JPH0676815A - Anode plate for lead acid battery and manufacturing method thereof - Google Patents

Anode plate for lead acid battery and manufacturing method thereof

Info

Publication number
JPH0676815A
JPH0676815A JP4308438A JP30843892A JPH0676815A JP H0676815 A JPH0676815 A JP H0676815A JP 4308438 A JP4308438 A JP 4308438A JP 30843892 A JP30843892 A JP 30843892A JP H0676815 A JPH0676815 A JP H0676815A
Authority
JP
Japan
Prior art keywords
active material
lead
electrode plate
material paste
battery
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP4308438A
Other languages
Japanese (ja)
Other versions
JP3339080B2 (en
Inventor
Yoshihiko Inui
仁彦 乾
Yasushi Matsumura
康司 松村
Kensuke Hironaka
健介 弘中
Ichiro Mukoya
一郎 向谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Resonac Corp
Original Assignee
Shin Kobe Electric Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shin Kobe Electric Machinery Co Ltd filed Critical Shin Kobe Electric Machinery Co Ltd
Priority to JP30843892A priority Critical patent/JP3339080B2/en
Publication of JPH0676815A publication Critical patent/JPH0676815A/en
Application granted granted Critical
Publication of JP3339080B2 publication Critical patent/JP3339080B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries

Landscapes

  • Battery Electrode And Active Subsutance (AREA)

Abstract

PURPOSE:To obtain a positive electrode plate for lead-acid battery, which has a high formation efficiency, a high capacity and a long lifetime. CONSTITUTION:A current collecting element is coated with the active material paste, which is obtained by kneading tribasic lead sulfate and red lead and water, or the active material paste, which is obtained by kneading red lead and water and sulfuric acid, to form the inside active material paste layer. Next, the active material paste, which is obtained by kneading red lead and water, is fitted on this inside active material paste layer to form the outside active material paste layer to manufacture a non-dried plate. This non-dried plate is dried, and thereafter, formation is performed to this plate to manufacture a plate for lead-acid battery.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は鉛蓄電池用陽極板及びそ
の製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an anode plate for a lead storage battery and a method for manufacturing the same.

【0002】[0002]

