JPH06173009A - Coated cemented carbide excellent in wear resistance and its production - Google Patents
Coated cemented carbide excellent in wear resistance and its productionInfo
- Publication number
- JPH06173009A JPH06173009A JP35097992A JP35097992A JPH06173009A JP H06173009 A JPH06173009 A JP H06173009A JP 35097992 A JP35097992 A JP 35097992A JP 35097992 A JP35097992 A JP 35097992A JP H06173009 A JPH06173009 A JP H06173009A
- Authority
- JP
- Japan
- Prior art keywords
- film
- cemented carbide
- base material
- coating
- carbide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 239000000463 material Substances 0.000 claims abstract description 63
- 238000000034 method Methods 0.000 claims abstract description 39
- 239000011248 coating agent Substances 0.000 claims abstract description 35
- 238000000576 coating method Methods 0.000 claims abstract description 35
- 238000005524 ceramic coating Methods 0.000 claims abstract description 16
- 239000011230 binding agent Substances 0.000 claims abstract description 13
- 238000002230 thermal chemical vapour deposition Methods 0.000 claims abstract description 13
- 239000010941 cobalt Substances 0.000 claims abstract description 11
- 229910017052 cobalt Inorganic materials 0.000 claims abstract description 11
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims abstract description 11
- 238000005245 sintering Methods 0.000 claims abstract description 6
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 claims abstract description 5
- 239000000919 ceramic Substances 0.000 claims description 37
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 claims description 27
- 238000009792 diffusion process Methods 0.000 claims description 22
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 16
- 230000015572 biosynthetic process Effects 0.000 claims description 16
- 238000000137 annealing Methods 0.000 claims description 10
- 238000005229 chemical vapour deposition Methods 0.000 claims description 9
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 8
- 239000010937 tungsten Substances 0.000 claims description 8
- 229910052721 tungsten Inorganic materials 0.000 claims description 8
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 5
- 229930195733 hydrocarbon Natural products 0.000 claims description 5
- 150000002430 hydrocarbons Chemical class 0.000 claims description 5
- 229910052739 hydrogen Inorganic materials 0.000 claims description 5
- 239000012495 reaction gas Substances 0.000 claims description 5
- 239000004215 Carbon black (E152) Substances 0.000 claims description 4
- 229910010060 TiBN Inorganic materials 0.000 claims description 4
- 239000001257 hydrogen Substances 0.000 claims description 4
- 229910004140 HfO Inorganic materials 0.000 claims description 3
- 239000010953 base metal Substances 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 2
- NXHILIPIEUBEPD-UHFFFAOYSA-H tungsten hexafluoride Chemical compound F[W](F)(F)(F)(F)F NXHILIPIEUBEPD-UHFFFAOYSA-H 0.000 claims description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims 1
- 239000012466 permeate Substances 0.000 claims 1
- 239000011247 coating layer Substances 0.000 abstract description 7
- 230000000052 comparative effect Effects 0.000 description 17
- MTPVUVINMAGMJL-UHFFFAOYSA-N trimethyl(1,1,2,2,2-pentafluoroethyl)silane Chemical compound C[Si](C)(C)C(F)(F)C(F)(F)F MTPVUVINMAGMJL-UHFFFAOYSA-N 0.000 description 15
- 238000005520 cutting process Methods 0.000 description 13
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 description 8
- 238000005240 physical vapour deposition Methods 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 7
- 238000007733 ion plating Methods 0.000 description 7
- 238000005268 plasma chemical vapour deposition Methods 0.000 description 7
- 239000007789 gas Substances 0.000 description 5
- 239000010936 titanium Substances 0.000 description 5
- 239000000956 alloy Substances 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 230000035484 reaction time Effects 0.000 description 3
- 230000035882 stress Effects 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 231100000241 scar Toxicity 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 238000004544 sputter deposition Methods 0.000 description 2
- 101100008046 Caenorhabditis elegans cut-2 gene Proteins 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 208000032544 Cicatrix Diseases 0.000 description 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000004703 alkoxides Chemical class 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 238000010273 cold forging Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000003870 refractory metal Substances 0.000 description 1
- 230000037387 scars Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 238000001771 vacuum deposition Methods 0.000 description 1
Landscapes
- Powder Metallurgy (AREA)
- Chemical Vapour Deposition (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Abstract
(57)【要約】
【目的】 被覆層が厚膜化によっても靭性の低下を招か
ず且つ超硬合金母材との密着性に優れ、従来の被覆超硬
合金を遥かに越える寿命を達成し、従来の被覆超硬合金
では使用できなかった過酷な条件下でも使用可能な、新
しい被覆超硬合金を提供する。
【構成】 WCを主成分とする硬質相をCoを主成分と
する結合相で焼結した超硬合金母材の表面に、Wのフッ
化物を用いた熱CVD法により形成したWC皮膜と、W
C皮膜上に設けたセラミックス皮膜とを備え、コバルト
が超硬合金母材からWC皮膜中に深さ5μm以上にわた
り拡散浸透している被覆超硬合金。
(57) [Summary] [Purpose] Even if the coating layer is thickened, the toughness does not decrease and the adhesion with the cemented carbide base material is excellent, achieving a life far exceeding that of conventional coated cemented carbide. , Provides a new coated cemented carbide that can be used under severe conditions that could not be used with conventional coated cemented carbide. A WC film formed by a thermal CVD method using a fluoride of W on a surface of a cemented carbide base material obtained by sintering a hard phase containing WC as a main component with a binder phase containing Co as a main component, W
A coated cemented carbide, which comprises a ceramic coating formed on the C coating and in which cobalt has diffused and penetrated into the WC coating from the cemented carbide base material to a depth of 5 μm or more.
Description
【0001】[0001]
【産業上の利用分野】本発明は、切削工具や金型のほ
か、耐摩耗部品、構造材料として使用するのに適した、
耐摩耗性のセラミック皮膜を表面に施した被覆超硬合
金、及びその製造方法に関する。INDUSTRIAL APPLICABILITY The present invention is suitable for use as a wear resistant part and a structural material in addition to cutting tools and molds.
The present invention relates to a coated cemented carbide having a wear resistant ceramic coating on its surface, and a method for producing the same.
【0002】[0002]
【従来の技術】超硬合金は、炭化タングステン(α−W
C)を主成分とする硬質相を、コバルト(Co)を主成
分とする結合相で焼結した複合合金であり、切削工具や
金型のみならず、メカニカルシールやダイス等の耐摩耗
性を必要とする各種治具ないし機械部品、構造材料とし
て幅広い分野で活用されている。Cemented carbide is tungsten carbide (α-W).
It is a composite alloy obtained by sintering a hard phase containing C) as a main component with a binder phase containing cobalt (Co) as a main component, and not only wear resistance of cutting tools and dies but also mechanical seals and dies. It is used in a wide range of fields as required jigs, mechanical parts, and structural materials.
