JPH06180523A - Image forming device - Google Patents
Image forming deviceInfo
- Publication number
- JPH06180523A JPH06180523A JP33308092A JP33308092A JPH06180523A JP H06180523 A JPH06180523 A JP H06180523A JP 33308092 A JP33308092 A JP 33308092A JP 33308092 A JP33308092 A JP 33308092A JP H06180523 A JPH06180523 A JP H06180523A
- Authority
- JP
- Japan
- Prior art keywords
- image forming
- charging
- magnetic
- carrier
- magnetic particles
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000006249 magnetic particle Substances 0.000 claims abstract description 81
- 230000005684 electric field Effects 0.000 claims abstract description 12
- 238000007600 charging Methods 0.000 claims description 123
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 abstract description 4
- 230000015556 catabolic process Effects 0.000 abstract description 4
- 239000002245 particle Substances 0.000 description 33
- 239000011347 resin Substances 0.000 description 10
- 229920005989 resin Polymers 0.000 description 10
- 238000011161 development Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 230000002093 peripheral effect Effects 0.000 description 5
- 230000001105 regulatory effect Effects 0.000 description 5
- 238000012546 transfer Methods 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 210000005069 ears Anatomy 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 230000005415 magnetization Effects 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- AMWRITDGCCNYAT-UHFFFAOYSA-L hydroxy(oxo)manganese;manganese Chemical compound [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 description 2
- 239000000696 magnetic material Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- 229910000859 α-Fe Inorganic materials 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 206010014357 Electric shock Diseases 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 229940090961 chromium dioxide Drugs 0.000 description 1
- IAQWMWUKBQPOIY-UHFFFAOYSA-N chromium(4+);oxygen(2-) Chemical compound [O-2].[O-2].[Cr+4] IAQWMWUKBQPOIY-UHFFFAOYSA-N 0.000 description 1
- AYTAKQFHWFYBMA-UHFFFAOYSA-N chromium(IV) oxide Inorganic materials O=[Cr]=O AYTAKQFHWFYBMA-UHFFFAOYSA-N 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- HPDFFVBPXCTEDN-UHFFFAOYSA-N copper manganese Chemical compound [Mn].[Cu] HPDFFVBPXCTEDN-UHFFFAOYSA-N 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000007786 electrostatic charging Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- -1 ferric tetroxide Chemical class 0.000 description 1
- 230000005307 ferromagnetism Effects 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 230000010365 information processing Effects 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 239000012798 spherical particle Substances 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
Landscapes
- Electrostatic Charge, Transfer And Separation In Electrography (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、電子写真複写機、静電
記録装置等の静電転写プロセスを利用する画像形成装置
に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an image forming apparatus utilizing an electrostatic transfer process such as an electrophotographic copying machine and an electrostatic recording apparatus.
【0002】[0002]
【従来の技術】従来、電子写真方式による画像形成装置
において、感光体ドラム等の像形成体の帯電には、一般
にコロナ帯電器が使用されていた。このコロナ帯電器
は、高電圧を放電ワイヤに印加して、放電ワイヤの周辺
に強電界を発生させ気体放電を行うもので、その際発生
する電荷イオンを像形成体に吸着させることにより帯電
が行われる。2. Description of the Related Art Conventionally, in an electrophotographic image forming apparatus, a corona charger has generally been used for charging an image forming body such as a photosensitive drum. This corona charger applies a high voltage to the discharge wire to generate a strong electric field around the discharge wire to perform gas discharge, and the charged ions generated at that time are adsorbed to the image forming body to charge. Done.
【0003】このような従来の画像形成装置に用いられ
ているコロナ帯電器は、像形成体と機械的に接触するこ
となく帯電させることができるため、帯電時に像形成体
を傷付けることがないという利点を有している。しかし
ながら、このコロナ帯電器は高電圧を使用するために感
電したり、リークする危険があり、かつ気体放電に伴っ
て発生するオゾンが人体に有害であり、像形成体の寿命
を短くするという欠点を有していた。また、コロナ帯電
器による帯電電位は温度,湿度に強く影響されるので不
安定であり、さらに、コロナ帯電器では高電圧によるノ
イズ発生があって通信端末機や情報処理装置として電子
写真式画像形成装置を利用する場合の大きな欠点となっ
ている。Since the corona charger used in such a conventional image forming apparatus can be charged without mechanical contact with the image forming body, it is said that the image forming body is not damaged during charging. Have advantages. However, since this corona charger uses a high voltage, there is a risk of electric shock or leakage, and ozone generated by gas discharge is harmful to humans, which shortens the life of the image forming body. Had. Further, the charging potential of the corona charger is unstable because it is strongly affected by temperature and humidity. Further, the corona charger generates noise due to high voltage, which causes electrophotographic image formation as a communication terminal or an information processing device. This is a major drawback when using the device.
【0004】このようなコロナ帯電器の多くの欠点は、
帯電を行うのに気体放電を伴うことに原因がある。Many drawbacks of such corona chargers are:
The cause is that gas discharge is involved in charging.
【0005】そこで、コロナ帯電器のような高圧の気体
放電を行わず、しかも像形成体に機械的損傷を与えるこ
となく、該像形成体を帯電させることのできる帯電装置
として、磁石体を内包した円筒状の搬送担体上に磁性粒
子を吸着して磁気ブラシを形成し、この磁気ブラシで像
形成体の表面を摺擦することにより帯電を行うようにし
た帯電装置が特開昭59-133569号、特開平4-21873号、特
開平4-116674号公報に開示されている。Therefore, a magnet body is included as a charging device capable of charging the image forming body without causing high-pressure gas discharge like a corona charger and without mechanically damaging the image forming body. A charging device in which magnetic particles are adsorbed on a cylindrical carrier formed as described above to form a magnetic brush, and the surface of an image forming body is rubbed with the magnetic brush to perform charging is disclosed in Japanese Patent Laid-Open No. 59-133569. Japanese Patent Laid-Open No. 4-21873 and Japanese Patent Laid-Open No. 4-116674.
【0006】[0006]
【発明が解決しようとする課題】しかしながら、前記公
報に開示された帯電装置においても、像形成体を完全に
安定して一様に帯電させることはできないという問題点
があった。すなわち、前記円筒状の磁性粒子搬送担体表
面上の磁性粒子は磁力線に沿って多数の鎖状の穂からな
る磁気ブラシになり、この磁気ブラシを通して帯電が行
われていた。この帯電のためのバイアス電圧は、前記搬
送担体に接触する端子を設けこの端子を通して行うか、
前記搬送担体の回転軸の軸受を通して行っていた。この
ため接触が不安定で帯電バイアス電圧の印加は時々中断
して電荷注入が行われず帯電が安定に行われないという
問題点がある。又感光体の一部に基体が露出していると
過電流が流れるという問題点がある。However, even the charging device disclosed in the above publication has a problem that the image forming body cannot be charged completely stably and uniformly. That is, the magnetic particles on the surface of the cylindrical magnetic particle carrier have become a magnetic brush composed of a large number of chain-shaped ears along the lines of magnetic force, and the magnetic brush has been charged. The bias voltage for this charging is provided through a terminal that comes into contact with the carrier, or
This is done through the bearing of the rotary shaft of the carrier. For this reason, there is a problem that the contact is unstable, the application of the charging bias voltage is sometimes interrupted, the charge is not injected, and the charging is not stably performed. There is also a problem that an overcurrent flows when the substrate is exposed on a part of the photoconductor.
【0007】本発明はこれらの点を解決して、像形成体
の絶縁破壊やオゾンの発生がなく、極めて安定した均一
な帯電を行うことのできる画像形成装置を提供すること
を目的とする。An object of the present invention is to solve these problems and to provide an image forming apparatus capable of performing extremely stable and uniform charging without dielectric breakdown of the image forming body or generation of ozone.
