JPH066489U - Printed uneven pile fabric - Google Patents

Abstract

(57) [Summary] [Purpose] To draw a richly varied and three-dimensional printing pattern on the pile surface. [Structure] The ink printed on a plain pile surface is permeated to a certain depth to divide the pile layer into a colored pattern layer 11 and an uncolored plain layer 12, and the thickness of the colored pattern layer 11 is partially shuffled. Partially change t.
In the concave portion 15, the color of the uncolored plain layer 12 is transparently shown,
As a result, the pile surface is colored with at least four kinds of colors, that is, the colors of the printed patterns 13 and 14 and the mixed color of the uncolored plain layer 12 in the recess 15 and the printed pattern 13 or 14. The printed pattern has a three-dimensional appearance with a rich color palette and a variety of colors.

Description

[Detailed description of the device]

[0001]

[Industrial applications]

 The present invention mainly relates to a pile material used as a carpet.

[0002]

[Prior art]

 JP-A-50-127429 (JP-B-55-32838), JP-A-55-13997 (JP-B-58-53109), JP-A-56-49048 (JP-B-61-13020), JP-A-55-103960. (Japanese Patent Publication No. 60-50906), a pile fabric is printed on the back surface, or the penetration of the print ink is changed, or the print ink is applied to the convex portions of the concave-convex pile fabric. A method is described in which the layer is divided into two layers, a colored pattern layer and an uncolored plain layer, and the printed pattern is clearly drawn on the pile surface.

In addition, JP-A-52-42993 (JP-B-58-1224), JP-A-53-94687 (JP-B-56-18707), JP-A-57-161158 (JP-B-60-32745), Japanese Unexamined Patent Application Publication No. 60-126355 (Japanese Examined Patent Publication No. 61-49424) describes a method of partially shirring a pile surface having a uniform pile length to draw an uneven pattern.

[0004]

[Problems to be solved by the device]

 By the conventional method, the pile layer is divided into a colored pattern layer and an uncolored plain layer, and the printed pattern that is clearly drawn on the pile surface lacks a three-dimensional effect, and the uneven pattern due to the shirring is monotonous and lacks color depth. .

Therefore, the object of the present invention is to draw a printing pattern having a three-dimensional effect, which is rich in color and rich in variation, on the pile surface.

[0006]

[Means for Solving the Problems]

 That is, in the printing uneven pile fabric 17 according to the present invention, the ink printed on the plain pile surface having a uniform pile length h penetrates to a certain depth, and the pile layer is colored. The pile surface is divided into two layers, and the pile surface is partially shaled, and the thickness t of the colored pattern layer 11 is partially changed. The feature is that a composite pattern in which the uneven patterns 15 and 16 are overlapped is drawn on the pile surface.

A pile fabric raw material having a plain pile surface with a uniform pile length h is produced by a tufting machine, a moquette loom, a moquette warp knitting machine, a Wilton loom, or the like.

The ink to be printed may be a pigment ink (paint) that does not require a heat coloring step, or a dye ink (printing paste / dye liquid) that requires a heat coloring step or a water washing step.

[0009] Furthermore, the pile fabric raw material before printing may be unpigmented fabric, or the pile fabric may be dyed by dyeing the pile yarn or dyeing the raw fabric fabric. Good.

The ink is preferably permeated to about 1/3 to 2 (1 / 3h to 2 / 3h) of the thickness (h) of the pile layer. In order to divide the pile layer into the colored pattern layer 11 and the uncolored plain layer 12 by infiltrating the ink to a certain depth that does not reach the pile root 18, the squeezing pressure and the ink viscosity during printing are adjusted. do it.

The shirring is about 1/4 to 3 (1 / 4t to 3 / 4t) of the thickness (t) of the colored pattern layer 11 and about 1/4 of the thickness (h) of the pile layer. It is advisable to carry out the cutting to a depth of about 1 to 2 minutes (1/4 h to 1/2 h). In order to partially shuffle the pile surface, a method of partially suppressing the pile surface passing through the cylinder knife and the under bed of the shearing device (JP-A-59-228065, JP-A-60-259668), A method of partially pushing up the under bed (Japanese Patent Application Laid-Open No. 60-75662), a method of making a notch with carving scissors, etc. (Japanese Patent Publication No. 55-26229) may be used.

As shown in the figure, the uneven patterns 15 and 16 formed by shirring may be plain, or may have a large contour such as a cloud pattern, a striped pattern, a checkered pattern, a lattice pattern, or the like. It may have a.

