JPH0633197A - Fe-Cr alloy with excellent workability - Google Patents
Fe-Cr alloy with excellent workabilityInfo
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- JPH0633197A JPH0633197A JP10393093A JP10393093A JPH0633197A JP H0633197 A JPH0633197 A JP H0633197A JP 10393093 A JP10393093 A JP 10393093A JP 10393093 A JP10393093 A JP 10393093A JP H0633197 A JPH0633197 A JP H0633197A
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Abstract
(57)【要約】
【目的】加工性および耐食性はもとより、耐酸性、耐酸
化性に優れたFe−Cr合金の提供。
【構成】3重量%≦Cr≦60重量%、C+N+O+P
+S≦100ppmであるFe−Cr合金。さらに、上
記に加え0.01重量%≦Ni+Co+2Cu≦6重量
%であるFe−Cr合金、さらに、上記に加え、0.1
重量%≦3Al+2Si+Mn≦50重量%および/ま
たは0.001重量%≦4Ca+4Mg+REM≦0.
2重量%であるFe−Cr合金。(57) [Summary] [Purpose] To provide an Fe-Cr alloy excellent in acid resistance and oxidation resistance as well as workability and corrosion resistance. [Structure] 3% by weight ≤ Cr ≤ 60% by weight, C + N + O + P
Fe-Cr alloy with + S ≦ 100 ppm. Further, in addition to the above, 0.01% by weight ≦ Ni + Co + 2Cu ≦ 6% by weight Fe—Cr alloy, and in addition to the above, 0.1%
% By weight ≦ 3Al + 2Si + Mn ≦ 50% by weight and / or 0.001% by weight ≦ 4Ca + 4Mg + REM ≦ 0.
Fe-Cr alloy which is 2% by weight.
Description
【0001】[0001]
【産業上の利用分野】本発明は著しく加工性に優れたF
e−Cr合金に関する。本発明は、加工性に加え、耐酸
性に優れたFe−Cr合金に関する。本発明はまた加工
性に加え、耐酸化性に優れたFe−Cr合金に関する。
本発明はさらに加工性に加え、耐酸性、耐酸化性に優れ
たFe−Cr合金に関する。FIELD OF THE INVENTION The present invention is an F alloy which is remarkably excellent in processability.
It relates to an e-Cr alloy. The present invention relates to a Fe—Cr alloy excellent in acid resistance in addition to workability. The present invention also relates to a Fe-Cr alloy having excellent oxidation resistance in addition to workability.
The present invention further relates to a Fe-Cr alloy having excellent acid resistance and oxidation resistance in addition to workability.
【0002】[0002]
【従来の技術】一般にFe−Cr合金は耐食性に優れた
材料として知られているが、耐食性および加工性の改善
も含めてFe−Cr合金の物性の改良が以下の例示のご
とくに各種提案されている。2. Description of the Related Art Generally, Fe--Cr alloy is known as a material having excellent corrosion resistance, but various improvements such as corrosion resistance and workability of the Fe--Cr alloy have been proposed as shown below. ing.
【0003】特公昭63−58904号公報ではCr含
量11.0〜16.0重量%のFe−Cr合金で、特に
Ti含量を特定量とした張り出し性および二次加工性に
優れたフェライト系ステンレス鋼を提案している。In Japanese Examined Patent Publication No. 63-58904, an Fe-Cr alloy having a Cr content of 11.0 to 16.0% by weight, particularly a ferritic stainless steel having a Ti content as a specific amount and being excellent in overhanging property and secondary workability Proposing steel.
【0004】特公昭64−6264号公報ではCr含量
8.0〜35.0重量%のFe−Cr合金で、特にS
i,MnおよびNbを各々特定量含有した耐銹性に優れ
たステンレス鋼光輝焼鈍材を提案している。Japanese Examined Patent Publication No. 64-6264 discloses a Fe-Cr alloy having a Cr content of 8.0 to 35.0% by weight, especially S
It proposes a stainless steel bright annealed material that contains i, Mn and Nb in specific amounts and has excellent rust resistance.
【0005】特公平2−1902号公報ではCr含量が
20.0重量%を越え25重量%以下のFe−Cr合金
で、特にMo,MnおよびNbを各々特定量含有せしめ
た溶接時の耐高温割れ性および溶接部靱性に優れた耐食
性フェライトステンレス鋼を提案している。According to Japanese Examined Patent Publication No. 2-1902, an Fe-Cr alloy having a Cr content of more than 20.0% by weight and 25% by weight or less, in particular, Mo, Mn and Nb each containing a specified amount of high temperature resistance during welding. We propose a corrosion-resistant ferritic stainless steel with excellent crackability and weld toughness.
【0006】特開昭61−186451号公報ではCr
含量が25〜50重量%のFe−Cr合金で、特にS
i,MnおよびMoを特定量含有せしめた耐サワー性に
優れた合金を提案している。In Japanese Patent Laid-Open No. 61-186451, Cr is used.
Fe-Cr alloy with a content of 25 to 50% by weight, especially S
It proposes an alloy containing i, Mn and Mo in specific amounts and having excellent sour resistance.
【0007】特開昭62−267450号公報でCr含
量16〜19重量%のFe−Cr系合金であって、特に
Moを特定量含有せしめた耐粒界腐食性に優れる高純度
フェライト系ステンレス鋼を提案している。In JP-A-62-267450, a high-purity ferritic stainless steel which is a Fe-Cr alloy having a Cr content of 16 to 19% by weight, and in particular containing a specific amount of Mo and having excellent intergranular corrosion resistance. Is proposed.
【0008】特開平1−287253号公報ではCr含
量15〜26重量%、Al含量4〜6重量%のFe−C
r−Al合金であって、希土類元素を少量特定量含有せ
しめた耐酸化性および製造性に優れたAl含有フェライ
ト系ステンレス鋼を提案している。In Japanese Patent Laid-Open No. 1-287253, Fe-C having a Cr content of 15 to 26% by weight and an Al content of 4 to 6% by weight.
It proposes an Al-containing ferritic stainless steel which is an r-Al alloy and contains a small amount of a rare earth element in a specified amount and is excellent in oxidation resistance and manufacturability.
【0009】特開平2−232344号公報ではCr含
量25.0〜30.0重量%のFe−Cr系合金であっ
て、特にMoを特定量含有せしめた耐生物付着性および
耐海水性に優れたフェライト系ステンレス鋼を提案して
いる。According to Japanese Patent Laid-Open No. 2-232344, a Fe-Cr alloy having a Cr content of 25.0 to 30.0% by weight, in which a specific amount of Mo is contained, is excellent in biofouling resistance and seawater resistance. Ferritic stainless steel is proposed.
【0010】特開平3−2355号公報ではCr含量1
6.0〜25.0重量%のFe−Cr合金であって、特
にNbをCとNの合計量との比において特定量含有せし
めた冷間加工性、靱性、耐食性に優れたフェライト系ス
テンレス鋼を提案している。In Japanese Patent Laid-Open No. 3-2355, the Cr content is 1
A ferritic stainless steel having a Fe-Cr alloy content of 6.0 to 25.0% by weight, particularly containing Nb in a specific amount in the ratio of the total amount of C and N and having excellent cold workability, toughness, and corrosion resistance. Proposing steel.
【0011】[0011]
【発明が解決しようとする課題】これらFe−Cr合金
は、まずは耐食性を重要視するので、Crを比較的多量
に使用する。その結果、延性が低下し加工性が必ずしも
充分でなく自動車外装材、建築用外装材を始めとした成
形加工性が必要な用途に適用しようとする場合、加工時
に割れが生じたり、あるいは加工条件が厳しく非常に加
工しにくいという問題が生じており、より一層の加工性
の向上が望まれていた。In these Fe-Cr alloys, since the corrosion resistance is important first, Cr is used in a relatively large amount. As a result, when ductility is lowered and workability is not always sufficient, and when it is applied to applications requiring molding workability such as automobile exterior materials and exterior building materials, cracks may occur during processing, or processing conditions However, there is a problem that it is difficult to process, and further improvement in processability has been desired.
【0012】即ち、本発明の目的は加工性が改善された
Fe−Cr合金を提供することにある。本発明は、加工
性に加え、耐酸性、耐酸化性をさらに有するFe−Cr
合金を提供することを目的とする。That is, an object of the present invention is to provide a Fe-Cr alloy having improved workability. The present invention is Fe-Cr which has acid resistance and oxidation resistance in addition to workability.
The purpose is to provide an alloy.
【0013】[0013]
【課題を解決するための手段】本発明者は上記目的を達
成すべく鋭意研究を行った結果、意外にも従来のFe−
Cr合金に存在していたC,N,O,P,Sなどの不純
物量が極めて少いFe−Cr合金が著しく延性に於いて
優れることを見い出し本発明の完成に至った。As a result of intensive studies to achieve the above object, the present inventor has surprisingly found that the conventional Fe-
The Fe-Cr alloy, which has a very small amount of impurities such as C, N, O, P, and S existing in the Cr alloy, is remarkably excellent in ductility and has completed the present invention.