【0008】[0008]
【課題を解決するための手段】上記目的は、磁性粒子を
搬送担体上に供給して磁気ブラシを形成させ、該搬送担
体上の磁気ブラシを振動電界下におき、像形成体を帯電
する画像形成装置において、交流成分を含む帯電バイア
ス電圧を印加電極から磁気ブラシを通して前記搬送担体
に印加することを特徴とする画像形成装置によって達成
される。An object of the present invention is to charge magnetic particles on a carrier to form a magnetic brush, and to place the magnetic brush on the carrier under an oscillating electric field to charge an image forming body. In the image forming apparatus, a charging bias voltage including an AC component is applied from the applying electrode through the magnetic brush to the carrier.
【0009】また、前記印加電極と前記搬送担体との間
隙は、前記搬送担体と前記像形成体との間隙より小さ
く、前記印加電極と前記搬送担体内部の磁石体の磁極と
が対向して、前記印加電極は磁気ブラシ規制手段である
ことを特徴とする上記画像形成装置は好ましい実施態様
である。The gap between the applying electrode and the carrier is smaller than the gap between the carrier and the image forming body, and the applying electrode and the magnetic pole of the magnet body inside the carrier are opposed to each other. The image forming apparatus is a preferred embodiment in which the applying electrode is a magnetic brush regulating unit.
【0010】[0010]
【作用】本発明においては、帯電装置の交流成分を含む
帯電バイアス電圧を磁気ブラシ規制手段を兼ねる印加電
極から磁気ブラシを通して前記搬送担体に印加するよう
にしたので、帯電バイアス電圧は中断することなく確実
に前記磁気ブラシを通して前記像形成体に電荷が注入さ
れるようになる。又、像形成体の一部の基体が露出して
いても電磁ブラシを通した電流経路が長いために、過電
流が流れたりすることが軽減される。In the present invention, the charging bias voltage containing the AC component of the charging device is applied to the carrier by the application electrode also serving as the magnetic brush restricting means through the magnetic brush, so that the charging bias voltage is not interrupted. The electric charge is surely injected into the image forming body through the magnetic brush. Further, even if a part of the base body of the image forming body is exposed, since the current path through the electromagnetic brush is long, overcurrent is prevented from flowing.
【0011】[0011]
【実施例】本発明の実施例を説明する前に磁性粒子の粒
径及び搬送担体の条件について説明する。EXAMPLES Before describing the examples of the present invention, the particle size of the magnetic particles and the conditions of the carrier will be described.
【0012】一般に磁性粒子の平均粒径(平均重量)が
大きいと、(イ)搬送担体上に形成される磁気ブラシの
穂の状態が粗いために、電界により振動を与えながら帯
電しても、磁気ブラシにムラが現れ易く、帯電ムラの問
題が起こる。この問題を解消するには、磁性粒子の平均
粒径を小さくすればよく、実験の結果、平均粒径150μ
m以下でその効果が現れ初め、特に100μm以下になる
と、実質的に(イ)の問題が生じなくなることが判明し
た。しかし、粒子が細か過ぎると帯電時像形成体面に付
着するようになったり、飛散し易くなったりする。これ
らの現象は、粒子に作用する磁界の強さ、それによる粒
子の磁化の強さにも関係するが、一般的には、粒子の平
均粒径が30μm以下に顕著に現れるようになる。なお、
磁化の強さは20〜200emu/gのものが好ましく用いられ
る。Generally, when the average particle size (average weight) of the magnetic particles is large, (a) the state of the ears of the magnetic brush formed on the carrier is rough, and therefore, even when charged while vibrating by the electric field, The magnetic brush is likely to have unevenness, which causes a problem of uneven charging. To solve this problem, the average particle size of magnetic particles should be reduced.
It has been found that the effect starts to appear when the thickness is m or less, and particularly when the thickness is 100 μm or less, the problem (a) does not substantially occur. However, if the particles are too fine, they tend to adhere to the surface of the image forming body at the time of charging, or easily scatter. These phenomena are related to the strength of the magnetic field acting on the particles and the strength of the magnetization of the particles thereby, but generally, the average particle size of the particles becomes prominent at 30 μm or less. In addition,
A magnetized strength of 20 to 200 emu / g is preferably used.
【0013】以上から、磁性粒子の粒径は、平均粒径
(平均重量)が150μm以下、特に好ましくは100μm以
下30μm以上であることが好ましい。From the above, the average particle size (average weight) of the magnetic particles is 150 μm or less, particularly preferably 100 μm or less and 30 μm or more.
【0014】このような磁性粒子は、磁性体として従来
の二成分現像剤の磁性キャリヤ粒子におけると同様の、
鉄,クロム,ニッケル,コバルト等の金属、あるいはそ
れらの化合物や合金、例えば四三酸化鉄,γ−酸化第二
鉄,二酸化クロム,酸化マンガン,フェライト,マンガ
ン−銅系合金、と云った強磁性体の粒子、又はそれら磁
性体粒子の表面をスチレン系樹脂,ビニル系樹脂,エチ
レン系樹脂,ロジン変性樹脂,アクリル系樹脂,ポリア
ミド樹脂,エポキシ樹脂,ポリエステル樹脂等の樹脂で
被覆するか、あるいは、磁性体微粒子を分散して含有し
た樹脂で作るかして得られた粒子を従来公知の平均粒径
選別手段で粒径選別することによって得られる。Such magnetic particles are the same as the magnetic carrier particles of the conventional two-component developer as a magnetic material,
Ferromagnetism such as metals such as iron, chromium, nickel and cobalt, or their compounds and alloys such as ferric tetroxide, γ-ferric oxide, chromium dioxide, manganese oxide, ferrite and manganese-copper alloys. Body particles or the surface of these magnetic particles is coated with a resin such as styrene resin, vinyl resin, ethylene resin, rosin modified resin, acrylic resin, polyamide resin, epoxy resin, polyester resin, or Particles obtained by making a resin containing magnetic fine particles dispersed therein can be obtained by selecting the particle size by a conventionally known average particle size selecting means.
【0015】なお、磁性粒子を球状に形成することは、
搬送担体に形成される粒子層が均一となり、また搬送担
体に高いバイアス電圧を均一に印加することが可能とな
ると云う効果も与える。すなわち、磁性粒子が球形化さ
れていることは、(1)一般に、磁性粒子は長軸方向に
磁化吸着され易いが、球形化によってその方向性が無く
なり、従って、層が均一に形成され、局所的に抵抗の低
い領域や層厚のムラの発生を防止する、(2)磁性粒子
の高抵抗化と共に、従来の粒子に見られるようなエッジ
部が無くなって、エッジ部への電界の集中が起こらなく
なり、その結果、磁性粒子搬送担体に高いバイアス電圧
を印加しても、像形成体面に均一に放電して帯電ムラが
起こらない、という効果を与える。The formation of spherical magnetic particles is
The particle layer formed on the carrier is made uniform, and a high bias voltage can be uniformly applied to the carrier. That is, the fact that the magnetic particles are spherical means that (1) generally, the magnetic particles are easily magnetized and adsorbed in the long axis direction, but due to the spherical shape, the directionality is lost, so that a layer is uniformly formed and local layers are formed. (2) Higher resistance of the magnetic particles is eliminated, and the edge portions seen in conventional particles are eliminated, and electric field concentration on the edge portions is prevented. As a result, even if a high bias voltage is applied to the magnetic particle carrying carrier, uniform discharge is caused on the surface of the image forming body and charging unevenness does not occur.