【従来の技術】従来の鉛蓄電池用陽極板は次のようにし
て製造する。まず一酸化鉛粉末と希硫酸と水とを混合し
て活物質ペーストを作り、この活物質ペーストを鉛また
は鉛合金の集電体に充填して未乾燥極板を作る。次に、
この未乾燥極板を熟成、乾燥して活物質中に三塩基性硫
酸鉛を生成した後に、化成を行って鉛蓄電池用陽極板を
製造する。このように活物質ペーストの原料として一酸
化鉛粉末だけを用いると、熟成、乾燥及び化成を経て極
板を完成するまでに要する時間が最低でも3〜4日かか
るという問題がある。そこで、鉛丹(四酸化三鉛)を主
成分とする酸化鉛と水とを混練した混練物、または鉛丹
を主成分とする酸化鉛と希硫酸とを混練した混練物を活
物質ペーストとして用いることが提案された。鉛丹は熟
成を行わなくても化成時に硫酸と反応して二酸化鉛(P
bO2 )を生成する上、化成に必要な理論電気量も活物
質ペーストの原料として一酸化鉛粉末を用いた極板に比
べて約65%程度低くなる。そのため、このような混練
物を活物質ペーストとして用いると化成効率の高い鉛蓄
電池用陽極板を短時間で製造することができる。
2. Description of the Related Art A conventional lead-acid battery anode plate is manufactured as follows. First, a lead monoxide powder, diluted sulfuric acid, and water are mixed to prepare an active material paste, and the active material paste is filled in a lead or lead alloy current collector to prepare an undried electrode plate. next,
The undried electrode plate is aged and dried to form tribasic lead sulfate in the active material, and then is chemically converted to produce a lead acid battery anode plate. Thus, when only lead monoxide powder is used as the raw material of the active material paste, there is a problem that it takes at least 3 to 4 days to complete the electrode plate through aging, drying and chemical conversion. Therefore, a kneaded product obtained by kneading lead oxide containing lead (trilead tetraoxide) as a main component and water or a mixture obtained by kneading lead oxide and dilute sulfuric acid having a main component of red lead as an active material paste. It was proposed to use. Reedan reacts with sulfuric acid at the time of chemical conversion without lead aging (lead dioxide (P
In addition to producing bO 2 ), the theoretical amount of electricity required for chemical conversion is about 65% lower than that of the electrode plate using the lead monoxide powder as the raw material of the active material paste. Therefore, when such a kneaded material is used as an active material paste, an anode plate for a lead storage battery having high chemical conversion efficiency can be manufactured in a short time.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、鉛丹を
水で混練した活物質ペーストを集電体に充填した未乾燥
極板は、化成時に電解液(希硫酸)に接触し易い表面部
分での化成効率は高いものの、極板内部に硫酸が浸透す
るのに時間がかかるために、極板内部での化成効率は低
い。図7は同一条件で化成(低比重硫酸溶液中にて課電
量250%で化成)した厚みの異なる極板を用いて作っ
た複数の2V−2Ahの電池について1CAで放電を行っ
て調べた極板の厚みと放電時間との関係を示す図であ
る。図7に示すように極板が厚くなるほど内部が化成さ
れ難くなり、放電時間が短く(初期容量が低下)なるの
が判る。また、このように鉛丹を水で混練した活物質ペ
ーストは、粘度が低いために、水分が遊離しやすい。そ
のため、活物質ペーストの充填時や乾燥時に活物質が収
縮して多孔度が低下し、その結果、容量が低下するとい
う問題があった。
However, the undried electrode plate in which the active material paste prepared by kneading lead tin with water is filled in the current collector has a surface portion which is easily contacted with the electrolytic solution (dilute sulfuric acid) during formation. Although the conversion efficiency is high, the conversion efficiency inside the electrode plate is low because it takes time for sulfuric acid to penetrate into the electrode plate. Fig. 7 shows the electrodes examined by discharging at 1 CA for a plurality of 2V-2Ah batteries made using electrode plates with different thicknesses that were formed under the same conditions (formed in a low specific gravity sulfuric acid solution at a charge amount of 250%). It is a figure which shows the relationship between the thickness of a board and discharge time. As shown in FIG. 7, it can be seen that the thicker the electrode plate, the more difficult it is to form the inside, and the shorter the discharge time (the lower the initial capacity). In addition, since the active material paste obtained by kneading lead tin with water in this way has a low viscosity, water is easily released. Therefore, when the active material paste is filled or dried, the active material contracts to reduce the porosity, resulting in a problem that the capacity decreases.

【0004】また水で混練する代りに希硫酸で鉛丹を混
練した活物質ペーストを用いた場合には、希硫酸と鉛丹
とが反応してできる二酸化鉛や硫酸鉛の相互間の結合力
が弱いために、活物質相互間の結合力が十分に大きくな
らず、電池の寿命が短くなるという問題があった。
When an active material paste prepared by kneading lead tin with dilute sulfuric acid is used instead of kneading with water, the binding force between lead dioxide and lead sulfate formed by the reaction of dilute sulfuric acid and lead tin. However, there is a problem in that the binding force between the active materials does not become sufficiently large and the life of the battery is shortened because of weakness.

【0005】本発明の目的は、高容量で長寿命な鉛蓄電
池用陽極板と、該鉛蓄電池用陽極板を化成効率を高めて
短時間で製造する方法とを提供することにある。
An object of the present invention is to provide an anode plate for a lead storage battery having a high capacity and a long life, and a method for producing the anode plate for a lead storage battery in a short time by increasing the conversion efficiency.

