JPH06264361A - Production of nonwoven fabric of electret - Google Patents
Production of nonwoven fabric of electretInfo
- Publication number
- JPH06264361A JPH06264361A JP5052368A JP5236893A JPH06264361A JP H06264361 A JPH06264361 A JP H06264361A JP 5052368 A JP5052368 A JP 5052368A JP 5236893 A JP5236893 A JP 5236893A JP H06264361 A JPH06264361 A JP H06264361A
- Authority
- JP
- Japan
- Prior art keywords
- electret
- nonwoven fabric
- corona
- water content
- steam
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Filtering Materials (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
Abstract
Description
【０００１】[0001]
【産業上の利用分野】本発明のエレクトレット不織布
は、空気中の微粒子を効率良く除去するエアフィルター
やマスク、あるいは防塵性の帽子、衣料、靴カバー、さ
らに清掃用のワイパーなどに用いられる。INDUSTRIAL APPLICABILITY The electret nonwoven fabric of the present invention is used for air filters and masks for efficiently removing fine particles in the air, dustproof hats, clothes, shoe covers, and wipers for cleaning.
【０００２】[0002]
【従来の技術】コロナイオンを用いてエレクトレット不
織布を製造する方法は、既に公知であり、特開昭５３−
４００７３号公報、特公昭５６−４７２９９号公報、特
開昭６２−１２６６２１号公報、特開平１−２７２８６
５号公報などで開示されている。2. Description of the Related Art A method for producing an electret nonwoven fabric using corona ions is already known and disclosed in JP-A-53-53.
40073, JP-B-56-47299, JP-A-62-126621, JP-A-1-27286.
No. 5, for example.
【０００３】しかしながら、上記何れの方法もコロナ発
生機が単にエレクトレット化の手段として用いられてい
るだけであり、高帯電量を有し、かつ安定なエレクトレ
ットを得る方法としては未だ不十分であった。However, in any of the above methods, the corona generator is merely used as a means for making an electret, and it is still insufficient as a method for obtaining a stable electret having a high charge amount. .
【０００４】[0004]
【発明が解決しようとする課題】従来のコロナ荷電技術
で得られたエレクトレット不織布では、帯電量が低いた
め空気中の微粒子の除去性能が低い；帽子、衣料、靴カ
バーに用いても充分に発塵を抑えられない；帯電電荷の
安定性が悪いため長期間にわたる使用ができない；耐熱
性が悪いといった課題があった。The electret non-woven fabric obtained by the conventional corona charging technique has a low electrification amount, and therefore has a low ability to remove fine particles in the air; it is sufficiently developed even when used for a hat, clothes, and shoe covers. There was a problem that dust could not be suppressed; it could not be used for a long period of time due to poor stability of charged electric charge; poor heat resistance.
【０００５】[0005]
【課題を解決するための手段】かかる従来の方法で製造
されたエレクトレット不織布の課題を解決する方法を鋭
意検討した結果、エレクトレット化処理に際し電気的に
正のコロナイオンを用い、コロナ発生機まわりの雰囲気
の絶対水分量を０．００６（kg水蒸気／kg乾きガス）以
上に制御して行うと、エレクトレットの帯電量が飛躍的
に向上し、またその安定性も改善されることを見出し
た。Means for Solving the Problems As a result of diligent examination of a method for solving the problems of the electret nonwoven fabric manufactured by the conventional method, as a result of the electretization treatment, electrically positive corona ions are used, and It was found that when the absolute water content of the atmosphere is controlled to be 0.006 (kg steam / kg dry gas) or more, the electret charge amount is dramatically improved and the stability is also improved.
【０００６】すなわち本発明は、電気的に正のコロナイ
オンを用いてエレクトレット不織布を製造するに際し
て、コロナ発生機まわりの雰囲気中の絶対水分量を０．
００６（kg水蒸気／kg乾きガス）以上に制御してエレク
トレット化処理を行うことを特徴とするエレクトレット
不織布の製造方法である。That is, according to the present invention, when an electret nonwoven fabric is produced by using electrically positive corona ions, the absolute water content in the atmosphere around the corona generator is set to 0.
The method for producing an electret nonwoven fabric is characterized in that the electretization treatment is carried out by controlling at least 006 (kg steam / kg dry gas).
