JPH06322425A - Nitrogen content reduction method of arc furnace cast iron - Google Patents

Nitrogen content reduction method of arc furnace cast iron

Info

Publication number
JPH06322425A
JPH06322425A JP10685693A JP10685693A JPH06322425A JP H06322425 A JPH06322425 A JP H06322425A JP 10685693 A JP10685693 A JP 10685693A JP 10685693 A JP10685693 A JP 10685693A JP H06322425 A JPH06322425 A JP H06322425A
Authority
JP
Japan
Prior art keywords
nitrogen content
cast iron
arc furnace
furnace
molten metal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP10685693A
Other languages
Japanese (ja)
Inventor
Hidemi Sagawa
秀美 佐川
Haruki Itofuji
春喜 糸藤
Norio Hashimoto
典夫 橋本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ube Corp
Original Assignee
Ube Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ube Industries Ltd filed Critical Ube Industries Ltd
Priority to JP10685693A priority Critical patent/JPH06322425A/en
Publication of JPH06322425A publication Critical patent/JPH06322425A/en
Pending legal-status Critical Current

Links

Classifications

    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00—Technologies related to metal processing
    • Y02P10/20—Recycling

Landscapes

  • Treatment Of Steel In Its Molten State (AREA)
  • Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)

Abstract

(57)【要約】 【目的】 粗悪な鋼屑や戻り屑などの高窒素含有材料を
含む溶解材料をアーク炉で安価に製造でき,かつ,窒素
含有率が低く,ガス欠陥がほとんどなくチル化傾向のな
いキューポラや低周波炉並みの鋳鉄を製造することを目
的とする。 【構成】 鋼屑,戻り屑,ダクタイル銑からなる溶解材
料をアーク炉に入れてアーク電極の通電により溶解する
とともに,溶湯温度が1420℃に達したときに溶湯内
に酸素吹精を開始し,溶湯温度が1500℃以上に達し
たときに酸素吹精を停止する。
(57) [Abstract] [Purpose] Melt materials containing high nitrogen content materials such as inferior steel scraps and return scraps can be manufactured inexpensively in an arc furnace, the nitrogen content is low, and there are almost no gas defects and chilling occurs. The purpose is to produce a cupola with no tendency and cast iron similar to a low-frequency furnace. [Composition] Molten material consisting of steel scrap, return scrap, and ductile pig is put into an arc furnace and melted by energizing the arc electrode, and when the melt temperature reaches 1420 ° C, oxygen blowing is started in the melt. When the temperature of the molten metal reaches 1500 ° C. or higher, the oxygen blowing is stopped.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明はアーク炉で溶製される鋳
鉄の窒素含有率の低減方法に関し,特に粗悪な鋼屑など
高窒素含有材料を含む溶解材料から,キューポラ炉や低
周波炉に由る鋳鉄並みに窒素含有率の低い鋳鉄を製造す
るアーク炉鋳鉄の窒素含有率低減方法に関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for reducing the nitrogen content of cast iron melted in an arc furnace, and particularly from a molten material containing a high nitrogen content material such as bad steel scrap to a cupola furnace or a low frequency furnace. The present invention relates to a method for reducing the nitrogen content of an arc furnace cast iron for producing cast iron having a nitrogen content as low as that of conventional cast iron.

【0002】[0002]

【従来の技術】従来,鋳鉄の製造は鋼屑,戻り屑,銑
鉄,ダクタイル銑等からなる溶解材料をエルー式アーク
炉に装入し,溶解材料を溶解,加熱し,規定の温度に達
した後除滓し,炉内にて成分調整を行なってから出湯し
ていた。アーク炉10は,図5に示すように,炉本体1
1内に装入された溶解材料を変圧器16を経由した電流
によりカーボン電極13によって電弧を発生させ,その
熱源によって加熱し溶湯Pとするもので,出湯時には炉
本体11を傾動して取鍋20内へ出湯していた。
2. Description of the Related Art Conventionally, in the production of cast iron, a melting material composed of steel scrap, return scrap, pig iron, ductile pig, etc. was charged into an Eru arc furnace, and the melting material was melted and heated to reach a specified temperature. After that, the slag was removed and the components were adjusted in the furnace before tapping. The arc furnace 10 is, as shown in FIG.
An electric arc is generated by the carbon electrode 13 by the electric current passing through the transformer 16 into the molten material charged in 1 and is heated by the heat source to form the molten metal P. When the molten metal is discharged, the furnace main body 11 is tilted and the ladle is ladle. I was bathing in 20.