【0003】また最近では、使用される環境が益々過酷
になるのに伴い、熱CVD法、プラズマCVD法、有機
金属化合物を原料とするMO−CVD法等のCVD法
(化学蒸着法又は化学気相析出法)や、真空蒸着法、イ
オンプレーティング法、スパッタリング法等のPVD法
(物理蒸着法又は物理気相析出法)を利用して、超硬合
金の表面に耐摩耗性のセラミック皮膜を形成した、いわ
ゆる被覆超硬合金が広く利用されている。In recent years, as the environment for use has become more and more severe, a CVD method (a chemical vapor deposition method or a chemical vapor method) such as a thermal CVD method, a plasma CVD method, or an MO-CVD method using an organic metal compound as a raw material. Phase-deposition method) or PVD method (physical vapor deposition method or physical vapor deposition method) such as vacuum deposition method, ion plating method, sputtering method, etc. to form a wear-resistant ceramic coating on the surface of the cemented carbide. The so-called coated cemented carbide formed is widely used.
【0004】かかるセラミック皮膜の実例としては、主
に炭化チタン(TiC)、窒化チタン(TiN)、アル
ミナ(Al2O3)等が用いられている。これらのセラミ
ック皮膜を超硬合金の表面に単層又は複層に設けること
によって、超硬合金の耐摩耗性が向上するだけでなく、
切削工具として使用する場合に被削材と超硬合金の反応
を防止でき、結果的に工具寿命の向上が図れることは良
く知られている。Titanium carbide (TiC), titanium nitride (TiN), alumina (Al 2 O 3 ) and the like are mainly used as an example of such a ceramic coating. By providing these ceramic coatings in a single layer or multiple layers on the surface of the cemented carbide, not only is the wear resistance of the cemented carbide improved, but
It is well known that when used as a cutting tool, the reaction between the work material and the cemented carbide can be prevented, and as a result the tool life can be improved.
【0005】しかし、現実の切削工具や金型等の損傷を
詳しく調べると、摩耗痕の深さがセラミック皮膜の厚み
を大きく越えている場合が殆どである。つまり、セラミ
ック皮膜が期待どおりの耐摩耗性を発揮しているのは摩
耗のごく初期のみであり、摩耗深さがセラミック皮膜の
膜厚を越えた後は、セラミック皮膜のエッジが摩耗の進
行を抑えているに過ぎない。従って、セラミック皮膜が
摩耗して超硬合金母材が露出した後は、超硬合金自身の
持つ耐摩耗性によって被覆超硬合金工具の耐摩耗性が左
右される。However, when the damage of an actual cutting tool, mold, etc. is examined in detail, the depth of wear scars almost always exceeds the thickness of the ceramic coating. In other words, the ceramic film exhibits the expected wear resistance only at the very beginning of wear, and after the wear depth exceeds the thickness of the ceramic film, the edge of the ceramic film shows the progress of wear. It's just holding back. Therefore, after the ceramic coating wears and the cemented carbide base material is exposed, the wear resistance of the cemented carbide itself determines the wear resistance of the coated cemented carbide tool.
【0006】この様な観点から、セラミック皮膜の膜厚
を厚くすれば被覆超硬合金工具の耐摩耗性が向上するこ
とが期待されるが、実際にはセラミックの脆さ故に、セ
ラミック皮膜の膜厚が10μm以上になると靭性が低下
し、かえって被覆超硬合金工具の寿命を短くすることが
知られ、これ以上の膜厚のセラミック皮膜を有する被覆
超硬合金が実用化されていない現状である。即ち、Ti
C、TiN、Al2O3等のセラミックは母材の超硬合金
よりも熱膨張係数が大きいため、成膜後のセラミック皮
膜中に引張応力が残留し、これがセラミック皮膜にクラ
ックを生成させて靭性を低下させるものと考えられてい
る。From this point of view, it is expected that the wear resistance of the coated cemented carbide tool will be improved by increasing the thickness of the ceramic coating, but in reality, due to the brittleness of the ceramic, the coating of the ceramic coating is formed. It is known that when the thickness is 10 μm or more, the toughness is reduced and the life of the coated cemented carbide tool is shortened, and the coated cemented carbide having a ceramic coating with a thickness greater than this is not in practical use. . That is, Ti
Ceramics such as C, TiN and Al 2 O 3 have a larger coefficient of thermal expansion than the cemented carbide of the base material, so tensile stress remains in the ceramic film after film formation, which causes cracks in the ceramic film. It is believed to reduce toughness.
【0007】そこで、TiC等の従来用いられていたセ
ラミックの代わりに、熱膨張係数が母材である超硬合金
とほぼ同じか又は若干低めである炭化タングステン(W
C)を被覆層として用いれば、成膜後のWC皮膜には熱
応力による残留応力が殆ど生じないか或は若干の圧縮応
力が残留するのみである。従って、WC皮膜を超硬合金
表面に形成してもクラックを生じることがなく、WC皮
膜の靭性を低下させずに厚膜化が可能となり、しかもW
C皮膜は結合相を含まないため超硬合金より硬度が高い
から、被覆超硬合金工具の耐摩耗性の向上が期待でき
る。Therefore, instead of the conventionally used ceramics such as TiC, tungsten carbide (W which has a coefficient of thermal expansion approximately the same as or slightly lower than that of the cemented carbide as the base material).
When C) is used as the coating layer, residual stress due to thermal stress hardly occurs in the WC film after film formation, or only a small amount of compressive stress remains. Therefore, even if the WC film is formed on the surface of the cemented carbide, cracks do not occur, and it becomes possible to increase the film thickness without lowering the toughness of the WC film.
Since the C coating does not contain a binder phase and has a hardness higher than that of cemented carbide, improvement in wear resistance of the coated cemented carbide tool can be expected.
【0008】この考えに沿って、特公昭59−3924
2号公報や特公昭61−46550号公報には、工具部
品の表面に最外層として、フッ素又は塩素を所定量含有
することによって結晶粒径を1μm以下としたタングス
テン(W)又はタングステンカーバイト(WC)の被覆
層を形成した表面被覆工具部品が提案されている。しか
しながら、WC皮膜は結晶粒径を1μm以下としても靭
性の点で超硬合金を凌ぐことはできず、又WC皮膜と工
具母材との密着性についても問題があるため、特に過酷
な条件下では満足すべき工具寿命を得るに至っていな
い。In accordance with this idea, Japanese Examined Patent Publication Sho 59-3924
No. 2 and Japanese Examined Patent Publication No. 61-46550 disclose tungsten (W) or tungsten carbide (C) having a crystal grain size of 1 μm or less by containing a predetermined amount of fluorine or chlorine as the outermost layer on the surface of a tool part. Surface-coated tool parts having a coating layer of WC) have been proposed. However, even if the grain size of the WC coating is 1 μm or less, it cannot surpass the cemented carbide in terms of toughness, and there is also a problem with the adhesion between the WC coating and the tool base material, so under particularly severe conditions. Has not yet reached a satisfactory tool life.
【0009】[0009]
【発明が解決しようとする課題】本発明は、かかる従来
の事情に鑑み、被覆層が厚膜化によっても靭性の低下を
招かず且つ超硬合金母材との密着性に優れ、従来の被覆
超硬合金を遥かに越える寿命を達成し得るのみならず、
従来の被覆超硬合金では使用できなかった過酷な条件下
でも使用可能な、新しい被覆超硬合金を提供することを
目的とする。SUMMARY OF THE INVENTION In view of such conventional circumstances, the present invention provides a coating layer which does not cause a decrease in toughness even if it is made thicker and has excellent adhesion to a cemented carbide base material, and has a conventional coating property. Not only can it achieve a life far beyond that of cemented carbide,
It is an object of the present invention to provide a new coated cemented carbide that can be used under severe conditions that could not be used with conventional coated cemented carbide.
