JPH0676643A - Heat-resisting wire - Google Patents

Heat-resisting wire

Info

Publication number
JPH0676643A
JPH0676643A JP4359404A JP35940492A JPH0676643A JP H0676643 A JPH0676643 A JP H0676643A JP 4359404 A JP4359404 A JP 4359404A JP 35940492 A JP35940492 A JP 35940492A JP H0676643 A JPH0676643 A JP H0676643A
Authority
JP
Japan
Prior art keywords
layer
fluorine
fluororesin
withstand voltage
wire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP4359404A
Other languages
Japanese (ja)
Inventor
Kiyoto Suzuki
清人 鈴木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissei Electric Co Ltd
Original Assignee
Nissei Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nissei Electric Co Ltd filed Critical Nissei Electric Co Ltd
Priority to JP4359404A priority Critical patent/JPH0676643A/en
Publication of JPH0676643A publication Critical patent/JPH0676643A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To provide a wire which is excellent in heat resistance, withstand voltage characteristic and mold adhesiveness by extrusion covering the outer periphery of a conductor with specific resin, and forming the outermost layer of the conductor out of a specific composition. CONSTITUTION:A conductor has its outer periphery extrusion covered with fluororesin and its outermost layer is formed out of a fluorine-containing elastomer composition. A wire, which is excellent in heat resistance, withstand voltage characteristic and wear resistance without having its outside diameter enlarged and has good adhesiveness to mold material without generating volatile components, can thus be obtained.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、耐熱性電線に関し、更
に詳しくは、耐電圧特性に優れ、かつ耐摩耗性およびモ
ールド加工に際して接着性に優れた耐熱性電線に関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a heat-resistant electric wire, and more particularly to a heat-resistant electric wire having excellent withstand voltage characteristics, abrasion resistance and adhesiveness during molding.

【0002】[0002]

【従来の技術】近年、電気、電子機器の高度化、特殊化
にともない、特殊な性能を有する電線が要求されること
が多くなってきている。例えば、自動車の特殊ヘッドラ
ンプ用リード線として、次のような特性を有する電線が
要求されている。
2. Description of the Related Art In recent years, with the advancement and specialization of electric and electronic equipment, electric wires having special performance have been often required. For example, as a lead wire for a special headlamp of an automobile, an electric wire having the following characteristics is required.

【0003】(1)耐電圧特性に優れていること。
(2)耐熱性であること。(3)電線の外径が太くなり
すぎないこと。(4)モールド封止を行う際、エポキシ
樹脂などのモールド材料との接着性が良いこと。(5)
ランプ表面に付着してランプを曇らせたり、端子に付着
して接触不良を起こすような揮発成分が発生しないこ
と。(6)耐摩耗特性に優れていること。
(1) It has excellent withstand voltage characteristics.
(2) It is heat resistant. (3) The outer diameter of the wire must not be too thick. (4) Adhesiveness with a molding material such as an epoxy resin is good when performing mold sealing. (5)
Do not generate volatile components that adhere to the surface of the lamp and cloud the lamp, or adhere to the terminals and cause poor contact. (6) It has excellent wear resistance.

【0004】一方、フッ素樹脂、含フッ素エラストマー
は、耐熱性、電気絶縁特性に優れているため、電線被覆
用として広く用いられるようになってきている。例え
ば、特公平1−37814号公報には、撚り線導体外周
を含フッ素エラストマー組成物で被覆し、導体と被覆層
との間にフィルム又は布状の中間層を介在させて、被覆
層にクラックが発生するのを防止することが記載されて
いる。
On the other hand, fluororesins and fluoroelastomers have been widely used for coating electric wires because of their excellent heat resistance and electric insulation properties. For example, in Japanese Examined Patent Publication No. 1-37814, the outer circumference of a stranded wire conductor is covered with a fluorine-containing elastomer composition, and a film or cloth-like intermediate layer is interposed between the conductor and the covering layer, and the covering layer is cracked. It is described to prevent the occurrence of.

【0005】また、特開平3−245412号公報に
は、含フッ素エラストマー組成物被覆層の内面にフッ素
樹脂テープを接着させて、被覆層のカットストリップ性
を改良することが記載されている。
Further, JP-A-3-245412 describes that a fluororesin tape is adhered to the inner surface of the fluorine-containing elastomer composition coating layer to improve the cut strip property of the coating layer.

【0006】更に、特開平4−87215号公報には、
導体周囲にフッ素系ゴム組成物からなる絶縁体層を形成
し、その上にフッ素樹脂などを被覆して、引張強さ等の
機械的特性を改善することが記載されている。
Further, Japanese Patent Laid-Open No. 4-87215 discloses that
It is described that an insulator layer made of a fluorine-based rubber composition is formed around a conductor, and a fluorine resin or the like is coated on the insulator layer to improve mechanical properties such as tensile strength.

