JPH0670836A - Backing method for tile carpet - Google Patents
Backing method for tile carpetInfo
- Publication number
- JPH0670836A JPH0670836A JP25369092A JP25369092A JPH0670836A JP H0670836 A JPH0670836 A JP H0670836A JP 25369092 A JP25369092 A JP 25369092A JP 25369092 A JP25369092 A JP 25369092A JP H0670836 A JPH0670836 A JP H0670836A
- Authority
- JP
- Japan
- Prior art keywords
- tile carpet
- vinyl chloride
- chloride resin
- backing
- resin material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Carpets (AREA)
- Laminated Bodies (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
(57)【要約】
【目的】 作業環境が良好となり、塩化ビニル樹脂材料
の取り扱いが容易で、バッキングの品質を安定させるこ
とのできるタイルカーペットのバッキング方法を提供す
る。
【構成】 70μｍ〜1000μｍ径の顆粒状とした塩化ビニ
ル樹脂材料を、タンク20，21，ポンプＰ1 ，Ｐ2 及び配
管18，19から成る循環タンク系15内に投入して常時循環
させ、循環タンク系15から、所要量をタイルカーペット
裏打加工機へ供給する。
(57) [Abstract] [Purpose] To provide a backing method for a tile carpet that provides a good working environment, facilitates the handling of vinyl chloride resin material, and stabilizes the quality of the backing. [Structure] Granular vinyl chloride resin material with a diameter of 70 μm to 1000 μm is put into a circulation tank system 15 composed of tanks 20 and 21, pumps P 1 and P 2 and pipes 18 and 19 to constantly circulate and circulate. The required amount is supplied from the tank system 15 to the tile carpet backing machine.
Description
【０００１】[0001]
【産業上の利用分野】本発明はタイルカーペットのバッ
キング方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a backing method for tile carpet.
【０００２】[0002]
【従来の技術】従来、タイルカーペットのバッキング方
法においては、５μｍ〜７μｍ径の粉末状塩化ビニル樹
脂材料を、タンク内に投入して充填剤等と混合し、所要
量をタイルカーペット裏打加工機へ供給してタイルカー
ペットの裏打ち層を形成（バッキング）していた。2. Description of the Related Art Conventionally, in a backing method for a tile carpet, a powdered vinyl chloride resin material having a diameter of 5 μm to 7 μm is put into a tank and mixed with a filler and the like, and a required amount is transferred to a tile carpet backing machine. It was supplied to form (backing) the backing layer of the tile carpet.
【０００３】[0003]
【発明が解決しようとする課題】しかし、塩化ビニル樹
脂材料が粉末状のために、嵩張って取り扱いが面倒であ
り、かつ、投入及び混合時に、塩化ビニル樹脂材料が飛
散して、混合割合が変化し、作業環境が悪化するという
問題があった。However, since the vinyl chloride resin material is powdery, it is bulky and cumbersome to handle, and the vinyl chloride resin material scatters at the time of charging and mixing, resulting in a mixing ratio. There was a problem that it changed and the work environment deteriorated.
【０００４】しかも、塩化ビニル樹脂材料の混合割合が
変化するため、タイルカーペット裏打加工機への塩化ビ
ニル樹脂材料の供給量がばらつき、タイルカーペットの
バッキングの品質が不安定となる問題があった。In addition, since the mixing ratio of the vinyl chloride resin material changes, the amount of the vinyl chloride resin material supplied to the tile carpet backing machine varies, and the backing quality of the tile carpet becomes unstable.
【０００５】そこで、本発明は従来のこのような問題点
を解決して、作業環境が良好となり、塩化ビニル樹脂材
料の取り扱いが容易で、バッキングの品質を安定させる
ことのできるタイルカーペットのバッキング方法を提供
することを目的とする。Therefore, the present invention solves the above-mentioned conventional problems, improves the working environment, makes it easy to handle the vinyl chloride resin material, and stabilizes the quality of the backing for a tile carpet. The purpose is to provide.
【０００６】[0006]
【課題を解決するための手段】上記目的を達成するため
に、本発明のタイルカーペットのバッキング方法は、70
μｍ〜1000μｍ径の顆粒状とした塩化ビニル樹脂材料
を、タンク，ポンプ及び配管から成る循環タンク系内に
投入して常時循環させ、この循環タンク系から、所要量
をタイルカーペット裏打加工機へ供給するものである。In order to achieve the above object, a method of backing a tile carpet according to the present invention comprises:
Granular vinyl chloride resin material with a diameter of μm to 1000 μm is put into a circulation tank system consisting of tanks, pumps and pipes for constant circulation, and the required amount is supplied from this circulation tank system to the tile carpet backing machine. To do.