【0014】すなわち、本発明は、Cr含量3〜60重
量%、C,N,O,P及びSの合計量が100ppm以
下であり、残部Feおよび不可避的不純物からなること
を特徴とする加工性に優れた新規Fe−Cr合金を提供
する。That is, the present invention is characterized in that the Cr content is 3 to 60% by weight, the total amount of C, N, O, P and S is 100 ppm or less, and the balance is Fe and inevitable impurities. Provided is a novel Fe-Cr alloy excellent in heat resistance.
【0015】本発明は、Cr含量が5〜60重量%、
C,N,O,PおよびSの合計量が100ppm以下で
あり、Ni,CoおよびCuから選択される1種以上を
下記式(1)を満たす量含有し、残部Feおよび不可避
的不純物からなることを特徴とする加工性および耐酸性
に優れたFe−Cr合金を提供する。 0.01重量%≦Ni+Co+2Cu≦6重量% ……(1)The present invention has a Cr content of 5 to 60% by weight,
The total amount of C, N, O, P and S is 100 ppm or less, at least one selected from Ni, Co and Cu is contained in an amount satisfying the following formula (1), and the balance is Fe and inevitable impurities. An Fe-Cr alloy excellent in workability and acid resistance is provided. 0.01 wt% ≦ Ni + Co + 2Cu ≦ 6 wt% (1)
【0016】また、本発明は、Cr含量が3〜60重量
%、C、N、O、PおよびSの合計量が100ppm以
下であり、Si、MnおよびAlから選択される1種以
上を下記式(2)を満たす量および/またはCa、Mg
および希土類元素(REM)から選択される1種以上を
下記式(3)を満たす量含有し、残部Feおよび不可避
的不純物からなることを特徴とする加工性および耐酸化
性に優れたFe−Cr合金を提供する。 0.1重量%≦3Al+2Si+Mn≦50重量% ……(2) 0.001重量%≦4Ca+4Mg+REM≦0.2重量% ……(3)In the present invention, the Cr content is 3 to 60% by weight, the total amount of C, N, O, P and S is 100 ppm or less, and one or more selected from Si, Mn and Al are as follows. Amount satisfying formula (2) and / or Ca, Mg
Fe-Cr excellent in workability and oxidation resistance, containing at least one selected from the group consisting of and rare earth elements (REM) in an amount satisfying the following formula (3), and the balance being Fe and inevitable impurities. Provide alloy. 0.1 wt% ≦ 3Al + 2Si + Mn ≦ 50 wt% (2) 0.001 wt% ≦ 4Ca + 4Mg + REM ≦ 0.2 wt% (3)
【0017】さらに、本発明は、Cr含量が5〜60重
量%、C,N,O,PおよびSの合計量が100ppm
以下であり、Ni,CoおよびCuから選択される1種
以上を下記式(1)を満たす量含有し、かつSi、Mn
およびAlから選択される1種以上を下記式(2)を満
たす量および/またはCa、Mgおよび希土類元素(R
EM)から選択される1種以上を下記式(3)を満たす
量含有し、残部Feおよび不可避的不純物からなること
を特徴とする加工性、耐酸性および耐酸化性に優れたF
e−Cr合金を提供する。 0.01重量%≦Ni+Co+2Cu≦6重量% ……(1) 0.1重量%≦3Al+2Si+Mn≦50重量% ……(2) 0.001重量%≦4Ca+4Mg+REM≦0.2重量% ……(3)Further, according to the present invention, the Cr content is 5 to 60% by weight, and the total amount of C, N, O, P and S is 100 ppm.
The amount of one or more selected from Ni, Co and Cu is contained in an amount satisfying the following formula (1), and Si and Mn.
And one or more selected from Al and / or Ca, Mg and a rare earth element (R
EM) containing one or more kinds selected from the following formula (3) in an amount satisfying the following formula (3), and the balance being Fe and unavoidable impurities, which is excellent in workability, acid resistance and oxidation resistance.
An e-Cr alloy is provided. 0.01 wt% ≦ Ni + Co + 2Cu ≦ 6 wt% (1) 0.1 wt% ≦ 3Al + 2Si + Mn ≦ 50 wt% (2) 0.001 wt% ≦ 4Ca + 4Mg + REM ≦ 0.2 wt% (3)
【0018】[0018]
【作用】以下に本発明をさらに詳細に説明する。 (I)まず、加工性に優れた本発明のFe−Cr合金に
ついて説明する。図1に、Fe−18%Cr合金の冷延
焼鈍板に関して、引張試験(JIS Z−2241)に
より得られた伸びの変化および耐力(降状強度)の変化
に及ぼすC,N,O,P,Sの合計量の影響を示すが、
C,N,O,PおよびSの総量が100ppm以下の場
合延性に於いて著しく優れることが明らかである。The present invention will be described in more detail below. (I) First, the Fe-Cr alloy of the present invention having excellent workability will be described. FIG. 1 shows the effects of C, N, O and P on the change in elongation and the change in proof stress (yield strength) obtained by a tensile test (JIS Z-2241) for a cold rolled annealed sheet of Fe-18% Cr alloy. , Shows the effect of the total amount of S,
It is clear that when the total amount of C, N, O, P and S is 100 ppm or less, the ductility is remarkably excellent.
【0019】図1中、伸びの変化(%)、耐力(降状強
度)の変化(N/mm2)とは、各合金成分について、C+N
+O+S+P=500ppmのものとの引張特性の差を
示す。基本となる引張特性は、以下の通りである。 Fe−18Cr,C+N+O+S+P=500ppmで伸び30
%、耐力330N/mm2 Fe−30Cr,C+N+O+S+P=500ppmで伸び25
%、耐力450N/mm2 In FIG. 1, the change in elongation (%) and the change in proof stress (yield strength) (N / mm 2 ) are C + N for each alloy component.
The difference in tensile properties from that of + O + S + P = 500 ppm is shown. The basic tensile properties are as follows. Fe-18Cr, C + N + O + S + P = 500ppm elongation 30
%, Yield strength 330 N / mm 2 Fe-30Cr, C + N + O + S + P = 500ppm, elongation 25
%, Yield strength 450 N / mm 2
【0020】本発明のFe−Cr合金に於いては、C,
N,O,PおよびSの合計量は100ppm以下であ
る。前述したように、100ppm以下に於いて、延性
すなわち加工性に著しく優れる。一方、100ppmを
超えるにつれて延性が低下し、加工性が低下する。In the Fe--Cr alloy of the present invention, C,
The total amount of N, O, P and S is 100 ppm or less. As described above, at 100 ppm or less, ductility, that is, workability is remarkably excellent. On the other hand, as it exceeds 100 ppm, the ductility decreases and the workability decreases.
【0021】更に本発明のFe−Cr合金に於いてはC
r含量は3〜60重量%、好ましくは5〜30重量%で
ある。3重量%未満では耐食性に劣り、60重量%超で
は、たとえC,N,O,P,Sを削減しても十分な加工
性が得られないからである。Further, in the Fe--Cr alloy of the present invention, C
The r content is 3 to 60% by weight, preferably 5 to 30% by weight. This is because if it is less than 3% by weight, the corrosion resistance is poor, and if it exceeds 60% by weight, sufficient workability cannot be obtained even if C, N, O, P and S are reduced.
【0022】つまり、C,N,O,P,Sの総量が10
0ppm以下で、Cr含量が3〜60重量%を満たすF
e−Cr合金は著しく優れた加工性を有し、耐食性にも
優れる。That is, the total amount of C, N, O, P and S is 10
F of 0 ppm or less and Cr content of 3 to 60% by weight
The e-Cr alloy has remarkably excellent workability and excellent corrosion resistance.
【0023】また必要に応じて、Al,Mo,Nb,
B,Si,Mn,Cu,Ni,Co,Caなどのその他
の元素を添加することもできる。If necessary, Al, Mo, Nb,
Other elements such as B, Si, Mn, Cu, Ni, Co and Ca can be added.
【0024】本発明の加工性に優れたFe−Cr合金を
製造するには原料として、高純度電解鉄と電解Crを用
いればよい。また必要に応じて添加される元素も、その
原料として高純度の元素が用いられる。いずれの原料も
主たる不純物は酸素であり、この酸素を除去するために
10-7torrよりも高い超高真空下で溶解、鋳造する
ことにより本発明のFe−Cr合金を製造することがで
きる。High-purity electrolytic iron and electrolytic Cr may be used as raw materials in order to produce the Fe--Cr alloy of the present invention having excellent workability. In addition, as for the element added as necessary, a high-purity element is used as the raw material. The main impurity of any of the raw materials is oxygen, and the Fe—Cr alloy of the present invention can be produced by melting and casting under an ultrahigh vacuum higher than 10 −7 torr to remove this oxygen.
【0025】また、本発明成分系は、熱延焼鈍板や冷延
焼鈍板でも十分にその効果が得られ、さらに冷延焼鈍板
の表面仕上げは、BA,2B,2D,HL,研磨などで
も十分にその特性が生かされるのは言うまでもない。Further, the component system of the present invention is sufficiently effective even in a hot-rolled annealed plate or a cold-rolled annealed plate, and the surface finish of the cold-rolled annealed plate is BA, 2B, 2D, HL, polishing, etc. It goes without saying that the characteristics are fully utilized.
【0026】(II)次に、加工性に加え、耐酸性に優れ
た本発明のFe−Cr合金について説明する。(II) Next, the Fe-Cr alloy of the present invention which has excellent acid resistance in addition to workability will be described.