【0007】[0007]

【発明が解決しようとする課題】ところが、含フッ素エ
ラストマーを単独で被覆層として使用する場合は、耐電
圧特性が最も良いとされる四フッ化エチレン−プロピレ
ン共重合体を用いても、高圧電線として満足できる耐電
圧特性は得られなかったり、耐摩耗性を上げるためには
肉厚を大きくしなければならず電線外径が上がってしま
う。
However, when a fluorine-containing elastomer is used alone as a coating layer, even if a tetrafluoroethylene-propylene copolymer, which is said to have the best withstand voltage characteristics, is used, As a result, satisfactory withstand voltage characteristics cannot be obtained, or the wall thickness must be increased in order to improve wear resistance, and the outer diameter of the wire increases.

【0008】また、特公平1−37814号公報、特開
平3−245412号に記載されているように、導体と
含フッ素エラストマー被覆層との間にフィルム又は布状
の中間層あるいはフッ素樹脂テープを介在させたもので
は、十分な耐電圧特性を得ようとしたり、十分な耐摩耗
特性を得ようとすると多量の中間層、テープを巻き付け
る必要があり、生産性、製造コストに問題があるばかり
ではなく、電線の直径が大きくなってしまうという欠点
がある。
As described in JP-B-1-37814 and JP-A-3-245412, a film or cloth-like intermediate layer or a fluororesin tape is provided between the conductor and the fluorine-containing elastomer coating layer. With the interposition, it is necessary to wind a large amount of the intermediate layer and the tape in order to obtain sufficient withstand voltage characteristics and sufficient abrasion resistance characteristics, which not only causes problems in productivity and manufacturing cost. However, there is a drawback that the diameter of the electric wire becomes large.

【0009】更に、フッ素樹脂を単独で被覆層として使
用する場合又は、特開平4−87215号公報に記載さ
れているように、含フッ素エラストマー層の上にフッ素
樹脂層を形成させた場合は、電線結線時のモールド加工
に際し、接着性が悪くなるという問題がある。また、シ
リコーンゴムを使用した電線では、高電圧を加えている
間に、低分子量シロキサンのような揮発成分が発生し
て、ランプ表面や端子などに付着し、ランプの曇りや端
子の接触不良を起こし易い。
Further, when a fluororesin is used alone as a coating layer, or when a fluororesin layer is formed on a fluoroelastomer layer as described in JP-A-4-87215, There is a problem that the adhesiveness deteriorates during the molding process for wire connection. Also, with wires using silicone rubber, volatile components such as low molecular weight siloxane are generated while applying a high voltage and adhere to the surface of the lamp, terminals, etc., which may cause fogging of the lamp and poor contact at the terminals. Easy to wake up.

【0010】一方、このフッ素樹脂層にコロナ処理やケ
ミカル処理を施す方法も公知であるが、いずれの方法も
接着性が十分でなかったり、紫外線や手の油分などによ
り接着性が著しく低下したりして取り扱い性が悪く接着
不良を起こし易い。
On the other hand, a method of subjecting this fluororesin layer to a corona treatment or a chemical treatment is also known, but none of them has sufficient adhesiveness, or the adhesiveness is remarkably lowered by ultraviolet rays or oil content of the hands. It is poor in handleability and easily causes poor adhesion.

【0011】本発明の目的は、かかる従来の電線の問題
点を解決し、耐熱性、耐電圧特性および耐摩耗性に優
れ、しかも電線の外径が太くなるようなことがなく、モ
ールド材料との接着性も良く、かつ揮発成分が発生する
ことのない電線を提供することにある。
An object of the present invention is to solve the problems of the conventional electric wire, to be excellent in heat resistance, withstand voltage characteristics and abrasion resistance, and to prevent the outer diameter of the electric wire from becoming large, and to be used as a molding material. Another object of the present invention is to provide an electric wire that has good adhesiveness and does not generate volatile components.

【0012】[0012]

【課題を解決するための手段】本発明者らは、上記目的
を達成すべく鋭意検討を重ねた結果、内層にフッ素樹脂
層を配し、最外層に含フッ素エラストマー層を配するこ
とを着想し、本発明を完成するに至った。即ち、本発明
は、導体外周をフッ素樹脂で押出被覆すると共に、最外
層を含フッ素エラストマー組成物で形成したことを特徴
とする耐熱性電線である。
Means for Solving the Problems As a result of intensive studies to achieve the above-mentioned object, the present inventors have conceived that a fluororesin layer is provided as an inner layer and a fluorine-containing elastomer layer is provided as an outermost layer. Then, the present invention has been completed. That is, the present invention is a heat resistant electric wire characterized in that the outer periphery of a conductor is extrusion-coated with a fluororesin and the outermost layer is formed of a fluoroelastomer composition.

