に塩基性を示す物質やその酸化
物,化合物などのアルカリ物を少なくとも1種0.1〜
10wt%まで含む、無機酸化物薄膜をプラスチックフ
ィルムの少なくとも片面上にコートしたことを特徴とす
るガスバリアフィルムである。アルカリ物とは実質的に
塩基性を示す化合物、物質や各々酸化物であり、例え
ば、Na、K、Ca、Mg、Al、CaO、MgOなど
ケイ酸ナトリウム、ホウ酸ナトリウム、水酸化ナトリウ
ム、水酸化カリウム、水酸化カルシウム、塩基性塩化ア
ルミニウムなどが挙げられるがこれらに限定されるもの
である。
The present invention is a gas barrier film having a high barrier property of 1 cc / m 2 · 24 hr · atm or less, which is produced by an electron beam vapor deposition method using a vapor deposition material that does not substantially scatter the material and increase the degree of vacuum. Is. That is, according to the present invention, 30 wt% or more of Si and an oxide of Si, other inorganic substances, and / or inorganic oxides (MgO, Al
2 O 3 , SnO, TiB 2 , TiO 2 , B 2 O 3 etc.) in an amount of 70 wt% or less, and an alkali metal, an alkaline earth metal, or a substance that is substantially basic, its oxides, compounds, etc. At least one kind of alkaline substance of 0.1
A gas barrier film, characterized in that an inorganic oxide thin film containing up to 10 wt% is coated on at least one side of a plastic film. The alkaline substance is a compound, substance or oxide thereof that is substantially basic, and examples thereof include sodium silicate such as Na, K, Ca, Mg, Al, CaO and MgO, sodium borate, sodium hydroxide, and water. Examples thereof include potassium oxide, calcium hydroxide, and basic aluminum chloride, but are not limited thereto.

【0006】本発明において好ましく適用されるドライ
プロセスとは蒸着法、スパッタ法等の高真空室内での薄
膜形法を示す。蒸着法とは抵抗加熱、誘導加熱、電子線
加熱等により、るつぼに入った材料を加熱、蒸発させて
基板に付着させる方法である。その際、材料、目的によ
って加熱湿度、加熱方式がことなり、最も適したものを
選ばなければならない。又、真空槽内に酸素等の反応ガ
スを導入し、酸化反応を起こさせる反応性蒸着もある。
スパッタ方式とは真空槽内に放電ガス(Ar等)を導入
し、ターゲット、基板間に高周波電圧、直流電圧を与え
て放電ガスをプラズマ化し、ターゲットに衝突させ、材
料を飛ばして基板に付着させる方法である。又、酸素等
の反応ガスを導入し、酸化反応を起こさせる反応性スパ
ッタもある。
The dry process preferably applied in the present invention means a thin film forming method in a high vacuum chamber such as a vapor deposition method and a sputtering method. The vapor deposition method is a method in which the material contained in the crucible is heated and evaporated by resistance heating, induction heating, electron beam heating, or the like to adhere to the substrate. At that time, the heating humidity and heating method differ depending on the material and purpose, and the most suitable one must be selected. There is also reactive vapor deposition in which a reaction gas such as oxygen is introduced into a vacuum chamber to cause an oxidation reaction.
The sputtering method introduces a discharge gas (Ar, etc.) into a vacuum chamber, applies a high-frequency voltage and a DC voltage between the target and the substrate to turn the discharge gas into plasma, collide with the target, and fly the material to adhere it to the substrate. Is the way. There is also reactive sputtering in which a reaction gas such as oxygen is introduced to cause an oxidation reaction.

【0007】本発明において、プラスチックフィルムと
は有機重合体を溶解又は溶融押し出したもので、必要に
応じて長手方向、幅方向に延伸したものである。有機重
合体の代表適なものとしては、ポリエステル、ポリエチ
レン、ナイロン6、ポリアミド、ポリイミド等がある。
In the present invention, the plastic film is obtained by dissolving or melt-extruding an organic polymer, and is stretched in the longitudinal direction and the width direction as required. Typical examples of suitable organic polymers include polyester, polyethylene, nylon 6, polyamide, and polyimide.