【0010】[0010]
【課題を解決するための手段】上記目的を達成するた
め、本発明が提供する被覆超硬合金は、炭化タングステ
ンを主成分とする硬質相をコバルトを主成分とする結合
相で焼結した超硬合金母材と、その表面に形成した炭化
タングステン皮膜と、炭化タングステン皮膜上に設けた
耐摩耗性に優れたセラミックス皮膜とを備え、結合相で
あるコバルトが超硬合金母材から炭化タングステン皮膜
中に深さ5μm以上にわたり拡散浸透していることを特
徴とする。In order to achieve the above object, a coated cemented carbide provided by the present invention is a cemented carbide containing a hard phase composed mainly of tungsten carbide and a cemented phase composed of a binder phase composed mainly of cobalt. A hard metal base material, a tungsten carbide film formed on the surface of the hard metal base material, and a ceramic film excellent in wear resistance provided on the tungsten carbide film, and the binder phase cobalt is a tungsten carbide film from the cemented carbide base material. It is characterized in that it diffuses and penetrates into a depth of 5 μm or more.
【0011】上記被覆超硬合金の製造方法においては、
超硬合金の母材温度500〜900℃で反応ガスとして
タングステンのフッ化物と炭化水素と水素を用いた熱C
VD法により、超硬合金母材の表面に炭化タングステン
皮膜を形成し、その後この炭化タングステン皮膜の上に
熱CVD法、プラズマCVD法、MO−CVD法等のC
VD法や、イオンプレーティング法等のPVD法によ
り、セラミック皮膜を母材温度450〜1200℃で形
成する。In the above method for producing a coated cemented carbide,
Heat C using tungsten fluoride, hydrocarbon, and hydrogen as reaction gases at a base material temperature of cemented carbide of 500 to 900 ° C.
A tungsten carbide film is formed on the surface of the cemented carbide base material by the VD method, and then C such as a thermal CVD method, a plasma CVD method, or an MO-CVD method is formed on the tungsten carbide film.
A ceramic coating is formed at a base material temperature of 450 to 1200 ° C. by a VD method or a PVD method such as an ion plating method.
【0012】その際に、超硬合金母材から炭化タングス
テン皮膜中に深さ5μm以上のコバルトの拡散浸透を得
るため、炭化タングステン皮膜を有する超硬合金母材が
950〜1200℃で5時間以上加熱されることが必要
である。この加熱条件を満たすためには、セラミック皮
膜の形成に先立って又はセラミック皮膜の形成後に95
0〜1200℃で5時間以上の拡散焼鈍を行うか、又は
セラミック皮膜の成膜時の熱履歴を利用して母材温度9
50〜1200℃及び成膜時間5時間以上の条件で成膜
すれば良いが、拡散焼鈍とセラミック皮膜の成膜時の加
熱の両方により合計で950〜1200℃で5時間以上
の加熱条件を達成しても良い。At that time, in order to obtain diffusion diffusion of cobalt having a depth of 5 μm or more from the cemented carbide base material into the tungsten carbide coating, the cemented carbide base material having the tungsten carbide coating at 950 to 1200 ° C. for 5 hours or more. It needs to be heated. In order to satisfy this heating condition, it is necessary to perform 95% before the formation of the ceramic film or after the formation of the ceramic film.
Perform diffusion annealing at 0 to 1200 ° C for 5 hours or more, or use the heat history at the time of forming the ceramic film to make the base material temperature 9
Film formation may be performed under conditions of 50 to 1200 ° C. and film formation time of 5 hours or longer, but a total of 950 to 1200 ° C. for 5 hours or longer is achieved by both diffusion annealing and heating at the time of forming the ceramic film. You may.
【0013】[0013]
【作用】本発明においては、従来から被覆超硬合金に用
いられているセラミック皮膜、例えばTiC、TiN、
Ti(CN)、HfN、HfC、Hf(CN)、ZrN、Z
rC、Zr(CN)、TiBN、Al2O3、HfO2、Z
rO2等の下地層として、セラミックの1種である炭化
タングステン(WC)の厚膜を用い、更に超硬合金の結
合相であるコバルトを母材からWC皮膜中に5μm以上
の深さにわたって積極的に拡散浸透させることにより、
被覆層の厚膜化にも拘らずWC皮膜の靭性が向上し且つ
硬度の低下も殆ど起こらないばかりか、母材との密着性
も著しく改善されることが判明し、もって被覆超硬合金
の耐摩耗性を著しく向上させることができた。In the present invention, a ceramic coating conventionally used for coated cemented carbide, such as TiC, TiN,
Ti (CN), HfN, HfC, Hf (CN), ZrN, Z
rC, Zr (CN), TiBN, Al 2 O 3 , HfO 2 , Z
A thick film of tungsten carbide (WC), which is a type of ceramic, is used as an underlayer of rO 2 etc., and cobalt, which is the binder phase of cemented carbide, is positively applied from the base material to a depth of 5 μm or more in the WC film. By making it diffuse and penetrate,
Despite the thickening of the coating layer, it was found that not only the toughness of the WC coating is improved and the hardness is hardly reduced, but also the adhesion to the base material is significantly improved. The wear resistance could be significantly improved.
【0014】WC皮膜の膜厚は、切削工具や金型、治具
等として使用される環境や設定された寿命、寸法精度等
により左右されるが、一般的には5〜100μmの範囲
であることが好ましい。膜厚が5μm未満では、WC皮
膜の形成及びCoの拡散による耐摩耗性向上の効果が殆
どみられず、又100μmを越えるとWC皮膜が比較的
脆くなり、被覆超硬合金の靭性が低下するだけでなく、
成膜に長時間を要するため製造コストが増大するからで
ある。The film thickness of the WC film is generally in the range of 5 to 100 μm, though it depends on the environment used as a cutting tool, mold, jig, etc., set life, dimensional accuracy and the like. It is preferable. If the film thickness is less than 5 μm, the effect of improving wear resistance due to the formation of WC film and diffusion of Co is hardly seen, and if it exceeds 100 μm, the WC film becomes relatively brittle and the toughness of the coated cemented carbide deteriorates. not only,
This is because it takes a long time to form the film, which increases the manufacturing cost.
【0015】かかるWC皮膜の形成方法としては、タン
グステンの塩化物やカルボニルを用いた熱CVD法、金
属タングステンを用いたイオンプレーティング法やスパ
ッタリング法等のPVD法が考えられる。しかし、本発
明では比較的厚いWC皮膜を得るために、経済的にも1
0μm/時以上の成膜速度が必要であるが、PVD法で
は高融点金属であるタングステンの供給速度を上げるこ
とが困難であるため、成膜速度はせいぜい1μm/時と
極めて遅い。又、従来の熱CVD法では、原料であるタ
ングステンの塩化物やカルボニルの蒸気圧が低いため、
5μm/時以上の成膜速度を得ることは難しい。As a method of forming such a WC film, a thermal CVD method using a chloride or carbonyl of tungsten, a PVD method such as an ion plating method or a sputtering method using metallic tungsten can be considered. However, in the present invention, it is economically advantageous to obtain a relatively thick WC film.