【0013】本発明においては、導体外周をフッ素樹脂
で押出被覆する。フッ素樹脂としては、例えば、ポリフ
ッ化ビニリデン、ポリテトラフルオロエチレン、テトラ
フルオロエチレン−パーフルオロアルキルビニルエーテ
ル共重合体、テトラフルオロエチレン−ヘキサフルオロ
プロピレン共重合体、ポリクロロトリフルオロエチレ
ン、テトラフルオロエチレン−エチレン共重合体、エチ
レンクロロトリフルオロエチレン共重合体等を挙げるこ
とができる。なかでも、電気的特性に優れていることか
ら、ポリテトラフルオロエチレン、テトラフルオロエチ
レン−パーフルオロアルキルビニルエーテル共重合体、
テトラフルオロエチレン−エチレン共重合体、テトラフ
ルオロエチレン−ヘキサフルオロプロピレン共重合体が
好ましく用いられる。
In the present invention, the outer circumference of the conductor is extrusion-coated with a fluororesin. Examples of the fluororesin include polyvinylidene fluoride, polytetrafluoroethylene, tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer, tetrafluoroethylene-hexafluoropropylene copolymer, polychlorotrifluoroethylene, tetrafluoroethylene-ethylene. Examples thereof include a copolymer and an ethylene chlorotrifluoroethylene copolymer. Among them, because of their excellent electrical properties, polytetrafluoroethylene, tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer,
Tetrafluoroethylene-ethylene copolymer and tetrafluoroethylene-hexafluoropropylene copolymer are preferably used.

【0014】押出被覆されたフッ素樹脂層の厚さは、要
求される耐電圧特性に応じて任意に変更できるが、DC
60KVの高電圧に耐えるには、この厚さが0.4mm
以上あることが必要である。この厚さが0.4mm未満
では、DC60KVを1時間電線に印加した場合、絶縁
破壊が起こる可能性が高くなる。耐電圧特性に優れたフ
ッ素樹脂を押出被覆することによって、絶縁被覆層の厚
さを薄くすることが可能となり、電線の外径を小さくす
ることができる。
The thickness of the extrusion-coated fluororesin layer can be arbitrarily changed according to the required withstand voltage characteristics, but DC
To withstand high voltage of 60KV, this thickness is 0.4mm
The above is necessary. If this thickness is less than 0.4 mm, there is a high possibility that dielectric breakdown will occur when DC 60 KV is applied to the electric wire for 1 hour. By extrusion-coating a fluororesin having excellent withstand voltage characteristics, it becomes possible to reduce the thickness of the insulating coating layer and reduce the outer diameter of the electric wire.

【0015】本発明の電線の最外層には、含フッ素エラ
ストマー組成物からなる被覆層を形成する。含フッ素エ
ラストマーとしては、例えば、テトラフルオロエチレン
プロピレン共重合体、フッ化ビニリデン−ヘキサフルオ
ロプロピレン共重合体、フッ化ビニリデン−ヘキサフル
オロプロピレン−テトラフルオロエチレン共重合体、ポ
リテトラフルオロエチレン、ポリビニリデンフルオライ
ド等の電子線照射架橋可能なフッ素樹脂と含フッ素エラ
ストマーとの混合物などを挙げることができ、これら
は、水性又は油性塗料として用いることもできる。
A coating layer made of a fluorine-containing elastomer composition is formed on the outermost layer of the electric wire of the present invention. As the fluorine-containing elastomer, for example, tetrafluoroethylene propylene copolymer, vinylidene fluoride-hexafluoropropylene copolymer, vinylidene fluoride-hexafluoropropylene-tetrafluoroethylene copolymer, polytetrafluoroethylene, polyvinylidene fluoride Examples thereof include a mixture of an electron beam irradiation crosslinkable fluororesin such as a ride and a fluorine-containing elastomer, and these can also be used as an aqueous or oil-based paint.

【0016】電線の外径を小さくすることに重点を置く
場合には、塗料状(液状)で含浸、浸漬するか又はスプ
レー塗装すればよく、ポットライフなどから見た加工安
定性に重点を置く場合には、固型状(ゴム状)で使用す
ればよい。含フッ素エラストマー層の厚さは、フッ素樹
脂の厚さに応じて適宜変更することができるが、ゴム状
エラストマーの場合は0.2mm以上とするのが普通で
あり、液状エラストマーの場合は、0.05mm程度ま
で薄くすることができる。
When the emphasis is placed on reducing the outer diameter of the electric wire, it may be impregnated with a paint (liquid), immersed, or spray-painted, and emphasis is placed on the processing stability from the viewpoint of pot life and the like. In this case, it may be used in a solid form (rubber form). The thickness of the fluorine-containing elastomer layer can be appropriately changed according to the thickness of the fluororesin, but it is usually 0.2 mm or more in the case of a rubber-like elastomer and 0 in the case of a liquid elastomer. It can be thinned to about 0.05 mm.

【0017】この際、含フッ素エラストマー組成物に
は、必要に応じて架橋剤、架橋助剤、充填剤、難燃剤、
帯電防止剤等を配合することができるが、電線の使用条
件下で発揮するような成分は、使用しないように注意す
る必要がある。
At this time, the fluorine-containing elastomer composition may optionally contain a crosslinking agent, a crosslinking aid, a filler, a flame retardant,
An antistatic agent or the like can be added, but it is necessary to take care not to use a component that exhibits the conditions of use of the electric wire.