【０００７】[0007]
【作用】本発明の製造方法によって得られるエレクトレ
ット不織布の帯電量が飛躍的に向上する理由を以下に説
明する。エレクトレットの帯電量は、如何に多くのイオ
ンをそのトラップサイトに打ち込むかで決まる。コロナ
発生機を用いたエレクトレット化は、針、ワイヤー、ナ
イフエッジ等に高電圧を印加してそのまわりの気体をイ
オン化し、これを被エレクトレット体に打ち込む操作で
行われるが、従来技術においてはこの気体のイオン化を
全く制御していないため、イオンの発生量が不十分であ
った。そこでコロナイオンを大量に発生させる方法を検
討した結果、正のコロナイオンの実体が下記一般式 Ｈ+ ( Ｈ2 Ｏ）n （ｎは自然数） で示されるものであることが判明し、コロナ発生機まわ
りの絶対水分量を制御することで正のコロナイオンの発
生を大幅に増大できることを見出した。The reason why the electrification amount of the electret nonwoven fabric obtained by the manufacturing method of the present invention is remarkably improved will be described below. The electret charge amount is determined by how many ions are injected into the trap site. Electretization using a corona generator is performed by applying a high voltage to the needle, wire, knife edge, etc. to ionize the gas around it and driving it into the electret body. Since the ionization of gas was not controlled at all, the amount of generated ions was insufficient. Therefore, as a result of investigating a method of generating a large amount of corona ions, it was found that the substance of positive corona ions is represented by the following general formula H + (H 2 O) n (n is a natural number), and corona generation occurs. It was found that the generation of positive corona ions can be greatly increased by controlling the absolute water content around the machine.
【０００８】即ち、従来技術では得ることができなかっ
た様な高濃度の正のコロナイオンを得てエレクトレット
化を行うので、エレクトレットの帯電量が飛躍的に向上
するのである。That is, since a high concentration of positive corona ions, which could not be obtained by the conventional technique, is obtained and electretization is performed, the electret charge amount is remarkably improved.
【０００９】また、驚くべきことに本発明の方法でエレ
クトレット化を行うと、エレクトレットの安定性も飛躍
的に改善されることがわかった。その理由は明らかでは
ないが、コロナイオンが従来技術では得ることのできな
い程の高濃度であるために、コロナイオンがエネルギー
的に深くトラップされるためと推察される。Surprisingly, it has been found that the electret stability is dramatically improved when the method of the present invention is applied to the electret. Although the reason is not clear, it is presumed that the corona ions are trapped deeply in terms of energy because the corona ions have such a high concentration that cannot be obtained by the conventional technique.
【００１０】コロナ発生機まわりの雰囲気の絶対水分量
としては０．００６（kg水蒸気／kg乾きガス）以上が好
ましく、特に０．０１３から０．０３５（kg水蒸気／kg
乾き空気）の範囲が好ましい。その理由は、雰囲気の絶
対水分量が０．００６（kg水蒸気／kg乾きガス）未満で
あるとコロナイオンの発生量が極端に減少しエレクトレ
ットの帯電量が急激に減少するためであり、尚上限は特
に定めないが、０．０３５（kg水蒸気／kg乾きガス）を
超えると、コロナ発生機から火花放電が起こり易くなっ
て安定したエレクトレット化処理ができなくないことが
ある。本発明でいう絶対水分量は、数１および数２から
求まる値をいう。The absolute water content in the atmosphere around the corona generator is preferably 0.006 (kg steam / kg dry gas) or more, and particularly 0.013 to 0.035 (kg steam / kg).
The range of dry air) is preferred. The reason is that when the absolute water content of the atmosphere is less than 0.006 (kg steam / kg dry gas), the amount of corona ions generated is extremely reduced and the electret charge amount is drastically reduced. However, if 0.035 (kg steam / kg dry gas) is exceeded, spark discharge may easily occur from the corona generator, and stable electretization may not be performed. The absolute water content referred to in the present invention is a value obtained from the equations 1 and 2.
【００１１】[0011]
【数１】 [Equation 1]
【００１２】[0012]
【数２】 [Equation 2]
【００１３】ここで、ｐs は気体中の飽和水蒸気圧（mm
Hg）、ＲＨ％は気体の相対湿度である。Where ps is the saturated water vapor pressure in the gas (mm
Hg) and RH% are relative humidity of gas.