Although a film forming rate of 0 μm / hour or more is required, it is difficult to increase the supply rate of tungsten, which is a refractory metal, by the PVD method, so the film forming rate is extremely low at most 1 μm / hour. Further, in the conventional thermal CVD method, the vapor pressure of chloride or carbonyl of the raw material tungsten is low,
It is difficult to obtain a film forming rate of 5 μm / hour or more.
【0016】そこで検討の結果、タングステンのフッ化
物(例えばWF6)を用いた熱CVD法によれば、フッ
化物ガスの高速供給が可能であり、これをC3H8やC6
H6等の炭化水素ガス及び水素ガスと反応させること
で、WC皮膜を極めて高速で成膜できることが判った。
ただし、超硬合金の母材温度が500℃未満では、10
μm/時以上の成膜速度を達成できないばかりか、得ら
れるWC皮膜中の炭素含有率が低く、皮膜構成相がW3
Cの単一相となるため、極めて脆いWC皮膜しか得られ
ない。逆に、母材温度が900℃を越えると、原料ガス
が気相中で反応してしまい、粉末状の生成物しか得られ
ない。As a result of a study, it is possible to rapidly supply a fluoride gas by the thermal CVD method using a fluoride of tungsten (for example, WF 6 ), which can be used as C 3 H 8 or C 6
It has been found that a WC film can be formed at an extremely high speed by reacting with a hydrocarbon gas such as H 6 and a hydrogen gas.
However, when the base metal temperature of the cemented carbide is less than 500 ° C, 10
In addition to not being able to achieve a film forming rate of μm / hour or more, the carbon content in the obtained WC film is low, and the film constituent phase is W 3
Since it is a single phase of C, only an extremely brittle WC film can be obtained. On the other hand, when the base material temperature exceeds 900 ° C., the raw material gas reacts in the gas phase and only a powdery product is obtained.
【0017】次に、このWC皮膜の上に、TiC、Ti
N、Ti(CN)、HfN、HfC、Hf(CN)、Zr
N、ZrC、Zr(CN)、TiBN、Al2O3、HfO
2、ZrO2等のセラミック皮膜を被覆する。その形成方
法としては、熱CVD法、プラズマCVD法、MO−C
VD法等のCVD法や、イオンプレーティング法等のP
VD法を利用できるが、母材温度を450〜1200℃
にする必要がある。その理由は、母材温度が450℃未
満ではセラミック皮膜の密着性が低く、後工程での熱履
歴に耐えられずに皮膜が剥離する危険があり、一方12
00℃を越えると母材である超硬合金の組織に変化が生
じ、本来の超硬合金の性能が損なわれるからである。Next, on this WC film, TiC, Ti
N, Ti (CN), HfN, HfC, Hf (CN), Zr
N, ZrC, Zr (CN), TiBN, Al 2 O 3 , HfO
2 , a ceramic film such as ZrO 2 is coated. The formation method thereof includes thermal CVD method, plasma CVD method, MO-C.
CVD method such as VD method or P such as ion plating method
The VD method can be used, but the base material temperature is 450 to 1200 ° C.
Need to The reason is that if the base material temperature is less than 450 ° C., the adhesion of the ceramic film is low, and there is a risk that the film will peel off without being able to withstand the heat history in the subsequent process.
This is because if the temperature exceeds 00 ° C, the structure of the cemented carbide as the base material changes, and the original performance of the cemented carbide is impaired.
【0018】更に本発明においては、超硬合金の結合相
をなすCoが、母材からWC皮膜中に深さ5μm以上拡
散浸透していることを要するが、そのためには950〜
1200℃で5時間以上の加熱処理が必要であることが
判明した。温度が950℃未満又は加熱時間が5時間未
満では、CoがWC皮膜中に5μm以上の深さに拡散さ
れず、又温度が1200℃を越えると、母材である超硬
合金の組織に変化が生じ、本来の超硬合金の性能が損な
われる。Further, in the present invention, it is necessary that Co forming the binder phase of the cemented carbide is diffused and penetrated into the WC film from the base metal to a depth of 5 μm or more.
It was found that a heat treatment at 1200 ° C. for 5 hours or more is necessary. When the temperature is less than 950 ° C or the heating time is less than 5 hours, Co does not diffuse to a depth of 5 μm or more in the WC film, and when the temperature exceeds 1200 ° C, the structure of the cemented carbide as the base material changes. Occurs, and the original performance of the cemented carbide is impaired.
【0019】このCoの拡散浸透を得るための加熱方法
としては、セラミック皮膜の形成に先立って又はセラ
ミック皮膜の形成後に950〜1200℃で5時間以上
の拡散焼鈍を行うか、又はセラミック皮膜の成膜時の
熱履歴を利用して、母材温度950〜1200℃で5時
間以上かけて成膜する方法があるが、上記拡散焼鈍と
セラミック皮膜の成膜時の加熱の両方を合わせて上記9
50〜1200℃で5時間以上の加熱条件を満たすよう
にしても良い。As a heating method for obtaining the diffusion and permeation of Co, a diffusion annealing is performed at 950 to 1200 ° C. for 5 hours or more before forming the ceramic film or after forming the ceramic film, or forming the ceramic film. There is a method of forming a film at a base material temperature of 950 to 1200 ° C. for 5 hours or more by utilizing the heat history during film formation.
You may make it satisfy | fill the heating conditions for 5 hours or more at 50-1200 degreeC.
【0020】以上のWC皮膜の形成、拡散焼鈍、及びセ
ラミック皮膜の形成の各工程は、それぞれ別の成膜装置
や熱処理炉で行っても良いが、できれば同一の成膜装置
内で大気にさらすことなく、連続的に処理することが好
ましい。被処理物が移動の際に大気に触れると、表面が
大気中の酸素や水分によって汚染され、後工程の処理に
悪影響を及ぼす恐れがあるからである。又、各工程毎に
別々の装置を使用すると、装置から装置への移動等の段
取り時間が余分に発生し、製造コストを上昇させる原因
にもなる。The above steps of forming a WC film, diffusion annealing, and forming a ceramic film may be carried out in different film forming apparatuses or heat treatment furnaces, but if possible, they are exposed to the atmosphere in the same film forming apparatus. It is preferable to carry out the treatment continuously without any treatment. This is because if the object to be processed comes into contact with the atmosphere during movement, the surface may be contaminated by oxygen and moisture in the atmosphere, which may adversely affect the processing in the subsequent steps. Further, when a separate device is used for each process, extra setup time for moving from device to device is generated, which also causes an increase in manufacturing cost.
【0021】しかしながら、セラミック皮膜の形成をイ
オンプレーティング法等のPVD法により実施する場合
には、WC皮膜の形成がCVD法によるため必ずしも同
一装置を使用できないので、WC皮膜の成膜及び必要に
応じて拡散焼鈍をCVD法の成膜装置内で行い、母材を
大気中に取り出した後、洗浄してからPVD法の成膜装
置内に取付てセラミック皮膜を形成することが好まし
い。However, when the ceramic film is formed by the PVD method such as the ion plating method, since the WC film is formed by the CVD method, the same apparatus cannot always be used. Accordingly, it is preferable that the diffusion annealing is performed in the film forming apparatus of the CVD method, the base material is taken out into the atmosphere, washed, and then mounted in the film forming apparatus of the PVD method to form the ceramic film.
