JPH0629643B2 - Smoke tube boiler - Google Patents
Smoke tube boilerInfo
- Publication number
- JPH0629643B2 JPH0629643B2 JP11974487A JP11974487A JPH0629643B2 JP H0629643 B2 JPH0629643 B2 JP H0629643B2 JP 11974487 A JP11974487 A JP 11974487A JP 11974487 A JP11974487 A JP 11974487A JP H0629643 B2 JPH0629643 B2 JP H0629643B2
- Authority
- JP
- Japan
- Prior art keywords
- smoke
- boiler
- smoke tube
- pipe
- inlet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000779 smoke Substances 0.000 title claims description 74
- 230000001681 protective effect Effects 0.000 claims description 17
- 238000001816 cooling Methods 0.000 claims description 11
- 238000009413 insulation Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 description 9
- 239000007789 gas Substances 0.000 description 4
- 238000013021 overheating Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000008602 contraction Effects 0.000 description 3
- 239000002912 waste gas Substances 0.000 description 3
- 239000000567 combustion gas Substances 0.000 description 2
- 239000004570 mortar (masonry) Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000001595 contractor effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003292 diminished effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000003779 heat-resistant material Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Landscapes
- Air Supply (AREA)
- Cigarettes, Filters, And Manufacturing Of Filters (AREA)
- Feeding And Controlling Fuel (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本考案は煙管ボイラの煙管入口端に空気の流通孔を有す
る保護板を僅かな空気断熱層の空間を残して設けるか、
又はさらに保護板とボイラ鏡板との間に少なくとも1個
の新鮮な空気又は煙管から排出される低温廃ガスを供給
するシールエア供給管を煙管ボボイラ周辺部の火室断熱
壁に設けることによつてボイラ煙管の管端部の過熱を防
止すするようになした煙管ボイラに関するものである。DETAILED DESCRIPTION OF THE INVENTION [Industrial Application] The present invention provides a protective plate having an air passage hole at the smoke tube inlet end of a smoke tube boiler, leaving a space for a slight air insulating layer, or
Alternatively, at least one fresh air or a seal air supply pipe for supplying low-temperature waste gas discharged from the smoke pipe is provided between the protective plate and the boiler end plate on the heat insulation wall of the fire chamber in the vicinity of the smoke tube boiler, thereby providing the boiler. The present invention relates to a smoke tube boiler designed to prevent overheating of the tube end portion of the smoke tube.
従来ボイラが高負荷燃焼化、小型化すると、煙管ボイラ
の煙管入口部では入口ガス温度が上昇し、煙管拡管部が
過熱などにより損傷しやすくなり、拡管部にゆるみが生
じたり水漏れを起したり、あるいは縁曲げ部に割れが発
生しやすかつた。When a conventional boiler burns under high load and becomes smaller, the temperature of the inlet gas at the smoke pipe inlet of the smoke pipe boiler rises, the smoke pipe expansion part is easily damaged by overheating, etc., and the expansion part loosens or water leaks. Or, it was easy for cracks to occur at the edge bends.
これらの欠陥の発生を防止するため、従来はボイラの煙
管入口部に第5図に示すようなフエルールを取付けてい
た。In order to prevent the occurrence of these defects, conventionally, a ferrule as shown in FIG. 5 was attached to the smoke pipe inlet of the boiler.
従来のボイラ煙管部に第5図に示すようなフエルールを
取付けた場合、定常的には或時間が経過するとフエルー
ルの温度が入口の高温ガスと同一の温度になる。即ち高
温のフエルールが煙管端に常に接触していることによつ
て、煙管端は常時この高温にさらされている。そのため
ボイラの長期使用によつては、この場合においても煙管
拡管部が過熱によつて損傷したり、ゆるんで水漏れなど
が発生する多くの問題点があつた。When a ferrule as shown in FIG. 5 is attached to a conventional boiler smoke pipe, the temperature of the ferrule becomes the same as the temperature of the hot gas at the inlet in a steady state after a certain period of time. That is, the smoke pipe end is constantly exposed to this high temperature because the hot ferrule is always in contact with the smoke pipe end. Therefore, in the long-term use of the boiler, even in this case, there are many problems in that the smoke pipe expanding portion is damaged due to overheating and loosens to cause water leakage.