【0003】[0003]

【発明が解決しようとする課題】しかしながら,アーク
炉に装入される溶解材料の中には粗悪な鋼屑が含まれて
おりこのような粗悪な鋼屑を使用して溶解できるという
メリットがアーク炉操業に有る反面,粗悪な鋼屑や戻り
屑にはダクタイル銑に比べて,たとえば表1に示すよう
に,窒素含有率が高く,これらを多く含む溶解材料から
溶製される鋳鉄は当然の帰結として窒素含有率が高いの
で,鋳鉄製品にピンホールや気泡などガス欠陥が生じや
すく,またチル化傾向を助長するおそれがある。また,
アーク炉の鋳鉄品は同一のCE(炭素当量)でキューポ
ラや低周波炉の溶製鋳鉄に比べて強度が高すぎる傾向が
あった。強度が高すぎる場合には脆性が増すという問題
があり,キューポラや低周波炉並みの製品が従来のアー
ク炉では得られなかった。
However, the molten material charged into the arc furnace contains inferior steel scrap, and the advantage of being able to melt using such inferior steel scrap is the arc. On the other hand, in the furnace operation, on the other hand, inferior steel scraps and return scraps have a higher nitrogen content than that of ductile pig iron, as shown in Table 1, for example. As a result, since the nitrogen content is high, gas defects such as pinholes and air bubbles are likely to occur in cast iron products, and there is a risk of promoting the chilling tendency. Also,
The cast iron products of the arc furnace had the same CE (carbon equivalent) and tended to have too high strength as compared with the cupola and the molten cast iron of the low frequency furnace. If the strength is too high, there is a problem that brittleness increases, and products similar to cupola and low frequency furnaces could not be obtained with conventional arc furnaces.

【0004】[0004]

【表1】 [Table 1]

【0005】[0005]

【課題を解決するための手段】上に述べた課題を解決す
るために,本発明においては,鋼屑,戻り屑,銑鉄,ダ
クタイル銑等の溶解材料をアーク炉へ装入して溶解・加
熱・昇温を行なう鋳鉄の製造方法において,該溶解材料
をアーク電極の通電により溶解するとともに,溶湯温度
が1420℃に達したときに溶湯内に酸素吹精を開始
し,溶湯温度が1500℃以上に達したときに酸素吹精
を停止する構成とした。
In order to solve the problems described above, in the present invention, a melting material such as steel scrap, return scrap, pig iron, ductile pig, etc. is charged into an arc furnace to melt and heat it.・ In the method for producing cast iron in which the temperature is raised, the molten material is melted by energizing the arc electrode, and when the temperature of the molten metal reaches 1420 ° C, oxygen blowing is started in the molten metal, and the molten metal temperature is 1500 ° C or more. Oxygen ejaculation was stopped when the temperature reached.

【0006】[0006]

【作用】本発明の方法では,アーク炉の加熱昇温期に溶
湯温度が1420℃に達したとき溶湯中に酸素を吹込
み,COガス発熱反応によって溶湯沸騰撹拌を行なって
溶湯中に含まれる窒化物を浮上させる。溶湯温度が15
00℃を越えた時点で酸素吹精を停止し,酸素の供給と
通電を停止する。その後,除滓し溶湯を簡易取鍋精錬炉
に移して成分調整および精錬を行なう。
In the method of the present invention, when the temperature of the molten metal reaches 1420 ° C. during the heating and heating period of the arc furnace, oxygen is blown into the molten metal, and the molten metal is boiled and stirred by the CO gas exothermic reaction to be contained in the molten metal. Float the nitride. Melt temperature is 15
When the temperature exceeds 00 ° C, the oxygen sperm is stopped and the supply of oxygen and the energization are stopped. After that, the slag is removed and the molten metal is transferred to a simple ladle refining furnace for component adjustment and refining.