【００１４】コロナ発生機まわりの雰囲気の気体の成分
は特には限定しないが、空気、窒素、ヘリウム、アルゴ
ンなどが好ましい例であり、この雰囲気気体中を本発明
で規定した絶対水分量にすれば良い。また、該気体の温
度も特に限定しないが、省エネルギーの観点から通常の
外気温度で充分である。尚敢えて好適温度を示すなら
ば、０〜５０℃が好ましく、１０〜４０℃が更に好まし
い領域である。The components of the gas in the atmosphere around the corona generator are not particularly limited, but air, nitrogen, helium, argon and the like are preferred examples, and if the atmosphere gas is made to have the absolute moisture content specified in the present invention. good. The temperature of the gas is also not particularly limited, but the normal outside air temperature is sufficient from the viewpoint of energy saving. If a suitable temperature is intentionally shown, 0 to 50 ° C. is preferable, and 10 to 40 ° C. is a more preferable region.
【００１５】本発明で用いられるコロナ発生機として
は、一般に用いられているコロナ発生機で充分であり、
特に限定されるものではないが、針、ワイヤー、ナイフ
エッジ等がコロナ電極として好ましい例である。As the corona generator used in the present invention, a commonly used corona generator is sufficient.
Although not particularly limited, needles, wires, knife edges and the like are preferable examples of corona electrodes.
【００１６】本発明のエレクトレット不織布は、上記製
造方法を用いてエレクトレット化処理を行うことが必要
にして共通の要件であり、その他の事項は特定されな
い。従って例えば繊維集合体、いわゆる不織布を公知の
技術で直接エレクトレット化しても良く、繊維をエレク
トレット化後不織布化しても良く、フィルム状でエレク
トレット化処理し、これを繊維状に解繊した後不織布化
しても良い。ただし、不織布を直接エレクトレット化す
る場合は、効率的にエレクトレット化を行う観点から、
目付としては２００ｇ／m2以下が好ましく、１００ｇ／
m2以下が特に好ましい。また、フィルム状でエレクトレ
ット化した後、解繊・不織布化する場合は、フィルムの
解繊性の観点およびフィルムの帯電量を高くする観点か
らフィルムの厚みは２０μｍ以下が好ましい。The electret nonwoven fabric of the present invention is a common requirement because it needs to be electretized using the above-mentioned manufacturing method, and other matters are not specified. Therefore, for example, a fiber aggregate, a so-called non-woven fabric, may be directly electretized by a known technique, or the fibers may be electretized and then made into a non-woven fabric. May be. However, when the non-woven fabric is directly electretized, from the viewpoint of efficiently electretization,
The basis weight is preferably 200 g / m 2 or less, and 100 g / m 2.
m 2 or less is particularly preferable. When the film is electretized and then defibrated / nonwoven, the film thickness is preferably 20 μm or less from the viewpoint of defibrating property of the film and increasing the charge amount of the film.
【００１７】本発明のエレクトレット不織布の材料とし
ては、高絶縁性で撥水性を有する物質が望ましく、ポリ
エチレン、ポリプロピレン、その他各種α−ポリオレフ
ィンなどのオレフィン系ポリマー、ポリエステル、ポリ
スチレン、ポリフッ化ビニリデン、テフロン、ポリカー
ボネート、ポリサルホン、ポリアクリロニトリル、ポリ
塩化ビニリデンなどの合成樹脂、それらの２種以上の共
重合体やブレンド組成物などが挙げられるが、中でも高
絶縁性・撥水性の観点からはポリプロピレンやα−ポリ
オレフィンなどのオレフィン系ポリマーが最も好まし
い。As the material of the electret nonwoven fabric of the present invention, a substance having high insulation and water repellency is desirable, and olefin polymers such as polyethylene, polypropylene and various α-polyolefins, polyester, polystyrene, polyvinylidene fluoride, Teflon, Examples thereof include synthetic resins such as polycarbonate, polysulfone, polyacrylonitrile, and polyvinylidene chloride, and copolymers or blend compositions of two or more kinds of them. Among them, polypropylene and α-polyolefin are preferable from the viewpoint of high insulation and water repellency. Most preferred are olefinic polymers such as
【００１８】[0018]
【実施例】以下、実施例をもって詳しく本発明を説明す
るが、本発明はこれに限定されるものではない。The present invention will be described in detail below with reference to examples, but the present invention is not limited thereto.