上記に鑑み本発明の第1は煙管拡管部の加熱による損傷
を防止するために、煙管ボイラの煙管入口端に煙管の内
径をDとするとd=0.5D〜Dの内径の空気流通孔を有
する保護板を該空気流通孔が各煙管の入口部に来るよう
に煙管の入口部に第1図に示すように、煙管端から空気
の断熱層空間が生成する程度の僅かに煙管端より離れて
取付けられた煙管ボイラであり、その第2は第3図に示
すように第1発明にさらに保護板とボイラ鏡板との間に
少くとも1個の新鮮な空気又は煙管から排出された低温
廃ガスを供給するシールエア供給管を煙管ボイラ周辺部
の火室断熱壁に設けた煙管ボイラを提供するものであ
る。In view of the above, the first aspect of the present invention has an air circulation hole having an inner diameter of d = 0.5D to D, where D is the inner diameter of the smoke tube, at the smoke tube inlet end of the smoke tube boiler in order to prevent damage due to heating of the smoke tube expansion portion. As shown in FIG. 1, the protective plate is provided at the inlet of the smoke pipe so that the air circulation hole comes to the inlet of each smoke pipe. The second is an attached smoke tube boiler, the second of which is the first invention as shown in FIG. 3 and further includes at least one fresh air between the protective plate and the boiler end plate or low temperature exhaust gas discharged from the smoke tube. The present invention provides a smoke tube boiler in which a seal air supply pipe for supplying air is provided on a fire chamber heat insulating wall around a smoke tube boiler.
さらに好ましくは第4図に示すように火室断熱壁に設け
られたシールエア供給管の管端がそれぞれボイラ煙管の
開口部に達して開口するようならしめる。More preferably, as shown in FIG. 4, the ends of the seal air supply pipes provided on the heat insulation wall of the firebox reach the openings of the boiler smoke tubes and are opened.
保護板の形状は簡単な円形平板で高級なセラミツクなど
の断熱耐熱材料とするのが好ましく、また必ずしも一枚
の板状体で作成する必要がなく、適当に分割したり或は
冷却面積部分を分割することによつて冷却面積を材質の
異なる素材を使用し、冷却効果を上げることが望まし
い。It is preferable that the shape of the protective plate is a simple circular flat plate and is made of high-quality heat-insulating and heat-resistant material such as ceramic, and it is not always necessary to make it as a single plate-shaped member, and it is possible to divide it appropriately or to cool the cooling area part. It is desirable to increase the cooling effect by using different materials for the cooling area by dividing.
dの大きさが0.5D未満の場合は後記の縮流効果やしみ
出し効果が小さく、本発明の目的が達成されず、またD
を超過すると上記の効果が著しく減殺されるためd=0.
5D〜Dにする必要がある。When the size of d is less than 0.5D, the contraction effect and exudation effect described later are small, the object of the present invention is not achieved, and D
If d is exceeded, the above effect is significantly diminished, so d = 0.
Must be 5D-D.
本考案に保護板並びにシールエア供給管を設けるのは第
6図に示すようにボイラ煙管の一本一本に対して高温燃
焼ガスが保護板のdの孔から進入してその縮流作用によ
つて該高温燃焼ガスが直接煙管縁曲部などの端部とそこ
から或距離までは触れないようならしめたものである。The protection plate and the seal air supply pipe are provided in the present invention as shown in FIG. 6 because the hot combustion gas enters each of the boiler smoke pipes through the hole of d of the protection plate and the contraction action thereof is performed. The high-temperature combustion gas is so arranged that it does not come into direct contact with the end portion of the smoke pipe curving portion or the like at a certain distance therefrom.
更に積極的に保護板と鏡板との間に気体の断熱層効果を
持たせるために冷却空気(シールエア)又は煙管から出
た低温廃ガスを供給することによつて、該冷却空気が各
煙管管の管端を熱遮断して冷却しながら煙管内へ流入す
るようならしめたもので所謂「しみ出し冷却」の効果が
期待されるのである。Further, by supplying cooling air (sealing air) or low-temperature waste gas discharged from the smoke pipe to positively provide a heat insulating layer effect between the protective plate and the end plate, the cooling air is supplied to each smoke pipe tube. The pipe end is heat-insulated and cooled so as to flow into the smoke pipe, and the so-called "bleed-out cooling" effect is expected.
次に図面によつて本発明を説明する。 The present invention will now be described with reference to the drawings.