【0006】[0006]

【課題を解決するための手段】請求項1の発明では、集
電体に活物質ペーストを充填して未乾燥極板を作り、こ
の未乾燥極板を乾燥した後に化成を行って鉛蓄電池用陽
極板を製造する方法を対象にして、三塩基性硫酸鉛と鉛
丹と水とを混練した活物質ペーストを集電体に充填し、
活物質ペースト層を形成して未乾燥極板を作る。
According to a first aspect of the present invention, a current collector is filled with an active material paste to prepare a undried electrode plate, and the undried electrode plate is dried and then subjected to chemical conversion for use in a lead acid battery. Targeting a method for manufacturing an anode plate, a current collector is filled with an active material paste obtained by kneading tribasic lead sulfate, red lead and water.
An undried electrode plate is prepared by forming an active material paste layer.

【0007】請求項2の発明では、請求項1の発明の製
造方法において、三塩基性硫酸鉛の鉛丹に対する重量比
を20〜40%とする。
According to the invention of claim 2, in the manufacturing method of the invention of claim 1, the weight ratio of the tribasic lead sulfate to the red lead is 20 to 40%.

【0008】請求項3の発明は請求項1の発明の方法で
製造した陽極板の結晶構造を特定するものであり、集電
体に活物質が保持される鉛蓄電池用陽極板を対象にし
て、活物質を各部の寸法が1μm 以下の角柱状の二酸化
鉛(鉛丹から作られたもの)に球状または平板状の二酸
化鉛(三塩基性硫酸鉛から作られたもの)が結合した結
晶構造を有する活物質層により構成する。
The invention of claim 3 specifies the crystal structure of the anode plate manufactured by the method of claim 1, and is intended for a lead-acid battery anode plate in which an active material is held by a current collector. , A crystal structure in which the active material is connected to a spherical or tabular lead dioxide (made from tribasic lead sulfate) in the form of prismatic lead dioxide (made from lead tin) in which the size of each part is 1 μm or less And an active material layer having

【0009】請求項4の発明では、請求項3の発明にお
いて、活物質層の比表面積を10 m2 /g以上にする。
According to the invention of claim 4, in the invention of claim 3, the active material layer has a specific surface area of 10 m 2 / g or more.

【0010】請求項5の発明では、集電体に活物質ペー
ストを充填して未乾燥極板を作り、この未乾燥極板を乾
燥した後に化成を行って鉛蓄電池用極板を製造する方法
を対象にして、三塩基性硫酸鉛と鉛丹と水とを混練した
活物質ペーストを集電体に充填して内側活物質ペースト
層を形成する工程と、鉛丹と水とを混練した活物質ペー
ストを内側活物質ペースト層の上に充填して外側活物質
ペースト層を形成する工程とによって未乾燥極板を製造
する。
According to the invention of claim 5, a method for producing a lead-acid battery electrode plate by filling a current collector with an active material paste to prepare an undried electrode plate, drying the undried electrode plate and then performing chemical conversion. The step of forming an inner active material paste layer by filling the current collector with an active material paste prepared by kneading tribasic lead sulfate, red lead and water, and an active material obtained by kneading lead and water. The undried electrode plate is manufactured by filling the inner active material paste layer with the material paste to form the outer active material paste layer.

【0011】請求項6の発明は請求項5の発明の方法で
製造した陽極板の結晶構造を特定するものであり、集電
体に活物質が保持されてなる鉛蓄電池用陽極板を対象に
して、活物質を各部の寸法が1μm 以下の角柱状の二酸
化鉛(鉛丹から作られたもの)に球状または平板状の二
酸化鉛(三塩基性硫酸鉛から作られたもの)が結合した
結晶構造を有する内側活物質層と、各部の寸法が1μm
以下の角柱状の二酸化鉛の結晶構造を有する外側活物質
層とから構成する。
The invention of claim 6 specifies the crystal structure of the anode plate produced by the method of claim 5, and is intended for a lead-acid battery anode plate in which an active material is held by a current collector. A crystal in which the active material is bonded to prismatic lead dioxide (made from lead tin) having a size of 1 μm or less in each part and spherical or tabular lead dioxide (made from tribasic lead sulfate). Inner active material layer with structure and the dimension of each part is 1μm
The outer active material layer has the following prismatic crystal structure of lead dioxide.