【００１９】実施例１ メルトブロー法で得られたポリプロピレン不織布（平均
繊維径２．０μｍ、目付３０ｇ／m2、厚み0.３mm）を用
いた。雰囲気の気体は３４℃の空気とし、その絶対水分
量を0.０３１（kg水蒸気／kg乾きガス）に調整した後、
該不織布を、半導体シートを敷いたアース板上に置き、
アース板の上方１cmに設置した針電極（春日電気（株）
製 帯電電極）に＋２０ｋＶの直流高電圧を印加し、コ
ロナ正イオンを発生させ１０秒間エレクトレット化処理
した。Example 1 A polypropylene nonwoven fabric (average fiber diameter: 2.0 μm, basis weight: 30 g / m 2 , thickness: 0.3 mm) obtained by the melt blow method was used. The atmosphere gas is air at 34 ° C, and after adjusting the absolute water content to 0.031 (kg steam / kg dry gas),
Place the non-woven fabric on a ground plate lined with a semiconductor sheet,
Needle electrode installed 1 cm above the ground plate (Kasuga Electric Co., Ltd.)
A DC high voltage of +20 kV was applied to the charging electrode) to generate corona positive ions, and the electretization treatment was performed for 10 seconds.
【００２０】実施例２ メルトブロー法で得られたポリプロピレン不織布（平均
繊維径２．０μｍ、目付３０ｇ／m2、厚み0.３mm）を用
いた。雰囲気の気体は２２℃の空気とし、その絶対水分
量を0.０１３（kg水蒸気／kg乾きガス）に調整し後、該
不織布を実施例１と同じ条件でエレクトレット化処理し
た。Example 2 A polypropylene nonwoven fabric (average fiber diameter: 2.0 μm, basis weight: 30 g / m 2 , thickness: 0.3 mm) obtained by the melt blow method was used. The atmosphere gas was air at 22 ° C., and after adjusting the absolute water content to 0.013 (kg steam / kg dry gas), the nonwoven fabric was electretized under the same conditions as in Example 1.
【００２１】実施例３ メルトブロー法で得られたポリメチルペンテン不織布
（平均繊維径２．８μｍ、目付４０ｇ／m2、厚み0.３m
m）を用いた。雰囲気の気体は３２℃の窒素とし、その
絶対水分量を0.０２５（kg水蒸気／kg乾きガス）に調整
した後、該不織布を実施例１と同じ条件でエレクトレッ
ト化処理した。Example 3 Polymethylpentene nonwoven fabric obtained by melt blow method (average fiber diameter 2.8 μm, basis weight 40 g / m 2 , thickness 0.3 m)
m) was used. The atmosphere gas was nitrogen at 32 ° C., and after adjusting the absolute water content to 0.025 (kg steam / kg dry gas), the nonwoven fabric was electretized under the same conditions as in Example 1.
【００２２】実施例４ スパンボンド法で得られたポリプロピレン不織布（平均
繊維径１２μｍ、目付７０ｇ／m2、厚み0.８mm）を用い
た。雰囲気の気体は２６℃の空気とし、その絶対水分量
を0.０２６（kg水蒸気／kg乾きガス）に調整した後、該
不織布を実施例１と同じ条件でエレクトレット化処理し
た。Example 4 A polypropylene nonwoven fabric (average fiber diameter 12 μm, basis weight 70 g / m 2 , thickness 0.8 mm) obtained by the spun bond method was used. The atmosphere gas was air at 26 ° C., and after adjusting the absolute water content to 0.026 (kg steam / kg dry gas), the nonwoven fabric was electretized under the same conditions as in Example 1.
【００２３】実施例５ スパンボンド法で得られたポリプロピレン不織布（平均
繊維径２０μｍ、目付１００ｇ／m2、厚み1.２mm）を用
いた。雰囲気の気体は１５℃の空気とし、その絶対水分
量を0.００８（kg水蒸気／kg乾きガス）に調整した後、
該不織布を実施例１と同じ条件でエレクトレット化処理
した。Example 5 A polypropylene nonwoven fabric (average fiber diameter 20 μm, basis weight 100 g / m 2 , thickness 1.2 mm) obtained by the spunbond method was used. The atmosphere gas is air at 15 ° C, and after adjusting the absolute water content to 0.008 (kg steam / kg dry gas),
The nonwoven fabric was electretized under the same conditions as in Example 1.