第1図は本発明の保護板(5)を煙管(2)の開口部に設けた
場合の一実施例の縦断面図、第2図は第1図の正面図を
示すもので(1)はボイラ鏡板、(2),(2′)は煙管、(5)は
保護板で煙管入口部のボイラの鏡板(1)にモルタル(4)に
よつて固定されて取付けられている。煙管入口端にそれ
ぞれ(d)の直径の空気流通孔を有する。(d)の大きさは0.
5D〜Dでボイラ煙管の径(D)によつて例えば0.5D,0.7
D,0.8Dの如く決定される。第3図は保護板(5)ととも
に火室断熱壁に新鮮な空気又は煙管から排出された低温
廃ガスを供給するシールエア供給管を煙管ボイラの周辺
部の火室断熱壁に設けた一実施例の縦断面図であり、第
4図は火室断熱壁に設けたシールエア供給管の管端がそ
れぞれボイラ煙管の開口部に達するように設けた一実施
例の縦断面図を示すもので、煙管端の温度分布は一様で
ないから冷却効果を更に上昇せしめるためにシールエア
供給管(11)を複数個設置して保護板(5)と鏡板(1)との間
に延長してその開口部が煙管端に来るようならしめるこ
とによつて煙管端冷却の効果を更に上昇するようになし
たものである。FIG. 1 is a longitudinal sectional view of an embodiment in which a protective plate (5) of the present invention is provided in an opening of a smoke pipe (2), and FIG. 2 is a front view of FIG. 1 (1) Is a boiler end plate, (2) and (2 ') are smoke pipes, and (5) is a protection plate, which is fixed to the boiler end plate (1) at the inlet of the smoke pipe by mortar (4). Each of the smoke tube inlet ends has an air passage hole having a diameter of (d). The size of (d) is 0.
Depending on the diameter (D) of the boiler smoke pipe in 5D-D, for example, 0.5D, 0.7
It is decided as D, 0.8D. FIG. 3 shows an embodiment in which a seal air supply pipe for supplying fresh air or low-temperature waste gas discharged from a smoke pipe to the fire chamber heat insulating wall together with the protective plate (5) is provided on the fire chamber heat insulating wall around the smoke tube boiler. FIG. 4 is a vertical cross-sectional view of one embodiment in which the ends of the seal air supply pipes provided on the heat insulation wall of the firebox reach the openings of the boiler smoke pipe, respectively. Since the temperature distribution at the edges is not uniform, a plurality of seal air supply pipes (11) are installed to extend between the protective plate (5) and the end plate (1) in order to further increase the cooling effect. The effect of cooling the end of the smoke tube is further enhanced by making it come to the end of the smoke tube.
第5図は煙管端にフエルール(3)を設けた従来の煙管ボ
イラの一部分を示した縦断面図である。FIG. 5 is a vertical cross-sectional view showing a part of a conventional smoke tube boiler having a ferrule (3) at the smoke tube end.
第6図は保護板(5)を煙管端から僅かに離して取付ける
ことによる保護板開口部をオリフイスとする縮流部に噴
流する状態の一例を示している。FIG. 6 shows an example of a state in which the protective plate (5) is attached slightly away from the end of the smoke tube to jet the protective plate opening to the contraction portion which is an orifice.
本発明によつて煙管ボイラの煙管端部を保護するために
従来のフエルールを取付けた煙管ボイラに比較して煙管
端部および煙管を取付けた鏡板が火室の高温ガスからの
輻射熱に直接さらされることが防止できるため煙管端部
の過熱が著しく軽減され、煙管端部の漏れや、割れ、更
には水漏れなどの問題が完全に解消され、そのためボイ
ラの高性能化、高負荷化の開発を一段と促進されるよう
になつた。しかも本発明の保護板や冷却用空気供給管は
非常に安価に設置されるなどの著しい効果を奏する。According to the present invention, the smoke tube end and the end plate with the smoke tube are directly exposed to radiant heat from the hot gas of the firebox as compared to a smoke tube boiler with a conventional ferrule to protect the smoke tube end of the smoke tube boiler. It is possible to prevent overheating at the end of the smoke pipe, and to completely eliminate problems such as leaks, cracks, and water leaks at the end of the smoke pipe. It became even more promoted. Moreover, the protective plate and the cooling air supply pipe of the present invention have remarkable effects such as very inexpensive installation.