【０００７】[0007]
【作用】塩化ビニル樹脂材料は顆粒状となっているの
で、循環タンク系への投入及び混合時に、塩化ビニル樹
脂材料の飛散量が大幅に減少し、塩化ビニル樹脂材料の
混合割合の精度が向上すると共に、作業環境が改善され
る。しかも、循環タンク系内で塩化ビニル樹脂材料は、
常時循環されるので、配管内での閉塞と、沈降が確実に
防止される。[Function] Since the vinyl chloride resin material is in the form of granules, the scattering amount of the vinyl chloride resin material is greatly reduced when it is charged into the circulation tank system and mixed, and the accuracy of the mixing ratio of the vinyl chloride resin material is improved. In addition, the working environment is improved. Moreover, the vinyl chloride resin material in the circulation tank system
Since it is constantly circulated, blockage in the piping and sedimentation are reliably prevented.
【０００８】また、顆粒状の塩化ビニル樹脂材料は、
（従来と比べて）コンパクトで取り扱いが容易であるの
で、循環タンク系のタンクへの投入も簡単となると共
に、工場内においては、空気輸送が可能となり、さら
に、運送上、タンクローリーでの輸送も可能となる。Further, the granular vinyl chloride resin material is
Since it is compact and easy to handle (compared to conventional products), it is easy to put it in the tank of the circulation tank system, and it is possible to pneumatically transport it inside the factory. Furthermore, in transportation, it can be transported by tank truck. It will be possible.
【０００９】[0009]
【実施例】以下実施例を示す図面に基づいて本発明を詳
説する。The present invention will be described in detail below with reference to the drawings showing the embodiments.
【００１０】図１は、本発明に係る方法にてバッキング
されたタイルカーペット１の一例を示し、このタイルカ
ーペット１は、基布２にパイル糸３を植設した上表層４
と、その裏面に積層された裏打ち層５とから構成され
る。FIG. 1 shows an example of a tile carpet 1 backed by the method according to the present invention. The tile carpet 1 has an upper surface layer 4 in which a pile yarn 3 is planted in a base cloth 2.
And a backing layer 5 laminated on the back surface thereof.
【００１１】裏打ち層５は、プレ層６，不繊布７及びハ
ード層８からなり、図２に示すタイルカーペット裏打加
工機９にて、バッキングされる。The backing layer 5 comprises a pre-layer 6, a non-woven cloth 7 and a hard layer 8 and is backed by a tile carpet backing machine 9 shown in FIG.
【００１２】プレ層６及びハード層８は、70μｍ〜1000
μｍ径の顆粒状とした塩化ビニル樹脂材料，炭酸カルシ
ウム等の充填剤，可塑剤及び添加剤等を、所定配合比に
て混合した（プレ用とハード用の）コンパウンドからな
る。The pre-layer 6 and the hard layer 8 are 70 μm to 1000
This is a compound (pre-hard and hard-) compound in which a vinyl chloride resin material in the form of granules having a diameter of μm, a filler such as calcium carbonate, a plasticizer and an additive are mixed in a predetermined mixing ratio.
【００１３】このプレ用コンパウンドを、図２に示すよ
うに、矢印方向に走行する離型性ベルト10の表面に、第
１ノズル11から塗布してハード層８を形成した後、その
上に、ガラス繊維等からなる不繊布７を順次載置し、さ
らに、不繊布７の上に、第２ノズル12からプレ用コンパ
ウンドを塗布してプレ層６を形成した後、上表層４を載
置圧着する。As shown in FIG. 2, this pre-compound is applied from the first nozzle 11 to the surface of the releasable belt 10 running in the direction of the arrow to form the hard layer 8, and then the hard layer 8 is formed thereon. A non-woven cloth 7 made of glass fiber or the like is sequentially placed, and then a pre-compound is applied from the second nozzle 12 onto the non-woven cloth 7 to form a pre-layer 6, and then the upper surface layer 4 is placed and pressure bonded. To do.
【００１４】次に、プレ層６及びハード層８等を、図示
省略の乾燥機により固化させ、バッキングの終了したタ
イルカーペット１を離型性ベルト10から剥離する。Next, the pre-layer 6, the hard layer 8 and the like are solidified by a dryer (not shown), and the tile carpet 1 for which the backing is completed is peeled from the releasable belt 10.
【００１５】13，14は、プレ層６及びハード層８を所定
厚みとする第１ロールと第２ロールである。Reference numerals 13 and 14 denote a first roll and a second roll having the pre-layer 6 and the hard layer 8 having a predetermined thickness.