【0008】本発明は従来のSiとSiの酸化物を含む
無機酸化物薄膜をコートしたガスバリアフィルムでは達
成できない1cc/m2 ・24hr・atm以下のハイ
バリアな特性を、SiとSiの酸化物に他の無機物、無
機酸化物やアルカリ金属、アルカリ土類金属、あるいは
実質的に塩基性を示す物質を添加することで達成するも
のである。
The present invention provides Si and Si oxides with a high barrier property of 1 cc / m 2 · 24 hr · atm or less, which cannot be achieved by a conventional gas barrier film coated with an inorganic oxide thin film containing Si and Si oxides. This is achieved by adding another inorganic substance, an inorganic oxide, an alkali metal, an alkaline earth metal, or a substance which is substantially basic.

【0009】本発明はSiとSiの酸化物の混合粉末に
他の無機物、無機酸化物(MgO、Al2 3 、Sn
O、TiB2 、TiO2 、B2 3 等)を添加、混合し
た材料に更にアルカリ金属、アルカリ土類金属、あるい
は実質的に塩基性を示す物質やその化合物を添加して、
成形,焼結させた蒸着材料を使用して、材料の飛散、真
空度の上昇を抑え、緻密な無機酸化物薄膜が形成でき
る。この蒸着材料を使用して蒸着法により作製した、S
iとSiの酸化物を30wt%以上含み、他の無機物,
無機酸化物(MgO、Al2 3 、SnO、TiB2
TiO2 、B2 3 等)を70wt%以下含む、尚且つ
アルカリ金属、アルカリ土類金属、あるいは実質的に塩
基性を示す物質やその酸化物,化合物を0.1〜10%
まで含む無機酸化物薄膜をコートしたガスバリアフィル
ムは1cc/m2 ・24hr・atm以下のハイバリア
な特性を有する。
According to the present invention, a mixed powder of Si and an oxide of Si is mixed with other inorganic substances and inorganic oxides (MgO, Al 2 O 3 , Sn).
O, TiB 2, TiO 2, B 2 O 3 , etc.) added, further alkali metal mixed material, alkaline earth metal, or a substance or its compounds showing essentially basic by the addition,
By using a vapor deposition material that has been molded and sintered, it is possible to form a dense inorganic oxide thin film while suppressing scattering of the material and increase in the degree of vacuum. S produced by vapor deposition using this vapor deposition material, S
Contains 30 wt% or more of oxides of i and Si, other inorganic substances,
Inorganic oxides (MgO, Al 2 O 3 , SnO, TiB 2 ,
The TiO 2, B 2 O 3, etc.) or less 70 wt%, besides the alkali metal, alkaline earth metal or substance or its oxide having a substantially basic, the compound 0.1% to 10%
The gas barrier film coated with an inorganic oxide thin film containing up to 1 cc has a high barrier property of 1 cc / m 2 · 24 hr · atm or less.

【0010】実施例1 Si、SiO2 の多孔質な蒸着材料を使用して、電子ビ
ーム蒸着法により製作したガスバリアフィルムの性能評
価を行った。
Example 1 The performance of a gas barrier film produced by an electron beam evaporation method was evaluated using a porous evaporation material of Si and SiO 2 .

【0011】[0011]

【製作方法】SiとSiO2 の粉末を47:53wt%
で混合した粉末材料に、珪酸ナトリウム(Na2 SiO
3 )を水に対して2.0wt%混合した溶液を粉末材料
200gに対して、70ccの割合で攪拌、型入れ、乾
燥、焼結させて、多孔質な蒸着材料を製作した。
[Manufacturing method] Si and SiO 2 powder 47:53 wt%
Sodium silicate (Na 2 SiO
A solution prepared by mixing 2.0% by weight of 3 ) with water was stirred, put in a mold, dried and sintered at a ratio of 70 cc with respect to 200 g of the powder material to manufacture a porous vapor deposition material.

【0012】製作した蒸着材料を使用して図1に示した
EB蒸着装置により、PETフィルムの片面上にSiO
コートを行った。その際、PETフィルムの厚さは12
μm、製膜時の送り速度は80m/min、電子ビーム
の投入電力は40kwで行った。又、蒸発源のスリット
の幅は100mm、ドラムは−10℃まで冷却した。真
空槽内を6×10-4pa以下に排気した後、電子ビーム
蒸着を行いSiOを700Aコートした。製作したガス
バリアフィルムの酸素透過率の測定結果を表1に示す。
Using the produced evaporation material, the EB evaporation apparatus shown in FIG. 1 was used to form SiO on one side of the PET film.
I went to the court. At that time, the thickness of the PET film is 12
μm, the feed rate during film formation was 80 m / min, and the input power of the electron beam was 40 kW. The width of the slit of the evaporation source was 100 mm, and the drum was cooled to -10 ° C. After evacuating the inside of the vacuum chamber to 6 × 10 −4 pa or less, electron beam evaporation was performed to coat 700 A of SiO. Table 1 shows the measurement results of the oxygen permeability of the produced gas barrier film.