【0027】図2はFe−36%Cr−3.2%Co合
金に関して、C,N,P,O及びSの合計量と腐食度と
の関係を示すグラフであり、該合計量が100ppm以
内では腐食度が極めて低いことが明らかである。FIG. 2 is a graph showing the relationship between the total amount of C, N, P, O and S and the corrosion degree for the Fe-36% Cr-3.2% Co alloy, and the total amount is within 100 ppm. It is clear that the corrosion rate is extremely low.
【0028】図3は、Fe−Cr−1.6%Ni−1.
4%Co合金に関し、Cr含有量と腐食度との関係を
C,N,O,P及びSの合計量が100ppm以下の場
合と100ppmを超える場合につきグラフに示したも
のである。図3からC+N+O+P+Sが100ppm
以下の合金は100ppmを超える合金と比べて腐食度
が著しく低くしかもCr量が5重量%以上であるとその
傾向は顕著であることが明らかである。FIG. 3 shows Fe-Cr-1.6% Ni-1.
FIG. 4 is a graph showing the relationship between the Cr content and the corrosion degree for a 4% Co alloy when the total amount of C, N, O, P and S is 100 ppm or less and when it exceeds 100 ppm. From Figure 3, C + N + O + P + S is 100ppm
It is clear that the following alloys have remarkably low corrosion rates as compared with alloys exceeding 100 ppm, and that the tendency is remarkable when the Cr content is 5% by weight or more.
【0029】図4は、Fe−38%Cr合金(但し、C
+N+O+P+S=62ppm)について、Ni+Co
+2Cuと腐食度との関係を示す図であり、Ni+Co
+2Cuの値が0.01重量%以上となると腐食度が低
下することが明らかにされている。FIG. 4 shows an Fe-38% Cr alloy (however, C
+ N + O + P + S = 62 ppm), Ni + Co
It is a figure showing the relation between + 2Cu and the degree of corrosion, Ni + Co
It has been clarified that when the value of + 2Cu is 0.01% by weight or more, the corrosion degree decreases.
【0030】以下、本発明の合金組成の成分について説
明する。 Cr:5〜60重量%、好ましくは10〜40重量%で
ある。Cr含量がこの範囲であることにより上記で説明
した如く耐酸性に優れた合金が得られる。過剰のCrの
含有は加工性の低下の原因となり好ましくない。また、
耐酸性の改善に対する効果も飽和する。The components of the alloy composition of the present invention will be described below. Cr: 5 to 60% by weight, preferably 10 to 40% by weight. When the Cr content is within this range, an alloy having excellent acid resistance can be obtained as described above. Excessive Cr content is not preferable because it causes deterioration of workability. Also,
The effect of improving acid resistance is saturated.
【0031】C,N,O,P,S:これらの元素の合計
量は100ppm以下、好ましくは85ppm以下であ
る。前述したように、100ppm以下であることによ
り他の条件と結合して優れた耐酸性を示すと共に加工性
に於いて優れる。C, N, O, P, S: The total amount of these elements is 100 ppm or less, preferably 85 ppm or less. As described above, when it is 100 ppm or less, it is combined with other conditions to exhibit excellent acid resistance and is excellent in workability.
【0032】Cu,Ni,Co;これらの元素はいずれ
も合金の耐酸性向上作用を有する重要かつ有用な元素で
ある。本発明合金に於いては、これらの元素から選択さ
れる1種以上が含有されており、その量は下記の式を充
足するような範囲である。Cu, Ni, Co; all of these elements are important and useful elements that have the effect of improving the acid resistance of the alloy. The alloy of the present invention contains one or more selected from these elements, and the amount thereof is within the range that satisfies the following formula.
【0033】 0.01重量%≦Ni+Co+2Cu≦6重量% …(1) 好ましくは、0.05重量%≦Ni+Co+2Cu≦5.0重量%…(1a) Ni,Co,Cuの配合量が上記範囲より少いと耐食性
が劣り、多いと合金の製造性が劣る。0.01 wt% ≦ Ni + Co + 2Cu ≦ 6 wt% (1) Preferably, 0.05 wt% ≦ Ni + Co + 2Cu ≦ 5.0 wt% (1a) The blending amount of Ni, Co, Cu is within the above range. If it is small, the corrosion resistance is poor, and if it is large, the manufacturability of the alloy is poor.
【0034】また、Ni,Co,Cuの各々の好ましい
含量は以下の如くであり、その理由は上記と同様であ
る。 Ni;0.05〜5.0重量% Co;0.05〜5.0重量% Cu;0.05〜2.5重量%The preferred contents of Ni, Co and Cu are as follows, and the reason is the same as above. Ni: 0.05 to 5.0% by weight Co: 0.05 to 5.0% by weight Cu: 0.05 to 2.5% by weight
【0035】以上の条件を満たす、Fe−Cr合金は、
加工性に於いて優れると共に耐食性に於いて著しく優れ
た性質を示す。The Fe--Cr alloy satisfying the above conditions is
It has excellent workability and remarkably excellent corrosion resistance.
【0036】本発明の加工性および耐酸性に優れたFe
−Cr合金は、原料として、超高純度電解Fe、電解C
r、電解Ni、電解Cu、電解Co、ヨウ化物法Ti、
電解還元Nb、融解塩電解Zr、還元V、電解Ta、電
解還元W、高純度フェロボロンなどを用いることにより
製造することができる。Fe excellent in workability and acid resistance of the present invention
-Cr alloys are used as raw materials for ultra-high purity electrolytic Fe and electrolytic C
r, electrolytic Ni, electrolytic Cu, electrolytic Co, iodide method Ti,
It can be produced by using electrolytic reduction Nb, molten salt electrolysis Zr, reduction V, electrolysis Ta, electrolysis reduction W, high-purity ferroboron, or the like.
【0037】いずれの含量も主たる不純物は酸素であ
り、この酸素を除去するために10-5torr好ましく
は10-7torrを超える超高真空下で溶解、鋳造する
ことにより本発明のFe−Cr合金を製造することがで
きる。The main impurity in any of the contents is oxygen, and in order to remove this oxygen, the Fe-Cr of the present invention is prepared by melting and casting under an ultrahigh vacuum of more than 10 -5 torr, preferably more than 10 -7 torr. Alloys can be produced.
【0038】(III)さらに、加工性および耐酸化性に優
れた本発明のFe−Cr合金について説明する。図5は
Fe−24%Cr−0.1%REM(Y:0.05%,
La:0.03%,Ce:0.02%)合金に関して、
C,N,O,PおよびSの合計量と連続酸化試験後の異
常酸化面積との関係を示すグラフであり、C,N,O,
P,Sの合計量が100ppm以下に於いて異常酸化面
積が極めて小さいことが明らかである。(III) Further, the Fe-Cr alloy of the present invention which is excellent in workability and oxidation resistance will be described. FIG. 5 shows Fe-24% Cr-0.1% REM (Y: 0.05%,
La: 0.03%, Ce: 0.02%) alloy,
It is a graph showing the relationship between the total amount of C, N, O, P and S and the abnormal oxidation area after the continuous oxidation test.
It is clear that the abnormal oxidation area is extremely small when the total amount of P and S is 100 ppm or less.
【0039】図6は、Fe−Cr−Al合金に関して、
Cr含量と酸化試験後の酸化増量との関係を示すグラフ
であり、C,N,O,PおよびSの合計量が100pp
m以下であると、Cr含量が3.0重量%以上の場合に
著しく酸化増量が少なくなることが明らかにされてい
る。FIG. 6 shows the relation between the Fe--Cr--Al alloy.
It is a graph which shows the relationship between Cr content and the oxidation increase after an oxidation test, and the total amount of C, N, O, P, and S is 100 pp.
It has been clarified that when the Cr content is not more than m, the oxidative weight increase is remarkably reduced when the Cr content is 3.0% by weight or more.
【0040】図7は、C,N,P,OおよびSの合計量
が51ppmのFe−28%Cr合金に関して、(3A
l+2Si+Mn)の値が連続酸化試験後の異常酸化面
積に及ぼす影響を示すグラフであり、上記の値が0.1
重量%以上であると異常酸化面積の値が低下することが
明らかである。FIG. 7 shows (3A) for the Fe-28% Cr alloy in which the total amount of C, N, P, O and S is 51 ppm.
(1 + 2Si + Mn) is a graph showing the influence of the value of (1 + 2Si + Mn) on the abnormal oxidation area after the continuous oxidation test.
It is clear that the value of the abnormal oxidation area decreases when the content is more than weight%.
【0041】図8はC,N,O,PおよびSの合計量が
72ppmのFe−26%Cr合金に関して、(4Ca
+4Mg+REM)の値と繰り返し加熱試験後の酸化皮
膜剥離面積率との関係を示したもので上記値が0.00
1%以上となると酸化皮膜剥離面積率が著しく低下する
ことが明らかである。FIG. 8 shows (4Ca) for the Fe-26% Cr alloy in which the total amount of C, N, O, P and S is 72 ppm.
+ 4Mg + REM) and the oxide film peeling area ratio after repeated heating test.
It is clear that when it is 1% or more, the oxide film peeling area ratio is remarkably reduced.