【0012】[0012]

【作用】従来の鉛蓄電池用極板の製造方法では熟成工程
で三塩基性硫酸鉛を生成していたが、請求項1の発明の
ように、三塩基性硫酸鉛と鉛丹と水とを混練した活物質
ペーストを集電体に充填して活物質ペースト層を形成す
ると、従来行っていた熟成工程を行わずに陽極板を製造
することができる。また化成の際に、三塩基性硫酸鉛は
容易に二酸化鉛(PbO2 )となるため、活物質ペース
ト層に電解液(希硫酸)がまだ十分に浸透しない段階で
も、早期に二酸化鉛(PbO2 )を生成することができ
る。そのため、従来に比べて陽極板の化成効率を高める
ことができて、陽極板の製造時間を大幅に短縮できる。
またこのような活物質ペーストは粘度が比較的高いた
め、従来の鉛丹を水で混練した活物質ペーストのように
水分が遊離して多孔度が低下することがない。また、本
発明によれば、未乾燥極板を乾燥する際に、三塩基性硫
酸鉛が硫酸鉛及び酸化鉛と溶解析出反応を起こすか、ま
たは鉛丹が活物質ペースト中の酸化鉛に含まれている少
量の鉛と下記の反応式により水酸化鉛(Pb(O
H)2 )を生成し、この水酸化鉛が溶解析出反応を起こ
すので、活物質相互間の結合が強くなる。
In the conventional method for producing a lead-acid battery electrode plate, tribasic lead sulfate was produced in the aging step. However, as in the invention of claim 1, tribasic lead sulfate, red lead and water are combined. When the current collector is filled with the kneaded active material paste to form the active material paste layer, the anode plate can be manufactured without performing the aging step which is conventionally performed. In addition, since tribasic lead sulfate easily becomes lead dioxide (PbO 2 ) during the formation, even if the electrolyte solution (dilute sulfuric acid) has not yet sufficiently penetrated into the active material paste layer, lead dioxide (PbO 2 ) can be obtained early. 2 ) can be generated. Therefore, the chemical conversion efficiency of the anode plate can be increased as compared with the conventional case, and the manufacturing time of the anode plate can be significantly shortened.
Further, since such an active material paste has a relatively high viscosity, the porosity does not decrease due to release of water unlike the conventional active material paste obtained by kneading lead tin oxide with water. Further, according to the present invention, when the undried electrode plate is dried, tribasic lead sulfate causes a dissolution precipitation reaction with lead sulfate and lead oxide, or lead tin is contained in lead oxide in the active material paste. Lead oxide (Pb (O
H) 2 ) is generated, and this lead hydroxide causes a dissolution and precipitation reaction, so that the bonds between the active materials are strengthened.

【0013】 Pb3 O4 +Pb+4H2 O→4Pb(OH)2 また、三塩基性硫酸鉛と集電体(Pb)との溶解析出反
応または下記の反応式のような鉛丹と集電体(Pb)と
の反応により集電体と活物質との結合力も高めることが
できる。
Pb 3 O 4 + Pb + 4H 2 O → 4Pb (OH) 2 In addition, the solution precipitation reaction of tribasic lead sulfate and the current collector (Pb) or the red lead and current collector ( By the reaction with Pb), the binding force between the current collector and the active material can be increased.