【0018】また、フッ素樹脂層表面にケミカルエッチ
ング法、コロナ放電法、スパッタリングエッチング法を
施しておくか、あるいは適当な粘着性ポリマーを塗布し
て、フッ素樹脂層と含フッ素エラストマー層との粘着力
を高めておくと、絶縁被覆をカットストリップする際
に、フッ素樹脂層と、含フッ素樹脂層とが一回の操作で
容易に除去できるので好ましい。
Further, the surface of the fluororesin layer is subjected to a chemical etching method, a corona discharge method, a sputtering etching method, or a suitable adhesive polymer is applied so that the adhesive force between the fluororesin layer and the fluorine-containing elastomer layer is increased. It is preferable to increase the value because the fluororesin layer and the fluororesin layer can be easily removed by one operation when the insulating coating is cut and stripped.

【0019】なお、本発明の電線においては、フッ素樹
脂層と含フッ素エラストマー層との間に、必要に応じて
ガラス繊維等の介在物を設けてもよく、更に、含フッ素
エラストマー層の内側に帯電防止のためのシールド層を
設けてもよい。
In the electric wire of the present invention, if necessary, an interposition such as glass fiber may be provided between the fluororesin layer and the fluoroelastomer layer, and further, inside the fluoroelastomer layer. You may provide the shield layer for antistatic.

【0020】[0020]

【作用】本発明によれば、導体外周を、耐熱性、耐電圧
特性および耐摩耗性に優れたフッ素樹脂で被覆し、最外
層を耐熱性で電気絶縁性に優れ、かつ、エポキシ樹脂な
どのモールド材料との接着性が良好な含フッ素エラスト
マーで形成しているため、耐熱性、耐電圧特性および耐
摩耗性に優れていると共に、モールド材料との接着性も
良好である。しかも、フッ素樹脂を押出被覆しているた
め、テープ、フィルム、布状物などを巻き付けた場合の
ように嵩張らず、外径の小さい電線を得ることができ
る。また、化学的に安定なフッ素系の樹脂、エラストマ
ーで被覆されているため、揮発成分が発生することもな
い。
According to the present invention, the outer circumference of the conductor is coated with a fluororesin having excellent heat resistance, withstand voltage characteristics and wear resistance, and the outermost layer is heat resistant and has excellent electric insulation and is made of an epoxy resin or the like. Since it is made of a fluorine-containing elastomer having good adhesiveness with the molding material, it has excellent heat resistance, withstand voltage characteristics and abrasion resistance, and also has good adhesiveness with the molding material. Moreover, since the fluororesin is extrusion coated, an electric wire having a small outer diameter can be obtained without being bulky as in the case of winding a tape, a film, a cloth-like material or the like. Further, since it is covered with a chemically stable fluorine resin or elastomer, no volatile component is generated.

【0021】[0021]

【実施例】以下、実施例により本発明を更に詳細に説明
する。なお、耐電圧特性、耐熱性、モールド接着性は下
記の方法により評価した。(1)耐電圧特性は、JIS
C3005の水中耐電圧試験に従い所定電圧を1時間
電線に印加した時、耐えうるかどうかを調べる。合格を
○、不合格を×とする。(2)耐熱性は、電線から長さ
15cmの試料を採取し、200℃のオーブン中で16
8時間加熱した後、取り出して、自己径に10回巻き付
け、各絶縁層の亀裂、融解の有無を調べる。亀裂、融解
が認められたものを×、認められないものを○とする。
(3)モールド接着性は、電線製造後、室温で1週間放
置した後、市販の2液性エポキシ接着剤〔ノガワケミカ
ル(株)製ダイヤモンド2100E〕の主剤と硬化剤を
重量比1:1でよく混合し練り合わせ、直径5mmのア
ルミパン中に入れ、その中心部に電線を挿入し、室温で
24時間、エポキシ接着剤を硬化させる。得られた試料
をアルミパンのついていない方から電線外径(D)+
0.2mmの丸穴を開けた治具に通し、この治具を引張
試験機下部クランプに固定する。一方、電線を引張試験
機上部クランプに固定し、この試料を500mm/分の
速度で引っ張り、電線の被覆層とエポキシ接着剤層とが
剥離しない場合を○、剥離する場合を×とする。(4)
耐摩耗特性は、JIS C3406の耐摩耗試験に従い
おもり重量を450gとし、最小摩耗抵抗を調べる。最
小摩耗抵抗値が1000mmを超えるものを○、100
0mm以下のものを×とする。
EXAMPLES The present invention will be described in more detail below with reference to examples. The withstand voltage characteristics, heat resistance, and mold adhesion were evaluated by the following methods. (1) Withstand voltage characteristics are JIS
According to C3005 underwater withstand voltage test, it is examined whether or not a predetermined voltage can be withstood when applied to an electric wire for 1 hour. The pass is ◯ and the fail is x. (2) Heat resistance is measured by taking a 15 cm-long sample from the wire and placing it in an oven at 200 ° C for 16
After heating for 8 hours, it is taken out and wound around the self-diameter 10 times, and the presence or absence of cracking or melting of each insulating layer is examined. If cracks or melting was found, mark x. If not, mark ○.
(3) Mold adhesiveness was as follows: after the electric wire was manufactured, it was allowed to stand at room temperature for 1 week, and then a main component of a commercially available two-component epoxy adhesive [Diamond 2100E manufactured by Nogawa Chemical Co., Ltd.] and a curing agent were used at a weight ratio of 1: 1. Mix well, knead, put in an aluminum pan with a diameter of 5 mm, insert an electric wire in the center, and cure the epoxy adhesive at room temperature for 24 hours. The obtained sample is the outer diameter of the wire (D) +
It is passed through a jig having a 0.2 mm round hole, and this jig is fixed to the lower clamp of the tensile tester. On the other hand, the electric wire is fixed to the upper clamp of the tensile tester, and this sample is pulled at a speed of 500 mm / min. When the coating layer of the electric wire and the epoxy adhesive layer are not peeled off, the mark is ◯, and when peeled, the mark is x. (4)
As for the wear resistance property, the minimum weight resistance is examined according to the wear resistance test of JIS C3406 with a weight of 450 g. ○, 100 if the minimum abrasion resistance value exceeds 1000 mm
Those having a diameter of 0 mm or less are marked with x.