【0016】以上のような効果を奏する球形粒子には磁
性粒子の抵抗率が103Ω・cm以上1012Ω・cm以下、特に104
Ω・cm以上109Ω・cm以下であるように導電性の磁性粒子
を形成したものが好ましい。この抵抗率は、粒子を0.50
cm2の断面積を有する容器に入れてタッピングした後、
詰められた粒子上に1kg/cm2の荷重を掛け、荷重と底面
電極との間に1,000V/cmの電界が生ずる電圧を印加した
ときの電流値を読み取ることで得られる値であり、この
抵抗率が低いと、搬送担体にバイアス電圧を印加した場
合に、磁性粒子に電荷が注入されて、像形成体面に磁性
粒子が付着し易くなったり、あるいはバイアス電圧によ
る像形成体の絶縁破壊が起こり易くなったりする。ま
た、抵抗率が高いと電荷注入が行われず帯電が行われな
い。In the spherical particles having the above effects, the magnetic particles have a resistivity of 10 3 Ω · cm or more and 10 12 Ω · cm or less, particularly 10 4 Ω · cm or less.
It is preferable that the conductive magnetic particles are formed so as to be Ω · cm or more and 10 9 Ω · cm or less. This resistivity is 0.50 for particles
After tapping in a container with a cross-sectional area of cm 2 ,
A value obtained by applying a load of 1 kg / cm 2 on the packed particles and reading the current value when a voltage that generates an electric field of 1,000 V / cm is applied between the load and the bottom electrode. When the resistivity is low, when a bias voltage is applied to the carrier, electric charges are injected into the magnetic particles and the magnetic particles easily adhere to the surface of the image forming body, or the dielectric breakdown of the image forming body due to the bias voltage occurs. It can happen easily. If the resistivity is high, charge injection is not performed and charging is not performed.
【0017】さらに、本発明に用いられる磁性粒子は、
それにより構成される磁気ブラシが振動電界により軽快
に動き、しかも外部飛散が起きないように、比重の小さ
く、かつ適度の最大磁化を有するものが望ましい。具体
的には真比重が6以下で最大磁化が30〜100emu/gのもの
を用いると好結果が得られることが判明した。Further, the magnetic particles used in the present invention are
It is desirable that the magnetic brush constituted by it has a small specific gravity and a suitable maximum magnetization so that the magnetic brush moves lightly due to an oscillating electric field and does not cause external scattering. Specifically, it was found that good results can be obtained by using a material having a true specific gravity of 6 or less and a maximum magnetization of 30 to 100 emu / g.
【0018】以上を総合して、磁性粒子は、少なくとも
長軸と短軸の比が3倍以下であるように球形化されてお
り、針状部やエッジ部等の突起が無く、抵抗率が好まし
くは104Ω・cm以上109Ω・cm以下であることが適正条件で
ある。そして、このような球状の磁性粒子は、磁性体粒
子にできるだけ球形のものを選ぶこと、磁性体微粒子分
散系の粒子では、できるだけ磁性体の微粒子を用いて、
分散樹脂粒子形成後に球形化処理を施すこと、あるいは
スプレードライの方法によって分散樹脂粒子を形成する
こと等によって製造される。In summary of the above, the magnetic particles are spherical so that the ratio of the major axis to the minor axis is at most 3 times, there are no protrusions such as needles and edges, and the resistivity is high. The appropriate condition is preferably 10 4 Ω · cm or more and 10 9 Ω · cm or less. Then, such spherical magnetic particles should be selected as spherical as possible for the magnetic particles, and in the particles of the magnetic particle dispersion system, the particles of the magnetic material should be used as much as possible.
After the dispersed resin particles are formed, a spheroidizing treatment is performed, or the dispersed resin particles are formed by a spray drying method.
【0019】また、トナーが磁気ブラシに混入すると、
トナーは絶縁性が高いため帯電性が低下し帯電ムラを生
じる。これを防止するにはトナーが帯電時像形成体へ移
動するようにトナーの電荷量を低くすることが必要であ
り、磁性粒子にトナーを混合し、1%のトナー濃度に調
整した条件下でトナーの摩擦帯電量を帯電極性が同じ
で、かつ1〜20μC/gとした場合、磁気ブラシへのトナ
ーの蓄積を防止できた。このことはトナーが混入しても
帯電時感光体へ付着するためと考えられる。トナーの電
荷量が大きいと磁性粒子から離れずらくなり、一方小さ
いと電気的に像形成体に移動しずらくなることが認めら
れた。When toner is mixed in the magnetic brush,
Since the toner has a high insulating property, the charging property is lowered and uneven charging occurs. In order to prevent this, it is necessary to lower the charge amount of the toner so that the toner moves to the image forming body at the time of charging. Under the condition that the toner is mixed with magnetic particles and the toner concentration is adjusted to 1%. When the triboelectrification amount of the toner was the same and the charging polarity was 1 to 20 μC / g, the toner could be prevented from accumulating on the magnetic brush. It is considered that this is because even if the toner is mixed, it adheres to the photoconductor during charging. It was confirmed that when the charge amount of the toner is large, it becomes difficult to separate from the magnetic particles, and when it is small, it becomes difficult to electrically move to the image forming body.
【0020】以上が磁性粒子についての条件であり、次
に粒子層を形成して像形成体を帯電する磁性粒子の搬送
担体に関する条件について述べる。The above are the conditions for the magnetic particles. Next, the conditions for the carrier for the magnetic particles for forming the particle layer and charging the image forming body will be described.
【0021】磁性粒子の搬送担体は、バイアス電圧を印
加し得る導電性の搬送担体が用いられるが、特に、表面
に粒子層が形成される導電性の帯電ローラの内部に複数
の磁極を有する磁石体が設けられている構造のものが好
ましく用いられる。このような搬送担体においては、磁
石体との相対的な回転によって、導電性帯電ローラの表
面に形成される粒子層が波状に起伏して移動するように
なるから、新しい磁性粒子が次々と供給され、搬送担体
表面の粒子層に多少の層厚の不均一があっても、その影
響は上記波状の起伏によって実際上問題とならないよう
に十分カバーされる。そして、搬送担体の回転による磁
性粒子の搬送速度は、像形成体の移動速度と殆ど同じ
か、それよりも早いことが好ましい。また、搬送担体の
回転による搬送方向は、同方向が好ましい。同方向の方
が反対方向の場合よりも帯電の均一性に優れている。し
かし、それらに限定されるものではない。A conductive carrier that can apply a bias voltage is used as the carrier for the magnetic particles, and in particular, a magnet having a plurality of magnetic poles inside a conductive charging roller on the surface of which a particle layer is formed. A structure having a body is preferably used. In such a carrier, the relative rotation with the magnet body causes the particle layer formed on the surface of the conductive charging roller to undulate and move, so that new magnetic particles are supplied one after another. Therefore, even if the particle layer on the surface of the carrier has some unevenness in the layer thickness, the effect is sufficiently covered so as not to cause a practical problem due to the corrugation. Then, it is preferable that the transport speed of the magnetic particles due to the rotation of the transport carrier is substantially the same as or faster than the moving speed of the image forming body. In addition, it is preferable that the transporting carrier is rotated in the same direction. Uniformity of charging is better in the same direction than in the opposite direction. However, it is not limited thereto.
【0022】なお、磁性粒子の搬送担体は、内部に固定
又は回転する磁石体を有する帯電ローラから構成される
ものに限らず、帯電ローラを有せず磁石体が回転するも
のでN,S交互に着磁された磁石体のみで構成されても
よい。The carrier for transporting the magnetic particles is not limited to the one composed of a charging roller having a magnet body which is fixed or rotated inside, and the carrier does not have a charging roller and the magnet body rotates so that N and S alternate. It may be composed only of the magnet body magnetized in the above.