【0014】Pb3 O4 +Pb→4PbO 従って、本発明によれば、活物質相互間の結合力及び集
電体と活物質との結合力を高めて電池の寿命特性を向上
させることができる。尚、従来の鉛丹を希硫酸で混練し
た活物質ペーストを用いる製造方法では鉛丹が希硫酸と
反応して二酸化鉛になってしまうため、本発明のように
活物質強度を高めることができない。
Pb 3 O 4 + Pb → 4PbO Therefore, according to the present invention, the binding force between the active materials and the binding force between the current collector and the active material can be enhanced to improve the life characteristics of the battery. In the conventional manufacturing method using an active material paste prepared by kneading lead tin oxide with dilute sulfuric acid, lead tin reacts with dilute sulfuric acid to form lead dioxide, so that the active material strength cannot be increased as in the present invention. .

【0015】請求項2の発明のように、三塩基性硫酸鉛
の鉛丹に対する重量比を20〜40%とすると、高容量
で長寿命な電池に用いる陽極板を得ることができる。重
量比が20%を下回ると活物質ペーストの粘度が低下し
て活物質の多孔度が低くなり容量が低下する上、活物質
同志の結合力が低下してサイクル寿命特性が低下する。
重量比が40%を上回ると鉛丹の含有量が低下するため
化成効率が低下して容量が低下する上、化成不良による
低級酸化物(PbOx )が増加してサイクル寿命特性が
低下する。
When the weight ratio of tribasic lead sulfate to red lead is 20 to 40% as in the second aspect of the invention, it is possible to obtain an anode plate used for a battery having a high capacity and a long life. If the weight ratio is less than 20%, the viscosity of the active material paste is reduced, the porosity of the active material is reduced, the capacity is reduced, and the binding force between the active materials is reduced, and the cycle life characteristics are reduced.
If the weight ratio exceeds 40%, the content of lead tin decreases, the chemical conversion efficiency decreases and the capacity decreases, and the lower oxide (PbO x ) due to poor chemical conversion increases and the cycle life characteristics decrease.

【0016】請求項3の発明のように、各部の寸法が1
μm 以下の角柱状の二酸化鉛に球状または平板状の二酸
化鉛が結合した結晶構造を有する活物質層から活物質を
構成すると、活物質層の比表面積が高くなる上、活物質
層の結合強度が高くなるので、高容量で長寿命の電池を
得ることができる。角柱状の二酸化鉛が1μm を超える
と細孔は大きくなるものの、結晶同志の接触面積(結合
面積)が小さくなり活物質層の結合強度は低下する。
According to the invention of claim 3, the size of each part is 1
If the active material is composed of an active material layer having a crystal structure in which spherical or tabular lead dioxide is bonded to prismatic lead dioxide of μm or less, the specific surface area of the active material layer is increased and the bonding strength of the active material layer is increased. Therefore, a battery having a high capacity and a long life can be obtained. When the prismatic lead dioxide exceeds 1 μm, the pores become large, but the contact area (bonding area) between the crystals becomes small and the bonding strength of the active material layer decreases.

【0017】請求項4の発明のように、活物質層の比表
面積を10 m2 /g以上にすると活物質と電解液との反応
面積が増加して電池が高容量になる。
When the specific surface area of the active material layer is 10 m 2 / g or more as in the fourth aspect of the invention, the reaction area between the active material and the electrolytic solution increases and the battery has a high capacity.