【0013】実施例2 Si、SiO2 、MgOの多い孔質な蒸着材料を使用し
て、電子ビーム蒸着法により製作したガスバリアフィル
ムの性能評価を行った。
Example 2 The performance of a gas barrier film produced by an electron beam evaporation method was evaluated using a porous evaporation material containing a large amount of Si, SiO 2 and MgO.

【0014】[0014]

【製作方法】Si、SiO2 、MgOの粉末を28:4
2:30wt%で混合した粉末材料にケイ酸ナトリウム
(Na2 SiO3 )を水に対して0.2wt%混合した
溶液を粉末材料200gに対して70ccの割合で加え
攪拌、型入れ、発砲、乾燥、焼結させて多孔質構造を有
する蒸着材料を製作した。
[Manufacturing method] Si: SiO 2 , MgO powder 28: 4
A solution of 0.2 wt% of sodium silicate (Na 2 SiO 3 ) mixed with 2:30 wt% of the powder material was added at a ratio of 70 cc to 200 g of the powder material, stirred, put in a mold, and fired. A vapor deposition material having a porous structure was manufactured by drying and sintering.

【0015】製作した蒸着材料を使用して図1に示した
EB蒸着装置により、PETフィルムの片面上にSiO
コートを行った。その際、PETフィルの厚さは12μ
m、製膜時の送り速度は80m/min、電子ビームの
投入電力は43kwで行った。又、蒸発源のスリットの
幅は100mm、ドラムは−10℃まで冷却した。
Using the produced vapor deposition material, the EB vapor deposition apparatus shown in FIG. 1 was used to deposit SiO on one side of the PET film.
I went to the court. At that time, the thickness of the PET fill is 12μ
m, the feed rate during film formation was 80 m / min, and the input power of the electron beam was 43 kW. The width of the slit of the evaporation source was 100 mm, and the drum was cooled to -10 ° C.

【0016】[0016]

【発明の効果】本発明はレトルト食品包装用等のガスバ
リアフィルムに関するもので、従来のガスバリアフィル
ムよるも格段によいガス遮断性を有するのもであり、レ
トルト食品包装用等のハイガスバリア性が必要な包装よ
フィルムとして有用なフィルムである。
INDUSTRIAL APPLICABILITY The present invention relates to a gas barrier film for packaging retort foods and the like, which has a significantly better gas barrier property than conventional gas barrier films, and requires a high gas barrier property for packaging retort foods. It is a useful packaging film.

【0017】[0017]

【図面の簡単な説明】[Brief description of drawings]

【図1】図1は比較例1の蒸着装置の構造図である。及
び実施例1、2でフィルムに蒸着する時に用いた蒸着装
置の概略図である。
FIG. 1 is a structural diagram of a vapor deposition apparatus of Comparative Example 1. 3 is a schematic view of a vapor deposition apparatus used when vapor depositing a film in Examples 1 and 2. FIG.

【符号の説明】[Explanation of symbols]

1:PETフィルムのロール 2:テンショナー 3:冷却ドラム 4:シャッター 5:スリット 6:電子ビーム蒸着源 7:巻き取りロール 1: Roll of PET film 2: Tensioner 3: Cooling drum 4: Shutter 5: Slit 6: Electron beam evaporation source 7: Winding roll

【表1】 [Table 1]

───────────────────────────────────────────────────── フロントページの続き (72)発明者 山田 陽三 滋賀県大津市堅田二丁目1番1号 東洋紡 績株式会社総合研究所内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Yozo Yamada 2-1-1 Katata, Otsu City, Shiga Prefecture Toyobo Co., Ltd.

