JPH06307832A - Trolley cable wear amount calculating method using laser reflection beam - Google Patents

Trolley cable wear amount calculating method using laser reflection beam

Info

Publication number
JPH06307832A
JPH06307832A JP12189793A JP12189793A JPH06307832A JP H06307832 A JPH06307832 A JP H06307832A JP 12189793 A JP12189793 A JP 12189793A JP 12189793 A JP12189793 A JP 12189793A JP H06307832 A JPH06307832 A JP H06307832A
Authority
JP
Japan
Prior art keywords
light
sliding surface
side surfaces
trolley wire
data
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP12189793A
Other languages
Japanese (ja)
Other versions
JP3204797B2 (en
Inventor
Yasuo Takenaka
泰雄 竹中
Takanori Ninomiya
隆典 二宮
Tetsuo Tsuburaya
哲男 円谷
Kunio Ikeda
国夫 池田
Isoo Sato
五十男 佐藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Ltd
East Japan Railway Co
Hitachi High-Tech Corp
Original Assignee
Hitachi Ltd
East Japan Railway Co
Hitachi Electronics Engineering Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Ltd, East Japan Railway Co, Hitachi Electronics Engineering Co Ltd filed Critical Hitachi Ltd
Priority to JP12189793A priority Critical patent/JP3204797B2/en
Publication of JPH06307832A publication Critical patent/JPH06307832A/en
Application granted granted Critical
Publication of JP3204797B2 publication Critical patent/JP3204797B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Electric Propulsion And Braking For Vehicles (AREA)
  • Length Measuring Devices By Optical Means (AREA)
  • Length Measuring Devices With Unspecified Measuring Means (AREA)
  • Current-Collector Devices For Electrically Propelled Vehicles (AREA)

Abstract

(57)【要約】 (修正有) 【目的】検測車に搭載し、新型車両と同様に最高時速3
60kmでトロリ線の摩耗を測定するとともに、局部的
な摩耗や切りキズなどの短い欠陥を検出する測定システ
ムと、その測定方法を提供する。 【構成】トロリ線の両側面と摺面による反射光をCCD
センサにより受光し、各フレームごとにCCDセンサの
走査を複数回行い、受光信号を各画素ごとにA/D変換
によりデジタルの多値データに変換する。多値データは
フレーム単位で2組のバッファメモリ631,632に
交互に記憶され、一方が記憶中に他方に記憶された多値
データがVTR64の磁気テープに交互に収録される。
検測車上で多値データを収録した磁気テープは、地上に
設置されたデータ処理部7の画像処理部71に装着さ
れ、画像処理されて摺面幅が算出され、さらに残存直径
に換算され、それぞれの平均値データが表示器72に表
示される。
(57) [Summary] (Corrected) [Purpose] Installed in inspection vehicles, maximum speed of 3 as new models.
A measurement system for measuring wear of a trolley wire at 60 km and detecting short defects such as local wear and cutting scratches, and a measurement method therefor. [Configuration] CCD reflected light from both sides and sliding surface of the trolley wire
The light is received by the sensor, the CCD sensor is scanned a plurality of times for each frame, and the received light signal is converted into digital multi-valued data by A / D conversion for each pixel. The multi-valued data is alternately stored in the two sets of buffer memories 631 and 632 on a frame-by-frame basis, and the multi-valued data stored in the other while being stored is alternately recorded on the magnetic tape of the VTR 64.
The magnetic tape recording multi-valued data on the inspection vehicle is mounted on the image processing unit 71 of the data processing unit 7 installed on the ground, image-processed to calculate the sliding surface width, and further converted into the remaining diameter. , And the average value data of each is displayed on the display 72.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明はトロリ線の摩耗を測定
するシステムと、その測定方法に関し、詳しくは、新幹
線のさらに高速化される検測車に対応するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a system for measuring wear of a trolley wire and a method for measuring the wear, and more particularly to a system for measuring speed of Shinkansen trains.

【0002】[0002]

【従来の技術】電気鉄道のトロリ線は、電車の走行に伴
って漸次に摩耗する。これが一定の限界に達すると切断
などの重大事故の原因となるので、検測車に摩耗測定装
置を搭載し、適時に摩耗量を測定して限界に達したトロ
リ線は張り替えなどの措置がとられている。従来から摩
耗測定装置は各種のものが開発されており、例えば新幹
線においては、検測車にレーザー方式の摩耗測定装置を
搭載して、昼夜を問わず営業列車なみの走行速度で測定
がなされている。
2. Description of the Related Art A trolley wire of an electric railway gradually wears as a train runs. If this reaches a certain limit, it will cause a serious accident such as cutting, so a wear measuring device is installed in the inspection vehicle, the wear amount is measured in a timely manner, and the trolley wire that has reached the limit has to be replaced. Has been. Conventionally, various wear measuring devices have been developed.For example, in the Shinkansen, a laser-type wear measuring device is installed in an inspection car, and the measurement is performed at day-and-night speeds similar to those of commercial trains. There is.

【0003】図8は上記のレーザー方式の摩耗測定装置
の概略の構成を示す。摩耗測定装置10は、それぞれ検
測車に搭載された光学系1とデータ処理部2よりなる。
光学系1においては、レーザー光源11よりのレーザーが
平面ミラー12により反射され、投光レンズ13によりビー
ムに集束されて孔ミラー14の中心孔141 を通り、回転ミ
ラー15により角度掃引される。掃引されたレーザービー
ムは第1および第2の平面ミラー161,162 により反射さ
れ、さらにパラボラミラー17により平行ビームとされて
鉛直上方に投射され、トロリ線3の偏位D(約70c
m)の範囲を走査してトロリ線3の底面の摺面3a が照
射される。摺面3a による反射光は上記の光路を逆に通
って孔ミラー14まで戻る。反射光は乱反射するので、中
心孔141 の周辺により反射され、フィルタ18により波長
選択されて受光器19に受光される。受光器19の検出信号
はデータ処理部2に入力して処理され、摩耗量が測定さ
れる。
FIG. 8 shows a schematic structure of the above-mentioned laser type wear measuring device. The wear measuring device 10 is composed of an optical system 1 and a data processing unit 2 which are mounted on an inspection vehicle, respectively.
In the optical system 1, the laser from the laser light source 11 is reflected by the plane mirror 12, focused by the projection lens 13 into a beam, passes through the central hole 141 of the hole mirror 14, and is swept by the rotary mirror 15. The swept laser beam is reflected by the first and second plane mirrors 161 and 162, further converted into a parallel beam by the parabolic mirror 17 and projected vertically upward, and the deviation D of the trolley wire 3 (about 70 c
m) is scanned and the sliding surface 3a on the bottom surface of the trolley wire 3 is illuminated. The light reflected by the sliding surface 3a returns to the hole mirror 14 through the above optical path in reverse. Since the reflected light is diffusely reflected, it is reflected by the periphery of the central hole 141, wavelength-selected by the filter 18, and received by the light receiver 19. The detection signal of the light receiver 19 is input to the data processing unit 2 and processed, and the amount of wear is measured.