【0018】請求項1の発明の方法で陽極板を製造する
と、従来の製造方法に比べて化成効率を高めることがで
きるものの、容量を高めるために活物質層の厚みを厚く
した場合には、化成効率は低下する。これは極板の表面
側に位置する活物質中の酸化鉛が硫酸鉛化して体積膨脹
が起こり、化成時に極板の表面部分の細孔が小さくなっ
て、活物質内部への電解液の拡散率が低下するためであ
る。そこで、請求項5の発明の方法では、三塩基性硫酸
鉛と鉛丹と水とを混練した活物質ペーストからなる活物
質ペースト層を内側活物質ペースト層とし、その外側に
鉛丹と水とを混練した活物質ペーストからなる外側活物
質ペースト層を設けた。この外側活物質ペースト層は電
解液の極板内への拡散を大きく抑制することがないた
め、本発明によれば容量を高くして、しかも化成効率を
向上させることができる。尚、鉛丹を水で混練した活物
質ペーストは、集電体のように表面が滑らかな所に充填
すると活物質が収縮して多孔度が低下するが、内側活物
質ペースト層のように表面が凹凸な所に充填するとこの
凹凸部に活物質ペーストが入り込むため、活物質は収縮
せず多孔度は低下しない。
When the anode plate is manufactured by the method of the invention of claim 1, the conversion efficiency can be increased as compared with the conventional manufacturing method, but when the thickness of the active material layer is increased to increase the capacity, Chemical conversion efficiency decreases. This is because the lead oxide in the active material located on the surface side of the electrode plate is converted into lead sulfate and volume expansion occurs, and the pores on the surface part of the electrode plate become smaller at the time of chemical formation, and the diffusion of the electrolyte solution inside the active material occurs. This is because the rate decreases. Therefore, in the method of the invention of claim 5, an active material paste layer made of an active material paste obtained by kneading tribasic lead sulfate, red lead and water is used as an inner active material paste layer, and red lead and water are placed outside thereof. An outer active material paste layer made of the active material paste obtained by kneading was prepared. Since the outer active material paste layer does not significantly suppress the diffusion of the electrolytic solution into the electrode plate, according to the present invention, the capacity can be increased and the chemical conversion efficiency can be improved. The active material paste prepared by kneading lead oxide with water has a problem that when the surface is filled with a smooth surface like a current collector, the active material shrinks and the porosity decreases. When it is filled in the uneven portion, the active material paste enters the uneven portion, so that the active material does not shrink and the porosity does not decrease.

【0019】請求項6の発明のように、各部の寸法が1
μm 以下の角柱状の二酸化鉛に球状または平板状の二酸
化鉛が結合した結晶構造を有する内側活物質層と、各部
の寸法が1μm 以下の角柱状の二酸化鉛の結晶構造を有
する外側活物質層とから活物質を構成すると、内側活物
質層は結合強度が高くなり、外側活物質層は電解液の浸
透性が高くなるので、長寿命で高容量の電池を得ること
ができる。
According to the invention of claim 6, the size of each part is 1
An inner active material layer having a crystal structure in which spherical or tabular lead dioxide is bonded to prismatic lead dioxide of μm or less, and an outer active material layer having a prismatic lead dioxide crystal structure of 1 μm or less in each part size When the active material is composed of the above, the inner active material layer has a high bonding strength, and the outer active material layer has a high permeability of the electrolytic solution, so that a battery having a long life and a high capacity can be obtained.

【0020】[0020]

【実施例】以下に本発明の実施例を詳細に説明する。EXAMPLES Examples of the present invention will be described in detail below.

【0021】[実施例1]この実施例では次のようにし
て鉛蓄電池用陽極板を作った。まず一酸化鉛の粉末0.
8kgに比重1.26の硫酸203.6ml加えて混練して
三塩基性硫酸鉛を作った。次にこの三塩基性硫酸鉛0.
9gと鉛丹2.1kgと水320mlとを混練して活物質ペ
ーストを作り、この活物質ペーストを鉛合金の格子体か
らなる集電体に充填して厚み2.5mmの活物質ペースト
層を形成した。尚、三塩基性硫酸鉛の鉛丹に対する好ま
しい重量範囲は20〜40%であり、この実施例では3
0重量%であった。この未乾燥極板を乾燥した後に課電
量300%で化成を行うと、活物質ペースト層は各部の
寸法が1μm 以下の角柱状の二酸化鉛(鉛丹から作られ
たもの)に球状または平板状の二酸化鉛(三塩基性硫酸
鉛から作られたもの)が結合した結晶構造を有する活物
質層になる。
[Example 1] In this example, an anode plate for a lead storage battery was manufactured as follows. First, lead monoxide powder 0.
20 kg of sulfuric acid having a specific gravity of 1.26 was added to 8 kg and kneaded to prepare tribasic lead sulfate. Next, this tribasic lead sulfate 0.
An active material paste is prepared by kneading 9 g, 2.1 kg of red lead and 320 ml of water, and the active material paste is filled in a current collector made of a lead alloy lattice to form an active material paste layer having a thickness of 2.5 mm. Formed. In addition, the preferable weight range of tribasic lead sulfate with respect to red lead is 20 to 40%, and in this example, 3
It was 0% by weight. When the undried electrode plate is dried and then subjected to chemical conversion at an applied amount of 300%, the active material paste layer is formed into a prismatic lead dioxide (made of lead tin) having a size of 1 μm or less in each part, in a spherical or flat plate shape. Lead dioxide (made of tribasic lead sulfate) becomes an active material layer having a crystal structure.