【0022】[0022]
【実施例】実施例1 WC:85重量%、Co:10重量%、及びTiC:5
重量%からなる組成を持つ超硬合金工具を、耐熱合金製
の成膜装置内部に設置し、次の反応条件の熱CVD法に
より、 (1)反応ガス条件; WF6 1モル% C6H6 5モル% H2 10モル% (2)反応ガス流量; 1.6リットル/分 (3)母 材 温 度 ; 800℃ (4)反 応 時 間 ; 30分 表面にWC皮膜を形成した。 Example 1 WC: 85% by weight, Co: 10% by weight, and TiC: 5
A cemented carbide tool having a composition of wt% is placed inside a heat-resistant alloy film-forming apparatus, and by the thermal CVD method under the following reaction conditions, (1) reaction gas conditions: WF 6 1 mol% C 6 H 6 5 mol% H 2 10 mol% (2) reaction gas flow rate; 1.6 l / min (3) preform temperature; to form a WC coating 30 minutes surface; 800 ° C. (4) reaction time between.
【0023】得られたWC皮膜は、X線回折によりα−
WCで構成されていることが確認できた。又、WC皮膜
の膜厚は7μmであり、成膜速度は14μm/時である
ことが分かった。このWC皮膜の断面硬度をヌープ硬度
計(荷重50g)で測定したところ、WC皮膜の硬度と
して約2400kg/mm2の値が得られた。更に、W
C皮膜の密着強度を引掻き式密着強度測定機を用いて評
価したところ、25N(ニュートン)で皮膜の剥離が生
じた。The WC film obtained was subjected to X-ray diffraction to obtain α-
It was confirmed that it was composed of WC. It was also found that the film thickness of the WC film was 7 μm and the film forming rate was 14 μm / hour. When the cross-sectional hardness of this WC film was measured with a Knoop hardness meter (load: 50 g), a value of about 2400 kg / mm 2 was obtained as the hardness of the WC film. Furthermore, W
When the adhesion strength of the C coating was evaluated using a scratch type adhesion strength measuring instrument, peeling of the coating occurred at 25 N (Newton).
【0024】このWC被覆超硬合金工具を、再度同じ成
膜装置内部に設置し、通常の熱CVD法により、母材温
度980℃のもとで反応時間3時間を要してTiC皮膜
を形成し、更にその上に母材温度1000℃のもとで反
応時間5時間を要してAl2O3皮膜を形成した(本発明
例1)。得られた本発明例1の被覆超硬合金工具断面の
金属組織の写真を図1に示した。この断面観察により、
TiC皮膜とAl2O3皮膜の合計膜厚は6μmであっ
て、母材からWC皮膜中にほぼ7μmの深さまでCoが
拡散浸透していることが確認できた。This WC-coated cemented carbide tool was again installed inside the same film forming apparatus, and a TiC film was formed by a normal thermal CVD method under a base material temperature of 980 ° C. and a reaction time of 3 hours. Then, an Al 2 O 3 film was formed on the base material at a base material temperature of 1000 ° C. for a reaction time of 5 hours (Invention Example 1). A photograph of the obtained metallographic structure of the coated cemented carbide tool of Example 1 of the present invention is shown in FIG. By observing this cross section,
The total film thickness of the TiC film and the Al 2 O 3 film was 6 μm, and it was confirmed that Co diffused and penetrated into the WC film from the base material to a depth of approximately 7 μm.
【0025】又、皮膜の密着強度を上記と同様に測定し
たところ、WC皮膜とTiC皮膜との界面での剥離は認
められず、WC皮膜と母材との界面での剥離は95Nで
発生し、WC皮膜のみの場合よりも遥かに密着強度が向
上していることが分かった。更に、上記と同じヌープ硬
度計で測定した被覆超硬合金工具の厚さ方向の断面硬度
を図2に示した。When the adhesion strength of the coating was measured in the same manner as above, no peeling was observed at the interface between the WC coating and the TiC coating, and peeling occurred at 95 N at the interface between the WC coating and the base material. It was found that the adhesion strength was much improved as compared with the case of using only the WC film. Further, FIG. 2 shows the sectional hardness in the thickness direction of the coated cemented carbide tool measured by the same Knoop hardness meter as described above.
【0026】比較のために、上記と同様にWC皮膜を形
成したWC被覆超硬合金工具の表面に、TiC皮膜とA
l2O3皮膜をプラズマCVD法を用いて母材温度900
℃で形成した(比較例1)。得られた比較例1の被覆超
硬合金工具の断面を観察したところ、TiC皮膜とAl
2O3皮膜の合計膜厚は5μmであり、母材とWC皮膜と
の間でCoの拡散は全く認められなかった。又、上記と
同様に皮膜の密着強度を測定したところ、母材とWC皮
膜との界面での剥離は30Nでおこり、密着強度は本発
明例1に比べ極めて低かった。For comparison, the surface of the WC-coated cemented carbide tool on which the WC coating was formed in the same manner as above was coated with the TiC coating and A
The l 2 O 3 film is formed by plasma CVD at a base material temperature of 900
It was formed at 0 ° C. (Comparative Example 1). The cross section of the obtained coated cemented carbide tool of Comparative Example 1 was observed.
The total film thickness of the 2 O 3 film was 5 μm, and no Co diffusion was observed between the base material and the WC film. Further, when the adhesion strength of the film was measured in the same manner as above, the peeling at the interface between the base material and the WC film occurred at 30 N, and the adhesion strength was extremely lower than that of Example 1 of the present invention.
【0027】実施例2 上記実施例1と同様にWC皮膜(膜厚7μm)を形成し
たWC被覆超硬合金工具を、1050℃で5時間焼鈍し
た後、このWC皮膜の上に下記のセラミック皮膜を形成
し、本発明例2〜5の被覆超硬合金工具を得た; 本発明例2:TiC皮膜とTiBN皮膜とAl2O3皮膜
を積層した合計膜厚6μmのセラミック皮膜(プラズマ
CVD法;母材温度900℃) 本発明例3:HfO2皮膜とAl2O3皮膜を積層した合
計膜厚7μmのセラミック皮膜(金属アルコキシドを用
いたMO−CVD法;母材温度700℃) 本発明例4:HfN皮膜とHfC皮膜を積層した合計膜
厚6μmのセラミック皮膜(イオンプレーティング法;
母材温度600℃) 本発明例5:ZrN皮膜とZr(CN)皮膜とZrC皮膜
を積層した合計膜厚7μmのセラミック皮膜(イオンプ
レーティング法;母材温度600℃) Example 2 A WC-coated cemented carbide tool having a WC coating (film thickness 7 μm) formed as in Example 1 above was annealed at 1050 ° C. for 5 hours, and then the following ceramic coating was formed on the WC coating. To obtain coated cemented carbide tools of Inventive Examples 2 to 5; Inventive Example 2: Ceramic film having a total film thickness of 6 μm obtained by laminating a TiC film, a TiBN film and an Al 2 O 3 film (plasma CVD method). ; Base material temperature 900 ° C.) Inventive Example 3: Ceramic film having a total film thickness of 7 μm in which HfO 2 film and Al 2 O 3 film are laminated (MO-CVD method using metal alkoxide; base material temperature 700 ° C.) Example 4: Ceramic film having a total film thickness of 6 μm (ion plating method; laminated HfN film and HfC film)
Inventive Example 5: Ceramic film having a total film thickness of 7 μm in which a ZrN film, a Zr (CN) film and a ZrC film are laminated (ion plating method; base material temperature 600 ° C.)