【0004】図9により、上記の平行ビームによる摺面
3a の走査と、データ処理部2によるデータ処理につい
て説明する。図9(a) において、平行ビームの走査線s
は摺面3a を距離間隔pで走査する。走査間隔pは走査
周波数に反比例し、走行速度に比例する。例えば走査周
波数を1000Hzとすると、走行速度が時速200k
Mの場合は走査間隔pは55mmである。次に、図9
(b) はトロリ線3の断面を示し、断面は直径H0 の円形
をなし、摺面3a は摩耗によりその幅W1 が漸次大きく
なり、残る部分(残存直径)HR は逆に小さくなる。摺
面幅W1 と残存直径HR には一定の関係があるので、摺
面幅W1 を計測して残存直径HR に換算し、これにより
摩耗が管理されている。
The scanning of the sliding surface 3a by the parallel beam and the data processing by the data processing unit 2 will be described with reference to FIG. In FIG. 9 (a), the scanning line s of the parallel beam
Scans the sliding surface 3a at a distance interval p. The scanning interval p is inversely proportional to the scanning frequency and proportional to the traveling speed. For example, if the scanning frequency is 1000 Hz, the traveling speed is 200 kph.
In the case of M, the scanning interval p is 55 mm. Next, FIG.
(b) shows a cross section of the trolley wire 3, the cross section is circular with a diameter H 0 , the width W 1 of the sliding surface 3a gradually increases due to wear, and the remaining portion (remaining diameter) H R decreases conversely. . Since the sliding surface width W 1 and the residual diameter H R have a fixed relationship, the sliding surface width W 1 is measured and converted into the residual diameter H R , and the wear is managed by this.

【0005】[0005]

【発明が解決しようとする課題】さて新幹線において
は、より高速運転が可能な新型車両が計画され、一部は
すでに実用段階にある。これに対応して検測車も高速化
が必要とされ、ついでに上記の摩耗測定装置10も見直
す時機にあるとされている。摩耗測定装置10の長所
は、レーザービームの使用により天空の強力な自然光に
妨害されず、昼間においても測定できる点にあるが、短
所としてはパラボラミラー17は長さが1メートル近くあ
るなど、全体の規模がかなり大きいため検測車に搭載す
るには広いスペースが必要である。さらに根本的な問題
として、走査間隔pが過大なため測定性能上の難点があ
る。すなわち、時速200kMでは、前記したように摺
面3a は55mm飛びにしか計測されない。一方トロリ
線3には、局部的に異常な摩耗や切りキズなどの、切断
の原因となる短い欠陥がときに存在し、これが各走査線
sの中間にあるときは見逃されてしまう。新型車両は速
度がさらに速く、例えば目標の最高時速360kMで
は、走査間隔pは約100mmとなるので欠陥の見逃し
の確率はさらに増加する。走査間隔pを短縮するには、
走査周波数をより高くすればよいが、回転ミラー15は機
械式であるため周波数に限界があって、これを飛躍的に
高くすることは困難である。この問題に対しては走査方
法を電子化する以外にない。以上の大型な規模の装置を
簡略化し、測定性能上の難点を解決して、最高時速36
0kMで測定できるとともに、短い欠陥をも検出できる
摩耗測定システムが要望されている。ただし取りあえず
は昼間専用とし、夜間測定は必ずしも条件としないとさ
れている。この発明は上記の要望を達成するトロリ線の
摩耗測定システムと、その測定方法を提供することを目
的とする。
In the Shinkansen, a new type vehicle capable of higher speed operation is planned, and some of them are already in practical use. Correspondingly, it is necessary to speed up the inspection vehicle as well, and it is said that the wear measuring device 10 will be reviewed at a later time. The advantage of the wear measuring device 10 is that it is not disturbed by the strong natural light of the sky due to the use of the laser beam, and it can be measured even in the daytime. However, the disadvantage is that the parabolic mirror 17 has a length of nearly 1 meter. Since it is quite large, it requires a large space to be installed in the inspection vehicle. Further, as a fundamental problem, there is a problem in measurement performance because the scanning interval p is too large. That is, at the speed of 200 kM, the sliding surface 3a is measured every 55 mm, as described above. On the other hand, the trolley wire 3 sometimes has a short defect that causes cutting such as abnormal wear and cutting scratches locally, and is overlooked when it is in the middle of each scanning line s. The speed of the new model vehicle is higher, for example, at the target maximum speed of 360 kM, the scanning interval p is about 100 mm, so that the probability of missing a defect is further increased. To shorten the scanning interval p,
The scanning frequency may be set higher, but since the rotating mirror 15 is a mechanical type, there is a limit to the frequency, and it is difficult to increase this dramatically. To solve this problem, there is no choice but to digitize the scanning method. By simplifying the above-mentioned large scale device and solving the difficulty in measurement performance, the maximum speed of 36
There is a need for a wear measurement system that can measure at 0 kM and also detect short defects. However, for the time being, it is said that it is for daytime only and nighttime measurement is not necessarily a condition. An object of the present invention is to provide a trolley wire wear measuring system and a measuring method therefor that achieve the above-mentioned demand.

【0006】[0006]