【0022】[0022]

【実施例1〜16、比較例1〜9】内部被覆層材料及び
最外層材料を表2に示すように変更して各種電線を作成
した。表2において、表1に示すフッ素樹脂(a)、
(b)、(c)、(d)は、L/D=22の35mmプ
ラスチック押出機を用い、直径0.9mmのニッケルメ
ッキ軟銅線上に0.5mmの厚さに押出被覆して、フッ
素樹脂被覆層を形成した。
Examples 1 to 16 and Comparative Examples 1 to 9 Various electric wires were prepared by changing the material of the inner coating layer and the material of the outermost layer as shown in Table 2. In Table 2, the fluororesin (a) shown in Table 1,
(B), (c), and (d) are fluororesins, which are extrusion-coated to a thickness of 0.5 mm on a nickel-plated annealed copper wire having a diameter of 0.9 mm using a 35 mm plastic extruder with L / D = 22. A coating layer was formed.

【0023】[0023]

【表1】 [Table 1]

【0024】また、含フッ素エラストマー(1)、
(2)、(3)は、それぞれ、次のようにして調製し、
実施例1〜16においては、L/D=16の75mm押
出機を用い、フッ素樹脂層の上に0.5mmの厚さに押
出被覆し、13気圧のスチーム中に3分間保持して架橋
させて電線を作成した。
Fluorine-containing elastomer (1),
(2) and (3) were respectively prepared as follows,
In Examples 1 to 16, a 75 mm extruder with L / D = 16 was used, extrusion coating was performed on the fluororesin layer to a thickness of 0.5 mm, and the mixture was held in steam at 13 atm for 3 minutes for crosslinking. I made an electric wire.

【0025】比較例5〜9では、同様にして、各含フッ
素エラストマーを、直径0.9mmのニッケルメッキ軟
銅線上に1.0mmの厚さに押出被覆し架橋させて電線
を作成した。
In Comparative Examples 5 to 9, similarly, each fluorine-containing elastomer was extrusion-coated to a thickness of 1.0 mm on a nickel-plated annealed copper wire having a diameter of 0.9 mm and crosslinked to prepare electric wires.

【0026】含フッ素エラストマー(1)の調製:数平
均分子量が5万、テトラフルオロエチレン/プロピレン
のモル比=55/45のテトラフルオロエチレン−プロ
ピレン共重合体〔旭硝子(株)製〕100重量部に1,
3−ビス−(tert.−ブチルパーオキシ−イソプロ
ピル)ベンゼン1重量部、トリアリルイソシアヌレート
5重量部、サーマルカーボン40重量部、ステアリン酸
ナトリウム1重量部を加え、温度50〜60℃に設定し
た300mm直径のゴム用ロールにて混練し、ムーニー
粘度(JISK6300準拠)ML1+4 (100℃)が
40の組成物を得た。この組成物を含フッ素エラストマ
ー(1)とする。
Preparation of fluorinated elastomer (1): 100 parts by weight of tetrafluoroethylene-propylene copolymer [made by Asahi Glass Co., Ltd.] having a number average molecular weight of 50,000 and a tetrafluoroethylene / propylene molar ratio of 55/45. To 1,
1 part by weight of 3-bis- (tert.-butylperoxy-isopropyl) benzene, 5 parts by weight of triallyl isocyanurate, 40 parts by weight of thermal carbon, and 1 part by weight of sodium stearate were added, and the temperature was set to 50 to 60 ° C. The composition was kneaded with a rubber roll having a diameter of 300 mm to obtain a composition having a Mooney viscosity (according to JISK6300) ML 1 + 4 (100 ° C.) of 40. This composition is referred to as a fluorine-containing elastomer (1).