【0042】以下、本発明の合金組成の成分および態様
について説明する。本発明の加工性および耐酸化性に優
れたFe−Cr合金については下記の三態様があり、そ
れぞれについて説明する。The components and embodiments of the alloy composition of the present invention will be described below. The Fe-Cr alloy excellent in workability and oxidation resistance of the present invention has the following three aspects, and each of them will be described.
【0043】(1)本発明の第1の態様 Cr:3〜60重量%好ましくは10〜40重量%含有
する。Cr含量がこの範囲であることにより、他の条件
と結合して耐酸化性に優れた合金となる。過剰のCrの
含有は加工性の低下の原因となるとともに、耐酸化性の
改善に対する効果も飽和するので好ましくない。(1) First embodiment of the present invention Cr: 3 to 60% by weight, preferably 10 to 40% by weight. When the Cr content is in this range, it is combined with other conditions to form an alloy having excellent oxidation resistance. Excessive Cr content is not preferable because it causes deterioration of workability and saturates the effect of improving the oxidation resistance.
【0044】C,N,O,P,S:これらの元素の合計
量は100ppm以下、好ましくは85ppm以下であ
る。この条件を満たすことにより異常酸化が抑制され
る。そしてこの条件と他の条件とが結合して、優れた耐
酸化性を示す合金となると同時に延性に於いて優れ、加
工性の良好な合金となる。C, N, O, P, S: The total amount of these elements is 100 ppm or less, preferably 85 ppm or less. By satisfying this condition, abnormal oxidation is suppressed. Then, these conditions are combined with other conditions to form an alloy exhibiting excellent oxidation resistance and, at the same time, an alloy having excellent ductility and good workability.
【0045】Si、Mn、Al:本態様の合金はこれら
の元素の1種以上を含有し、含有量は下記式(2)、好
ましくは(2a)を満たす。 0.1重量%≦3Al+2Si+Mn≦50重量% ……(2) 好ましくは、 0.5重量%≦3Al+2Si+Mn≦25重量% ……(2a) この様な範囲であることにより、他の条件と結合して、
耐酸化性に於いて著しく優れた合金となる。これらの元
素を過剰に含有させて、3Al+2Si+Mnの値が式
(2)の範囲を越えると合金を製造するのが困難となる
のでこれらの元素の過剰の含有は避けるべきである。Si, Mn, Al: The alloy of the present embodiment contains at least one of these elements, and the content satisfies the following formula (2), preferably (2a). 0.1% by weight ≤3Al + 2Si + Mn≤50% by weight (2) Preferably 0.5% by weight≤3Al + 2Si + Mn≤25% by weight (2a) Due to such a range, it is possible to combine with other conditions. hand,
The alloy is remarkably excellent in oxidation resistance. If these elements are contained excessively and the value of 3Al + 2Si + Mn exceeds the range of the formula (2), it becomes difficult to produce an alloy, so that the excessive content of these elements should be avoided.
【0046】各個別の元素の好ましい含有量およびその
理由を下記する。 Si:0.1〜10.0重量% 0.1重量%未満では効果があるが顕著でない。10.
0重量%を超えると製造性の低下が目立つようになる。 Mn:0.1〜5.0重量% 0.1重量%未満では効果があるが顕著でない。5重量
%を超えると製造性の低下が目立つようになる。 Al:0.1〜4.0重量% 0.1重量%未満では効果があるが顕著でない。4.0
重量%を超えると製造性の低下が目立つようになる。The preferred contents of each individual element and the reasons therefor will be described below. Si: 0.1 to 10.0% by weight If less than 0.1% by weight, it is effective but not remarkable. 10.
If it exceeds 0% by weight, the decrease in manufacturability becomes noticeable. Mn: 0.1 to 5.0% by weight If less than 0.1% by weight, it is effective but not remarkable. When it exceeds 5% by weight, the productivity is conspicuously deteriorated. Al: 0.1 to 4.0% by weight If less than 0.1% by weight, it is effective but not remarkable. 4.0
When it exceeds the weight%, the decrease in the productivity becomes conspicuous.
【0047】以上の条件を満たすFe−Cr合金は耐酸
化性および加工性に優れるので、自動車排ガス系部材、
高温くり返し酸化環境で使用されるパイプ等に適切に用
いることができる。The Fe-Cr alloy satisfying the above conditions is excellent in oxidation resistance and workability.
It can be suitably used for pipes and the like used in a high temperature repeated oxidation environment.
【0048】(2)本発明の第2の態様 Cr含量、C,N,O,PおよびSの含量、Feの好ま
しい含量に関しては第1の態様で記載したことが本態様
に於いても適用される。第2の態様の合金に於いては、
Ca、MgおよびREMから選択される1種以上を含有
せしめる。そしてこれ等元素の含有量は下記式(3)、
好ましくは(3a)を満たす。 0.001重量%≦4Ca+4Mg+REM≦0.2重量% ……(3) 好ましくは、 0.005重量%≦4Ca+4Mg+REM≦0.15重量%……(3a)(2) Second embodiment of the present invention With respect to the Cr content, the contents of C, N, O, P and S, and the preferable content of Fe, the description of the first embodiment is also applied to the present embodiment. To be done. In the alloy of the second aspect,
It contains one or more selected from Ca, Mg and REM. And the contents of these elements are expressed by the following formula (3),
It preferably satisfies (3a). 0.001 wt% ≦ 4Ca + 4Mg + REM ≦ 0.2 wt% (3) Preferably, 0.005 wt% ≦ 4Ca + 4Mg + REM ≦ 0.15 wt% (3a)
【0049】この条件を満たすことにより、他の条件と
結合して、優れた耐酸化性および良好な加工性を有する
Fe−Cr合金が得られる。By satisfying this condition, in combination with other conditions, an Fe-Cr alloy having excellent oxidation resistance and good workability can be obtained.
【0050】これ等の元素は本態様の合金の表面に形成
される酸化被膜の保護性を著しく改善し、極薄材料に発
生し易い異常酸化を抑制し、酸化被膜と母材との密着性
を良好にするという機能を有する。These elements remarkably improve the protective property of the oxide film formed on the surface of the alloy of the present embodiment, suppress abnormal oxidation that is apt to occur in the ultrathin material, and improve the adhesion between the oxide film and the base material. Has the function of improving
【0051】しかしながら、これ等の元素を過剰に含有
せしめて(4Ca+4Mg+REM)の値が0.2重量
%を超えると合金の表面欠陥を生じやすくなるので好ま
しくない。However, if these elements are excessively contained and the value of (4Ca + 4Mg + REM) exceeds 0.2% by weight, surface defects of the alloy are likely to occur, which is not preferable.
【0052】Ca,Mg,REMの各々のより好ましい
含有量およびその理由は以下の如くである。 Ca :0.002〜0.01重量% 0.002重量%未満でも効果はあるが顕著ではない。
0.01重量%を超えると製造性の低下が目立つように
なる。 Mg :0.002〜0.01重量% 0.002重量%未満でも効果はあるが顕著ではない。
0.01重量%を超えると製造性の低下が目立つように
なる。 REM:0.005〜0.1重量% 0.005重量%未満でも効果はあるが顕著ではない。
0.1重量%を超えても効果は飽和するし、かつ、コス
トの上昇となる。The more preferable contents of each of Ca, Mg and REM and the reasons therefor are as follows. Ca: 0.002 to 0.01% by weight Even if less than 0.002% by weight, there is an effect but it is not remarkable.
If it exceeds 0.01% by weight, the decrease in manufacturability becomes noticeable. Mg: 0.002 to 0.01% by weight If less than 0.002% by weight, the effect is obtained but not remarkable.
If it exceeds 0.01% by weight, the decrease in manufacturability becomes noticeable. REM: 0.005 to 0.1% by weight If less than 0.005% by weight, there is an effect but not remarkable.
If the amount exceeds 0.1% by weight, the effect will be saturated and the cost will increase.
【0053】このような本発明の第2の態様の合金は、
第1の態様の合金と同様な用途に用いることができる。Such an alloy of the second aspect of the present invention is
It can be used for the same purpose as the alloy of the first aspect.
【0054】(3)本発明の第3の態様 前記で詳述した本発明の第1の態様の合金の条件および
第2の態様の合金の条件のいずれをも満たす合金、すな
わち、Cr含量が3〜60重量%、C、N、O、Pおよ
びSの合計量が100ppm以下であり、かつ、Si、
MnおよびAlから選択される1種以上を前記式(2)
を満たす量含有し、しかも、Ca、Mgおよび希土類元
素(REM)から選択される1種以上を前記式(3)を
満たす量含有するFe−Cr合金も一層優れた耐酸化性
および加工性を有する合金であり、前記の用途に好まし
く用いられる。(3) Third Aspect of the Invention An alloy satisfying both the conditions of the alloy of the first aspect of the invention and the conditions of the alloy of the second aspect of the invention detailed above, that is, the Cr content is 3 to 60% by weight, the total amount of C, N, O, P and S is 100 ppm or less, and Si,
At least one selected from Mn and Al is represented by the above formula (2).
An Fe-Cr alloy containing a content satisfying the above formula and also containing one or more kinds selected from Ca, Mg and a rare earth element (REM) in a quantity satisfying the formula (3) has further excellent oxidation resistance and workability. It is an alloy that has, and is preferably used for the above applications.