【課題を解決するための手段】この発明はトロリ線の摩
耗測定システムおよび摩耗測定方法である。摩耗測定シ
ステムは、検測車の屋根上にそれぞれ搭載され、トロリ
線の両側面と摺面に対して光ビームを投射する複数の投
光器を有する投光系と、トロリ線の偏位範囲を複数に区
分した各領域に対応して配置され、それぞれCCDリニ
アセンサ(以下単にCCDセンサ)を有する複数の受光
器よりなる受光系とを具備する。検測車の一定の走行時
間に対する走行距離に画像フレーム(以下単にフレー
ム)Fを対応させる。検測車の走行に伴ってフレームF
ごとに各CCDセンサを複数回走査し、両側面と摺面の
反射光、および背景光を受光したCCDセンサより出力
される受光信号の強度を、各画素ごとにデジタルの多値
データに変換するA/D変換器と、A/D変換器が逐次
に出力する多値データを、フレームF単位で交互に記憶
し、かつ収録する2組のバッファメモリおよびVTRと
よりなる信号処理部を、検測車の車内に配置する。VT
Rに収録された多値データを画像処理して、各フレーム
Fに対する摺面幅W1 の平均値をそれぞれ算出し、これ
らをトロリ線の残存直径HR に換算し、摺面幅W1 と残
存直径HR のフレームFに対する平均値データを出力す
る画像処理部を、地上に設置して構成される。摩耗測定
方法は、トロリ線の両側面と摺面に対して投射された光
ビームの、摺面と両側面による反射光、および背景光を
CCDセンサにより受光する。検測車の走行に伴って、
一定時間の走行距離に対応したフレームFごとに、CC
Dセンサの走査を複数回行い、CCDセンサより出力さ
れる受光信号の強度を、各画素ごとにA/D変換により
デジタルの多値データに変換する。画像処理部により、
多値データを各画素ごとに加算して、受光信号の強度に
対する各フレームFの画素数の分布曲線Gをそれぞれ作
成し、分布曲線Gより背景光と両側面、および両側面と
摺面の、それぞれの画素数に対する境界点を求める。境
界点の強度La,Lb を閾値として多値データを3値化
し、3値データより走査方向を横軸とする強度曲線Kを
作成する。強度曲線Kにより、各フレームに対する両側
面と摺面の平均的な相対幅W1', W2'をそれぞれ求め、
既知の両側面の絶対幅W2 を参照して相対幅W1'を絶対
幅W1 に換算し、さらに、絶対幅W1 より各フレームに
対するトロリ線の残存直径HR の平均値を算出し、摺面
の絶対幅W1 と残存直径HR のフレームFに対する平均
値データを出力する。上記の摩耗測定方法において、検
測車の最高速度の時速360kmにおける各走行距離の
5.0mmを、各フレームFに対応させ、各フレームF
に対するCCDセンサの走査を少なくとも25回行い、
走査間隔pを最大0.2mmとする。上記の摩耗測定方
法において、上記の強度曲線Kに、摺面または両側面に
存在する黒点などによる落ち込み部分があるときは、こ
れを空間フィルタ法により画像処理して除去する。
The present invention is a trolley wire wear measuring system and wear measuring method. The wear measurement system is mounted on the roof of the inspection vehicle, and has a plurality of light projectors that project light beams on both sides and sliding surfaces of the trolley wire, and a plurality of deflection ranges for the trolley wire. And a light receiving system including a plurality of light receivers each having a CCD linear sensor (hereinafter simply referred to as a CCD sensor). An image frame (hereinafter simply referred to as frame) F is made to correspond to the traveling distance for a certain traveling time of the inspection vehicle. Frame F as the inspection vehicle runs
Each CCD sensor is scanned a plurality of times for each pixel, and the intensity of the received light signal output from the CCD sensor that receives the reflected light from both side surfaces and the sliding surface and the background light is converted into digital multi-valued data for each pixel. A signal processing unit consisting of an A / D converter and two sets of buffer memories and VTRs for alternately storing and recording the multi-valued data sequentially output by the A / D converter in units of frame F is detected. Place it inside the car. VT
The multi-value data recorded in the R to image processing, an average value of the sliding surface width W 1 of each frame F are calculated, respectively, which were converted into the remaining diameter H R of the trolley wire, the sliding surface width W 1 An image processing unit that outputs average value data of the remaining diameter H R for the frame F is installed on the ground. In the wear measuring method, a CCD sensor receives light reflected by the sliding surface and both side surfaces of the light beam projected on both side surfaces and the sliding surface of the trolley wire, and background light. With the running of the inspection car,
CC for each frame F corresponding to the mileage for a fixed time
The D sensor is scanned a plurality of times, and the intensity of the received light signal output from the CCD sensor is converted into digital multi-valued data by A / D conversion for each pixel. By the image processing unit,
The multi-valued data is added for each pixel to create a distribution curve G of the number of pixels of each frame F with respect to the intensity of the received light signal. From the distribution curve G, the background light and both side surfaces, and the both side surfaces and the sliding surface, Boundary points for each number of pixels are obtained. The multivalued data is ternarized using the intensities L a and L b of the boundary points as threshold values, and an intensity curve K having the horizontal axis in the scanning direction is created from the ternary data. From the strength curve K, the average relative widths W 1 'and W 2 ' of both side surfaces and sliding surface for each frame are obtained,
The relative width W 1 'is converted to the absolute width W 1 by referring to the known absolute width W 2 of both side surfaces, and the average value of the remaining diameter H R of the trolley wire for each frame is calculated from the absolute width W 1. , The average value data of the absolute width W 1 of the sliding surface and the residual diameter H R for the frame F is output. In the above wear measuring method, 5.0 mm of each traveling distance at a maximum speed of 360 km / h of the inspection vehicle is made to correspond to each frame F.
Scan the CCD sensor against at least 25 times,
The scanning interval p is 0.2 mm at maximum. In the above-mentioned wear measuring method, when the intensity curve K has a depressed portion due to black points or the like existing on the sliding surface or both side surfaces, this is removed by image processing by the spatial filter method.

【0007】[0007]

【作用】上記の摩耗測定システムにおいては、投光系に
よりトロリ線の両側面と摺面に対して光ビームが投射さ
れ、これらによる反射光と背景光が複数のCCDリニア
センサのいずれかにより受光される。検測車の走行に伴
って、一定の走行時間に対する走行距離に対応した各フ
レームFに対して、CCDセンサがそれぞれ複数回走査
され、反射光を受光したCCセンサより出力される受光
信号の強度は、各画素ごとにA/D変換器によりデジタ
ルの多値データに変換され、フレームF単位で、信号処
理部の2組のバッファメモリに交互に記憶され、ついで
VTRに収録される。以上は検測車の車内で走行中にな
される。VTRに収録された多値データは、地上に設置
された画像処理部によりオフラインでバッチ処理され、
各フレームFに対する摺面幅W1 の平均値がそれぞれ算
出され、これらより所定の換算式によりトロリ線の残存
直径HR が算出され、摺面幅W1 と残存直径HR のフレ
ームFに対する平均値データがそれぞれ出力される。上
記の測定システムは、昼間ではCCDセンサに受光され
る背景光の強度が非常に強いため測定は困難であるが、
夜間では背景光が弱くて摺面と両側面のコントラストが
十分あって摩耗測定を良好に行うことができる。また、
上記の投光系と受光系は、いずれも簡易な構成で検測車
などの屋根上に搭載され、検測車の車内には信号出力部
のみが配置され、画像処理部は地上に設置されるので検
測車の取り付けスペースは狭くて済み、簡略化の目的が
達成される。つぎに摩耗測定方法においては、CCDセ
ンサの25回の走査と、A/D変換とにより作成された
多値データは、画像処理により各画素ごとに加算され、
各画素の受光信号強度は凹凸が平均化されて平坦とな
る。しかし、この波形はあまり明確でないので、これよ
り摺面幅W1 を直接求めると誤差が大きい。そこで、加
算された多値データより画素数の分布曲線Gを作成す
る。トロリ線の背景は夜間では暗闇、または月明かりで
あり、ただしトンネル区間では天井によるやや明るい反
射光がある。これに対してトロリ線の両側面は投射され
た光ビームによりかなりの輝度があり、また摺面は反射
率が良好であるので、分布曲線Gの画素数は、背景光と
両側面および摺面により相違し、これらには境界点が存
在する。各境界点の強度La,Lb を求め、これらを閾値
として多値データを3値データに変換して作成された強
度曲線Kは、明確な3段階の波形をなすので、各段階の
境界点より、摺面と両側面のフレームFに対する平均的
な相対幅W1', W2 ' を正確に求めることができる。両
側面の絶対幅W2 は既知であるので、これを参照して相
対幅W1'は絶対幅W1 に換算され、さらに所定の換算式
により残存直径HR が算出され、摺面の絶対幅W1 と残
存直径HR のフレームFに対する平均値データが出力さ
れる。上記においては、摺面幅W1 または残存直径HR
は、走査間隔pごとには計測されないが、最大で5.0
mmの各フレームFに対する平均値が算出されるので、
局部的な摩耗や切りキズなどの短い欠陥も見逃しなく検
出されて測定性能上の難点がほぼ解決される。なお、上
記の強度曲線Kに、摺面または両側面に存在する黒点な
どによる落ち込み部分があるときは、空間フィルタ法に
よるソフト処理により除去される。
In the above wear measuring system, the light projecting system projects light beams on both side surfaces and the sliding surface of the trolley wire, and the reflected light and background light by these are received by one of the plurality of CCD linear sensors. To be done. As the inspection vehicle travels, the CCD sensor scans a plurality of times for each frame F corresponding to the travel distance for a certain travel time, and the intensity of the light reception signal output from the CC sensor that receives the reflected light. Is converted into digital multi-valued data by an A / D converter for each pixel, stored alternately in two sets of buffer memories of the signal processing unit in frame F units, and then recorded in the VTR. The above is done while the vehicle is in the inspection vehicle. The multi-valued data recorded on the VTR is batch processed offline by the image processing unit installed on the ground.
The average value of the sliding surface width W 1 for each frame F is calculated, and the remaining diameter H R of the trolley wire is calculated from these by a predetermined conversion formula, and the average of the sliding surface width W 1 and the remaining diameter H R for the frame F is calculated. Each value data is output. In the above-mentioned measurement system, the background light received by the CCD sensor is extremely strong in the daytime, but it is difficult to perform the measurement.
At night, the background light is weak and there is sufficient contrast between the sliding surface and both side surfaces, and wear measurement can be performed well. Also,
The above-mentioned light emitting system and light receiving system are both mounted on the roof of an inspection vehicle with a simple configuration, only the signal output section is placed inside the inspection vehicle, and the image processing section is installed on the ground. As a result, the installation space for the inspection vehicle is small and the purpose of simplification is achieved. Next, in the wear measuring method, multi-valued data created by 25 scans of the CCD sensor and A / D conversion is added for each pixel by image processing,
The received light signal intensity of each pixel becomes flat by averaging the irregularities. However, since this waveform is not very clear, an error will be large if the sliding surface width W 1 is directly obtained. Therefore, a distribution curve G of the number of pixels is created from the added multivalued data. The background of the trolley line is dark or moonlit at night, but in the tunnel section there is a slightly bright reflection from the ceiling. On the other hand, both sides of the trolley wire have a considerable brightness due to the projected light beam, and the sliding surface has a good reflectance. Therefore, the number of pixels of the distribution curve G is the background light and both sides and the sliding surface. There is a boundary point between them. The strengths L a and L b at each boundary point are obtained, and the strength curve K created by converting multi-valued data into ternary data using these as thresholds forms a clear three-step waveform, so the boundaries of each step are defined. From the points, the average relative widths W 1 ′ and W 2 ′ of the sliding surface and both side surfaces with respect to the frame F can be accurately obtained. The absolute width W 2 of both sides are known, which refer to the relative width W 1 'is converted into the absolute width W 1, and further calculates the remaining diameter H R is a predetermined conversion formula, the absolute sliding surface Average value data for the frame F having the width W 1 and the remaining diameter H R is output. In the above, the sliding surface width W 1 or the residual diameter H R
Is not measured for each scanning interval p, but is 5.0 at maximum.
Since the average value of mm for each frame F is calculated,
Short defects such as local wear and cutting scratches are also detected without fail, and problems in measurement performance are almost solved. When the intensity curve K has a dip portion due to black dots or the like existing on the sliding surface or both side surfaces, it is removed by the soft processing by the spatial filter method.