【００２４】実施例６ キャスト法で得られたポリプロピレン未延伸フィルム
（厚み５０μｍ）を、１３０℃の熱板上にて８倍の延伸
倍率で一軸延伸し、厚み１２μｍの延伸フィルムとし
た。雰囲気の気体は２８℃の空気とし、その絶対水分量
を0.０１８（kg水蒸気／kg乾きガス）に調整した後、該
フィルムをアース板上に置き、アース板上方１cmに設置
した針電極に＋２０ｋＶの直流高電圧を印加し、コロナ
正イオンを発生させ１０秒間エレクトレット化処理し
た。さらに該フィルムを解繊機で引き裂き、微細繊維状
にし、ニードルパンチングにより不織布化した。該不織
布の目付は１００ｇ／m2、厚みは0.３０mm、平均の繊維
巾は２８μｍであった。Example 6 A polypropylene unstretched film (thickness: 50 μm) obtained by the casting method was uniaxially stretched on a hot plate at 130 ° C. at a stretch ratio of 8 times to obtain a stretched film having a thickness of 12 μm. The atmosphere gas is air at 28 ° C., and after adjusting the absolute water content to 0.018 (kg steam / kg dry gas), the film is placed on the ground plate, and the needle electrode is placed 1 cm above the ground plate. A DC high voltage of +20 kV was applied to generate corona positive ions, and the electretization treatment was performed for 10 seconds. Further, the film was torn with a defibrating machine to form fine fibers, and made into a nonwoven fabric by needle punching. The nonwoven fabric had a basis weight of 100 g / m 2 , a thickness of 0.30 mm, and an average fiber width of 28 μm.
【００２５】比較例１ 雰囲気の絶対水分量を0.００５（kg水蒸気／kg乾きガ
ス）とする以外は、実施例１と全て同じ条件でポリプロ
ピレン不織布をエレクトレット化処理した。Comparative Example 1 A polypropylene nonwoven fabric was electretized under the same conditions as in Example 1 except that the absolute moisture content of the atmosphere was 0.005 (kg steam / kg dry gas).
【００２６】比較例２ 雰囲気の絶対水分量を0.００４（kg水蒸気／kg乾きガ
ス）とする以外は、実施例２と全て同じ条件でポリプロ
ピレン不織布をエレクトレット化処理した。Comparative Example 2 A polypropylene nonwoven fabric was electretized under the same conditions as in Example 2 except that the absolute moisture content of the atmosphere was 0.004 (kg steam / kg dry gas).
【００２７】比較例３ 雰囲気の絶対水分量を0.００３（kg水蒸気／kg乾きガ
ス）とする以外は、実施例３と全て同じ条件でポリプロ
ピレン不織布をエレクトレット化処理した。Comparative Example 3 A polypropylene nonwoven fabric was electretized under the same conditions as in Example 3, except that the absolute water content in the atmosphere was 0.003 (kg steam / kg dry gas).
【００２８】比較例４ 雰囲気の絶対水分量を0.００４（kg水蒸気／kg乾きガ
ス）とする以外は、実施例４と全て同じ条件でポリプロ
ピレン不織布をエレクトレット化処理した。Comparative Example 4 A polypropylene nonwoven fabric was electretized under the same conditions as in Example 4, except that the absolute moisture content of the atmosphere was 0.004 (kg steam / kg dry gas).
【００２９】比較例５ 雰囲気の絶対水分量を0.００３（kg水蒸気／kg乾きガ
ス）とする以外は、実施例５と全て同じ条件でポリプロ
ピレン不織布をエレクトレット化処理した。Comparative Example 5 A polypropylene nonwoven fabric was electretized under the same conditions as in Example 5, except that the absolute moisture content of the atmosphere was 0.003 (kg steam / kg dry gas).
【００３０】比較例６ 雰囲気の絶対水分量を0.００５（kg水蒸気／kg乾きガ
ス）とする以外は、実施例６で全て同じ条件でポリプロ
ピレンフィルムをエレクトレット化処理し、不織布化し
た。Comparative Example 6 A polypropylene film was electretized under the same conditions as in Example 6 except that the absolute water content in the atmosphere was changed to 0.005 (kg steam / kg dry gas) to give a nonwoven fabric.
【００３１】以上の実施例、比較例で得られたエレクト
レット不織布を以下の方法で評価し比較した。結果を表
１に示す。The electret nonwoven fabrics obtained in the above Examples and Comparative Examples were evaluated and compared by the following methods. The results are shown in Table 1.