【0055】これら3種の態様を包含する本発明のFe
−Cr合金を製造するには原料として、超高純度電解
鉄、電解クロム、ゾーンメルト法シリコン、融解塩電解
マンガン、融解塩電解アルミニウム、融解塩電解カルシ
ウム、電解還元マグネシウム、電解還元希土類金属を用
いる。いずれの原料も主たる不純物は酸素であり、この
酸素を除去するために10-5torrよりも高いの超高
真空下で溶解、鋳造することにより本発明のFe−Cr
合金を製造することができる。Fe of the present invention including these three embodiments
In order to produce a —Cr alloy, ultra-high purity electrolytic iron, electrolytic chromium, zone melting method silicon, molten salt electrolytic manganese, molten salt electrolytic aluminum, molten salt electrolytic calcium, electrolytic reduced magnesium, electrolytic reduced rare earth metal are used as raw materials. . The main impurity of any of the raw materials is oxygen, and in order to remove this oxygen, the Fe-Cr of the present invention was obtained by melting and casting under ultra-high vacuum of higher than 10-5 torr.
Alloys can be produced.
【0056】(IV)最後に、加工性に加え、耐酸性およ
び耐酸化性に優れた本発明のFe−Cr合金について説
明する。本発明のこの合金は、(II)で述べた特に耐酸
性に優れた合金組成に加え、(III)で述べた特に耐酸化
性に優れた合金組成を加味したものである。したがっ
て、以下にはその態様のみを示し、詳細な説明は(III)
および(III)において説明した通りであるので省略す
る。(IV) Finally, the Fe-Cr alloy of the present invention which is excellent in acid resistance and oxidation resistance in addition to workability will be described. This alloy of the present invention has the alloy composition particularly excellent in acid resistance described in (II) and the alloy composition particularly excellent in oxidation resistance described in (III). Therefore, only the aspect will be shown below, and the detailed description is (III).
Since it is as described in (III) and (3), its description is omitted.
【0057】この発明には(III)の発明と同様に三態様
があり、C+N+O+S+P≦100ppmであり、C
r:5〜60重量%であることに加えて、変化する部分
のみを以下に各態様ごとに説明する。 (1)本発明の第1の態様 Ni,CoおよびCuから選択される1種以上を下記式
(1)を満たす量含有する。 0.01重量%≦Ni+Co+2Cu≦6重量% ……(1) 好ましくは、 0.05重量%≦Ni+Co+2Cu≦5.0重量% ……(1a) Si,MnおよびAlから選択される1種以上で下記式
(2)を満たす量含有する。 0.1重量%≦3Al+2Si+Mn≦50重量% ……(2) 好ましくは、 0.5重量%≦3Al+2Si+Mn≦25重量% ……(2a)Like the invention of (III), this invention has three modes, C + N + O + S + P ≦ 100 ppm, and C
In addition to r: 5 to 60% by weight, only the changed portion will be described below for each embodiment. (1) First Aspect of the Present Invention One or more kinds selected from Ni, Co and Cu are contained in an amount satisfying the following formula (1). 0.01 wt% ≦ Ni + Co + 2Cu ≦ 6 wt% (1) Preferably, 0.05 wt% ≦ Ni + Co + 2Cu ≦ 5.0 wt% (1a) One or more selected from Si, Mn and Al It is contained in an amount that satisfies the following formula (2). 0.1 wt% ≦ 3Al + 2Si + Mn ≦ 50 wt% (2) Preferably, 0.5 wt% ≦ 3Al + 2Si + Mn ≦ 25 wt% (2a)
【0058】(2)本発明の第2の態様 Ni,CoおよびCuから選択される1種以上を下記式
(1)を満たす量含有する。 0.01重量%≦Ni+Co+2Cu≦6重量% ……(1) 好ましくは、 0.05重量%≦Ni+Co+2Cu≦5.0重量% ……(1a) Ca,Mgおよび希工類元素(REM)から選択される
1種以上を下記式(3)を満足する量含有する。 0.001重量%≦4Ca+4Mg+REM≦0.2重量% ……(3) 好ましくは、 0.005重量%≦4Ca+4Mg+REM≦0.15重量%……(3a)(2) Second Aspect of the Invention One or more kinds selected from Ni, Co and Cu are contained in an amount satisfying the following formula (1). 0.01 wt% ≦ Ni + Co + 2Cu ≦ 6 wt% (1) Preferably, 0.05 wt% ≦ Ni + Co + 2Cu ≦ 5.0 wt% (1a) Selected from Ca, Mg and rare earth element (REM). At least one of the above is contained in an amount satisfying the following formula (3). 0.001 wt% ≦ 4Ca + 4Mg + REM ≦ 0.2 wt% (3) Preferably, 0.005 wt% ≦ 4Ca + 4Mg + REM ≦ 0.15 wt% (3a)
【0059】(3)本発明の第3の態様 Ni,CoおよびCuから選択される1種以上を下記式
(1)を満たす量含有する。 0.01重量%≦Ni+Co+2Cu≦6重量% ……(1) 好ましくは、 0.05重量%≦Ni+Co+2Cu≦5.0重量% ……(1a) Si,MnおよびAlから選択される1種以上で下記式
(2)を満たす量含有する。 0.1重量%≦3Al+2Si+Mn≦50重量% ……(2) 好ましくは、 0.5重量%≦3Al+2Si+Mn≦25重量% ……(2a) Ca,Mgおよび希工類元素(REM)から選択される
1種以上を下記式(3)を満足する量含有する。 0.001重量%≦4Ca+4Mg+REM≦0.2重量% ……(3) 好ましくは、 0.005重量%≦4Ca+4Mg+REM≦0.15重量%……(3a)(3) Third Embodiment of the Present Invention One or more kinds selected from Ni, Co and Cu are contained in an amount satisfying the following formula (1). 0.01 wt% ≦ Ni + Co + 2Cu ≦ 6 wt% (1) Preferably, 0.05 wt% ≦ Ni + Co + 2Cu ≦ 5.0 wt% (1a) One or more selected from Si, Mn and Al It is contained in an amount that satisfies the following formula (2). 0.1 wt% ≦ 3Al + 2Si + Mn ≦ 50 wt% (2) Preferably, 0.5 wt% ≦ 3Al + 2Si + Mn ≦ 25 wt% (2a) Ca, Mg and rare earth element (REM) are selected. One or more kinds are contained in an amount satisfying the following formula (3). 0.001 wt% ≦ 4Ca + 4Mg + REM ≦ 0.2 wt% (3) Preferably, 0.005 wt% ≦ 4Ca + 4Mg + REM ≦ 0.15 wt% (3a)
【0060】なお、この発明合金の製法等については上
記と全く同様であるので、詳細な説明は省略する。Since the manufacturing method of the alloy of the present invention is exactly the same as the above, detailed description will be omitted.
【0061】[0061]
【実施例】以下、実施例を以って本発明をより具体的に
説明する。EXAMPLES The present invention will be described in more detail below with reference to examples.
【0062】(実施例1)…発明合金1〜13、比較合
金1〜12に対応…請求項1に対応表1に示す化学組成
を有する合金を10kg真空溶解炉で溶製鋳造し、熱間
圧延により板厚4mmの熱延板とし、再結晶を目的とし
た熱延板焼鈍を施し、脱スケール後冷間圧延により板厚
0.7mm冷延板とし、最終的に再結晶焼鈍し、冷延焼
鈍板とした。Example 1 Corresponding to Invention Alloys 1 to 13 and Comparative Alloys 1 to 12 Corresponding to Claim 1 An alloy having the chemical composition shown in Table 1 was melt cast in a vacuum melting furnace of 10 kg and hot cast. Rolled to a hot rolled sheet with a thickness of 4 mm, annealed for the purpose of recrystallization, hot rolled after descaling to a cold rolled sheet with a thickness of 0.7 mm, finally recrystallized and annealed. It was annealed sheet.
【0063】このようにして、得られた冷延焼鈍板を用
いて、JIS Z−2241に準拠した引張試験により
伸びの値と、50%冷間圧延後、C方向に180°密着
曲げ試験を行った時の割れの状態を表2に示す。Using the cold-rolled and annealed sheet thus obtained, an elongation value was measured by a tensile test according to JIS Z-2241, and after 50% cold rolling, a 180 ° adhesion bending test in the C direction was performed. Table 2 shows the state of cracking when the test was performed.
【0064】なお伸びは、L方向、X方向、C方向の平
均伸び(ElL +ElC +2×El X )/4を表2に記
載した。又、加工曲げ性は以下の如くに評価した。 ○………割れなし △………微小割れ ×………割れ大The elongation is flat in the L, X and C directions.
Uniform elongation (ElL+ ElC+2 x El X) / 4 is shown in Table 2
Posted. The work bendability was evaluated as follows. ○ ……… No cracks △ ……… Small cracks × ………… Large cracks
【0065】また、全ての実施例で得られた供試材につ
き、伸びの変化および耐力(降状強度)の変化を調べ
た。伸びの変化(%)、耐力(降状強度)の変化(N/mm
2)とは、各合金成分について、C+N+O+S+P=5
00ppmのものとの引張特性の差を示す。基本となる
引張特性は、以下の通りである。 Fe−18Cr,C+N+O+S+P=500ppmで伸び30
%、耐力330N/mm2 Fe−30Cr,C+N+O+S+P=500ppmで伸び25
%、耐力450N/mm2 Further, with respect to the test materials obtained in all the examples, changes in elongation and changes in proof stress (yield strength) were examined. Elongation change (%), yield strength (yield strength) change (N / mm
2 ) means that C + N + O + S + P = 5 for each alloy component.