【0028】本発明例2〜5の各被覆超硬合金工具の断
面を観察したところ、いずれも母材から膜厚7μmのW
C皮膜中に深さ6μmにわたってCoが拡散しており、
WC皮膜の密着強度は本発明例2で95N、本発明例3
で93N、本発明例4で92N、及び本発明例5で94
Nと、いずれも実施例1で求めたこのWC皮膜単独での
密着強度25Nより大幅に改善されていた。When the cross sections of the coated cemented carbide tools of Examples 2 to 5 of the present invention were observed, in each case, W having a film thickness of 7 μm from the base material was observed.
Co diffused into the C film over a depth of 6 μm,
The adhesion strength of the WC film is 95 N in the invention example 2 and the invention example 3
93 N in the present invention, 92 N in the present invention example 4, and 94 in the present invention example 5.
N, and the adhesion strength of the WC film alone obtained in Example 1 was 25 N, which was significantly improved.
【0029】比較のために、同じWC皮膜(膜厚7μ
m)を形成したWC被覆超硬合金工具を、1000℃で
2時間焼鈍した後、このWC皮膜の上にTiC皮膜、T
iBN皮膜、及びAl2O3皮膜を積層した合計膜厚6μ
mのセラミック皮膜を、プラズマCVD法を用いて母材
温度900℃で形成した(比較例2)。この比較例2の
工具断面を観察したところ、母材からWC皮膜へのCo
の拡散浸透はわずか2μm程度に止まり、WC皮膜の密
着強度は40Nであった。For comparison, the same WC film (film thickness 7 μ
m) formed WC-coated cemented carbide tool is annealed at 1000 ° C. for 2 hours, and then the WC-coated TiC film, T
Total film thickness of 6μ with iBN film and Al 2 O 3 film laminated
A ceramic film of m was formed at a base material temperature of 900 ° C. using a plasma CVD method (Comparative Example 2). When the cross section of the tool of Comparative Example 2 was observed, Co from the base material to the WC film was
The diffusion permeation of was only about 2 μm, and the adhesive strength of the WC film was 40N.
【0030】実施例3 上記実施例1及び実施例2で作製した本発明例1〜5
と、比較例1〜2について、下記条件による切削試験を
行った。尚、WC皮膜を形成しない以外は実施例1と同
様にして、超硬合金工具表面に合計膜厚6μmのTiC
皮膜とAl2O3皮膜を形成した被覆超硬合金工具(比較
例3)についても、同様に下記条件による切削試験を行
った。 Example 3 Examples 1 to 5 of the present invention produced in Example 1 and Example 2 above
Then, for Comparative Examples 1 and 2, a cutting test was performed under the following conditions. In the same manner as in Example 1 except that the WC film was not formed, a TiC film having a total film thickness of 6 μm was formed on the surface of the cemented carbide tool.
For the coated cemented carbide tool having a coating and an Al 2 O 3 coating formed thereon (Comparative Example 3), a cutting test was conducted under the following conditions.
【0031】 切削条件:被 削 材 SCM435 切削速度 250m/min 送 り 0.3mm/rev. 切り込み 2mm 切削時間 20分Cutting conditions: Work material SCM435 Cutting speed 250 m / min Feed 0.3 mm / rev. Cut 2 mm Cutting time 20 minutes
【0032】上記切削試験によりフランク摩耗及びクレ
ータ摩耗を測定し、結果を各被覆超硬合金工具の積層皮
膜の構成、WC皮膜中へのCo拡散浸透の深さと共に、
下記表1に示した;The flank wear and crater wear were measured by the above cutting test, and the results are shown together with the constitution of the laminated coating of each coated cemented carbide tool and the depth of Co diffusion and penetration into the WC coating.
Shown in Table 1 below;
【表1】 Co拡散深さ フランク クレータ 工具試料 積層皮膜の構成 (μm) 摩耗(mm) 摩耗(μm) 本発明例1 WC−TiC−Al2O3 7 0.09 11 本発明例2 WC−TiC−TiBN−Al2O3 6 0.10 12 本発明例3 WC−HfO2−Al2O3 6 0.12 15 本発明例4 WC−HfN−HfC 6 0.11 14 本発明例5 WC−ZrN−Zr(CN)−ZrC 6 0.12 13 比 較 例1 WC−TiC−Al2O3 0 欠損 欠損 比 較 例2 WC−TiC−TiBN−Al2O3 2 0.32(剥離) 20 比 較 例3 TiC−Al2O3 − 0.28 25 (注)比較例2では切削中に皮膜の一部に剥離が発生した。[Table 1] Co diffusion depth Frank Crater tool sample Laminated coating composition (μm) Wear (mm) Wear (μm) Inventive Example 1 WC-TiC-Al 2 O 3 7 0.09 11 Inventive Example 2 WC-TiC- TiBN-Al 2 O 3 6 0.10 12 Inventive Example 3 WC-HfO 2 -Al 2 O 3 6 0.12 15 Inventive Example 4 WC-HfN-HfC 6 0.11 14 Inventive Example 5 WC-ZrN-Zr (CN)- ZrC 6 0.12 13 Comparative example 1 WC-TiC-Al 2 O 3 0 Defective defect ratio Comparative example 2 WC-TiC-TiBN-Al 2 O 3 2 0.32 (peeling) 20 Comparative example 3 TiC-Al 2 O 3- 0.28 25 (Note) In Comparative Example 2, peeling occurred on part of the coating during cutting.
【0033】上記表1の結果から、WC皮膜中へのCo
の拡散浸透が少ない比較例1と2、及びWC皮膜を有し
ない比較例3に比べて、本発明例の被覆超硬合金工具は
いずれも優れた耐摩耗性を示し、Coの拡散したWC皮
膜の耐摩耗性向上に与える効果が顕著であることが明白
である。又、WC皮膜へのCoの拡散については、拡散
の深さを支配する拡散焼鈍やセラミック皮膜成膜時の温
度と時間の履歴が重要であることが判る。From the results of Table 1 above, Co in the WC film
In comparison with Comparative Examples 1 and 2 in which the diffusion and penetration of the alloy are small and Comparative Example 3 in which the WC coating is not included, the coated cemented carbide tools of the present invention examples all exhibit excellent wear resistance, and the Co-diffused WC coating is present. It is clear that the effect of improving the wear resistance of is remarkable. Further, regarding the diffusion of Co into the WC film, it is understood that the history of temperature and time during diffusion annealing or ceramic film formation, which controls the depth of diffusion, is important.
【0034】実施例4 WC:90重量%とCo:10重量%からなる超硬合金
金型の成型部表面に、実施例1と同様の方法により、成
膜時間のみを3時間に変えてWC皮膜を形成した。次
に、このWC皮膜の上に同じ成膜装置内で連続して、熱
CVD法により母材温度1000℃及び成膜時間7時間
の条件で、TiC皮膜+Ti(CN)皮膜+TiN皮膜を
順次積層してセラミック皮膜を形成した。 Example 4 WC: 90 wt% and Co: 10 wt% On the surface of the molded part of a cemented carbide die, in the same manner as in Example 1, except that the film formation time was changed to 3 hours, WC A film was formed. Next, a TiC film + a Ti (CN) film + a TiN film are sequentially laminated on this WC film in the same film forming apparatus under the conditions of a base material temperature of 1000 ° C and a film forming time of 7 hours by a thermal CVD method. To form a ceramic film.