【0007】[0007]

【実施例】以下図面に基づいて本発明の実施例について
詳細に説明する。図1〜図4は本発明の実施例に係り,
図1はアーク炉および簡易取鍋精錬炉の概略縦断面図,
図2は製造工程説明図,図3は鋳鉄の窒素含有率と機械
的強度の相関を示す比較図,図4は酸素吹精時間と鋳鉄
の窒素含有率との相関を示す特性曲線図である。図1に
示すアーク炉10は容量30トン,変圧器のトランス容
量は15000KVAで,ライニングは塩基性であり,
エルー炉式タイプである。アーク炉10へ装入する溶解
材料は,たとえば鋼屑50%,戻り屑40%,ダクタイ
ル銑10%で構成され,アーク炉10へ装入後,電極1
3へ送電を開始し,加熱を行なう。製造工程は図2に示
すように,常温より1420℃までカーボン電極13の
みで加熱し,1420℃に達した時点でカーボン電極加
熱とともに酸素ボンベ19aに連通した酸素吹込パイプ
19を出滓口17より略水平へ差込み先端の屈曲部分を
溶湯内へ埋没させる。このとき,溶湯Pの液面へ入射角
が約30゜となるように深さ500mmまで先端を没入
させてから酸素ガスを吹込む。溶湯P内に含有されるカ
ーボンは吹込まれた酸素と反応して酸化発熱反応を起こ
し,この間脱窒を行ないつつ溶湯温度は急激に上昇す
る。溶湯温度が1500℃を越えた時点で酸素吹精を停
止するとともにアーク電極13への通電もストップし,
酸素吹込パイプ19を炉外へ取り出し,アーク炉10を
傾動して出滓口17より溶湯表面に浮遊する20〜90
mmのスラグを除滓し,再びアーク炉10を反対方向に
傾動して出湯口18より付近に待機させた簡易取鍋精錬
炉30内へ出湯する。簡易取鍋精錬炉30では,化学成
分分析結果を参考としたうえ所望の成分となるよう副資
材Qを溶湯Pへ添加して成分調整する。簡易取鍋精錬炉
30は円筒鋼製の容器に耐火物をライニングするととも
に,底面にノズルを設けてストッパ32の昇降により外
部へ排出できる構造とされ,さらに,大気からの酸素の
吸収をなるべく避けて底部よりアルゴンガスGなどの不
活性ガスを50〜60Nl/min程度注入して内部の
溶湯を撹拌混合できるようになっており,副資材Qが均
一に溶湯に混合される。以上のような炉操業で得られた
鋳鉄製品の窒素含有率と機械的強度との相関を比較して
みると,図3に示すように,アーク炉で酸素吹精した場
合は酸素吹精しない従来方法に比べて,たわみ(撓み)
はほぼ同一なのに対して硬度は低下するとともに引張り
強さも低下し,低周波炉やキューポラによる鋳鉄並みに
なった。したがって,異常に機械的強度が増加して脆性
がふえるという従来の欠点が改善される。酸素吹精時間
と窒素含有率との関係は,図4に示すように,フリー窒
素やこれに窒化物を加えたトータル窒素ともほぼ吹精時
間とともに低減される。
Embodiments of the present invention will now be described in detail with reference to the drawings. 1 to 4 relate to an embodiment of the present invention,
Figure 1 is a schematic vertical sectional view of an arc furnace and a simple ladle refining furnace.
2 is a manufacturing process explanatory diagram, FIG. 3 is a comparative diagram showing a correlation between nitrogen content rate of cast iron and mechanical strength, and FIG. 4 is a characteristic curve diagram showing a correlation between oxygen blowing time and nitrogen content rate of cast iron. . The arc furnace 10 shown in FIG. 1 has a capacity of 30 tons, the transformer has a transformer capacity of 15000 KVA, and the lining is basic.
Eru furnace type. The molten material charged into the arc furnace 10 is composed of, for example, 50% steel scrap, 40% return scrap, and 10% ductile pig iron. After charging the arc furnace 10, the electrode 1
Start power transmission to 3 and heat. In the manufacturing process, as shown in FIG. 2, the carbon electrode 13 alone is heated from room temperature to 1420 ° C., and when the temperature reaches 1420 ° C., the carbon gas is heated and the oxygen injection pipe 19 connected to the oxygen cylinder 19 a is discharged from the outlet 17. Insert it almost horizontally and bury the bent part of the tip in the melt. At this time, oxygen gas is blown after the tip is immersed to a depth of 500 mm so that the incident angle is about 30 ° to the liquid surface of the molten metal P. The carbon contained in the molten metal P reacts with the blown oxygen to cause an oxidative exothermic reaction, and the temperature of the molten metal rises rapidly while denitrifying during this period. When the temperature of the molten metal exceeds 1500 ° C., the oxygen blowing is stopped and the electricity to the arc electrode 13 is also stopped.
The oxygen blowing pipe 19 was taken out of the furnace, the arc furnace 10 was tilted, and floated on the surface of the molten metal from the outlet port 17 to 20 to 90.
The mm slag is removed, and the arc furnace 10 is tilted again in the opposite direction and tapped into the simple ladle refining furnace 30 that stands by near the tap hole 18. In the simple ladle refining furnace 30, the auxiliary material Q is added to the molten metal P to adjust the components so that the desired components are obtained with reference to the chemical component analysis results. The simple ladle refining furnace 30 has a structure in which a refractory material is lined in a cylindrical steel container, and a nozzle is provided on the bottom surface so that it can be discharged to the outside by raising and lowering the stopper 32. Furthermore, absorption of oxygen from the atmosphere is avoided as much as possible. An inert gas such as argon gas G is injected from the bottom at about 50 to 60 Nl / min so that the melt inside can be stirred and mixed, and the auxiliary material Q is uniformly mixed with the melt. When the correlation between the nitrogen content and the mechanical strength of the cast iron products obtained by the above furnace operation is compared, as shown in Fig. 3, when oxygen is blown in an arc furnace, oxygen is not blown. Deflection (deflection) compared to conventional methods
Although the hardness is almost the same, the hardness decreases and the tensile strength also decreases, and it is comparable to cast iron by a low-frequency furnace and cupola. Therefore, the conventional drawback of abnormally increased mechanical strength and increased brittleness is improved. As shown in FIG. 4, the relationship between the oxygen sparging time and the nitrogen content is reduced substantially with the spouting time for both free nitrogen and total nitrogen obtained by adding a nitride to the free nitrogen.