The difference in tensile properties from that of 00 ppm is shown. The basic tensile properties are as follows. Fe-18Cr, C + N + O + S + P = 500ppm elongation 30
%, Yield strength 330 N / mm 2 Fe-30Cr, C + N + O + S + P = 500ppm, elongation 25
%, Yield strength 450 N / mm 2
【0066】従来不純物として良く知られていたC,
N,O,P,Sを合計で100ppm以下とすることに
より、Cr量の大小によらず50%冷間圧延後のC方向
密着曲げ試験でも割れが生じず、優れた加工性を有して
いることがわかる。一方、上記量が100ppmを超え
200ppm以下の場合には、定Cr合金微小割れが生
じ(比較合金1、2、3、4)さらに、200ppmを
超える場合や、高Crで100ppmを超えると大きな
割れが生じ(比較合金5、6、7、8、9)、加工性が
低下することがわかる。C, which is well known as an impurity,
By setting the total amount of N, O, P, and S to 100 ppm or less, cracks do not occur even in the C-direction contact bending test after 50% cold rolling regardless of the amount of Cr, and excellent workability can be obtained. You can see that On the other hand, when the above amount is more than 100 ppm and 200 ppm or less, constant Cr alloy microcracking occurs (Comparative Alloys 1, 2, 3, 4), and when it exceeds 200 ppm or when high Cr exceeds 100 ppm, large cracking occurs. Occurs (comparative alloys 5, 6, 7, 8, 9), and the workability decreases.
【0067】一方、同一Cr量で比較するとC,N,
O,P及びSの合計量を100ppm以下とすることに
より、伸びが著しく向上することがわかる。On the other hand, comparing the same amount of Cr, C, N,
It can be seen that the elongation is remarkably improved by setting the total amount of O, P and S to 100 ppm or less.
【0068】表1の合金板と同様に作製したFe−11
重量%Cr−0.003%Si−0.005%Mn−
0.007%Alの組成でC,N,O,P,Sの合計量
を種々に変化させた合金板にエメリー#600番研磨仕
上を施し、50℃で5%NaClを用いた塩水噴霧試験
(24hr)後の発銹の程度を表2に示す(評点 A:
全く発銹なし、 B:若干発銹、 C:発銹小、 D:
発銹大)。Fe-11 prepared in the same manner as the alloy plate in Table 1
Weight% Cr-0.003% Si-0.005% Mn-
An alloy plate with 0.007% Al composition and varying the total amount of C, N, O, P, S was emery # 600 polished, and salt spray test using 5% NaCl at 50 ° C. The degree of rusting after (24 hours) is shown in Table 2 (score A:
No rusting at all, B: Slight rusting, C: Small rusting, D:
Large scale).
【0069】C,N,O,P及びSの合計量を100p
pm以下とすることにより著しく耐銹性が改善され、全
く発銹が生じないことがわかる。The total amount of C, N, O, P and S is 100 p
It can be seen that when the content is pm or less, the rust resistance is remarkably improved and no rusting occurs at all.
【0070】(実施例2)…発明合金14〜20、比較
合金13、14に対応…請求項2に対応 表1に示す成分範囲の供試材を100kg高周波誘導加
熱超高真空溶製炉にて作製した。これらの供試材を鍛
造、切削、熱間圧延を行った後、焼鈍、冷間圧延を行っ
て1.0mm厚の鋼板を製造した。(Example 2) ... Inventive alloys 14 to 20 and comparative alloys 13 and 14 ... Corresponding to claim 2 The test materials having the component ranges shown in Table 1 were put into a 100 kg high frequency induction heating ultra-high vacuum melting furnace. It was made. These test materials were subjected to forging, cutting and hot rolling, followed by annealing and cold rolling to produce a steel plate having a thickness of 1.0 mm.
【0071】しかるのち、これらの材料から1mmt ×
50mm×50mmの試験片を作製し、 5%HCl中、40℃、24時間浸漬試験 40%H2 SO4 、50℃、24時間浸漬試験 を行い、腐食度(g/m2・hr)を測定した。その結果を表
2にまとめて示す。表2の結果から、本発明の成分範囲
では比較例の成分範囲の材料に比べて酸浸漬試験での腐
食が大巾に抑制されることが明らかである。また、C,
N,O,PおよびSの合計が100ppm以下の材料に
ついては、Co+Ni+2Cuが0.01%以上でその
効果が顕著である。Then, from these materials, 1 mm t ×
A test piece of 50 mm x 50 mm was prepared and immersed in 5% HCl at 40 ° C for 24 hours. 40% H 2 SO 4 at 50 ° C for 24 hours. Immersion test was performed to determine the corrosion rate (g / m 2 · hr). It was measured. The results are summarized in Table 2. From the results in Table 2, it is clear that in the component range of the present invention, the corrosion in the acid immersion test is significantly suppressed as compared with the materials in the component ranges of the comparative examples. Also, C,
For a material in which the total amount of N, O, P and S is 100 ppm or less, the effect is remarkable when Co + Ni + 2Cu is 0.01% or more.
【0072】これらの結果から、Fe−Cr系(5≦C
r≦60)合金で、C,N,O,P,Sを含有量を合計
で100ppm以下とし、かつCa,Ni,Coの1種
又は2種以上を0.01重量%≦Co+Ni+2Cu≦
6重量%の範囲で含むことで耐酸性にすぐれる合金が得
られることが明らかである。From these results, the Fe-Cr system (5≤C
r ≦ 60) alloy, the total content of C, N, O, P and S is 100 ppm or less, and one or more of Ca, Ni and Co is 0.01 wt% ≦ Co + Ni + 2Cu ≦
It is clear that an alloy excellent in acid resistance can be obtained by including it in the range of 6% by weight.
【0073】(実施例3−1)…発明合金21〜33、
比較合金15〜18に対応…請求項3に対応 表1に示す成分の供試材を100kg高周波誘導加熱超
高真空溶製炉にて作製した。これらの供試材を鍛造、切
削、熱間圧延を行った後、焼鈍冷間圧延をくり返して5
0μm 厚、幅200mmの箔帯を製造した。(Example 3-1) ... Inventive alloys 21 to 33,
Corresponding to Comparative Alloys 15 to 18 ... Corresponding to Claim 3 The test materials having the components shown in Table 1 were produced in a 100 kg high frequency induction heating ultra high vacuum melting furnace. After forging, cutting, and hot rolling these test materials, annealing cold rolling was repeated 5
A foil strip with a thickness of 0 μm and a width of 200 mm was produced.
【0074】しかるのち、これらの材料から作製した箔
帯試験片(50μmt ×50mm×50mm)について
下記する方法で連続酸化試験およびくり返し加熱試験を
行った。その結果を表2に示した。Thereafter, the foil strip test pieces (50 μm t × 50 mm × 50 mm) produced from these materials were subjected to the continuous oxidation test and repeated heating test by the following methods. The results are shown in Table 2.
【0075】(1)連続酸化試験 大気中、1150℃に試験片を300時間晒した後、異
常酸化面積を測定した。評価は以下の如く行った。 ◎ 異常酸化面積 ゼロ ○ 異常酸化面積 5%以内 △ 異常酸化面積 5〜20% × 異常酸化面積 20〜40% ×× 異常酸化面積 40%以上(1) Continuous Oxidation Test After exposing the test piece to 1150 ° C. for 300 hours in the air, the abnormal oxidation area was measured. The evaluation was performed as follows. ◎ Abnormal oxidation area is zero ○ Abnormal oxidation area is within 5% △ Abnormal oxidation area is 5 to 20% × Abnormal oxidation area is 20 to 40% × × Abnormal oxidation area is 40% or more
【0076】(2)くり返し加熱試験 大気中で、試験片につき1150℃×30分加熱→30
分放冷をくり返し50回行った後、試験片の酸化皮膜の
剥離面積を測定した。評価は以下の如く行った。 ◎ 異常酸化面積 ゼロ ○ 異常酸化面積 10%以内 △ 異常酸化面積 10〜30% × 異常酸化面積 30〜50% ×× 異常酸化面積 50%以上(2) Repeated heating test 1150 ° C. × 30 minutes heating for each test piece in the air → 30
After cooling for 50 minutes repeatedly, the peeled area of the oxide film of the test piece was measured. The evaluation was performed as follows. ◎ Abnormal oxidation area is zero ○ Abnormal oxidation area is within 10% △ Abnormal oxidation area is 10 to 30% × Abnormal oxidation area is 30 to 50% × × Abnormal oxidation area is 50% or more
【0077】本発明の成分範囲では比較例の成分範囲と
くらべて異常酸化の発生が抑えられ、健全で密着性のす
ぐれた酸化皮膜に覆われていた。これに対し、比較合金
での酸化皮膜は密着性がわるく異常酸化の形態を示し
た。また、C,N,O,PおよびSの合計が100pp
m以下の材料については3Al+2Si+Mnが0.1
%以上でその効果が顕著であった。これらの結果から、
Fe−Cr系(3≦Cr≦60)合金で、S,P,O,
N,Cを合計で100ppm以下とし、かつ、Si、A
l、Mnの内の1種あるいは2種以上を0.1重量%≦
3Al+2Si+Mn≦50重量%の範囲で添加するこ
とにより耐酸化性にすぐれるFe−Cr合金が得られる
ことが明らかである。In the component range of the present invention, the occurrence of abnormal oxidation was suppressed as compared with the component range of the comparative example, and the oxide film was covered with sound and excellent adhesion. On the other hand, the oxide film of the comparative alloy showed an abnormal morphology with poor adhesion. Also, the total of C, N, O, P and S is 100 pp
For materials of m or less, 3Al + 2Si + Mn is 0.1
%, The effect was remarkable. From these results,
Fe-Cr alloy (3≤Cr≤60) alloy, S, P, O,
N and C are 100 ppm or less in total, and Si and A
0.1% by weight of one or more of l and Mn ≦
It is clear that the addition of 3Al + 2Si + Mn ≦ 50% by weight makes it possible to obtain a Fe—Cr alloy having excellent oxidation resistance.