【0027】含フッ素エラストマー(2)の調製:ダイ
エルG−902(テトラフルオロエチレン−フッ化ビニ
リデンヘキサフルオロプロピレン系共重合体〔ダイキン
工業(株)製〕)100重量部に2,5−ジメチル−
2,5−ジ(tert.−ブチルパーオキシ)ヘキサン
1.5重量部、MT−カーボンブラック〔サーマックス
(Thermax)登録商標、アールティーバンダービ
ルトカンパニーインコーポレーテッド(R.T.Van
derbilt Co Inc.)〕20重量部、トリ
アリルイソシアヌレート4重量部を加え、温度50〜6
0℃に設定した300mm直径のゴム用ロールで混練
し、ムーニー粘度ML1+4 (100℃)が50の組成物
を得た。この組成物を含フッ素エラストマー(2)とす
る。
Preparation of fluorinated elastomer (2): 2,5-dimethyl-in 100 parts by weight of Daiel G-902 (tetrafluoroethylene-vinylidene fluoride hexafluoropropylene copolymer [manufactured by Daikin Industries, Ltd.])
1.5 parts by weight of 2,5-di (tert.-butylperoxy) hexane, MT-carbon black [Thermax (registered trademark), RTVanderbilt Company, Inc. (RT Van)
derbilt Co Inc. )] 20 parts by weight and triallyl isocyanurate 4 parts by weight are added, and the temperature is adjusted to 50 to 6
The composition was kneaded with a rubber roll having a diameter of 300 mm set to 0 ° C. to obtain a composition having a Mooney viscosity ML 1 + 4 (100 ° C.) of 50. This composition is referred to as a fluorine-containing elastomer (2).

【0028】含フッ素エラストマー(3)の調製:テク
ノフロン45C2 /R(フッ化ビニリデン−ヘキサフル
オロプロピレン系共重合体、モンテカチーニ社製)10
0重量部にキューマグ#150(協和化学社製)3重量
部、カルビット(近江化学社製)6重量部、MT−カー
ボンブラック〔サーマックス(Thermax)登録商
標、アールティーバンダービルトカンパニーインコーポ
レーテッド(R.T.Vanderbilt Co I
nc.)〕20重量部を加え、温度50〜60℃に設定
した300mm直径のゴム用ロールで混練し、ムーニー
粘度ML1+4 (100℃)が45の組成物を得た。この
組成物を含フッ素エラストマー(3)とする。
Preparation of fluorinated elastomer (3): TECHNOFLON 45C 2 / R (vinylidene fluoride-hexafluoropropylene copolymer, manufactured by Montecatini) 10
3 parts by weight of KUMAG # 150 (manufactured by Kyowa Chemical Co., Ltd.), 6 parts by weight of Calbitt (manufactured by Omi Chemical Co., Ltd.), MT-carbon black [Thermax (registered trademark), RTVanderbilt Company Incorporated (R) T. Vanderbilt Co I
nc. )] 20 parts by weight was added, and the mixture was kneaded with a rubber roll having a diameter of 300 mm set to a temperature of 50 to 60 ° C. to obtain a composition having a Mooney viscosity ML 1 + 4 (100 ° C.) of 45. This composition is referred to as a fluorine-containing elastomer (3).

【0029】更に、含フッ素エラストマー(4)は、ダ
イエル〔ダイキン工業(株)製 登録商標〕サーモプラ
スチックT−530であり、L/D=22の35mm押
出機を用いフッ素樹脂層上に0.5mmの厚さに押出被
覆した。
Further, the fluorine-containing elastomer (4) is Daiel [registered trademark manufactured by Daikin Industries, Ltd.] Thermoplastic T-530, and a 0.3 mm extruder with L / D = 22 is used to form a fluorine resin on the fluororesin layer. It was extrusion coated to a thickness of 5 mm.

【0030】含フッ素エラストマー(5)は、ダイエル
〔ダイキン工業(株)製 登録商標〕ラテックスGLS
−213であり、A液とB液を100:5(重量部)の
割合で配合してフッ素樹脂層上に塗布し、70℃で10
分間乾燥した後、200℃で30分間熱処理して硬化さ
せ、0.05mmの厚さの被覆層を得た。
Fluorine-containing elastomer (5) is Daiel [registered trademark of Daikin Industries, Ltd.] Latex GLS
213, and the liquid A and the liquid B were mixed at a ratio of 100: 5 (parts by weight) and applied on the fluororesin layer, and the mixture was applied at 70 ° C. for 10
After drying for 1 minute, it was cured by heat treatment at 200 ° C. for 30 minutes to obtain a coating layer having a thickness of 0.05 mm.

【0031】また、含フッ素エラストマー(6)は、エ
イトシール〔旭硝子(株)製 登録商標〕F−40であ
り、ハケでフッ素樹脂層上に塗布し、150℃で30分
間熱処理して、厚さ0.05mmの硬化被覆層を得た。
なお、含エラストマー(5)及び(6)の塗布に際して
は、フッ素樹脂層にあらかじめ金属ナトリウム、ナフタ
レン、テトラハイドロフラン錯体化合物によるエッチン
グ処理を施した。
The fluorine-containing elastomer (6) is Eight Seal (registered trademark manufactured by Asahi Glass Co., Ltd.) F-40, which is applied onto the fluororesin layer with a brush and heat-treated at 150 ° C. for 30 minutes to give a thick film. A cured coating layer having a thickness of 0.05 mm was obtained.
When applying the elastomer-containing materials (5) and (6), the fluororesin layer was previously subjected to etching treatment with metallic sodium, naphthalene, and a tetrahydrofuran complex compound.