【００１６】しかして、各コンパウンドは、図３に示す
循環タンク系15，15から、所要量がタイルカーペット裏
打加工機９に供給される。The required amount of each compound is supplied to the tile carpet backing processing machine 9 from the circulation tank system 15, 15 shown in FIG.
【００１７】循環タンク系15は、ストレージタンクライ
ン16とサービスタンクライン17の２段のタンク構成とな
っており、ストレージタンクライン16は、配管18を介し
て接続された２つのタンク20，20及びポンプＰ1 等から
なる。The circulation tank system 15 has a two-stage tank structure including a storage tank line 16 and a service tank line 17, and the storage tank line 16 includes two tanks 20 and 20 connected via a pipe 18. It consists of a pump P 1 and the like.
【００１８】また、サービスタンクライン17は、配管19
を介して接続されたタンク21及びポンプＰ2 等からな
る。Further, the service tank line 17 is connected to the pipe 19
It is composed of a tank 21, a pump P 2 and the like which are connected to each other through.
【００１９】ストレージタンクライン16の各タンク20内
には、各投入部22から、上述の顆粒状塩化ビニル樹脂材
料，充填剤，可塑剤及び添加剤等が、所定配合比にて投
入され、攪拌羽根23，23にて混合される。Into each tank 20 of the storage tank line 16, the above-mentioned granular vinyl chloride resin material, the filler, the plasticizer, the additive and the like are charged at a predetermined mixing ratio from each charging section 22 and stirred. The blades 23, 23 mix.
【００２０】これらの顆粒状塩化ビニル樹脂材料や充填
剤等を混合したコンパウンドを、ポンプＰ1 にて、スト
レージタンクライン16内で常時循環させると共に、サー
ビスタンクライン17のタンク21に供給する。The compound in which these granular vinyl chloride resin materials, fillers, etc. are mixed is constantly circulated in the storage tank line 16 by the pump P 1 and supplied to the tank 21 of the service tank line 17.
【００２１】タンク21に供給されたコンパウンドは、ポ
ンプＰ2 にて、所要量がタイルカーペット裏打加工機９
（図２参照）に供給されると共に、サービスタンクライ
ン17内で常時循環されることとなる。The required amount of the compound supplied to the tank 21 is pumped by the pump P 2 , and the required amount of tile carpet backing machine 9 is used.
(See FIG. 2) and is constantly circulated in the service tank line 17.
【００２２】このように、循環タンク系15内に投入され
たコンパウンドは、両タンクライン16，17において夫々
常時循環され、かつ、攪拌羽根23，23にて攪拌されるの
で、各配管18，19内での閉塞と、沈降が確実に防止され
る。As described above, since the compound charged into the circulation tank system 15 is constantly circulated in both tank lines 16 and 17, and is stirred by the stirring blades 23 and 23, the respective pipes 18 and 19 are Internal clogging and sedimentation are reliably prevented.
【００２３】なお、塩化ビニル樹脂材料は、（見掛け）
比重が0.4 〜0.6 で、従来0.25〜0.3 の（見掛け）比重
であった粉末状塩化ビニル樹脂材料よりも、大とされ
る。The vinyl chloride resin material is (apparent)
It has a specific gravity of 0.4 to 0.6, which is larger than that of powdered vinyl chloride resin materials, which used to have an apparent density of 0.25 to 0.3.
【００２４】[0024]
【発明の効果】本発明は上述の如く構成されているの
で、次に記載するような著大な効果を奏する。Since the present invention is constructed as described above, it has the following great effects.
【００２５】塩化ビニル樹脂材料は顆粒状となっている
ので、循環タンク系15への投入及び混合時に、塩化ビニ
ル樹脂材料の飛散量が大幅に減少し、塩化ビニル樹脂材
料の混合割合の精度が向上すると共に、作業環境が改善
される。しかも、循環タンク系15内で塩化ビニル樹脂材
料は、常時循環されるので、各配管18，19内での閉塞
と、沈降が確実に防止される。Since the vinyl chloride resin material is in the form of granules, the scattering amount of the vinyl chloride resin material is greatly reduced during the charging and mixing into the circulation tank system 15, and the accuracy of the mixing ratio of the vinyl chloride resin material is improved. Work environment is improved as well. Moreover, since the vinyl chloride resin material is constantly circulated in the circulation tank system 15, blockage and sedimentation in the pipes 18 and 19 are reliably prevented.
【００２６】従って、タイルカーペット裏打加工機９
に、塩化ビニル樹脂材料を均一に供給でき、タイルカー
ペット１のバッキングの品質の安定と向上を図り得る。Therefore, the tile carpet backing machine 9
In addition, the vinyl chloride resin material can be uniformly supplied, and the backing quality of the tile carpet 1 can be stabilized and improved.