【0078】また、上記成分にさらにCa,Mg,RE
Mを1種以上0.001重量%≦4Ca+4Mg+RE
M≦0.2重量%なる範囲で添加することでさらに耐酸
化性にすぐれるFe−Cr合金が得られることが明らか
である。Further, in addition to the above components, Ca, Mg, RE
One or more types of M 0.001% by weight ≦ 4Ca + 4Mg + RE
It is clear that the addition of M in an amount of 0.2% by weight makes it possible to obtain a Fe-Cr alloy having further excellent oxidation resistance.
【0079】(実施例3−2)…発明合金34〜41、
比較合金19、20に対応…請求項3に対応 表1に示す成分範囲の供試材を100kg高周波誘導加
熱超真空溶製炉を用いて作製し、これらの供試材を鍛
造、切削、熱間圧延を行った後、焼鈍、冷間圧延をくり
返して50μmの板厚、幅200μmの箔帯を製造し
た。(Example 3-2) ... Inventive alloys 34 to 41,
Corresponding to comparative alloys 19 and 20 ... Corresponding to claim 3 Test materials having the component ranges shown in Table 1 were produced using a 100 kg high-frequency induction heating ultra-vacuum smelting furnace, and these test materials were forged, cut, and heat-treated. After performing hot rolling, annealing and cold rolling were repeated to manufacture a foil strip having a plate thickness of 50 μm and a width of 200 μm.
【0080】これらの材料から作製した箔帯試験片(5
0μmt ×50mm×50mm)について温度を110
0℃とする以外は実施例3−1と同様に連続酸化試験お
よびくり返し加熱試験を行った。その結果を表2にまと
めて示す。各試験の評価は下記の如くである。Foil strip test pieces (5
0 μm t × 50 mm × 50 mm) at a temperature of 110
A continuous oxidation test and a repeated heating test were performed in the same manner as in Example 3-1, except that the temperature was 0 ° C. The results are summarized in Table 2. The evaluation of each test is as follows.
【0081】 (1)連続酸化試験 ○ 異常酸化面積 5%以内 △ 異常酸化面積 5〜20% × 異常酸化面積 20%以上 (2)くり返し加熱試験 ○ 異常酸化面積 10%以内 △ 異常酸化面積 10〜30% × 異常酸化面積 30%以上(1) Continuous oxidation test ○ Abnormal oxidation area 5% or less △ Abnormal oxidation area 5 to 20% × Abnormal oxidation area 20% or more (2) Repeated heating test ○ Abnormal oxidation area 10% or less △ Abnormal oxidation area 10 30% x abnormal oxidation area 30% or more
【0082】本発明合金の成分範囲では、比較合金の成
分範囲の材料にくらべて、異常酸化が発生せず、健全で
密着性の良い酸化皮膜に覆われていた。これに対し、比
較合金の酸化皮膜は密着性がわるく、異常酸化の形態を
示した。In the composition range of the alloy of the present invention, abnormal oxidation did not occur in comparison with the materials in the composition range of the comparative alloy, and it was covered with a sound oxide film having good adhesion. On the other hand, the oxide film of the comparative alloy had poor adhesion and exhibited a form of abnormal oxidation.
【0083】これらの結果から、Fe−Cr系(3≦C
r≦60)合金で、S、P、O、N、Cを合計で100
ppm以下とし、さらにCa、Mg、REMを1種ある
いは複合で0.001≦4Ca+4Mg+REM≦0.
2とすることにより、耐酸化性に優れる合金が得られる
ことが明らかである。From these results, the Fe-Cr system (3≤C
r ≦ 60) alloy, S, P, O, N, C total 100
ppm or less, and 0.001 ≦ 4Ca + 4Mg + REM ≦ 0.
It is clear that an alloy excellent in oxidation resistance can be obtained by setting the value to 2.
【0084】(実施例4)…発明合金42〜44、比較
合金21に対応…請求項4に対応表1に示す成分の供試
材を100kg高周波誘導加熱超真空溶製炉を用いて作
製し、これらの供試材を鍛造、切削、熱間圧延を行った
後、焼鈍、冷間圧延をくり返して50μmの板厚、幅2
00μmの箔帯を製造した。得られた試材に対して、上
記の実施例で行ったと同様の、5%HCl,40℃腐
食度、40%H2 SO4 ,50℃腐食度、連続酸化
試験、くり返し加熱試験を行い、同じように評価し、
その結果を表2に示す。本発明の範囲に入っているもの
は優れた特性を示すのが明白に示されている。(Example 4) ... Corresponding to invention alloys 42 to 44 and comparative alloy 21 ... Corresponding to claim 4 Test materials having the components shown in Table 1 were produced using a 100 kg high frequency induction heating ultra vacuum melting furnace. After forging, cutting and hot rolling these test materials, annealing and cold rolling were repeated to obtain a plate thickness of 50 μm and a width of 2 μm.
A foil strip of 00 μm was produced. The obtained test material was subjected to the same 5% HCl, 40 ° C. corrosion degree, 40% H 2 SO 4 , 50 ° C. corrosion degree, continuous oxidation test, and repeated heating test as in the above-mentioned Examples, Evaluated in the same way,
The results are shown in Table 2. Those within the scope of the present invention have clearly been shown to exhibit excellent properties.
【0085】[0085]
【表1】 [Table 1]
【0086】[0086]
【表2】 [Table 2]
【0087】[0087]
【表3】 [Table 3]
【0088】[0088]
【表4】 [Table 4]
【0089】[0089]
【表5】 [Table 5]
【0090】[0090]
【表6】 [Table 6]
【0091】[0091]
【表7】 [Table 7]
【0092】[0092]
【表8】 [Table 8]
【0093】[0093]
【表9】 [Table 9]
【0094】[0094]
【表10】 [Table 10]
【0095】[0095]
【表11】 [Table 11]
【0096】[0096]
【発明の効果】基本的に加工性に優れたFe−Cr合金
が提供され、これに耐酸性および/または耐酸化性に優
れた合金が提供される。これにより、広い分野に亘りF
e−Cr合金が利用される。EFFECT OF THE INVENTION Basically, an Fe--Cr alloy having excellent workability is provided, and an alloy having excellent acid resistance and / or oxidation resistance is also provided. This allows F over a wide range of fields.
An e-Cr alloy is used.
【図1】 C,N,P,O,Sの合計量と引張特性の関
係を示すグラフである。FIG. 1 is a graph showing the relationship between the total amount of C, N, P, O and S and tensile properties.
【図2】 C,N,P,O,Sの合計量と腐食度の関係
を示すグラフである。FIG. 2 is a graph showing the relationship between the total amount of C, N, P, O and S and the degree of corrosion.
【図3】 Cr量と腐食度の関係を示すグラフである。FIG. 3 is a graph showing the relationship between the amount of Cr and the degree of corrosion.
【図4】 Ni+Co+2Cuと腐食度の関係を示すグ
ラフである。FIG. 4 is a graph showing the relationship between Ni + Co + 2Cu and the degree of corrosion.
【図5】 C,N,P,O,Sの合計量と異常酸化面積
の関係を示すグラフである。FIG. 5 is a graph showing the relationship between the total amount of C, N, P, O and S and the abnormal oxidation area.
【図6】 Cr含量と酸化増量の関係を示すグラフであ
る。FIG. 6 is a graph showing the relationship between the Cr content and the increase in oxidation.
【図7】 3Al+2Si+Mnの値(重量%)と異常
酸化面積の関係を示すグラフである。FIG. 7 is a graph showing the relationship between the value (% by weight) of 3Al + 2Si + Mn and the abnormal oxidation area.