第1図は本発明の一実施例の縦断面図、第2図は本発明
の概略正面図、第3図、第4図は本発明のそれぞれ他の
一実施例の縦断面図、第5図は従来のフエルールを煙管
端部に設置したボイラ煙管端の概略断面図、第6図は保
護板各開口部をオリフイスとする縮流部や噴流の状態を
示す図を示す。 1……ボイラ鏡板、2……煙管、3……フエルール 4……モルタル、5……保護板、6……ボイラ水 7……火室、8……火室断熱壁、9……鉄板 10……胴板、11……冷却用空気供給管1 is a vertical sectional view of an embodiment of the present invention, FIG. 2 is a schematic front view of the present invention, and FIGS. 3 and 4 are vertical sectional views of another embodiment of the present invention, respectively. FIG. 6 is a schematic cross-sectional view of a boiler smoke pipe end in which a conventional ferrule is installed at the smoke pipe end, and FIG. 6 is a diagram showing a state of a contraction portion and a jet flow in which openings of each protective plate are orifices. 1 ... Boiler end plate, 2 ... Smoke tube, 3 ... Ferrule 4 ... Mortar, 5 ... Protection plate, 6 ... Boiler water 7 ... Firebox, 8 ... Firebox insulation wall, 9 ... Steel plate 10 …… Body plate, 11 …… Cooling air supply pipe
Claims (5)
とするとd=0.5D〜Dの内径の空流通孔を有する保護
板を該空気流通孔が各煙管の入口部に来るように煙管の
入口部に煙管端から空気断熱層空間が生成する程度の僅
かに煙管端より離して取付けたことを特徴とする煙管ボ
イラ。1. The inner diameter of the smoke pipe is D at the smoke pipe inlet end of the smoke pipe boiler.
Then, a protective plate having an air circulation hole with an inner diameter of d = 0.5D to D is provided to the extent that an air insulation layer space is generated from the smoke tube end at the smoke tube inlet so that the air circulation hole comes to the smoke inlet. A smoke tube boiler characterized by being mounted slightly away from the smoke tube end.
保護板を使用する特許請求の範囲第1項記載の煙管ボイ
ラ。2. The smoke tube boiler according to claim 1, wherein a protective plate is used which is divided into different materials.
料に分割された保護板を使用する特許請求の範囲第1項
記載の煙管ボイラ。3. The smoke tube boiler according to claim 1, wherein a protective plate is used in which a cooling area portion of the protective plate is divided into different materials.
とするとd=0.5D〜Dの内径の空気流通孔を有する保
護板を該空気流通孔が各煙管の入口部に来るように煙管
の入口部に取付け、更に保護板とボイラ鏡板との間の空
気断熱層空間に少なくとも1個の新鮮な空気又は煙管か
ら排出された低温ガスを供給するシールエア供給管を煙
管ボイラ周辺部の火室断熱壁に設けたことを特徴とする
煙管ボイラ。4. The inner diameter of the smoke pipe is D at the smoke pipe inlet end of the smoke pipe boiler.
Then, a protection plate having an air circulation hole with an inner diameter of d = 0.5D to D is attached to the smoke tube inlet so that the air circulation hole comes to the smoke tube inlet, and further between the protection plate and the boiler end plate. A smoke tube boiler, wherein a seal air supply pipe for supplying at least one fresh air or a low temperature gas discharged from the smoke pipe to the air heat insulating layer space is provided on a heat insulating wall of a fire chamber in a peripheral portion of the smoke tube boiler.
の管端がそれぞれボイラ煙管の開口部に達して開口する
ように設けてなる特許請求の範囲第4項記載の煙管ボイ
ラ。5. The smoke tube boiler according to claim 4, wherein the seal air supply pipes provided on the heat insulation wall of the firebox are provided so that the respective pipe ends reach and open to the opening of the boiler smoke pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11974487A JPH0629643B2 (en) | 1987-05-15 | 1987-05-15 | Smoke tube boiler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11974487A JPH0629643B2 (en) | 1987-05-15 | 1987-05-15 | Smoke tube boiler |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS63286603A JPS63286603A (en) | 1988-11-24 |
| JPH0629643B2 true JPH0629643B2 (en) | 1994-04-20 |
Family
ID=14769065
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP11974487A Expired - Lifetime JPH0629643B2 (en) | 1987-05-15 | 1987-05-15 | Smoke tube boiler |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0629643B2 (en) |
-
1987
- 1987-05-15 JP JP11974487A patent/JPH0629643B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPS63286603A (en) | 1988-11-24 |
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