【0035】得られた本発明例の被覆超硬合金金型の断
面を観察したところ、WC皮膜の膜厚が55μm、及び
セラミック皮膜の合計膜厚が6μmであり、超硬合金の
結合相であるCoが母材である超硬合金からWC皮膜中
に深さ8μmにわたり拡散浸透していることが確認でき
た。Observation of the cross section of the obtained coated cemented carbide die of the present invention showed that the film thickness of the WC film was 55 μm and the total film thickness of the ceramic film was 6 μm. It was confirmed that a certain Co diffused and permeated into the WC film from the cemented carbide as the base material over a depth of 8 μm.
【0036】比較のために、WC皮膜を設けることな
く、同じ超硬合金金型の表面にTiC皮膜+Ti(CN)
皮膜+TiN皮膜を積層してなるセラミック皮膜を直接
形成した金型を作製した。この比較例と上記本発明例の
被覆超硬合金金型を用いて、自動車部品の冷間鍛造を実
施し、各金型の寿命評価を行った。その結果、本発明例
の金型は30万ショットで寿命に達したのに対し、比較
例の金型はわずか5万ショットと極めて短い寿命であっ
た。又、損傷した金型を観察すると、損傷の最も激しい
金型先端のコーナー部において、本発明例の金型ではW
C皮膜が残存していたのに対して、比較例の金型では下
地の超硬合金が露出していた。For comparison, a TiC film + Ti (CN) was formed on the surface of the same cemented carbide die without providing a WC film.
A mold was directly formed with a ceramic coating formed by laminating a coating and a TiN coating. Using the coated cemented carbide dies of the comparative example and the example of the present invention, cold forging of automobile parts was carried out, and the life of each die was evaluated. As a result, the mold of the example of the present invention reached the life after 300,000 shots, whereas the mold of the comparative example had a very short life of only 50,000 shots. Also, when observing the damaged mold, the mold of the present invention shows W at the corner portion of the mold tip where the damage is most severe.
While the C coating remained, the underlying cemented carbide was exposed in the mold of the comparative example.
【0037】実施例5 WC:90重量%とCo:10重量%からなる超硬合金
製メカニカルシールの表面に、実施例1と同様の方法に
より膜厚80μmのWC皮膜を形成し、次に1200℃
で6時間の拡散焼鈍を施した。その後、このWC皮膜の
上に同じ成膜装置内で、プラズマCVD法により母材温
度700℃で膜厚5μmのTiN皮膜を形成した。 Example 5 A WC film having a thickness of 80 μm was formed on the surface of a cemented carbide mechanical seal composed of 90% by weight of WC and 10% by weight of Co by the same method as in Example 1, and then 1200 ℃
Then, diffusion annealing was performed for 6 hours. Then, a TiN film having a film thickness of 5 μm was formed on the WC film in the same film forming apparatus at a base material temperature of 700 ° C. by the plasma CVD method.
【0038】この本発明例の被覆超硬合金製メカニカル
シールの断面を観察したところ、超硬合金の結合相であ
るCoが、母材である超硬合金からWC皮膜中に深さ2
0μmにわたり拡散浸透していた。比較のために、WC
皮膜を設けることなく、同じ超硬合金製メカニカルシー
ルの表面にTiN皮膜を直接形成したメカニカルシール
を作製した。これらの被覆超硬合金製メカニカルシール
を、同じ形式のスラリー用ポンプに組み付けて、耐久性
評価試験を実施した。Observation of the cross section of the coated cemented carbide mechanical seal of this invention revealed that Co, which is the binder phase of the cemented carbide, had a depth of 2 from the cemented carbide as the base material in the WC film.
It was diffused and permeated over 0 μm. WC for comparison
A mechanical seal was produced by directly forming a TiN film on the surface of the same cemented carbide mechanical seal without providing a film. These coated cemented carbide mechanical seals were assembled in a slurry pump of the same type, and a durability evaluation test was carried out.
【0039】その結果、本発明例では2万時間経過後も
焼き付きや摩耗が生ぜず、なお問題なく使用できたのに
対して、比較例では5000時間でシール部からスラリ
ーの漏れが生じて寿命に達した。試験後、メカニカルシ
ールを調査したところ、比較例のものはTiN皮膜が摩
耗して下地の超硬合金が露出していただけでなく、超硬
合金の腐食も観察され、深さ100μmを越える摩耗痕
も認められたが、本発明例のものはWC皮膜が5μmの
深さまで摩耗しているだけで、腐食の兆候は全く認めら
れなかった。As a result, in the example of the present invention, seizure and abrasion did not occur even after 20,000 hours had passed, and it could be used without any problem. In contrast, in the comparative example, the slurry leaked from the seal portion at 5000 hours and the life was shortened. Reached After the test, the mechanical seal was examined, and in the comparative example, not only was the TiN film worn away to expose the underlying cemented carbide, but corrosion of the cemented carbide was also observed, indicating a wear scar exceeding 100 μm in depth. However, in the case of the present invention example, the WC film was only worn to a depth of 5 μm, and no sign of corrosion was observed.
【0040】[0040]
【発明の効果】本発明によれば、被覆層の厚膜化によっ
ても靭性の低下を招かず且つ被覆層と超硬合金母材との
密着性に優れ、切削工具や金型、耐摩治具、機械部品、
構造材料等として使用したとき、従来を遥かに越える寿
命を達成し得るのみならず、従来使用できなかった過酷
な条件下での使用も可能な、新しい被覆超硬合金を提供
することができる。According to the present invention, even if the coating layer is thickened, the toughness is not deteriorated, and the adhesion between the coating layer and the cemented carbide base material is excellent, and the cutting tool, the die, and the wear-resistant jig are excellent. , Machine parts,
When used as a structural material or the like, it is possible to provide a new coated cemented carbide that not only achieves a life far beyond the conventional one but also can be used under severe conditions that could not be conventionally used.
【図1】実施例1で作製した本発明例の被覆超硬合金工
具における断面の金属組織を示す写真である。FIG. 1 is a photograph showing a metallographic structure of a cross section in a coated cemented carbide tool of an example of the present invention produced in Example 1.
【図2】実施例1で作製した本発明例の被覆超硬合金工
具の厚さ方向における断面硬度を示すグラフである。FIG. 2 is a graph showing the cross-sectional hardness in the thickness direction of the coated cemented carbide tool of the present invention produced in Example 1.