【0032】さらに、含フッ素エラストマー(7)、
(8)は、テトラフルオロエチレン−プロピレン系共重
合体100重量部に対し、(7)では、エチレン−テト
ラフルオロエチレン共重合体50重量部、トリアリルイ
ソシアヌレート3重量部、MT−カーボン10重量部を
250℃にて溶融混練した後、40mm押出機を用い芯
線上及びフッ素樹脂上に0.5mmの厚さに押出被覆し
たのち、2MeVの電子線加速器にて10Mrad電子
線を照射した。
Further, a fluorine-containing elastomer (7),
(8) is 100 parts by weight of tetrafluoroethylene-propylene copolymer, and in (7), 50 parts by weight of ethylene-tetrafluoroethylene copolymer, 3 parts by weight of triallyl isocyanurate, 10 parts by weight of MT-carbon. After melt-kneading the parts at 250 ° C., the core wire and the fluororesin were extrusion-coated to a thickness of 0.5 mm using a 40 mm extruder, and then 10 Mrad electron beam was irradiated by a 2 MeV electron beam accelerator.

【0033】また、含フッ素エラストー(8)の場合
は、フッ化ビニリデン−六フッ化プロピレン共重合体1
00重量部に対し、フッ化ビニリデン50重量部、トリ
アリルイソシアヌレート3重量部、MT−カーボン10
重量部にて、他の条件は(7)と同様にして行った。
In the case of the fluorine-containing elastomer (8), vinylidene fluoride-hexafluoropropylene copolymer 1
50 parts by weight of vinylidene fluoride, 3 parts by weight of triallyl isocyanurate, and 10 parts of MT-carbon with respect to 00 parts by weight.
In weight parts, other conditions were the same as in (7).

【0034】このように作成した各電線について、耐電
圧特性(DC60KV)、耐熱性、モールド接着性を評
価した結果を表2に示す。
Table 2 shows the results of evaluation of withstand voltage characteristics (DC60 KV), heat resistance, and mold adhesion of each of the electric wires thus prepared.

【0035】[0035]

【表2】 [Table 2]

【0036】表2の結果から明らかなように、フッ素樹
脂層のみで被覆した場合(比較例1〜4)は、エポキシ
接着剤との接着力が不足し、モールド接着性が悪い。ま
た、含フッ素エラストマー層のみで被覆した場合(比較
例5〜9)は耐電圧特性又は耐摩耗性が不良である。こ
れに対して、本発明の実施例1〜16の場合は、耐電圧
特性、耐熱性、耐摩耗性及びモールド接着性のすべてに
満足できる結果が得られる。
As is clear from the results shown in Table 2, when the coating is performed only with the fluororesin layer (Comparative Examples 1 to 4), the adhesive strength with the epoxy adhesive is insufficient and the mold adhesiveness is poor. Moreover, when it is covered only with the fluorine-containing elastomer layer (Comparative Examples 5 to 9), the withstand voltage characteristic or the abrasion resistance is poor. On the other hand, in the case of Examples 1 to 16 of the present invention, satisfactory results can be obtained in all withstand voltage characteristics, heat resistance, wear resistance and mold adhesion.

【0037】[0037]

【実施例17〜24、比較例10〜18】内部被覆層材
料及び最外層材料を表3に示すように変更して、各種電
線を作成した。表3において、前記、表1に示すフッ素
樹脂(a)、(b)、(C)、(d)を、L/D=22
の35mmプラスチック押出機を用い、直径0.9mm
のニッケルメッキ軟銅線上に0.2mmの厚さに押出被
覆して、フッ素樹脂被覆層を形成した。
Examples 17 to 24, Comparative Examples 10 to 18 Various electric wires were prepared by changing the materials of the inner coating layer and the outermost layer as shown in Table 3. In Table 3, the above-mentioned fluororesins (a), (b), (C), and (d) shown in Table 1 have L / D = 22.
Diameter of 0.9mm using a 35mm plastic extruder
The nickel-plated annealed copper wire of No. 2 was extrusion-coated to a thickness of 0.2 mm to form a fluororesin coating layer.

【0038】また、含フッ素エラストマー(1)、
(2)、(3)、(7)、(8)は、実施例17〜23
においては、それぞれ実施例1、2、3、15、16と
同様にして、0.4mmの厚さに押出被覆し、比較例1
4〜18では、比較例5〜9と同様にして、ニッケルメ
ッキ軟銅線上に0.6mmの厚さに押出被覆した。更
に、含フッ素エラストマー(5)〔ラテックスGLS−
213〕は、実施例10と同様にして被覆した。
Fluorine-containing elastomer (1),
(2), (3), (7), and (8) are Examples 17 to 23.
Comparative Example 1 was prepared by extrusion coating to a thickness of 0.4 mm in the same manner as in Examples 1, 2, 3, 15, and 16, respectively.
In Nos. 4 to 18, the nickel-plated annealed copper wire was extrusion-coated to a thickness of 0.6 mm in the same manner as in Comparative Examples 5 to 9. Further, a fluorine-containing elastomer (5) [latex GLS-
213] was coated in the same manner as in Example 10.