【0008】[0008]

【実施例】図1〜図5は、この発明によるトロリ線の摩
耗測定システムの一実施例を示し、図1は投光系4、図
2,図3は受光系5、図4,図5は信号処理部6および
データ処理部7のそれぞれの概略の構成図である。図1
(a) に示す投光系4は、検測車の屋根上に複数個、例え
ば5個の投光器4a 〜4e を配列し、トロリ線3の偏位
D(70cm)の範囲を分担して光ビームを投射する。
投光器4b,4c,4d は主として摺面3a を照射し、両側
の投光器4a,4e は高さを高くして主として両側面3b,
3b を照射する。図(b) は照射されたトロリ線3の断面
を示す。図2(a),(b) に示す受光系5は、検測車の屋根
上に設けた筐体51の内部に、例えば7個の受光器52a 〜
52g を等間隔で配列して構成される。各受光器52は偏位
Dの1/7の100mmにそれぞれ対応する。なお筐体
51の上面には各受光器に対して、トロリ線3の方向に狭
い幅のスリットを有するスリット板53が設けられる。図
3(a) は各受光器52の構成を示し、結像レンズ521 と、
多数の画素[e]が微小な間隔で配列されたCCDセン
サ522 よりなり、トロリ線3の直角方向では100mm
の範囲の光が結像レンズ521 に入射して画素[e]に結
像され、トロリ線3の方向では、スリット板53により狭
い幅δdの光が入射して画素[e]に結像される。図3
(b) は、トロリ線3に対するCCDセンサ522 の走査方
法を説明するもので、検測車の一定時間における走行距
離に対応して画像フレームFを設定する。フレームFの
長さは走行速度に比例するが、前記した短い欠陥に対す
る分解能の観点から、例えば最高時速360kmにおい
て5.0mmとする。CCDセンサ522 においては、各
フレームFに対してすくなくとも25回の走査を行う。
速度が最高のときは各走査線s1 〜s25の走査間隔pは
0.2mm、時速100kmでは、Fは約1.4mmな
って分解能は向上する。この場合の走査間隔pは0.0
55mmである。ただし、各画素[e]は走査と直角方
向に幅を有し、トロリ線3の反射光はこの幅で連続的に
受光されるので、走査間隔pはあまり関与しない。次に
図4は、検測車内に配置される信号処理部6を示し、ク
ロック発生器(CLK)61と、A/D変換器62、2組の
バッファメモリ(BF・MEM)631,632、およびビデ
オテープレコーダ(VTR)64を主要要素として構成さ
れ、A/D変換器62に対して、各受光器52のCCDセン
サ522 が接続される。データ処理部7は地上に設置さ
れ、VTR64の磁気テープを装着して画像処理する画像
処理部71と、摺面幅W1 または残存直径のHR 測定デー
タ(平均値)を、測定位置とともに表示する表示器72な
どにより構成される。測定位置は位置検出器により検出
されるが、説明は省略する。図5は、各バッファメモリ
631,632 のメモリ領域を3次元空間で表示したもので、
8ビット1バイトの8個のメモリセル[c]がY方向に
配列され、これがCCDセンサ522 の画素数だけX(走
査)方向に配列されて、走査線s1 に対応するメモリ層
[m1]が構成される。以下同様に、各走査線s2,s3,…
…s25に対するメモリ層 [m2],[m3], …… [m25] が
Z方向の積層され、それぞれ1フレームF分が構成され
る。
1 to 5 show an embodiment of a wear measuring system for a trolley wire according to the present invention. FIG. 1 shows a light projecting system 4, FIGS. 2 and 3 show a light receiving system 5, and FIGS. FIG. 3 is a schematic configuration diagram of each of the signal processing unit 6 and the data processing unit 7. Figure 1
The light projection system 4 shown in (a) has a plurality of, for example, five light projectors 4a to 4e arranged on the roof of the inspection vehicle, and shares the range of the deviation D (70 cm) of the trolley wire 3 with light. Project a beam.
The floodlights 4b, 4c, 4d mainly illuminate the sliding surface 3a, and the floodlights 4a, 4e on both sides are increased in height to mainly the both side surfaces 3b,
Irradiate 3b. Figure (b) shows a cross section of the irradiated trolley wire 3. The light receiving system 5 shown in FIGS. 2 (a) and 2 (b) includes, for example, seven light receivers 52a to 52a inside a housing 51 provided on the roof of an inspection vehicle.
It consists of 52g arranged at equal intervals. Each photodetector 52 corresponds to 100 mm, which is 1/7 of the deviation D. The case
On the upper surface of 51, a slit plate 53 having a slit having a narrow width in the direction of the trolley wire 3 is provided for each light receiver. FIG. 3 (a) shows the configuration of each light receiver 52, which includes an imaging lens 521,
A large number of pixels [e] are CCD sensors 522 arranged at minute intervals, and 100 mm in the direction perpendicular to the trolley wire 3.
The light in the range of is incident on the imaging lens 521 and is imaged on the pixel [e], and in the direction of the trolley line 3, the light having a narrow width δd is incident on the pixel [e] by the slit plate 53. It Figure 3
(b) illustrates a method of scanning the CCD sensor 522 with respect to the trolley wire 3, and sets the image frame F in accordance with the traveling distance of the inspection vehicle for a certain period of time. Although the length of the frame F is proportional to the traveling speed, it is set to 5.0 mm at a maximum speed of 360 km, for example, from the viewpoint of the resolution for the short defect described above. The CCD sensor 522 scans each frame F at least 25 times.
When the speed is the highest, the scanning interval p between the scanning lines s 1 to s 25 is 0.2 mm, and when the speed is 100 km / hour, F is about 1.4 mm and the resolution is improved. The scanning interval p in this case is 0.0
It is 55 mm. However, since each pixel [e] has a width in the direction perpendicular to the scanning and the reflected light of the trolley wire 3 is continuously received with this width, the scanning interval p is not so important. Next, FIG. 4 shows the signal processing unit 6 arranged in the inspection vehicle, including a clock generator (CLK) 61, an A / D converter 62, two sets of buffer memories (BF / MEM) 631, 632, and a video. A tape recorder (VTR) 64 is configured as a main element, and the CCD sensor 522 of each light receiver 52 is connected to the A / D converter 62. The data processing unit 7 is installed on the ground, the display image processing unit 71 for image processing by mounting a magnetic tape VTR 64, the H R measurement data of the sliding surface width W 1 or the remaining diameter (average value), together with the measurement position The display 72 and so on. The measurement position is detected by the position detector, but the description is omitted. Figure 5 shows each buffer memory
It shows the memory area of 631,632 in 3D space.
Eight memory cells [c] of 8 bits and 1 byte are arranged in the Y direction, and the memory cells are arranged in the X (scanning) direction by the number of pixels of the CCD sensor 522, and correspond to the scanning line s 1.
[m 1 ] is constructed. Similarly, the scanning lines s 2 , s 3 , ...
... memory layer for s 25 [m 2], [ m 3], ...... [m 25] are stacked in the Z-direction, respectively one frame F content is constituted.