フロントページの続き (72)発明者 吉岡 剛 兵庫県伊丹市昆陽北一丁目1番1号 住友 電気工業株式会社伊丹製作所内Front Page Continuation (72) Inventor Tsuyoshi Yoshioka 1-1-1 Kunyokita, Itami City, Hyogo Prefecture Sumitomo Electric Industries, Ltd. Itami Works
Claims (7)
をコバルトを主成分とする結合相で焼結した超硬合金母
材と、その表面に形成した炭化タングステン皮膜と、炭
化タングステン皮膜上に設けた耐摩耗性に優れたセラミ
ックス皮膜とを備え、結合相であるコバルトが超硬合金
母材から炭化タングステン皮膜中に深さ5μm以上にわ
たり拡散浸透していることを特徴とする耐摩耗性に優れ
た被覆超硬合金。1. A cemented carbide base material obtained by sintering a hard phase containing tungsten carbide as a main component with a binder phase containing cobalt as a main component, a tungsten carbide coating formed on the surface thereof, and a tungsten carbide coating provided on the tungsten carbide coating. It also has a ceramic film with excellent wear resistance, and cobalt, which is the binder phase, diffuses and permeates from the cemented carbide base material into the tungsten carbide film to a depth of 5 μm or more, and has excellent wear resistance. Coated cemented carbide.
0μmであることを特徴とする、請求項1に記載の耐摩
耗性に優れた被覆超硬合金。2. The tungsten carbide coating has a thickness of 5-10.
The coated cemented carbide having excellent wear resistance according to claim 1, wherein the coated cemented carbide has a thickness of 0 μm.
i(CN)、HfN、HfC、Hf(CN)、ZrN、Zr
C、Zr(CN)、TiBN、Al2O3、HfO2又はZ
rO2の少なくとも1層からなり、その膜厚が1〜15
μmであることを特徴とする、請求項1又は2に記載の
耐摩耗性に優れた被覆超硬合金。3. The ceramic coating comprises TiC, TiN, T
i (CN), HfN, HfC, Hf (CN), ZrN, Zr
C, Zr (CN), TiBN, Al 2 O 3 , HfO 2 or Z
It is composed of at least one layer of rO 2 and has a film thickness of 1 to 15
The coated cemented carbide having excellent wear resistance according to claim 1 or 2, wherein the coated cemented carbide has excellent wear resistance.
をコバルトを主成分とする結合相で焼結した超硬合金母
材の表面に、超硬合金母材の母材温度500〜900℃
にて、反応ガスとしてタングステンのフッ化物と炭化水
素と水素を用いた熱CVD法により炭化タングステン皮
膜を形成し、次にセラミック皮膜を母材温度950〜1
200℃及び成膜時間5時間以上にてCVD法又はPV
D法により形成することを特徴とする耐摩耗性に優れた
被覆超硬合金の製造方法。4. A base metal temperature of the cemented carbide base material is 500 to 900 ° C. on the surface of the cemented carbide base material obtained by sintering a hard phase containing tungsten carbide as a main component with a binder phase containing cobalt as a main component.
, A tungsten carbide film is formed by a thermal CVD method using a fluoride of tungsten, hydrocarbons and hydrogen as a reaction gas, and then a ceramic film is formed on the base material at a temperature of 950 to 1
CVD method or PV at 200 ° C and film formation time of 5 hours or more
A method for producing a coated cemented carbide having excellent wear resistance, characterized by being formed by the D method.
をコバルトを主成分とする結合相で焼結した超硬合金母
材の表面に、超硬合金母材の母材温度500〜900℃
にて反応ガスとしてタングステンのフッ化物と炭化水素
と水素を用いた熱CVD法により炭化タングステン皮膜
を形成し、この炭化タングステン皮膜の上にセラミック
皮膜を母材温度450℃以上950℃未満にてCVD法
又はPVD法により形成し、当該セラミック皮膜の形成
に先立って又はその形成後に950〜1200℃で5時
間以上の拡散焼鈍を施すことを特徴とする耐摩耗性に優
れた被覆超硬合金の製造方法。5. The base material temperature of the cemented carbide base material is 500 to 900 ° C. on the surface of the cemented carbide base material obtained by sintering a hard phase containing tungsten carbide as a main component with a binder phase containing cobalt as a main component.
A tungsten carbide film is formed by a thermal CVD method using tungsten fluoride, hydrocarbon and hydrogen as a reaction gas, and a ceramic film is deposited on the tungsten carbide film at a base material temperature of 450 ° C or higher and lower than 950 ° C. Of a coated cemented carbide having excellent wear resistance, which is characterized by performing a diffusion anneal at 950 to 1200 ° C. for 5 hours or more prior to or after the formation of the ceramic coating. Method.
をコバルトを主成分とする結合相で焼結した超硬合金母
材の表面に、超硬合金母材の母材温度500〜900℃
にて、反応ガスとしてタングステンのフッ化物と炭化水
素と水素を用いた熱CVD法により炭化タングステン皮
膜を形成し、この炭化タングステン皮膜の上にセラミッ
ク皮膜を母材温度950〜1200℃にてCVD法又は
PVD法により形成し、当該セラミック皮膜の形成に先
立って又はその形成後に950〜1200℃で5時間以
上の拡散焼鈍を施し、前記拡散焼鈍時間とセラミック皮
膜の成膜時間の合計を5時間以上とすることを特徴とす
る耐摩耗性に優れた被覆超硬合金の製造方法。6. The base material temperature of the cemented carbide base material is 500 to 900 ° C. on the surface of the cemented carbide base material obtained by sintering a hard phase containing tungsten carbide as a main component with a binder phase containing cobalt as a main component.
At, a tungsten carbide film is formed by a thermal CVD method using a fluoride of tungsten, hydrocarbon and hydrogen as a reaction gas, and a ceramic film is formed on the tungsten carbide film at a base material temperature of 950 to 1200 ° C. Or, it is formed by a PVD method, and diffusion annealing is performed at 950 to 1200 ° C. for 5 hours or more before or after the formation of the ceramic film, and the total of the diffusion annealing time and the film forming time of the ceramic film is 5 hours or more. A method for producing a coated cemented carbide having excellent wear resistance, comprising:
ック皮膜の形成又は拡散焼鈍までの全ての工程を、同一
成膜装置内において大気にさらすことなく連続的に実施
することを特徴とする、請求項4〜6のいずれかに記載
の耐摩耗性に優れた被覆超硬合金の製造方法。7. The process according to claim 4, wherein all the steps from the formation of the tungsten carbide film to the formation of the ceramic film or the diffusion annealing are continuously carried out in the same film forming apparatus without exposing to the atmosphere. 7. The method for producing a coated cemented carbide having excellent wear resistance according to any one of items 1 to 6.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP35097992A JPH06173009A (en) | 1992-12-04 | 1992-12-04 | Coated cemented carbide excellent in wear resistance and its production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP35097992A JPH06173009A (en) | 1992-12-04 | 1992-12-04 | Coated cemented carbide excellent in wear resistance and its production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH06173009A true JPH06173009A (en) | 1994-06-21 |
Family
ID=18414218
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP35097992A Pending JPH06173009A (en) | 1992-12-04 | 1992-12-04 | Coated cemented carbide excellent in wear resistance and its production |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH06173009A (en) |
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| JP2008006511A (en) * | 2006-06-27 | 2008-01-17 | Mitsubishi Materials Corp | Surface coated cermet cutting tool whose hard coating layer exhibits excellent chipping resistance and wear resistance in high-speed intermittent cutting |
| JP2009125902A (en) * | 2007-11-27 | 2009-06-11 | Mitsubishi Materials Corp | Surface coated cutting tool with excellent wear resistance with hard coating layer in heavy cutting |
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| JP2021000667A (en) * | 2019-06-19 | 2021-01-07 | 住友電気工業株式会社 | Surface-coated cutting tool |
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