【0023】また、搬送担体上に形成する粒子層の厚さ
は、規制板によって十分に掻き落されて均一な層となる
厚さであることが好ましい。帯電領域において搬送担体
の表面上の磁性粒子の存在量が多すぎると磁性粒子の振
動が十分に行われず感光体の摩耗や帯電ムラを起こすと
ともに過電流が流れ易く、搬送担体の駆動トルクが大き
くなるという欠点がある。反対に磁性粒子の帯電領域に
おける搬送担体上の存在量が少な過ぎると像形成体への
接触に不完全な部分を生じ磁性粒子の像形成体上への付
着や帯電ムラを起こすことになる。実験を重ねた結果、
帯電領域における磁性粒子の好ましい存在量Wは10〜30
0mg/cm2であり、さらに好ましくは30〜150mg/cm2である
ことが判明した。なお、この存在量は、磁気ブラシの接
触領域における平均値である。Further, the thickness of the particle layer formed on the carrier is preferably such that it is sufficiently scraped off by the regulation plate to form a uniform layer. If there are too many magnetic particles on the surface of the carrier in the charging region, the vibration of the magnetic particles will not be sufficiently performed, causing wear and uneven charging of the photoconductor, and overcurrent will easily flow, resulting in a large drive torque of the carrier. There is a drawback that On the other hand, if the amount of the magnetic particles present on the carrier in the charged area is too small, an incomplete portion is formed in contact with the image forming body, resulting in adhesion of the magnetic particles to the image forming body and uneven charging. As a result of repeated experiments,
The preferable amount W of the magnetic particles in the charging region is 10 to 30.
A 0 mg / cm 2, more preferably found to be 30~150mg / cm 2. The existing amount is an average value in the contact area of the magnetic brush.
【0024】そして、搬送担体と像形成体との間隙Dは
0.1mm≦D≦10mmが好ましく、さらに好ましくは0.2mm≦
D≦5mmが好ましい。搬送担体と像形成体の表面間隙が
100μmよりも狭くなり過ぎると、それに対して均一な
帯電作用する磁気ブラシの穂を形成するのが困難とな
り、また、十分な磁性粒子を帯電部に供給することもで
きなくなって、安定した帯電が行われなくなるし、間隙
が5,000μmを大きく超すようになると、粒子層が粗く
形成されて帯電ムラが起き易く、また、電荷注入効果が
低下して十分な帯電が得られないようになる。このよう
に、搬送担体と像形成体の間隙が極端になると、それに
対して搬送担体上の粒子層の厚さを適当にすることがで
きなくなるが、間隙が100〜5,000μmの範囲では、それ
に対して粒子層の厚さを適当に形成することができ、磁
気ブラシの摺擦による掃き目の発生を防止できる。ま
た、さらに適切な搬送量(W)と間隙(D)との間に最
も好ましい条件が存在することが明らかとなった。The gap D between the carrier and the image forming body is
0.1 mm ≤ D ≤ 10 mm is preferable, more preferably 0.2 mm ≤
D ≦ 5 mm is preferable. The surface gap between the carrier and the image forming body
If it is too narrower than 100 μm, it becomes difficult to form the ears of a magnetic brush that uniformly acts on it, and it becomes impossible to supply sufficient magnetic particles to the charging section, and stable charging is achieved. If it is not performed and the gap exceeds 5,000 μm, the particle layer is coarsely formed and charging unevenness is likely to occur, and the charge injection effect is deteriorated and sufficient charging cannot be obtained. As described above, when the gap between the carrier and the image forming member becomes extremely large, the thickness of the particle layer on the carrier cannot be adjusted appropriately. However, when the gap is in the range of 100 to 5,000 μm, On the other hand, the thickness of the particle layer can be appropriately formed, and it is possible to prevent the occurrence of sweeps due to the rubbing of the magnetic brush. Further, it has been clarified that the most preferable condition exists between the more appropriate transport amount (W) and the gap (D).
【0025】帯電を均一でかつ高速で安定に行なうには
300≦W/D≦3,000(mg/cm3)の条件が重要であった。
W/Dがこの範囲外の場合には帯電が不均一になること
が確認された。To perform charging uniformly and stably at high speed
The condition of 300 ≦ W / D ≦ 3,000 (mg / cm 3 ) was important.
It was confirmed that when W / D is out of this range, charging becomes non-uniform.
【0026】Dは磁性粒子の鎖長を決める要素と考えら
れる。鎖の長さに相当する電気抵抗が、帯電のし易さや
帯電速度と対応すると考えられる。一方、Wは磁性粒子
の鎖の密度を決める要素と考えられる。鎖の数を増やす
ことにより、帯電の均一性が向上すると考えられる。し
かしながら、帯電領域において、磁性粒子が狭い間隙を
通過するとき、磁性粒子の鎖の圧縮状態が実現している
と考えられる。この時、磁性粒子の鎖は互いに接触し、
曲がった状態で、撹乱を受けながら像形成体を摺擦して
いることになる。D is considered to be a factor that determines the chain length of magnetic particles. It is considered that the electric resistance corresponding to the chain length corresponds to the ease of charging and the charging speed. On the other hand, W is considered to be a factor that determines the density of chains of magnetic particles. It is believed that increasing the number of chains improves the charging uniformity. However, it is considered that when the magnetic particles pass through the narrow gap in the charging region, the compressed state of the chains of the magnetic particles is realized. At this time, the chains of magnetic particles contact each other,
In the bent state, the image forming body is rubbed while being disturbed.
【0027】この撹乱条件が、帯電のスジなどを生じさ
せず電荷の移動を容易にし均一な帯電に有効と考えられ
る。すなわち、磁性粒子密度に相当するW/Dが小さい
ときは、磁性粒子の鎖は粗となり撹乱をうける割合が少
なく、帯電が不均一になる。W/Dが大となるときは、
磁性粒子の鎖は高いパッキングにより十分に形成され
ず、磁性粒子の撹乱は少ない。このことが電荷の自由な
移動を妨げ、均一な帯電が行われなくなる原因と考えら
れる。It is considered that this disturbing condition is effective for uniform charge by facilitating the transfer of charge without causing charge stripes. That is, when the W / D corresponding to the magnetic particle density is small, the chains of the magnetic particles become coarse and the ratio of disturbance is small, resulting in non-uniform charging. When W / D becomes large,
The chains of the magnetic particles are not well formed due to the high packing and the magnetic particles are less disturbed. It is considered that this hinders the free movement of the charges and prevents uniform charging.
【0028】なお、搬送量Wを10mg/cm2より少くした場
合は磁性粒子の付着や帯電ムラが現れ、300mg/cm2より
多くした場合は感光体の摩耗や帯電ムラが現れ、好まし
い結果が得られなかった。その間での好ましい範囲は30
〜150mg/cm2であった。When the transport amount W is less than 10 mg / cm 2 , adhesion of magnetic particles and uneven charging appear, and when it is more than 300 mg / cm 2 , abrasion of the photosensitive member and uneven charging appear. I couldn't get it. The preferred range in between is 30
It was ~ 150 mg / cm 2 .
【0029】また、さらに上記搬送量条件下で、像形成
体と磁性粒子搬送担体との間隔をD(cm)とした時、W
/Dを300mg/cm3<W/D<3,000mg/cm3の条件に設定す
ることにより、より好ましい磁性粒子の付着や帯電ムラ
のない均一な帯電特性が得られることが明らかとなっ
た。300mg/cm3より少くした場合や3,000mg/cm3より大き
くした場合は磁性粒子の付着や帯電ムラが起こる現象が
みられた。Further, when the distance between the image forming body and the magnetic particle carrying carrier is D (cm) under the above carrying amount condition, W
By setting / D to be 300 mg / cm 3 <W / D <3,000 mg / cm 3 , it has been clarified that more preferable uniform charging characteristics without adhesion of magnetic particles or uneven charging can be obtained. When the amount was less than 300 mg / cm 3 or more than 3,000 mg / cm 3 , there was a phenomenon that magnetic particles adhered and uneven charging occurred.