【0009】以下、上記の摩耗測定システムによる各部
の動作を説明する。投光系4の5個の投光器4a 〜4e
より、トロリ線3の偏位Dの範囲に対して光ビームが投
射され、摺面3a と両側面3b,3b がそれぞれ照射され
る。検測車の走行に伴って、受光系5の7個の受光器52
a 〜52g のうちの、いずれかが摺面3a と両側面3b の
それぞれの反射光と背景光とを受光し、受光光はスリッ
ト板53を通して結像レンズ521 に入射してCCDセンサ
522 の画素[e]に結像される。CCDセンサ522 は、
信号処理部6のクロック発生器61より与えられるクロッ
ク信号により、フレームFごとに走査間隔pで25回走
査されて受光信号が出力され、各受光信号の強度Lは、
各画素[e]ごとにA/D変換器62によりデジタル化さ
れ、8ビット、256階調の多値データが出力される。
多値データはフレームF単位で2組のバッファメモリ63
1,632 に交互に記憶され、一方が記憶中に他方に記憶さ
れた多値データがVTR64の磁気テープに交互に収録さ
れる。検測車上で多値データを収録した磁気テープは、
地上に設置されたデータ処理部7の画像処理部71に装着
され、画像処理されて摺面幅W1 が算出され、さらに残
存直径HR に換算され、それぞれの平均値データが表示
器72に表示される。画像処理部71における画像処理方法
は、つぎに述べる摩耗測定方法において詳細に説明す
る。
The operation of each part of the above wear measuring system will be described below. Five projectors 4a to 4e of the projector system 4
As a result, the light beam is projected onto the range of the deviation D of the trolley wire 3, and the sliding surface 3a and both side surfaces 3b, 3b are respectively irradiated. As the inspection vehicle runs, the seven light receivers 52 of the light receiving system 5
Any one of a to 52g receives the reflected light and the background light of the sliding surface 3a and both side surfaces 3b, and the received light is incident on the imaging lens 521 through the slit plate 53 and the CCD sensor.
An image is formed on the pixel [e] of 522. CCD sensor 522
With the clock signal provided from the clock generator 61 of the signal processing unit 6, each frame F is scanned 25 times at the scanning interval p to output the light reception signal, and the intensity L of each light reception signal is
Each pixel [e] is digitized by the A / D converter 62 and multi-valued data of 8 bits and 256 gradations is output.
For multi-valued data, two sets of buffer memory 63 are used for each frame F.
Alternately stored in 1,632, while one is being stored, multivalued data stored in the other is alternately recorded on the magnetic tape of the VTR64. The magnetic tape that recorded multi-valued data on the inspection car,
It is mounted on the image processing unit 71 of the data processing unit 7 installed on the ground, image-processed to calculate the sliding surface width W 1 , further converted into the remaining diameter H R, and the average value data of each is displayed on the display 72. Is displayed. The image processing method in the image processing unit 71 will be described in detail in the wear measuring method described below.