It should be noted that the shirring can be performed deep enough to expose the uncolored plain layer 12 to the pile surface.

1 and 2 show a specific example of the present invention, in which a printed uneven corrugated pile fabric 17 is a tufted pile fabric in which a pile 20 is tufted to a base fabric 19 and a pile length h is set to 4 to 7 mm. The printing ink has penetrated from the pile surface to about 2 to 4 mm, which is about half the thickness (h) of the pile layer, and the recessed part 15 is cut to a depth of about a quarter of the thickness (h) of the pile layer. The convex and concave portions 15 and 16 are formed by the convex portions 16 and the convex portion 16, and the thickness of the colored pattern layer 21 of the concave portion 15 is about half the thickness t of the colored pattern layer 22 of the convex portion 16, and the backing layer is formed on the back surface. 23 is lined and laminated to make a tufted carpet.

[0015]

[Effect of device]

 According to the present invention, since the thickness of the colored pattern layer 21 (11) becomes thin in the concave portion 15, the color of the uncolored plain layer 12 thereunder appears transparently on the surface of the colored pattern layer 21, and the concave surface (15) becomes The uncolored plain layer 12 takes on a color tone. On the other hand, in the convex portion 16, the colored pattern layer 22 (11) is thick enough that the color of the underlying uncolored plain layer 12 does not appear on the surface, and the convex surface (16) is the same as that of the uncolored plain layer 12. Does not take on a color tone. Therefore, even when the concave portion 15 and the convex portion 16 are included in the same textile printing pattern 13 or 14, their color tones are different.

Further, even if the pile surfaces are color-coded into different colored patterns 13 and 14, the color tone of the recessed portions 15 takes on the color tone of the uncolored plain layer 12, and thus the recessed portions 15 are color-coded. No. 1 and No. 14 have a similar color with the color tone of the uncolored plain layer 12, and the color tone of the concave surface 15 formed by scraping off the colored pattern layer 11 is Whichever of the colored patterns 13 and 14 is included, the color tone is the same as that of the uncolored plain layer 12.

Therefore, the colors of the concave portions 15 of the same color are mixed with several colors of the different colored colored patterns 13 and 14, and the periphery of the concave portions 15 is the surface of the convex portion formed by the cross section of the pile fiber. In contrast to this, since the pile fibers are edged on the side surface 24 with a glossy surface, the colored patterns 13 and 14 on the pile surface have a rich three-dimensional effect with a deep color tone, while the uneven pattern 15 due to shaling is provided.・ 16 also becomes a complex thing that overlaps with the colored patterns 13 and 14.

Thus, according to the present invention, it is possible to obtain the printing uneven pile fabric 17 suitable for carpets having various design variations.

[Brief description of drawings]

1 is a cross-sectional perspective view of a carpet according to the present invention.

FIG. 2 is a sectional view of a main part of a carpet according to the present invention.

[Explanation of symbols]

 11 Colored Pattern Layer 12 Uncolored Plain Layer 13 Printing Pattern 14 Printing Pattern 15 Concave 16 Convex 17 Printing Uneven Pile 18 Pile Root 19 Base Fabric 20 Pile 21 Concave Colored Pattern Layer 22 Convex Colored Pattern Layer 23 Backing Layer 24 Side of pile fiber

Claims (2)

[Scope of utility model registration request] 1. The ink printed on a plain pile surface having a uniform pile length h permeates to a certain depth and the pile layer is divided into two layers, a colored pattern layer 11 and an uncolored plain layer 12. The thickness t of the colored pattern layer 11 is partially changed due to partial shaling on the pile surface, and a composite pattern in which the printed patterns 13 and 14 by printing and the uneven patterns 15 and 16 by shring overlap each other is formed. Printed uneven pile fabric characterized by being drawn on the pile surface. 2. The ink according to claim 1, wherein the ink is 1/3 to 2 (1 / 3h to 2/3) of the thickness (h) of the pile layer.
h) Permeated, and the shirring is 1/4 to 3 (1 / 4t to 3 / 4t) of the thickness (t) of the colored pattern layer 11 and 1/4 to 2 of the thickness (h) of the pile layer. 1 / (1
/ 4 h to 1/2 h), the printing uneven corrugated pile fabric according to claim 1, which is carried out by shaving to a depth in the range of / 4 h to 1/2 h).