【0030】以上の事から、好ましい条件は磁力を有す
る磁性粒子の搬送担体上に付着した磁性粒子層からなる
磁気ブラシを、移動する像形成体に接触させ、搬送担体
と像形成体との間にバイアス電界を形成することで、像
形成体の帯電を行う帯電装置において、バイアス電界に
は振動電界を用いるとともに、帯電領域での磁性粒子の
存在量Wが10〜300mg/cm2となるように磁性ブラシを形
成し、さらに磁性粒子の搬送担体と像形成体との間隙を
D(cm)とするとき、300≦W/D≦3,000(mg/cm3)で
あることが好ましい条件である。From the above, the preferable condition is that a magnetic brush composed of a magnetic particle layer of magnetic particles having magnetic force adhered on a carrier is brought into contact with a moving image forming body, and the moving carrier is separated from the image forming body. In the charging device for charging the image forming body by forming the bias electric field on the magnetic field, an oscillating electric field is used as the bias electric field, and the abundance W of the magnetic particles in the charging region is 10 to 300 mg / cm 2. When a magnetic brush is formed on the magnetic recording medium and the gap between the carrier for carrying the magnetic particles and the image forming body is D (cm), it is preferable that 300 ≦ W / D ≦ 3,000 (mg / cm 3 ). .
【0031】(実施例)以下図面を用いて本発明の実施
例について説明する。(Embodiment) An embodiment of the present invention will be described below with reference to the drawings.
【0032】図1は本発明の画像形成装置である静電記
録装置の構成の概要を示す断面図である。図において、
10は矢示(時計)方向に回転する像形成体である(−)
帯電のOPCから成る感光体ドラムで、その周縁部には
後述する帯電装置20、露光装置からの像光Lの入射する
露光部、現像器30、転写ローラ13、クリーニング装置50
等が設けられている。FIG. 1 is a sectional view showing the outline of the construction of an electrostatic recording apparatus which is an image forming apparatus of the present invention. In the figure,
Reference numeral 10 is an image forming body that rotates in the direction of the arrow (clockwise) (-).
The photosensitive drum is composed of a charging OPC, and a charging device 20, which will be described later, an exposing portion on which image light L from the exposing device is incident, a developing device 30, a transfer roller 13, and a cleaning device 50 are provided on a peripheral portion of the photosensitive drum.
Etc. are provided.
【0033】本実施例のコピープロセスの基本動作は、
図示しない操作部よりコピー開始指令が図示しない制御
部に送出されると、制御部の制御により、感光体ドラム
10は矢示方向に回転を始める。感光体ドラム10の回転に
従いその周面は、後述する帯電装置20により一様に帯電
され通過する。感光体ドラム10上には、画像書き込み装
置等からの例えばレーザビームの像光Lによる画像の書
き込みが行われ、画像に対応した静電潜像が形成され
る。The basic operation of the copy process of this embodiment is as follows.
When a copy start command is sent from an operation unit (not shown) to a control unit (not shown), the control unit controls the photosensitive drum.
10 starts rotating in the direction of the arrow. As the photosensitive drum 10 rotates, the peripheral surface of the photosensitive drum 10 is uniformly charged by a charging device 20 described later and passes through. An image is written on the photoconductor drum 10 by image light L of a laser beam from an image writing device or the like, and an electrostatic latent image corresponding to the image is formed.
【0034】現像器30内には二成分現像剤があって撹拌
スクリュー33A,33Bによって撹拌されたのち、磁石体ロ
ーラ32の外側にあって回転する現像スリーブ31外周に付
着して現像剤の磁気ブラシを形成し、現像スリーブ31に
は所定のバイアス電圧が印加されて、感光体ドラム10に
対向した現像領域において反転現像が行われる。There is a two-component developer in the developing device 30, which is agitated by the agitating screws 33A and 33B, and then adheres to the outer periphery of the developing sleeve 31 which is outside the magnet roller 32 and rotates to cause the magnetic field of the developer. A brush is formed, a predetermined bias voltage is applied to the developing sleeve 31, and reversal development is performed in the developing area facing the photoconductor drum 10.
【0035】給紙カセット40からは、記録紙Pが一枚ず
つ第1給紙ローラ41によって繰り出される。この繰り出
された記録紙Pは、感光体ドラム10上の前記トナー像と
同期して作動する第2給紙ローラ42によって感光体ドラ
ム10上に送出される。 そして転写ローラ13の作用によ
り、感光体ドラム10上のトナー像が記録紙P上に転写さ
れ、感光体ドラム10上から分離される。トナー像を転写
された記録紙Pは搬送手段80を経て図示しない定着装置
へ送られ、熱定着ローラ及び圧着ローラによって挟持さ
れ、溶融定着されたのち装置外へ排出される。記録紙P
に転写されずに残ったトナーを有して回転する感光体ド
ラム10の表面は、ブレード51等を備えたクリーニング装
置50により掻き落とされ清掃されて次回の記録に待機す
る。From the paper feed cassette 40, the recording papers P are fed one by one by a first paper feed roller 41. The fed recording paper P is sent onto the photosensitive drum 10 by the second paper feed roller 42 which operates in synchronization with the toner image on the photosensitive drum 10. Then, by the action of the transfer roller 13, the toner image on the photoconductor drum 10 is transferred onto the recording paper P and separated from the photoconductor drum 10. The recording paper P on which the toner image has been transferred is sent to a fixing device (not shown) via the conveying means 80, is sandwiched by a heat fixing roller and a pressure bonding roller, is fused and fixed, and is then discharged to the outside of the apparatus. Recording paper P
The surface of the photoconductor drum 10 that has toner remaining without being transferred to the surface and is rotated is scraped off and cleaned by a cleaning device 50 having a blade 51 and the like, and waits for the next recording.
【0036】図2は図1の画像形成装置に用いられる帯
電装置20の一実施例を示す断面図である。図において、
21は磁性粒子、22は例えばアルミニウムなどの非磁性か
つ導電性の金属からなる磁性粒子21の搬送担体である帯
電ローラで、その表面は磁性粒子21の安定な均一搬送の
ために表面の平均粗さを2〜15μmとすることが好まし
い。平滑であると搬送は十分に行えなく、粗すぎると表
面の凸部から過電流が流れ、どちらにしても帯電ムラが
生じ易い。上記の表面粗さとするにはサンドブラスト処
理が好ましく用いられる。また、帯電ローラ22の直径は
5〜20mmが好ましい。上記径とすることにより帯電に必
要な接触領域を確保する。接触領域が必要以上に大きい
と帯電電流が過大となるし、小さいと帯電ムラが生じ易
い。また上記のように小径とした場合、遠心力により磁
性粒子21が飛散あるいは感光体ドラム10に付着し易いた
めに、帯電ローラ22の線速度を遅くすることが好まし
い。23は帯電ローラ22の内部に固定して配設された柱状
の磁石体で、この磁石体23は図に示すように周縁に帯電
ローラ22表面で500〜1,000ガウスとなるようにS極及び
N極を配置して着磁されている。この磁極の内感光体ド
ラム10に最も近接した帯電部の磁極23aを主磁極という
ことにする。帯電ローラ22は磁石体23に対し回動可能に
なっていて、感光体ドラム10との対向位置で0.5〜1.0mm
の間隙に保持され感光体ドラム10の移動方向と同方向に
1.2〜2.0倍の周速度で回転させられる。FIG. 2 is a sectional view showing an embodiment of the charging device 20 used in the image forming apparatus of FIG. In the figure,
Reference numeral 21 is a magnetic particle, 22 is a charging roller that is a carrier for the magnetic particles 21 made of non-magnetic and conductive metal such as aluminum, and the surface thereof has an average surface roughness for stable and uniform transfer of the magnetic particles 21. The thickness is preferably 2 to 15 μm. If it is smooth, it cannot be sufficiently conveyed, and if it is too rough, an overcurrent flows from the convex portions on the surface, and uneven charging tends to occur in either case. Sandblasting is preferably used to achieve the above surface roughness. Further, the diameter of the charging roller 22 is preferably 5 to 20 mm. With the above diameter, a contact area necessary for charging is secured. If the contact area is unnecessarily large, the charging current will be excessive, and if it is small, uneven charging is likely to occur. When the diameter is small as described above, the magnetic particles 21 are easily scattered or adhered to the photoconductor drum 10 due to the centrifugal force. Therefore, it is preferable to reduce the linear velocity of the charging roller 22. Reference numeral 23 denotes a columnar magnet body fixedly arranged inside the charging roller 22, and this magnet body 23 has an S pole and an N pole so that the surface of the charging roller 22 has 500 to 1,000 gauss as shown in the figure. It is magnetized with poles arranged. Of these magnetic poles, the magnetic pole 23a of the charging portion closest to the photosensitive drum 10 will be referred to as the main magnetic pole. The charging roller 22 is rotatable with respect to the magnet body 23, and is 0.5 to 1.0 mm at a position facing the photoconductor drum 10.