【0010】図6は、この発明によるトロリ線の摩耗測
定方法の一実施例における、摩耗測定原理の説明図、図
7は摩耗測定手順を示すフローチャートである。図6
(a) の(イ) において、トロリ線3に投射された光ビーム
は、前記したように摺面3a で非常に強く、両側面3b
ではやや強く反射される。これらに比較して夜間では背
景光は非常に弱い。もし摺面3a や両側面3b に黒点3
c が存在するときは、これによる反射光も背景光と同様
に非常に弱い。これに対して(ロ) は、任意の走査線sの
受光信号の強度をA/D変換したデジタルの多値データ
の一例を示し、背景光と両側面3b および摺面3a の反
射光のレベルはこの順序で大きく、黒点3c により波形
に落ち込みrが生じている。フレームFに対するすべて
の走査線sに対する多値データを、各画素[e]ごとに
加算すると凹凸が平均化され、(ハ) に示すようにかなり
平坦となり、落ち込みrは相対的に浅くなる。図(b) は
加算された多値データより作成された、強度Lに対する
画素数の分布曲線Gの一例を示し、強度Lが0付近では
背景光による非常に多い画素数が、強度Lが中間の範囲
では両側面3b による少ない画素数、また強度Lが大き
い範囲では摺面3a によるやや突起した多い画素数がそ
れぞれ分布する。ただし上記の分布曲線Gは一例であっ
て、一般的には強度Lに対する画素数の分布形状はかな
らずしも図示とはならない。しかし、強度Lが0付近、
中間の範囲、中間より大きい範囲は、それぞれ背景光、
両側面3b 、摺面3a に対応することは間違いない。分
布曲線Gの各範囲には高低差があるので、それぞれには
図示のような境界点α,βが存在するb この境界点α,
βとそれぞれの強度La,Lb を求め、強度La,Lb を閾
値として上記の加算された多値データを3値化し、さら
に走査(X)方向を横軸とする3値データの強度曲線K
を作成する。図6(c) は強度曲線Kの一例を示し、閾値
La の下部は背景光、閾値La とLb の中間は両側面3
b 、閾値Lb の上部は摺面3a に、それぞれ対応する3
段階に明確に区分される。ただし強度曲線Kは任意のス
ケールであるので、図示のW1', W2'は摺面3a と両側
面3b の相対幅を示す。画像処理により、相対幅W1',
W2'が算出され、両側面3b の既知の絶対幅W2 を参照
して、摺面3a の絶対幅W1 が求められ、さらに残存直
径HR に換算される。ただし、絶対幅W1 と残存直径H
R はいずれもフレームFに対する平均値である。なお上
記の加算による平均化にかかわらず、図6(c) のように
摺面3a の範囲に落ち込みrがまだ残留しているとき
は、空間フィルタ法による画像処理によりこれを除去し
て、各幅W1', W2'を正確に算出する。図(d) により空
間フィルタ法の原理を説明すると、任意の9個の画素
[e](または画素集団)において、中心の1個が "
0" 、周辺の8個がすべて "1" のときは、中心の1個
も "1"とみなして、これを除去するものである。
FIG. 6 is an explanatory view of the principle of wear measurement in an embodiment of the method for measuring wear of a trolley wire according to the present invention, and FIG. 7 is a flow chart showing a wear measurement procedure. Figure 6
In (a) of (a), the light beam projected on the trolley wire 3 is very strong on the sliding surface 3a as described above,
Then it is reflected somewhat strongly. In comparison with these, the background light is very weak at night. If the sliding surface 3a and both side surfaces 3b have black dots 3
When c is present, the light reflected by it is very weak, as is the background light. On the other hand, (B) shows an example of digital multi-valued data obtained by A / D converting the intensity of the received light signal of an arbitrary scanning line s, and shows the background light and the level of the reflected light from both side surfaces 3b and sliding surface 3a. Are large in this order, and a dip r occurs in the waveform due to the black dot 3c. When the multi-valued data for all the scanning lines s for the frame F are added for each pixel [e], the unevenness is averaged and becomes fairly flat as shown in (c), and the dip r is relatively shallow. FIG. (B) shows an example of a distribution curve G of the number of pixels with respect to the intensity L, which is created from the added multi-valued data. In the range of 3, the small number of pixels due to the side surfaces 3b is distributed, and in the range of large intensity L, the number of slightly protruding pixels due to the sliding surface 3a is distributed. However, the above distribution curve G is an example, and in general, the distribution shape of the number of pixels with respect to the intensity L is not always shown. However, when the intensity L is near 0,
The middle range and the range larger than the middle range are background light,
There is no doubt that it corresponds to both side surfaces 3b and sliding surface 3a. Because each extent of the distribution curve G is a height difference, boundary points as shown in each of alpha, b the boundary points β is present alpha,
β and the respective intensities L a and L b are obtained, the above-mentioned added multi-valued data is ternarized using the intensities L a and L b as threshold values, and further the ternary data of which the horizontal axis is in the scanning (X) direction. Strength curve K
To create. FIG. 6C shows an example of the intensity curve K. The lower part of the threshold L a is background light, and the middle of the thresholds L a and L b is both side surfaces 3.
b and the upper part of the threshold value L b correspond to the sliding surface 3a 3
It is clearly divided into stages. However, since the intensity curve K has an arbitrary scale, the illustrated W 1 ′ and W 2 ′ indicate the relative widths of the sliding surface 3 a and both side surfaces 3 b. By image processing, the relative width W 1 ',
W 2 ′ is calculated, the absolute width W 1 of the sliding surface 3 a is obtained by referring to the known absolute width W 2 of both side surfaces 3 b, and further converted into the residual diameter H R. However, absolute width W 1 and remaining diameter H
Each R is an average value for the frame F. Note that, regardless of the averaging by the above addition, when the dip r still remains in the range of the sliding surface 3a as shown in FIG. 6 (c), it is removed by image processing by the spatial filter method, The widths W 1 'and W 2 ' are accurately calculated. Explaining the principle of the spatial filter method with Fig. (D), in any 9 pixels [e] (or pixel group), one of the centers is "
When 0 is 0 and all eight in the periphery are "1", the central one is also regarded as "1" and is removed.

【0011】図7のフローチャートに図6を併用して摩
耗測定方法の手順を説明する。トロリ線の短い欠陥を考
慮して、検測車の最高速度に対してフレームFの長さを
例えば5.0mmと定め、各フレームFに対する各CC
Dセンサ522 の走査回数を25回に設定する。検測車
の走行に伴ってCCDセンサ522 を走査し、これより
出力される受光信号の強度をA/D変換して、8ビッ
ト、256階調のデジタルの多値データとする。画像
処理により、フレームFに対する多値化データを各画素
ごとに加算して、強度Lに対する画素数の分布曲線Gを
作成し、この分布曲線の境界点α,βにおける強度L
a,Lb を求める。強度La,Lb を閾値として上記の多
値化データを3値化し、3値データにより走査方向に対
する強度曲線Kを作成する。もし、強度曲線Kの摺面
3a や両側面3b の範囲に、黒点などによる落ち込みr
が残留しているときは、空間フィルタ法によりこれを除
去し、強度曲線Kの3段階の各境界点の間隔より、摺
面3a と両側面3b の平均的な相対幅W1', W2'が求め
られ、両側面3b の既知の絶対幅W2 を参照して、相
対幅W1'が絶対幅W1 に換算され、フレームFに対する
摺面の絶対幅W1 の平均値データが出力される。さら
に、所定の換算式により、絶対幅W1 より残存直径HR
が算出され、フレームFに対する残存直径HR の平均値
データが出力される(10)。以上で当該フレームFに対す
る処理が終了し(11)、ルーチンはステップに戻って次
位のフレームFに移行し、上記の画像処理が継続され
る。なお、前記した摩耗測定システムにおいては、検測
車上で走行中に多値化データをVTR64の磁気テープに
収録し、地上に設置された画像処理部71により、上記の
ステップ〜(11)をオフラインでバッチ処理するもので
ある。
The procedure of the wear measuring method will be described with reference to the flowchart of FIG. 7 and FIG. In consideration of the short defect of the trolley wire, the length of the frame F is set to 5.0 mm with respect to the maximum speed of the inspection vehicle, and each CC for each frame F is determined.
The number of scans of the D sensor 522 is set to 25 times. The CCD sensor 522 is scanned as the inspection vehicle travels, and the intensity of the received light signal output from the CCD sensor 522 is A / D converted into 8-bit, 256-gradation digital multi-valued data. By the image processing, the multi-valued data for the frame F is added for each pixel to create a distribution curve G of the number of pixels for the strength L, and the strength L at the boundary points α and β of this distribution curve.
Find a and L b . The multilevel data is ternarized using the intensities L a and L b as threshold values, and the intensity curve K in the scanning direction is created from the ternary data. If the intensity curve K falls within the range of the sliding surface 3a or both side surfaces 3b, a dip r
When there is remaining, it is removed by the spatial filter method, and the average relative widths W 1 ', W 2 of the sliding surface 3a and the both side surfaces 3b are calculated from the intervals between the three boundary points of the intensity curve K. 'Is obtained, the relative width W 1 is converted to the absolute width W 1 by referring to the known absolute width W 2 of both side surfaces 3b, and the average value data of the absolute width W 1 of the sliding surface with respect to the frame F is output. To be done. Further, according to a predetermined conversion formula, the residual diameter H R is calculated from the absolute width W 1.
Is calculated, and the average value data of the remaining diameter H R for the frame F is output (10). With the above, the processing for the frame F is completed (11), the routine returns to the step and shifts to the next frame F, and the above image processing is continued. In the wear measuring system described above, multi-valued data is recorded on the magnetic tape of the VTR64 while the vehicle is running on the inspection vehicle, and the image processing unit 71 installed on the ground performs the above steps (11). It is intended for batch processing offline.