【００２７】また、顆粒状の塩化ビニル樹脂材料は、コ
ンパクトで取り扱いが容易であるので、循環タンク系15
のタンク20への投入も簡単となると共に、工場内におい
ては、空気輸送が可能となり、さらに、運送上、タンク
ローリーでの輸送も可能となる。Further, since the granular vinyl chloride resin material is compact and easy to handle, the circulation tank system 15
It becomes easy to put the same into the tank 20, and it becomes possible to carry out pneumatic transportation within the factory, and further, it becomes possible to carry it by transportation in a tank truck.
【図１】本発明によってバッキングされるタイルカーペ
ットの一例を示す要部断面図である。FIG. 1 is a sectional view of an essential part showing an example of a tile carpet backed according to the present invention.
【図２】本発明の一実施例を示す説明図である。FIG. 2 is an explanatory diagram showing an embodiment of the present invention.
【図３】循環タンク系の簡略構成図である。FIG. 3 is a simplified configuration diagram of a circulation tank system.
９ タイルカーペット裏打加工機 15 循環タンク系 18 配管 19 配管 20 タンク 21 タンク Ｐ1 ポンプ Ｐ2 ポンプ9 Tile carpet backing machine 15 Circulation tank system 18 Piping 19 Piping 20 Tank 21 Tank P 1 pump P 2 pump
Claims (1)
ビニル樹脂材料を、タンク，ポンプ及び配管から成る循
環タンク系15内に投入して常時循環させ、この循環タン
ク系15から、所要量をタイルカーペット裏打加工機９へ
供給することを特徴とするタイルカーペットのバッキン
グ方法。1. A granular vinyl chloride resin material having a diameter of 70 μm to 1000 μm is put into a circulation tank system 15 composed of a tank, a pump and piping to constantly circulate, and a required amount is supplied from the circulation tank system 15. A backing method for a tile carpet, comprising supplying the tile carpet backing machine 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4253690A JP2562770B2 (en) | 1992-08-27 | 1992-08-27 | Backing method for tile carpet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4253690A JP2562770B2 (en) | 1992-08-27 | 1992-08-27 | Backing method for tile carpet |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0670836A true JPH0670836A (en) | 1994-03-15 |
| JP2562770B2 JP2562770B2 (en) | 1996-12-11 |
Family
ID=17254796
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP4253690A Expired - Fee Related JP2562770B2 (en) | 1992-08-27 | 1992-08-27 | Backing method for tile carpet |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2562770B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012245184A (en) * | 2011-05-30 | 2012-12-13 | Suminoe Textile Co Ltd | Light-weight recycled tile carpet and method of manufacturing the same |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60120726A (en) * | 1983-12-02 | 1985-06-28 | Nippon Zeon Co Ltd | How to recover vinyl chloride resin |
| JPS62137019A (en) * | 1985-12-10 | 1987-06-19 | 住江織物株式会社 | tile carpet |
| JPH0318516A (en) * | 1989-06-15 | 1991-01-28 | Sumitomo Metal Ind Ltd | Distribution method in heavily concentrated granule transport |
| JPH0349912A (en) * | 1989-07-18 | 1991-03-04 | Ishikawajima Harima Heavy Ind Co Ltd | Method and device for supplying molten plastic raw materials to a calender |
| JPH03112635A (en) * | 1989-09-26 | 1991-05-14 | Mitsubishi Baarinton Kk | Pile carpet |
-
1992
- 1992-08-27 JP JP4253690A patent/JP2562770B2/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60120726A (en) * | 1983-12-02 | 1985-06-28 | Nippon Zeon Co Ltd | How to recover vinyl chloride resin |
| JPS62137019A (en) * | 1985-12-10 | 1987-06-19 | 住江織物株式会社 | tile carpet |
| JPH0318516A (en) * | 1989-06-15 | 1991-01-28 | Sumitomo Metal Ind Ltd | Distribution method in heavily concentrated granule transport |
| JPH0349912A (en) * | 1989-07-18 | 1991-03-04 | Ishikawajima Harima Heavy Ind Co Ltd | Method and device for supplying molten plastic raw materials to a calender |
| JPH03112635A (en) * | 1989-09-26 | 1991-05-14 | Mitsubishi Baarinton Kk | Pile carpet |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012245184A (en) * | 2011-05-30 | 2012-12-13 | Suminoe Textile Co Ltd | Light-weight recycled tile carpet and method of manufacturing the same |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2562770B2 (en) | 1996-12-11 |
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