Is held in the gap of the same direction as the moving direction of the photoconductor drum 10.
It can be rotated at a peripheral speed of 1.2 to 2.0 times.
【0037】前記磁石体23の感光体ドラム10に最も近接
した主磁極23aの位置は、帯電ローラ22と感光体ドラム
10との最近接した位置、すなわち感光体ドラム10の中心
と帯電ローラ22の中心を結ぶ中心線近傍にあって、帯電
ローラ22の中心と主磁極23aと結ぶ直線の前記中心線と
なす角度θは、実験の結果、±15°の範囲にあるのが好
ましいと判明した。また、後述する規制板26に対向する
位置にも一つの磁極を設けるようにする。The position of the main magnetic pole 23a of the magnet body 23 closest to the photosensitive drum 10 is the charging roller 22 and the photosensitive drum.
An angle θ formed by the center line of the line connecting the center of the charging roller 22 and the main magnetic pole 23a near the center line connecting the center of the photosensitive drum 10 and the center of the charging roller 22. As a result of the experiment, it was found that it is preferable to be within a range of ± 15 °. Further, one magnetic pole is also provided at a position facing a restriction plate 26 described later.
【0038】25は前記磁性粒子21の貯蔵部を形成するケ
ーシングで,このケーシング25内に前記帯電ローラ22と
磁石体23が配置されており、またケーシング25の出口に
は磁気ブラシ規制手段であり、かつ印加電極を兼ねる規
制板26が設けてあって、帯電ローラ22に付着して搬出さ
れる磁性粒子21層の厚さを規制するようになっていると
共に磁性粒子21を通じて帯電ローラ22に帯電バイアス電
圧を印加する。規制板26の先端と帯電ローラ22との間隙
DBは磁性粒子21の搬送量すなわち帯電領域における帯
電ローラ22上の磁性粒子21の存在量が10〜300mg/cm2特
に好ましくは30〜150mg/cm2となるよう調整されると共
に、帯電ローラ22と感光体ドラム10との間隙DPより小
さく、すなわち、DB<DPとなるよう設定されている。
これにより帯電ローラ22と感光体ドラム10との間隙DP
は厚さを規制された磁性粒子21の磁気ブラシで接続され
る。Reference numeral 25 denotes a casing forming a storage portion for the magnetic particles 21, the charging roller 22 and the magnet body 23 are arranged in the casing 25, and the outlet of the casing 25 is a magnetic brush regulating means. A regulation plate 26 also serving as an application electrode is provided to regulate the thickness of the layer of magnetic particles 21 attached to and discharged from the charging roller 22, and the charging roller 22 is charged through the magnetic particles 21. Apply a bias voltage. The gap DB between the tip of the regulation plate 26 and the charging roller 22 is such that the amount of conveyance of the magnetic particles 21, that is, the amount of the magnetic particles 21 present on the charging roller 22 in the charging area is 10 to 300 mg / cm 2, particularly preferably 30 to 150 mg / cm 2. It is adjusted to be 2 and smaller than the gap DP between the charging roller 22 and the photosensitive drum 10, that is, it is set so that DB <DP.
As a result, the gap DP between the charging roller 22 and the photosensitive drum 10
Are connected by a magnetic brush of magnetic particles 21 whose thickness is regulated.
【0039】又、この好ましい間隙比は、DB/DP=
0.6〜0.9である。Further, this preferable gap ratio is DB / DP =
It is 0.6 to 0.9.
【0040】この値が大きいと、電圧が帯電ローラに充
分に印加されず、又帯電部で磁性粒子がつまり易い。一
方この値が小さいと帯電部へ搬送される磁性粒子が減少
し帯電ムラが起こることになる。When this value is large, the voltage is not sufficiently applied to the charging roller, and the magnetic particles are easily clogged at the charging portion. On the other hand, if this value is small, the magnetic particles conveyed to the charging section are reduced, and uneven charging occurs.
【0041】感光体ドラム10は、導電基材10bとその表
面を覆う感光体層10aとからなり、導電基材10bは接地
されている。The photosensitive drum 10 comprises a conductive base material 10b and a photosensitive material layer 10a covering the surface thereof, and the conductive base material 10b is grounded.
【0042】24は前記帯電ローラ22と導電基材10bとの
間にバイアス電圧を付与するバイアス電源で、バイアス
電圧は保護抵抗Rを経て前記規制板26より磁性粒子21を
介して帯電ローラ22に印加されている。Reference numeral 24 is a bias power source for applying a bias voltage between the charging roller 22 and the conductive base material 10b. The bias voltage is applied to the charging roller 22 from the regulation plate 26 via the magnetic particles 21 via the protective resistance R. Is being applied.
【0043】前記バイアス電源24は帯電すべき電圧と同
じ値に設定された直流成分に交流成分を重畳した交流バ
イアス電圧を供給する電源で、帯電ローラ22と感光体ド
ラム10との間の間隙DPの大きさ、感光体ドラム10を帯
電する帯電電圧等によって異なるが、間隙DPが0.1〜5
mmの間に保持される場合、帯電すべき電圧とほぼ同じ−
500V〜−1,000Vの直流成分に、ピーク値間電圧(V
P-P)200〜3,500V(周波数0.3〜10KHz)の交流成分を
重畳した交流バイアス電圧を保護抵抗Rを介して供給す
ることにより、好ましい帯電条件を得ることができた。
なおバイアス電源24は、直流成分は定電圧制御を、交流
成分は定電流制御を行っている。27は磁性粒子21の偏り
を修正する板状部材を軸の回りに有する回転体から成る
撹拌器である。The bias power source 24 is a power source for supplying an AC bias voltage in which an AC component is superposed on a DC component set to the same value as the voltage to be charged, and a gap DP between the charging roller 22 and the photosensitive drum 10. , The gap DP is 0.1 to 5 depending on the size of the photosensitive drum 10 and the charging voltage for charging the photosensitive drum 10.
When held between mm, it is almost the same as the voltage to be charged −
The peak-to-peak voltage (V
By supplying an AC bias voltage superposed with an AC component of ( PP ) 200 to 3,500 V (frequency 0.3 to 10 KHz) via the protective resistance R, a preferable charging condition could be obtained.