【0012】[0012]

【発明の効果】以上の説明のとおり、この発明によるト
ロリ線の摩耗測定システムにおいては、投光系と受光系
は、いずれも簡易な構成で検測車などの屋根上に容易に
搭載され、また車内には信号処理部のみが配置されるの
で検測車に対する搭載部分が簡略化され、さらに、画像
処理部を地上に設置することにより、取り扱い要員の一
部は搭乗する必要がなくて検測車のスペースが狭くて済
む効果がある。また摩耗測定方法により、最高時速36
0kmに対応して設定された最大で5.0mmの各画像
フレームFに対して、摺面幅W1 または残存直径HR の
平均値が正確に測定されるとともに、局部的な摩耗や切
りキズなどの短い欠陥も見逃しなく検出できるもので、
新幹線のトロリ線の夜間における摩耗測定に寄与すると
ころには大きいものがある。
As described above, in the trolley wire wear measuring system according to the present invention, the light projecting system and the light receiving system are both simple in structure and easily mounted on the roof of an inspection vehicle or the like. Also, since only the signal processing unit is placed inside the vehicle, the mounting part for the inspection vehicle is simplified, and by installing the image processing unit on the ground, it is not necessary for some of the handling personnel to board This has the effect that the space for measuring cars is small. Also, depending on the wear measuring method, the maximum speed is 36
The average value of the sliding surface width W 1 or the residual diameter H R is accurately measured for each image frame F of maximum 5.0 mm set corresponding to 0 km, and local wear and cutting scratches are also measured. It is possible to detect short defects such as
There are many areas that contribute to the measurement of nighttime trolley wire wear at night.

【図面の簡単な説明】[Brief description of drawings]

【図1】 図1は、この発明のトロリ線の摩耗測定シス
テムの一実施例における、投光系4の概略構成図を示
す。
FIG. 1 is a schematic configuration diagram of a light projecting system 4 in an embodiment of a wear measuring system for a trolley wire according to the present invention.

【図2】 図2は、摩耗測定システムの受光系の説明図
であり、(a) はその縦断面側面図、(b) はその横断面図
である。
2A and 2B are explanatory views of a light receiving system of the wear measuring system, in which FIG. 2A is a vertical sectional side view thereof, and FIG. 2B is a lateral sectional view thereof.

【図3】 図3は、画像フレームFの設定方法の説明図
であり、(a) はその縦断面図、(b) はその横断面図であ
る。
3A and 3B are explanatory views of a method of setting an image frame F, in which FIG. 3A is a longitudinal sectional view thereof, and FIG. 3B is a transverse sectional view thereof.

【図4】 図4は、CCDリニアセンサの走査方法の説
明図である。
FIG. 4 is an explanatory diagram of a scanning method of a CCD linear sensor.

【図5】 図5は、この発明の摩耗測定システムの一実
施例における、概略のシステム構成図である。
FIG. 5 is a schematic system configuration diagram in an embodiment of the wear measuring system of the present invention.

【図6】 図6は、この発明のトロリ線の摩耗測定方法
における、摩耗測定原理の説明図であり、(a) はトロリ
線の反射状態の説明図、(b) はその加算された多値デー
タによる強度分布の説明図、(c) はその強度曲線、(d)
はその空間フィルタの説明図である。
FIG. 6 is an explanatory diagram of the principle of wear measurement in the method for measuring wear of a trolley wire according to the present invention, where (a) is an explanatory view of the reflection state of the trolley wire, and (b) is the sum of them. Explanatory diagram of intensity distribution by value data, (c) its intensity curve, (d)
FIG. 4 is an explanatory diagram of the spatial filter.

【図7】 図7は、この発明の摩耗測定方法の一実施例
における、測定手順のフローチャートを示す。
FIG. 7 shows a flowchart of a measuring procedure in an embodiment of the wear measuring method of the present invention.

【図8】 図8は、レーザー方式の摩耗測定装置10の
概略構成図を示す。
FIG. 8 is a schematic configuration diagram of a laser-type wear measuring device 10.

【図9】 図9は、摩耗測定装置10における、レーザ
ービームの走査間隔pと、測定されるトロリ線3の摺面
3a または残存直径HR の説明図である。
9 is an explanatory diagram of a laser beam scanning interval p and a measured sliding surface 3a or remaining diameter H R of the trolley wire 3 in the wear measuring device 10. FIG.

【符号の説明】[Explanation of symbols]

1…光学系、11…レーザー光源、14…孔ミラー、15…回
転ミラー、17…パラボラミラー、18…フィルタ、19…受
光器、2…データ処理部、3…トロリ線、3a …摺面、
3b …両側面、3c …摺面の黒点、4…投光系、4a 〜
4e …投光器、5…受光系、51…筐体、52,52a〜52g …
受光器、521 …結像レンズ、522 …CCDリニアセン
サ、 53 …スリット板、6…信号処理部、61…クロック
発生器(CLK)、62…A/D変換器、631,632 …バッ
ファメモリ(BF・MEM)、64…VTR、7…データ
処理部、71…画像処理部、72…表示器、10…レーザー
方式の摩耗測定装置、D…トロリ線の偏位、またはその
範囲、p…走査間隔、F…画像フレーム、s,s1 〜s
25…走査線、[e]…CCDセンサの画素、[c]…バ
ッファメモリのメモリセル、[ m1]〜 [m25] …メモリ
層、r…黒点による波形の落ち込み、X…走査方向、L
…強度、G…画素数の分布曲線、α,β…分布曲線の境
界点、La,Lb …境界点の強度 K…3値データの強度曲線、Ho …トロリ線の直径、H
R …残存直径、W1', W2'…摺面と両側面の相対幅、W
1,W2 …摺面と両側面の絶対幅。
DESCRIPTION OF SYMBOLS 1 ... Optical system, 11 ... Laser light source, 14 ... Hole mirror, 15 ... Rotating mirror, 17 ... Parabolic mirror, 18 ... Filter, 19 ... Photoreceiver, 2 ... Data processing part, 3 ... Trolley line, 3a ... Sliding surface,
3b ... both sides, 3c ... black spots on sliding surface, 4 ... projection system, 4a-
4e ... Emitter, 5 ... Light receiving system, 51 ... Housing, 52, 52a to 52g ...
Light receiver, 521 ... Imaging lens, 522 ... CCD linear sensor, 53 ... Slit plate, 6 ... Signal processing unit, 61 ... Clock generator (CLK), 62 ... A / D converter, 631,632 ... Buffer memory (BF MEM), 64 ... VTR, 7 ... Data processing unit, 71 ... Image processing unit, 72 ... Display device, 10 ... Laser type wear measuring device, D ... Deflection of trolley wire, or its range, p ... Scanning interval, F ... Image frame, s, s 1 to s
25 ... Scan line, [e] ... Pixel of CCD sensor, [c] ... Memory cell of buffer memory, [m 1 ] to [m 25 ] ... Memory layer, r ... Drop of waveform due to black dots, X ... Scan direction, L
... strength distribution curve of G ... number of pixels, alpha, beta ... boundary point distribution curve, L a, L b ... intensity curve of the intensity K ... 3 value data of the boundary points, H o ... diameter of the contact wire, H
R … Remaining diameter, W 1 ', W 2 '… Relative width between sliding surface and both sides, W
1 , W 2 ... Absolute width between sliding surface and both side surfaces.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 二宮 隆典 神奈川県横浜市戸塚区吉田町292番地 株 式会社日立製作所生産技術研究所内 (72)発明者 円谷 哲男 東京都千代田区丸ノ内一丁目6番5号 東 日本旅客鉄道株式会社内 (72)発明者 池田 国夫 東京都千代田区丸ノ内一丁目6番5号 東 日本旅客鉄道株式会社内 (72)発明者 佐藤 五十男 東京都千代田区丸ノ内一丁目6番5号 東 日本旅客鉄道株式会社内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Takanori Ninomiya, 292 Yoshida-cho, Totsuka-ku, Yokohama-shi, Kanagawa, Ltd. Inside the Hitachi, Ltd. Institute of Industrial Science (72) Inventor Tetsuo Tsuburaya 1-6-5, Marunouchi, Chiyoda-ku, Tokyo No. East Japan Railway Company (72) Inventor Kunio Ikeda 1-6-5 Marunouchi, Chiyoda-ku, Tokyo East Japan Railway Company (72) Inventor Isao Sato 1-6 Marunouchi, Chiyoda-ku, Tokyo No. 5 East Japan Railway Company