【００３２】[0032]
【表１】 [Table 1]
【００３３】粒子捕集効率（％） 粒子捕集効率の評価は粒子径0.3μｍのＤＯＰ粒子を用
い、図１に示す粒子捕集効率測定器により行った。エレ
クトレット不織布３はダクト２内に設置され、流量計４
をフィルター通風速度が5.3cm／秒になるようバルブ５
でコントロールし、エレクトレット不織布の上流、下流
のＤＯＰ粒子個数を粒子計測器７（（株）ＲＩＯＮ製
ＫＣ−１４）で計測した。捕集効率は数３を用いて算出
した。Particle Collection Efficiency (%) The particle collection efficiency was evaluated by using a DOP particle having a particle diameter of 0.3 μm with a particle collection efficiency measuring device shown in FIG. The electret nonwoven fabric 3 is installed in the duct 2 and the flow meter 4
Filter 5 so that the ventilation speed of the filter is 5.3 cm / sec.
The number of DOP particles upstream and downstream of the electret non-woven fabric is controlled by a particle counter 7 (manufactured by RION Co., Ltd.).
It was measured by KC-14). The collection efficiency was calculated using Equation 3.
【００３４】[0034]
【数３】 [Equation 3]
【００３５】粒子捕集効率が高いほど、エレクトレット
不織布のエアフィルターとしての性能は優れている。The higher the particle collection efficiency, the better the performance of the electret nonwoven fabric as an air filter.
【００３６】表面電荷密度（Ｃ／cm2） エレクトレット不織布３の表面電荷密度は、図２に示す
ごとく該不織布をアース板１０上に置き、上方より表面
電位計９（川口電気（株）製 表面電位計Ｓ−２１１
型）の検出プローブ１１で該不織布の表面電位を測定
し、数４で算出した。Surface Charge Density (C / cm 2 ) The surface charge density of the electret non-woven fabric 3 is as shown in FIG. 2 when the non-woven fabric is placed on the earth plate 10 and the surface electrometer 9 (Kawaguchi Electric Co., Ltd. Electrometer S-211
The surface potential of the non-woven fabric was measured with a (type) detection probe 11 and calculated by Equation 4.
【００３７】[0037]
【数４】 [Equation 4]
【００３８】ここで、εs はエレクトレット不織布の比
誘電率でほぼ１であり、εo は真空の誘電率で8.８５×
１０-14 Ｆ／cm、Ｖは表面電位（Ｖ）、ｔは該不織布の
厚み（cm）である。Here, εs is a relative permittivity of the electret nonwoven fabric, which is approximately 1, and εo is a vacuum permittivity of 8.85 ×.
10 −14 F / cm, V is the surface potential (V), and t is the thickness (cm) of the nonwoven fabric.
【００３９】表面電荷密度の値はエレクトレット不織布
の帯電量を意味し、この値が高いほど帯電量が高いこと
を表している。The value of the surface charge density means the electrification amount of the electret nonwoven fabric, and the higher the value, the higher the electrification amount.
【００４０】エレクトレットの安定性 エレクトレットの安定性は、エレクトレット不織布を８
０℃で２４時間処理した後の粒子捕集効率、表面電荷密
度を前記の方法で評価した。処理後の残存粒子捕集効率
が高い程、また残存表面電荷密度が高い程エレクトレッ
トの安定性は良い。Stability of electret Stability of electret is 8
The particle collection efficiency and the surface charge density after the treatment at 0 ° C. for 24 hours were evaluated by the above-mentioned methods. The higher the efficiency of collecting the residual particles after the treatment and the higher the residual surface charge density, the better the stability of the electret.
【００４１】上記実施例の結果から、本発明のエレクト
レット不織布の製造方法により、従来の技術では得るこ
とのできない高い帯電量を有し、かつ安定性も優れたエ
レクトレット不織布の得られることがわかる。From the results of the above-mentioned examples, it can be seen that the electret nonwoven fabric having a high electrification amount and the excellent stability which cannot be obtained by the conventional technique can be obtained by the method for producing an electret nonwoven fabric of the present invention.
【００４２】[0042]
【発明の効果】本発明の製造方法により、従来のエレク
トレット化技術では得ることのできなかった高い帯電量
を有し、またその安定性も非常に優れたエレクトレット
不織布を得ることができる。According to the manufacturing method of the present invention, it is possible to obtain an electret non-woven fabric having a high charge amount, which cannot be obtained by the conventional electret technology, and its stability is very excellent.