The bias power source 24 performs constant voltage control for the DC component and constant current control for the AC component. 27 is an agitator composed of a rotating body having a plate-like member for correcting the bias of the magnetic particles 21 around the axis.
【0044】次に前述した帯電装置20の動作について説
明する。Next, the operation of the charging device 20 described above will be described.
【0045】感光体ドラム10を矢示方向に回転させなが
ら帯電ローラ22を矢示同方向に感光体ドラム10の周速度
の0.2〜2.0倍の周速度で回転させると、帯電ローラ22に
付着・搬送される磁性粒子21の層は磁石体23の磁力線に
より帯電ローラ22上の規制板26と感光体ドラム10との対
向位置で磁気的に鎖状に連結して一種のブラシ状にな
り、いわゆる磁気ブラシ21Aが形成される。そしてこの
磁気ブラシ21Aは帯電ローラ22の回転方向に搬送されて
感光体ドラム10の感光体層10aに接触し摺擦する。帯電
ローラ22と感光体ドラム10との間には前記交流バイアス
電圧が規制板26を介して印加されているので、導電性の
磁性粒子21を経て帯電ローラ22に確実に印加され、導電
性の磁気ブラシ21Aを経て感光体層10a上に電荷が注入
されて帯電が行われる。この場合特に、磁石体23の磁極
の一つを規制板26に対向させ、規制板26を介して交流バ
イアスを印加することにより振動電界を形成したこと
と、前記主磁極23aを帯電領域の中央部±15°の範囲に
特に好ましくは上流側(θ>0)設置し磁性粒子21の鎖
状に連結した磁気ブラシ21Aの穂を寝かせた結果、磁気
ブラシからの電荷注入を確実にしかつ効率を向上させ、
かつ帯電領域を広げ、極めて安定した高速でムラのない
均一な帯電を行うことができる。When the charging roller 22 is rotated in the same direction as the arrow at a peripheral speed of 0.2 to 2.0 times the peripheral speed of the photosensitive drum 10 while rotating the photosensitive drum 10 in the direction indicated by the arrow, the charge roller 22 adheres to the charging roller 22. The layer of the magnetic particles 21 to be conveyed is magnetically connected by a magnetic force line of the magnet body 23 at a position where the regulation plate 26 on the charging roller 22 and the photosensitive drum 10 face each other to form a kind of brush, which is a so-called brush shape. The magnetic brush 21A is formed. Then, the magnetic brush 21A is conveyed in the rotation direction of the charging roller 22 and comes into contact with and slides on the photosensitive layer 10a of the photosensitive drum 10. Since the AC bias voltage is applied between the charging roller 22 and the photoconductor drum 10 via the regulation plate 26, it is reliably applied to the charging roller 22 via the conductive magnetic particles 21, and the An electric charge is injected onto the photoconductor layer 10a through the magnetic brush 21A to perform charging. In this case, in particular, one of the magnetic poles of the magnet body 23 is opposed to the regulation plate 26, and an oscillating electric field is formed by applying an AC bias through the regulation plate 26, and the main magnetic pole 23a is located at the center of the charging area. Particularly preferably within the range of ± 15 °, the upstream side (θ> 0) is installed (θ> 0) and the chains of the magnetic brushes 21A connected to the chain of the magnetic particles 21 are laid down, so that charge injection from the magnetic brush is ensured and efficiency is improved. Improve,
In addition, the charging area can be widened, and extremely stable high speed and uniform charging can be performed.
【0046】なお、以上の実施例において、帯電ローラ
22に印加する交流電圧成分の周波数と電圧を変化させた
結果を図3に示した。In the above embodiments, the charging roller
The results of changing the frequency and voltage of the AC voltage component applied to 22 are shown in FIG.
【0047】図3において、縦線で陰を有した範囲が絶
縁破壊の生じ易い範囲、斜線で陰を付した範囲が帯電ム
ラを生じ易い範囲であり、陰を付してない範囲が安定し
て帯電の得られる好ましい範囲である。図から明らかな
ように、好ましい範囲は、交流電圧成分の変化によって
多少変化する。なお、交流電圧成分の波形は、正弦波に
限らず、矩形波や三角波であってもよい。また図3にお
いて、散点状の陰を施した低周波領域は、周波数が低い
ために帯電ムラが生ずるようになる範囲である。In FIG. 3, the range shaded by vertical lines is the range where dielectric breakdown is likely to occur, the range shaded by diagonal lines is the range where uneven charging is likely to occur, and the range not shaded is stable. This is a preferable range in which electrostatic charging is obtained. As is clear from the figure, the preferable range changes slightly depending on the change of the AC voltage component. The waveform of the AC voltage component is not limited to a sine wave, and may be a rectangular wave or a triangular wave. Further, in FIG. 3, the low frequency region shaded with dots is a range where uneven charging occurs due to the low frequency.
【0048】前記実施例の磁性粒子21として導電性を有
するようコーティングした球形フェライト粒子を用い
た。その他に磁性粒子と樹脂を主成分としてこれを熱錬
成後に粉砕して得られる導電性の磁性樹脂粒子を用いる
こともできる。良好な帯電を行うために、外形は真球で
粒径50μm、比抵抗103Ω・cmに調整されていて、トナー
との摩擦帯電量はトナー濃度1%の条件で−5μC/gで
ある。Spherical ferrite particles coated so as to have conductivity were used as the magnetic particles 21 in the above-mentioned embodiment. In addition, conductive magnetic resin particles obtained by pulverizing the magnetic particles and a resin as main components after thermal smelting can also be used. In order to perform good charging, the outer shape is spherical and the particle size is adjusted to 50 μm, the specific resistance is 10 3 Ω · cm, and the frictional charge amount with the toner is −5 μC / g under the condition that the toner concentration is 1%. .
【0049】なお、本実施例の帯電装置20を用いて感光
体ドラム10の除電をすることも可能である。除電はバイ
アス電圧の直流成分のみを零とすることによって行うこ
とができる。画像形成後、交流成分のみを印加して像形
成体を回動させることにより感光体ドラム10を除電す
る。感光体ドラム10の除電が終了した時点で交流成分も
印加を停止し、磁石体23の磁極のNS方向を感光体ドラ
ム10の対向部の接線と平行となるよう回動させると、磁
気ブラシ21Aが水平磁界により感光体ドラム10との対向
部の接線方向と平行となり、磁性粒子21を感光体ドラム
10周面に付着させないで、磁気ブラシ21Aの先端を感光
体ドラム10より離すことができる。It is also possible to remove the charge from the photoconductor drum 10 by using the charging device 20 of this embodiment. The static elimination can be performed by setting only the DC component of the bias voltage to zero. After the image formation, only the AC component is applied to rotate the image forming body to eliminate the charge on the photosensitive drum 10. When the charge removal of the photoconductor drum 10 is completed, the application of the AC component is stopped, and the magnetic pole of the magnet body 23 is rotated so as to be parallel to the tangent line of the facing portion of the photoconductor drum 10. Is parallel to the tangential direction of the portion facing the photoconductor drum 10 due to the horizontal magnetic field, and the magnetic particles 21 are transferred to the photoconductor drum.
The tip of the magnetic brush 21A can be separated from the photoconductor drum 10 without adhering to the ten circumferential surfaces.
【0050】また、上記帯電装置がクリーニング装置と
して用いられる画像形成方法では現像に当って正規現像
より反転現像の方が好ましい。なぜなら帯電装置から帯
電時トナーを排出しやすく、排出されたトナーは、反転
現像時には同一極性となり、現像部で現像バイアスによ
り回収することになり画像のカブリが防止できることに
なるからである。Further, in the image forming method in which the charging device is used as a cleaning device, reversal development is preferable to regular development in developing. This is because the toner is easily discharged from the charging device during charging, the discharged toner has the same polarity during reversal development, and is collected by the developing bias in the developing section, so that image fogging can be prevented.