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 検測車の屋根上にそれぞれ搭載され、ト
ロリ線の摺面と両側面に光ビームを投射する複数の投光
器よりなる投光系と、該偏位範囲を複数に区分した各領
域に対応して配置され、それぞれCCDリニアセンサを
有する複数の受光器よりなる受光系とを具備し、前記検
測車の一定の走行時間に対する走行距離に画像フレーム
Fを対応させ、前記検測車の走行に伴って該画像フレー
ムFごとに前記CCDリニアセンサを複数回走査し、前
記摺面と両側面の反射光および背景光を受光したCCD
リニアセンサより出力される受光信号の強度を、各画素
ごとにデジタルの多値データに変換するA/D変換器
と、該A/D変換器が逐次に出力する多値データを、前
記画像フレームF単位で交互に記憶し、かつ収録する2
組のバッファメモリおよびVTRとよりなる信号処理部
を、前記検測車の車内に配置し、該VTRに収録された
多値データを画像処理して、前記摺面幅W1の前記各画
像フレームFに対する平均値をそれぞれ算出し、かつ該
各平均値を前記トロリ線の残存直径HR に換算し、前記
摺面幅W1 および該残存直径HR の、前記画像フレーム
Fに対する平均値データを出力する画像処理部を、地上
に設置して構成されたことを特徴とする、レーザー反射
光を用いたトロリ線摩耗量の算出方法。
1. A light projecting system, which is mounted on the roof of an inspection vehicle and comprises a plurality of light projectors for projecting a light beam on the sliding surface and both side surfaces of the trolley wire, and each of the deviation ranges is divided into a plurality of parts. And a light receiving system including a plurality of light receivers each having a CCD linear sensor, the image frame F being associated with a travel distance of the inspection vehicle for a certain traveling time. A CCD that scans the CCD linear sensor a plurality of times for each image frame F as the vehicle runs and receives reflected light and background light on the sliding surface and both side surfaces.
The A / D converter for converting the intensity of the received light signal output from the linear sensor into digital multi-valued data for each pixel, and the multi-valued data sequentially output by the A / D converter are stored in the image frame. Alternately store and record in F units 2
A signal processing unit including a pair of buffer memories and a VTR is arranged in the vehicle of the inspection vehicle, and the multivalued data recorded in the VTR is subjected to image processing to obtain each of the image frames having the sliding surface width W 1. The average value for F is calculated, and each average value is converted into the residual diameter H R of the trolley wire, and the average value data of the sliding surface width W 1 and the residual diameter H R for the image frame F is calculated. A trolley wire wear amount calculation method using laser reflected light, characterized in that an image processing unit for outputting is installed on the ground.
【請求項2】 トロリ線の摺面と両側面に対して投射さ
れた光ビームの、該摺面と両側面による反射光、および
背景光をCCDリニアセンサにより受光し、検測車の一
定時間の走行距離に対応した画像フレームFごとに、該
CCDリニアセンサの走査を複数回行い、該CCDセン
サより出力される受光信号の強度を、各画素ごとにA/
D変換によりデジタルの多値データに変換し、画像処理
部により、該多値データを各画素ごとにそれぞれ加算し
て、前記受光信号強度に対する前記各画像フレームの画
素数の分布曲線Gをそれぞれ作成し、該各分布曲線Gよ
り、前記背景光と両側面、および両側面と摺面のそれぞ
れの画素数の境界点を求め、該境界点の強度La,Lb を
閾値として前記多値データを3値化し、該3値データよ
り前記走査方向を横軸とする強度曲線Kを作成し、該強
度曲線Kより前記両側面と摺面の前記各画像フレームF
に対する平均的な相対幅W1', W2'をそれぞれ求め、既
知の両側面の絶対幅W2 を参照して該相対幅W1'を絶対
幅W1 に換算し、さらに、該絶対幅W1 より前記各画像
フレームFに対する前記トロリ線の残存直径HR の平均
値を算出し、前記摺面の絶対幅W1 と該残存直径HR
の、前記画像フレームFに対する平均値データを出力す
ることを特徴とする、レーザー反射光を用いたトロリ線
摩耗量の算出方法。
2. A CCD linear sensor receives light reflected by the sliding surface and both side surfaces of a light beam projected on the sliding surface and both side surfaces of the trolley wire, and the background light for a fixed time of the inspection vehicle. The CCD linear sensor is scanned a plurality of times for each image frame F corresponding to the distance traveled, and the intensity of the light reception signal output from the CCD sensor is A / A for each pixel.
The data is converted into digital multi-valued data by D conversion, and the image processing unit adds the multi-valued data for each pixel to create a distribution curve G of the number of pixels of each image frame with respect to the received light signal intensity. Then, from each distribution curve G, a boundary point of the number of pixels of each of the background light and both side surfaces, and both side surfaces and the sliding surface is obtained, and the multilevel data is set with the intensities L a and L b of the boundary points as threshold values. Is ternary, and an intensity curve K with the scanning direction as the horizontal axis is created from the ternary data, and the image frames F on the both side surfaces and the sliding surface are formed from the intensity curve K.
The average relative widths W 1 ′ and W 2 ′ are obtained respectively, and the relative widths W 1 ′ are converted to absolute widths W 1 by referring to the known absolute widths W 2 on both side surfaces. wherein from W 1 calculates the average value of the remaining diameter H R of the contact wire for each image frame F, the absolute width W 1 and the remaining diameter H R of the sliding surface
A method for calculating the amount of trolley wire wear using laser reflected light, which is characterized in that average value data for the image frame F is output.
【請求項3】 前記検測車の最高時速360kmにおけ
る各走行距離の5.0mmを、前記各画像フレームFに
対応させ、該各画像フレームFに対する前記CCDリニ
ヤセンサの複数回の走査を少なくとも25回行い、走査
間隔pを最大0.2mmとすることを特徴とする、請求
項2記載のレーザー反射光を用いたトロリ線摩耗量の算
出方法。
3. The traveling distance of 5.0 mm at a maximum speed of 360 km of the inspection vehicle is made to correspond to each of the image frames F, and the CCD linear sensor scans the image frames F at least 25 times. The trolley wire wear amount calculation method using laser reflected light according to claim 2, wherein the scanning interval p is set to a maximum of 0.2 mm.
【請求項4】 前記強度曲線Kに、前記摺面または両側
面に存在する黒点などによる落ち込み部分があるとき
は、該落ち込み部分を空間フィルタ法によリ画像処理し
て除去することを特徴とする、請求項2記載のレーザー
反射光を用いたトロリ線摩耗量の算出方法。
4. When the intensity curve K has a drop portion due to black dots or the like existing on the sliding surface or both side surfaces, the drop portion is subjected to image processing by a spatial filter method and removed. The method of calculating the trolley wire wear amount using the laser reflected light according to claim 2.
JP12189793A 1993-04-26 1993-04-26 Calculation method of trolley wire wear using laser reflected light Expired - Lifetime JP3204797B2 (en)

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