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 SiとSiの酸化物を30wt%以上、
他の無機物、および/あるいは無機酸化物を70wt%
以下含み、且つアルカリ金属、アルカリ土類金属、実質
的に塩基性を示す物質及び各々の酸化物から選ばれた少
なくとも1種を0.1〜10wt%含む、無機酸化物薄
膜がプラスチックフィルムの少なくとも片面に積層され
たことを特徴とするガスバリアフィルム。
1. Si and Si oxide in an amount of 30 wt% or more,
70% by weight of other inorganic substances and / or inorganic oxides
An inorganic oxide thin film is at least a plastic film containing 0.1 to 10 wt% of at least one selected from the group consisting of alkali metals, alkaline earth metals, substances exhibiting basicity and respective oxides, which are included below. A gas barrier film, which is laminated on one side.
【請求項2】 SiとSiの酸化物を30wt%以上、
他の無機物、および/あるいは無機酸化物を70wt%
以下含み、且つアルカリ金属との化合物、アルカリ土類
金属との化合物、実質的に塩基性を示す化合物及び各々
の酸化物から選ばれた少なくとも1種を0.1〜10w
t%含む、無機酸化物薄膜がプラスチックフィルムの少
なくとも片面に積層されたことを特徴とするガスバリア
フィルム。
2. Si and Si oxide of 30 wt% or more,
70% by weight of other inorganic substances and / or inorganic oxides
0.1 to 10 w of at least one selected from the following compounds, and a compound with an alkali metal, a compound with an alkaline earth metal, a compound having substantially basicity and each oxide.
A gas barrier film comprising an inorganic oxide thin film containing t% on at least one side of a plastic film.
【請求項3】 請求項1及び2記載のガスバリアフィル
ムを電子ビーム蒸着法で製造することを特徴とする請求
項1及び2記載のガスバリアフィルムの製造法。
3. The method for producing a gas barrier film according to claim 1, wherein the gas barrier film according to any one of claims 1 and 2 is produced by an electron beam evaporation method.
JP16382991A 1991-06-07 1991-06-07 Gas barrier film and method for producing the same Expired - Fee Related JP3267637B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16382991A JP3267637B2 (en) 1991-06-07 1991-06-07 Gas barrier film and method for producing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16382991A JP3267637B2 (en) 1991-06-07 1991-06-07 Gas barrier film and method for producing the same

Publications (2)

Publication Number Publication Date
JPH0616848A true JPH0616848A (en) 1994-01-25
JP3267637B2 JP3267637B2 (en) 2002-03-18

Family

ID=15781540

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP3267637B2 (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0806448A3 (en) * 1996-04-16 1998-05-13 Toyo Boseki Kabushiki Kaisha Gas barrier resin film
JP2003081239A (en) * 2001-09-12 2003-03-19 Sekisui Chem Co Ltd Antibacterial resin container
WO2005051651A1 (en) * 2003-11-27 2005-06-09 Mitsubishi Plastics, Inc. Gas barrier film
JP2005178371A (en) * 2003-11-27 2005-07-07 Mitsubishi Plastics Ind Ltd Gas barrier film
JP2012072456A (en) * 2010-09-29 2012-04-12 Toppan Printing Co Ltd Vapor deposition material
JPWO2020137992A1 (en) * 2018-12-26 2021-11-18 Agc株式会社 Method for manufacturing a base material with a water-repellent oil-repellent layer, a vapor-deposited material, and a base material with a water-repellent oil-repellent layer

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0806448A3 (en) * 1996-04-16 1998-05-13 Toyo Boseki Kabushiki Kaisha Gas barrier resin film
JP2003081239A (en) * 2001-09-12 2003-03-19 Sekisui Chem Co Ltd Antibacterial resin container
WO2005051651A1 (en) * 2003-11-27 2005-06-09 Mitsubishi Plastics, Inc. Gas barrier film
JP2005178371A (en) * 2003-11-27 2005-07-07 Mitsubishi Plastics Ind Ltd Gas barrier film
US7615287B2 (en) 2003-11-27 2009-11-10 Mitsubishi Plastics, Inc. Gas barrier film
JP2012072456A (en) * 2010-09-29 2012-04-12 Toppan Printing Co Ltd Vapor deposition material
JPWO2020137992A1 (en) * 2018-12-26 2021-11-18 Agc株式会社 Method for manufacturing a base material with a water-repellent oil-repellent layer, a vapor-deposited material, and a base material with a water-repellent oil-repellent layer

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