【0051】なお、長期使用によって感光体ドラム10表
面にクリーニングされずに残留したトナーの磁性粒子21
層内への混入が多くなり磁気ブラシ21Aの抵抗が高くな
って帯電効率が損なわれることがある。これには画像形
成前あるいは後の感光体ドラム10の回転時に帯電ローラ
22に印加する直流バイアス電圧の極性を高く設定し、あ
るいは交流電圧を高く設定して、トナーが感光体ドラム
10に付着し易い条件を設定してトナー混入を防止するこ
とができる。特に反転現像を行う画像形成装置のように
感光体ドラム10の帯電極性がトナーと同極性の場合は現
像器30内のトナー極性と同じとなるためにトナーによる
汚染が発生しずらく、現像時画像にかぶりとして現れず
極めて好適な組合わせとなる。The magnetic particles 21 of the toner remaining on the surface of the photosensitive drum 10 without being cleaned due to long-term use.
In many cases, the magnetic brush 21A is highly mixed with the layer and the resistance of the magnetic brush 21A is increased, so that the charging efficiency is deteriorated. This includes the charging roller when the photosensitive drum 10 rotates before or after image formation.
If the polarity of the DC bias voltage applied to 22 is set high or the AC voltage is set high, the toner is
It is possible to prevent the toner from being mixed by setting conditions in which the toner easily adheres. In particular, when the photosensitive drum 10 has the same polarity as the toner, such as in an image forming apparatus that performs reversal development, the toner polarity in the developing device 30 is the same as that of the toner. It does not appear as a fog in the image and is a very suitable combination.
【0052】帯電ローラとしては、スリーブ内に磁石体
を内包するものを用いたが、それに限らず、磁石体のみ
からなるものでもよい。As the charging roller, the one in which the magnet body is contained in the sleeve is used, but the charging roller is not limited to this, and may be composed of only the magnet body.
【0053】[0053]
【発明の効果】本発明によれば、像形成体を搬送担体上
に形成した磁気ブラシを通じて直接電荷を注入して帯電
するので、バイアス電圧を低くすることができ、オゾン
の発生を防止できる。また、前記搬送担体内部の磁石体
の一つの磁極を磁気ブラシの規制手段に対向させ、前記
規制手段先端と搬送担体との間隙を搬送担体と像形成体
との間隙より小さくなるよう設置した規制手段を印加電
極として交流バイアス電圧を印加したので、規制手段近
傍の磁性粒子は圧縮され幅広い規制手段によって確実に
バイアス電圧を導電性の磁性粒子を介して搬送担体に印
加することができ、搬送担体上の磁気ブラシを通して像
形成体は電荷を注入され帯電ムラのない極めて安定した
均一な帯電を行うことのできる画像形成装置を提供する
ことができる。According to the present invention, the image forming body is charged by directly injecting the electric charge through the magnetic brush formed on the carrier, so that the bias voltage can be lowered and the generation of ozone can be prevented. Further, one magnetic pole of the magnet body inside the carrier is made to face the restricting means of the magnetic brush, and the gap between the tip of the restricting means and the carrier is set smaller than the gap between the carrier and the image forming body. Since the AC bias voltage is applied by using the means as the application electrode, the magnetic particles in the vicinity of the regulating means are compressed, and the wide regulating means can surely apply the bias voltage to the carrier by way of the conductive magnetic particles. It is possible to provide an image forming apparatus in which electric charges are injected into the image forming body through the above magnetic brush to perform extremely stable and uniform charging without uneven charging.
【図1】本発明の画像形成装置の構成の概要を示す断面
図である。FIG. 1 is a sectional view showing the outline of the configuration of an image forming apparatus of the present invention.
【図2】図1の帯電装置の一実施例を示す断面図であ
る。FIG. 2 is a cross-sectional view showing an embodiment of the charging device of FIG.
【図3】交流電圧成分の周波数と電圧を変化させたとき
の帯電特性図である。FIG. 3 is a charging characteristic diagram when a frequency and a voltage of an AC voltage component are changed.
【符号の説明】 10 感光体ドラム(像形成体) 20 帯電装置 21 磁性粒子 22 帯電ローラ(搬送担体) 23 磁石体 24 バイアス電源 25 ケーシング 26 規制板(規制手段) R 保護抵抗[Explanation of symbols] 10 Photoconductor drum (image forming body) 20 Charging device 21 Magnetic particles 22 Charging roller (conveying carrier) 23 Magnet body 24 Bias power supply 25 Casing 26 Regulation plate (regulation means) R Protective resistance
───────────────────────────────────────────────────── フロントページの続き (72)発明者 福地 真和 東京都八王子市石川町2970番地コニカ株式 会社内 (72)発明者 森田 静雄 東京都八王子市石川町2970番地コニカ株式 会社内 (72)発明者 野守 弘之 東京都八王子市石川町2970番地コニカ株式 会社内 ─────────────────────────────────────────────────── ─── Continuation of front page (72) Inventor Masakazu Fukuchi 2970 Ishikawa-cho, Hachioji, Tokyo Konica stock company (72) Inventor Shizuo Morita 2970 Ishikawa-cho, Hachioji, Tokyo Konica stock company (72) Invention Noriyuki Hiroshi Nomori 2970 Ishikawa-cho, Hachioji City, Tokyo Konica Stock Company
Claims (5)
ラシを形成させ、該搬送担体上の磁気ブラシを振動電界
下におき、像形成体を帯電する画像形成装置において、 交流成分を含む帯電バイアス電圧を印加電極から磁気ブ
ラシを通して前記搬送担体に印加することを特徴とする
画像形成装置。1. An image forming apparatus for charging an image forming body by supplying magnetic particles onto a carrier to form a magnetic brush, and placing the magnetic brush on the carrier under an oscillating electric field, which comprises an AC component. An image forming apparatus characterized in that a charging bias voltage is applied from an applying electrode through the magnetic brush to the carrier.
は、前記搬送担体と前記像形成体との間隙より小さいこ
とを特徴とする請求項1の画像形成装置。2. The image forming apparatus according to claim 1, wherein a gap between the application electrode and the carrier is smaller than a gap between the carrier and the image forming body.
体の磁極とが対向していることを特徴とする請求項1の
画像形成装置。3. The image forming apparatus according to claim 1, wherein the applying electrode and the magnetic pole of the magnet body inside the carrier are opposed to each other.
ることを特徴とする請求項1ないし請求項3の画像形成
装置。4. The image forming apparatus according to claim 1, wherein the applying electrode is a magnetic brush restricting unit.
特徴とする請求項4の画像形成装置。5. The image forming apparatus according to claim 4, wherein a ratio of the gap is 0.6 to 0.9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP33308092A JPH06180523A (en) | 1992-12-14 | 1992-12-14 | Image forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP33308092A JPH06180523A (en) | 1992-12-14 | 1992-12-14 | Image forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH06180523A true JPH06180523A (en) | 1994-06-28 |
Family
ID=18262050
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP33308092A Pending JPH06180523A (en) | 1992-12-14 | 1992-12-14 | Image forming device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH06180523A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004000891A (en) * | 2002-04-23 | 2004-01-08 | Nippon Parkerizing Co Ltd | Powder coating apparatus and method |
-
1992
- 1992-12-14 JP JP33308092A patent/JPH06180523A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004000891A (en) * | 2002-04-23 | 2004-01-08 | Nippon Parkerizing Co Ltd | Powder coating apparatus and method |
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