【図１】粒子捕集効率測定器の概略図である。FIG. 1 is a schematic view of a particle collection efficiency measuring device.
【図２】表面電位測定器の概略図である。FIG. 2 is a schematic view of a surface potential measuring device.
１ ＤＯＰ粒子発生機 ２ ダクト ３ エレクトレット不織布 ４ 流量計 ５ バルブ ６ ブロワー ７ 粒子計測器 ８ サンプリング管 ９ 表面電位計 １０ アース板 １１ 表面電位検出プローブ 1 DOP Particle Generator 2 Duct 3 Electret Nonwoven Fabric 4 Flow Meter 5 Valve 6 Blower 7 Particle Measuring Instrument 8 Sampling Tube 9 Surface Potential Meter 10 Earth Plate 11 Surface Potential Detection Probe
Claims (1)
クトレット不織布を製造するに際して、コロナ発生機ま
わりの雰囲気中の絶対水分量を０．００６（kg水蒸気／
kg乾きガス）以上に制御してエレクトレット化処理を行
うことを特徴とするエレクトレット不織布の製造方法。1. When manufacturing an electret nonwoven fabric using electrically positive corona ions, the absolute water content in the atmosphere around the corona generator is 0.006 (kg steam /
(kg dry gas), the method for producing an electret non-woven fabric is characterized in that the electretization treatment is performed at a controlled rate of at least 100 kg.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5052368A JP2910484B2 (en) | 1993-03-12 | 1993-03-12 | Method for producing electret nonwoven fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5052368A JP2910484B2 (en) | 1993-03-12 | 1993-03-12 | Method for producing electret nonwoven fabric |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH06264361A true JPH06264361A (en) | 1994-09-20 |
| JP2910484B2 JP2910484B2 (en) | 1999-06-23 |
Family
ID=12912873
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5052368A Expired - Fee Related JP2910484B2 (en) | 1993-03-12 | 1993-03-12 | Method for producing electret nonwoven fabric |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2910484B2 (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002524226A (en) * | 1998-09-03 | 2002-08-06 | ミネソタ マイニング アンド マニュファクチャリング カンパニー | High performance synthetic filter media |
| JP2003064578A (en) * | 2001-08-24 | 2003-03-05 | Japan Vilene Co Ltd | Method for producing electret fiber sheet |
| EP2194549A1 (en) * | 2008-12-08 | 2010-06-09 | Sony Corporation | A method of producing an electret material |
| JP2015013224A (en) * | 2013-07-03 | 2015-01-22 | 三菱電機株式会社 | Filter electrification treatment device and filter electrification treatment method |
| JP2015112585A (en) * | 2013-12-16 | 2015-06-22 | 三菱電機株式会社 | Filter charging device and filter charging method |
| WO2020022260A1 (en) * | 2018-07-27 | 2020-01-30 | 東レ株式会社 | Spun-bonded nonwoven fabric and air filter constituted from spun-bonded nonwoven fabric |
-
1993
- 1993-03-12 JP JP5052368A patent/JP2910484B2/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002524226A (en) * | 1998-09-03 | 2002-08-06 | ミネソタ マイニング アンド マニュファクチャリング カンパニー | High performance synthetic filter media |
| JP2003064578A (en) * | 2001-08-24 | 2003-03-05 | Japan Vilene Co Ltd | Method for producing electret fiber sheet |
| EP2194549A1 (en) * | 2008-12-08 | 2010-06-09 | Sony Corporation | A method of producing an electret material |
| US8153702B2 (en) | 2008-12-08 | 2012-04-10 | Sony Corporation | Method of producing an electret material |
| JP2015013224A (en) * | 2013-07-03 | 2015-01-22 | 三菱電機株式会社 | Filter electrification treatment device and filter electrification treatment method |
| JP2015112585A (en) * | 2013-12-16 | 2015-06-22 | 三菱電機株式会社 | Filter charging device and filter charging method |
| WO2020022260A1 (en) * | 2018-07-27 | 2020-01-30 | 東レ株式会社 | Spun-bonded nonwoven fabric and air filter constituted from spun-bonded nonwoven fabric |
| JPWO2020022260A1 (en) * | 2018-07-27 | 2021-08-05 | 東レ株式会社 | Air filter composed of spunbonded non-woven fabric and spunbonded non-woven fabric |
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| Publication number | Publication date |
|---|---|
| JP2910484B2 (en) | 1999-06-23 |
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