【0008】以上述べたように,本発明においてはアー
ク炉において窒素含有率の多い粗悪な鋼屑や戻り屑を多
く含む溶解材料を酸素吹精によって脱窒反応を行なわせ
ることによって窒素含有率を低減できるから,安価にキ
ューポラや低周波炉と同等の品質の鋳鉄を溶製すること
ができる。
As described above, in the present invention, the nitrogen content in the arc furnace is reduced by performing the denitrification reaction on the dissolved material containing a large amount of inferior steel and return debris having a high nitrogen content by the oxygen blowing. Since it can be reduced, it is possible to manufacture cast iron of the same quality as a cupola or a low-frequency furnace at low cost.

【0009】[0009]

【発明の効果】以上説明したように,本発明によれば粗
悪な鋼屑や戻り屑などの高窒素含有材料であってもアー
ク炉における酸素吹精を行なうことによって,窒素含有
率を減らし,窒素高含有に起因するガス欠陥やチル化傾
向を防止するとともに,粗悪な溶解材料から安価に鋳鉄
を製造することが出来,かつ,キューポラや低周波炉と
同等の鋳鉄製品が得られる。
As described above, according to the present invention, even if a high nitrogen content material such as inferior steel scrap or return scrap is subjected to oxygen blowing in an arc furnace, the nitrogen content can be reduced. In addition to preventing gas defects and chilling tendency due to high nitrogen content, cast iron can be manufactured inexpensively from inferior molten material, and a cast iron product equivalent to a cupola or low frequency furnace can be obtained.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の実施例に係るアーク炉と簡易取鍋精錬
炉の概略縦断面図である。
FIG. 1 is a schematic vertical sectional view of an arc furnace and a simple ladle refining furnace according to an embodiment of the present invention.