【0039】このようにして作成した各電線について、
耐電圧特性(DC1KV)、耐熱性、モールド接着性及
び耐摩耗性を評価した結果を表3に示す。
For each electric wire created in this way,
Table 3 shows the results of evaluation of withstand voltage characteristics (DC1KV), heat resistance, mold adhesion and abrasion resistance.

【0040】[0040]

【表3】 [Table 3]

【0041】表3の結果から明らかなように、フッ素樹
脂層のみで被覆した場合(比較例10〜13)は、エポ
キシ接着剤との接着力が不足し、モールド接着性が悪
い。また、含フッ素エラストマー層のみで被覆した場合
(比較例12〜18)は耐摩耗性が不良である。これに
対して、本発明の実施例17〜24の場合は、耐電圧特
性、耐熱性、耐摩耗性及びモールド接着性のすべてに満
足できる結果が得られる。
As is clear from the results shown in Table 3, when only the fluororesin layer is coated (Comparative Examples 10 to 13), the adhesive strength with the epoxy adhesive is insufficient and the mold adhesiveness is poor. In addition, when only the fluorine-containing elastomer layer is coated (Comparative Examples 12 to 18), the abrasion resistance is poor. On the other hand, in the case of Examples 17 to 24 of the present invention, satisfactory results can be obtained in all of withstand voltage characteristics, heat resistance, wear resistance and mold adhesion.

【0042】[0042]

【発明の効果】本発明の耐熱性電線は、耐熱性、耐電圧
特性、耐摩耗性及び、モールド接着性のすべてに優れて
おり、電線の外径も大きくならず、また、他に悪影響を
及ぼす揮発成分が発生することもない。
The heat-resistant electric wire of the present invention is excellent in all of heat resistance, withstand voltage characteristics, wear resistance and mold adhesiveness, the outer diameter of the electric wire does not increase, and other adverse effects are exerted. No volatile components are produced.

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 導体外周をフッ素樹脂で押出被覆すると
共に、最外層を含フッ素エラストマー組成物で形成した
ことを特徴とする耐熱性電線。
1. A heat resistant electric wire characterized in that the outer periphery of a conductor is extrusion-coated with a fluororesin and the outermost layer is formed of a fluoroelastomer composition.
【請求項2】 フッ素樹脂の厚さが0.4mm以上であ
る請求項1記載の耐熱性電線。
2. The heat resistant electric wire according to claim 1, wherein the thickness of the fluororesin is 0.4 mm or more.
JP4359404A 1992-06-26 1992-12-25 Heat-resisting wire Pending JPH0676643A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4359404A JPH0676643A (en) 1992-06-26 1992-12-25 Heat-resisting wire

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP19347992 1992-06-26
JP4-193479 1992-06-26
JP4359404A JPH0676643A (en) 1992-06-26 1992-12-25 Heat-resisting wire

Publications (1)

Publication Number Publication Date
JPH0676643A true JPH0676643A (en) 1994-03-18

Family

ID=26507912

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4359404A Pending JPH0676643A (en) 1992-06-26 1992-12-25 Heat-resisting wire

Country Status (1)

Country Link
JP (1) JPH0676643A (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006096991A (en) * 2004-08-31 2006-04-13 Kurabe Ind Co Ltd Ptfe resin molded item, monolithic structure using ptfe resin molded body and their preparation process
CN102034571A (en) * 2009-09-24 2011-04-27 日立电线株式会社 Device-cable assembly integrally molded with resin
JP2012234763A (en) * 2011-05-09 2012-11-29 Sumitomo Electric Ind Ltd Small diameter cable
DE102016123899A1 (en) 2016-02-01 2017-08-03 Hitachi Metals, Ltd. Isolated electrical wire and cable and shaped body
JP2023005753A (en) * 2021-06-29 2023-01-18 住友電気工業株式会社 insulated wire
US11993724B2 (en) 2016-05-13 2024-05-28 Proterial, Ltd. Method for producing a molding article

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006096991A (en) * 2004-08-31 2006-04-13 Kurabe Ind Co Ltd Ptfe resin molded item, monolithic structure using ptfe resin molded body and their preparation process
CN102034571A (en) * 2009-09-24 2011-04-27 日立电线株式会社 Device-cable assembly integrally molded with resin
JP2012234763A (en) * 2011-05-09 2012-11-29 Sumitomo Electric Ind Ltd Small diameter cable
DE102016123899A1 (en) 2016-02-01 2017-08-03 Hitachi Metals, Ltd. Isolated electrical wire and cable and shaped body
US11993724B2 (en) 2016-05-13 2024-05-28 Proterial, Ltd. Method for producing a molding article
JP2023005753A (en) * 2021-06-29 2023-01-18 住友電気工業株式会社 insulated wire

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