【図8】 4Ca+4Mg+REMの値(重量%)と酸
化被膜剥離面積率との関係を示すグラフである。FIG. 8 is a graph showing the relationship between the value of 4Ca + 4Mg + REM (% by weight) and the oxide film peeling area ratio.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.5 識別記号 庁内整理番号 FI 技術表示箇所 C22C 38/18 38/52 (72)発明者 冨 樫 房 夫 千葉県千葉市中央区川崎町1番地 川崎製 鉄株式会社技術研究本部内 (72)発明者 矢 沢 好 弘 千葉県千葉市中央区川崎町1番地 川崎製 鉄株式会社技術研究本部内 (72)発明者 加 藤 康 千葉県千葉市中央区川崎町1番地 川崎製 鉄株式会社技術研究本部内 (72)発明者 吉 岡 啓 一 千葉県千葉市中央区川崎町1番地 川崎製 鉄株式会社技術研究本部内 (72)発明者 大和田 哲 千葉県千葉市中央区川崎町1番地 川崎製 鉄株式会社技術研究本部内─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 5 Identification code Internal reference number FI Technical indication location C22C 38/18 38/52 (72) Inventor Fusao Togashi Kawasaki-cho, Chuo-ku, Chiba-shi 1 Address Kawasaki Steel Co., Ltd.Technology Research Division (72) Inventor Yoshihiro Yazawa 1 Kawasaki-cho, Chuo-ku, Chiba City, Chiba Prefecture Kawasaki Steel Corporation Technology Research Division (72) Inventor Yasushi Kato Chiba City, Chiba Prefecture 1 Kawasaki-machi, Chuo-ku, Kawasaki Steel Corporation Technical Research Headquarters (72) Inventor Keiichi Yoshioka, 1 Kawasaki-machi, Chuo-ku, Chiba City, Chiba Prefecture Kawasaki Steel Corporation Technical Research Headquarters (72) Inventor Satoshi Owada 1st Kawasaki-cho, Chuo-ku, Chiba-shi, Chiba Kawasaki Steel Corporation Technical Research Division
Claims (4)
およびSの合計量が100ppm以下であり、残部Fe
および不可避的不純物からなることを特徴とする加工性
に優れたFe−Cr合金。1. A Cr content of 3 to 60% by weight, C, N, O, P.
And the total amount of S is 100 ppm or less, and the balance Fe
And an inevitable impurity, which is an Fe-Cr alloy excellent in workability.
PおよびSの合計量が100ppm以下であり、Ni,
CoおよびCuから選択される1種以上を下記式(1)
を満たす量含有し、残部Feおよび不可避的不純物から
なることを特徴とする加工性および耐酸性に優れたFe
−Cr合金。 0.01重量%≦Ni+Co+2Cu≦6重量% ……(1)2. A Cr content of 5 to 60% by weight, C, N, O,
When the total amount of P and S is 100 ppm or less, Ni,
At least one selected from Co and Cu is represented by the following formula (1)
Fe excellent in workability and acid resistance, characterized in that it is contained in an amount satisfying the above conditions and the balance is Fe and unavoidable impurities.
-Cr alloy. 0.01 wt% ≦ Ni + Co + 2Cu ≦ 6 wt% (1)
PおよびSの合計量が100ppm以下であり、Si、
MnおよびAlから選択される1種以上を下記式(2)
を満たす量および/またはCa、Mgおよび希土類元素
(REM)から選択される1種以上を下記式(3)を満
たす量含有し、残部Feおよび不可避的不純物からなる
ことを特徴とする加工性および耐酸化性に優れたFe−
Cr合金。 0.1重量%≦3Al+2Si+Mn≦50重量% ……(2) 0.001重量%≦4Ca+4Mg+REM≦0.2重量% ……(3)3. A Cr content of 3 to 60% by weight, C, N, O,
The total amount of P and S is 100 ppm or less, Si,
One or more selected from Mn and Al are represented by the following formula (2)
And / or one or more selected from Ca, Mg and a rare earth element (REM) in an amount satisfying the following formula (3), and the balance Fe and unavoidable impurities. Fe- with excellent oxidation resistance
Cr alloy. 0.1 wt% ≦ 3Al + 2Si + Mn ≦ 50 wt% (2) 0.001 wt% ≦ 4Ca + 4Mg + REM ≦ 0.2 wt% (3)
PおよびSの合計量が100ppm以下であり、Ni,
CoおよびCuから選択される1種以上を下記式(1)
を満たす量含有し、かつSi、MnおよびAlから選択
される1種以上を下記式(2)を満たす量および/また
はCa、Mgおよび希土類元素(REM)から選択され
る1種以上を下記式(3)を満たす量含有し、残部Fe
および不可避的不純物からなることを特徴とする加工
性、耐酸性および耐酸化性に優れたFe−Cr合金。 0.01重量%≦Ni+Co+2Cu≦6重量% ……(1) 0.1重量%≦3Al+2Si+Mn≦50重量% ……(2) 0.001重量%≦4Ca+4Mg+REM≦0.2重量% ……(3)4. A Cr content of 5 to 60% by weight, C, N, O,
When the total amount of P and S is 100 ppm or less, Ni,
At least one selected from Co and Cu is represented by the following formula (1)
An amount satisfying the following formula (2) and / or one or more selected from Ca, Mg and a rare earth element (REM). Contains the amount satisfying (3), with the balance Fe
And an inevitable impurity, which is excellent in workability, acid resistance and oxidation resistance. 0.01 wt% ≦ Ni + Co + 2Cu ≦ 6 wt% (1) 0.1 wt% ≦ 3Al + 2Si + Mn ≦ 50 wt% (2) 0.001 wt% ≦ 4Ca + 4Mg + REM ≦ 0.2 wt% (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5103930A JP2801832B2 (en) | 1992-04-30 | 1993-04-30 | Fe-Cr alloy with excellent workability |
Applications Claiming Priority (7)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11101492 | 1992-04-30 | ||
| JP11735892 | 1992-05-11 | ||
| JP4-117358 | 1992-05-21 | ||
| JP12875192 | 1992-05-21 | ||
| JP4-128751 | 1992-05-21 | ||
| JP4-111014 | 1992-05-21 | ||
| JP5103930A JP2801832B2 (en) | 1992-04-30 | 1993-04-30 | Fe-Cr alloy with excellent workability |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0633197A true JPH0633197A (en) | 1994-02-08 |
| JP2801832B2 JP2801832B2 (en) | 1998-09-21 |
Family
ID=27469167
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5103930A Expired - Fee Related JP2801832B2 (en) | 1992-04-30 | 1993-04-30 | Fe-Cr alloy with excellent workability |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2801832B2 (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5980765A (en) * | 1996-02-01 | 1999-11-09 | Ohto Kabushiki Kaisha | Method of manufacturing composite ceramics balls for ball-point pens |
| JP2003003245A (en) * | 2001-06-25 | 2003-01-08 | Kurimoto Ltd | Member for forming flowing way for molten slag |
| JP2007284770A (en) * | 2006-04-20 | 2007-11-01 | Nippon Steel & Sumikin Stainless Steel Corp | Cr-containing steel sheet having excellent workability and method for producing the same |
| CN108950339A (en) * | 2018-08-06 | 2018-12-07 | 龚晓俅 | A kind of ferrochrome |
| WO2019153769A1 (en) * | 2018-02-08 | 2019-08-15 | 盐城市鑫洋电热材料有限公司 | Low-carbon iron, chrome and aluminum alloy |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57134542A (en) * | 1981-02-13 | 1982-08-19 | Sumitomo Metal Ind Ltd | Ferrite stainless steel with superior corrosion resistance |
| JPS62198137A (en) * | 1986-02-26 | 1987-09-01 | Nippon Kinzoku Kk | Insulating substrate for electric device |
| JPS62287046A (en) * | 1986-06-06 | 1987-12-12 | Nippon Mining Co Ltd | Ferrous alloy for semiconductor device lead |
| JPS62287047A (en) * | 1986-06-06 | 1987-12-12 | Nippon Mining Co Ltd | Ferrous alloy for semiconductor device lead |
| JPH0353025A (en) * | 1989-07-18 | 1991-03-07 | Nippon Steel Corp | Manufacture of high heat-resistant and high-corrosion resistant ferritic stainless steel sheet |
-
1993
- 1993-04-30 JP JP5103930A patent/JP2801832B2/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57134542A (en) * | 1981-02-13 | 1982-08-19 | Sumitomo Metal Ind Ltd | Ferrite stainless steel with superior corrosion resistance |
| JPS62198137A (en) * | 1986-02-26 | 1987-09-01 | Nippon Kinzoku Kk | Insulating substrate for electric device |
| JPS62287046A (en) * | 1986-06-06 | 1987-12-12 | Nippon Mining Co Ltd | Ferrous alloy for semiconductor device lead |
| JPS62287047A (en) * | 1986-06-06 | 1987-12-12 | Nippon Mining Co Ltd | Ferrous alloy for semiconductor device lead |
| JPH0353025A (en) * | 1989-07-18 | 1991-03-07 | Nippon Steel Corp | Manufacture of high heat-resistant and high-corrosion resistant ferritic stainless steel sheet |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5980765A (en) * | 1996-02-01 | 1999-11-09 | Ohto Kabushiki Kaisha | Method of manufacturing composite ceramics balls for ball-point pens |
| JP2003003245A (en) * | 2001-06-25 | 2003-01-08 | Kurimoto Ltd | Member for forming flowing way for molten slag |
| JP2007284770A (en) * | 2006-04-20 | 2007-11-01 | Nippon Steel & Sumikin Stainless Steel Corp | Cr-containing steel sheet having excellent workability and method for producing the same |
| WO2019153769A1 (en) * | 2018-02-08 | 2019-08-15 | 盐城市鑫洋电热材料有限公司 | Low-carbon iron, chrome and aluminum alloy |
| CN108950339A (en) * | 2018-08-06 | 2018-12-07 | 龚晓俅 | A kind of ferrochrome |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2801832B2 (en) | 1998-09-21 |
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