【図2】本発明の実施例を示す製造工程説明図である。FIG. 2 is a manufacturing process explanatory view showing an embodiment of the present invention.

【図3】本発明と従来の鋳鉄における窒素含有率と機械
的強度の相関を示す比較図である。
FIG. 3 is a comparative diagram showing a correlation between nitrogen content and mechanical strength in the present invention and conventional cast iron.

【図4】本発明に係る酸素吹精時間と鋳鉄の窒素含有率
との相関を示す特性曲線図である。
FIG. 4 is a characteristic curve diagram showing a correlation between oxygen blowing time and nitrogen content of cast iron according to the present invention.

【図5】従来のアーク炉の全体縦断面図である。FIG. 5 is an overall vertical sectional view of a conventional arc furnace.

【符号の説明】[Explanation of symbols]

10 アーク炉 11 炉本体 12 炉ぶた 13 カーボン電極 14 電極クランプ 15 炉ぶた上昇旋回装置 16 変圧器 17 出滓口 18 出湯口 19 酸素吹込パイプ 19a 酸素ボンベ 20 取鍋 30 簡易取鍋精錬炉 32 ストッパ G アルゴンガス P 溶湯 Q 副資材 10 arc furnace 11 furnace body 12 furnace lid 13 carbon electrode 14 electrode clamp 15 furnace lid rising and turning device 16 transformer 17 outlet slag 18 outlet tap 19 oxygen blowing pipe 19a oxygen cylinder 20 ladle 30 simple ladle refining furnace 32 stopper G Argon gas P Molten metal Q Secondary material

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 鋼屑,戻り屑,銑鉄,ダクタイル銑等の
溶解材料をアーク炉へ装入して溶解・加熱・昇温を行な
う鋳鉄の製造方法において,該溶解材料をアーク電極の
通電により溶解するとともに,溶湯温度が1420℃に
達したときに溶湯内に酸素吹精を開始し,溶湯温度が1
500℃以上に達したときに酸素吹精を停止するアーク
炉鋳鉄の窒素含有率低減方法。
1. A method for producing cast iron, wherein molten materials such as steel scraps, return scraps, pig iron, and ductile pigs are charged into an arc furnace to melt, heat, and raise the temperature. When the temperature of the molten metal reaches 1420 ° C as it melts, oxygen sparging starts in the molten metal, and the temperature of the molten metal becomes 1
A method for reducing the nitrogen content of arc furnace cast iron, which stops oxygen blowing when the temperature reaches 500 ° C or higher.
JP10685693A 1993-05-07 1993-05-07 Nitrogen content reduction method of arc furnace cast iron Pending JPH06322425A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10685693A JPH06322425A (en) 1993-05-07 1993-05-07 Nitrogen content reduction method of arc furnace cast iron

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10685693A JPH06322425A (en) 1993-05-07 1993-05-07 Nitrogen content reduction method of arc furnace cast iron

Publications (1)

Publication Number Publication Date
JPH06322425A true JPH06322425A (en) 1994-11-22

Family

ID=14444237

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10685693A Pending JPH06322425A (en) 1993-05-07 1993-05-07 Nitrogen content reduction method of arc furnace cast iron

Country Status (1)

Country Link
JP (1) JPH06322425A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1299852C (en) * 2001-09-27 2007-02-14 本田技研工业株式会社 Method of manufacturing cast iron components

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1299852C (en) * 2001-09-27 2007-02-14 本田技研工业株式会社 Method of manufacturing cast iron components
US7354549B2 (en) 2001-09-27 2008-04-08 Honda Giken Kogyo Kabushiki Kaisha Cast iron member manufacturing method

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