【0022】次に本実施例の方法で製造した鉛蓄電池用
陽極板の特性を調べるために、4種類の陽極板a1 〜d
1 を作り試験を行った。陽極板a1 は本実施例の陽極板
である。陽極板b1 は一酸化鉛粉末3kgと比重1.26
の希硫酸373mlと水300mlとを混合した活物質ペー
ストを用いて製造した従来の陽極板である。陽極板c1
は鉛丹3.5kgと一酸化鉛の粉末1.5kgと水865.
8mlとを混練した活物質ペーストを用いて製造した従来
の陽極板である。陽極板d1 は鉛丹2.1kgと一酸化鉛
粉末0.8kgと比重1.26の希硫酸203.6mlと水
320mlとを混練した活物質ペーストを用いて製造した
従来の陽極板である。尚、各陽極板a1〜d1 の活物質
の重量は同じである。そして各陽極板a1 〜d1 を用い
て4Ah−6Vタイプの電池A1 〜D1 を作って、各電
池A1 〜D1 の初期容量及びサイクル寿命特性を調べ
た。各電池の初期容量は25±1℃の雰囲気温度で、
0.25CA(終止電圧1.7V)で放電して放電時間
を測定した。また各電池のサイクル寿命特性は0.25
CA(終止電圧1.75V)で放電してから1時間放置
した後に、2.45V(制限電流0.3CA)で6時間
充電する充放電を繰り返して電池の寿命に至るサイクル
回数を調べた。表1は従来の陽極板b1 を用いた電池B
1 の性能を100%とした場合の各電池の特性の比率が
示されている。尚、表1には各電池の製造時間の比率も
併せて記載した。
Next, in order to investigate the characteristics of the anode plate for a lead storage battery manufactured by the method of this embodiment, four kinds of anode plates a1 to d are used.
I made 1 and tested it. The anode plate a1 is the anode plate of this embodiment. Anode plate b1 has 3 kg of lead monoxide powder and a specific gravity of 1.26.
It is a conventional anode plate manufactured by using an active material paste prepared by mixing 373 ml of dilute sulfuric acid and 300 ml of water. Anode plate c1
Is 3.5 kg of lead and 1.5 kg of powder of lead monoxide and 865.
It is a conventional anode plate manufactured by using an active material paste prepared by kneading with 8 ml. The anode plate d1 is a conventional anode plate manufactured by using an active material paste prepared by kneading 2.1 kg of red lead, 0.8 kg of lead monoxide powder, 203.6 ml of dilute sulfuric acid having a specific gravity of 1.26 and 320 ml of water. The weight of the active material of each of the anode plates a1 to d1 is the same. Then, 4Ah-6V type batteries A1 to D1 were made using the respective anode plates a1 to d1, and the initial capacity and cycle life characteristics of the respective batteries A1 to D1 were examined. The initial capacity of each battery is 25 ± 1 ° C ambient temperature,
The discharge time was measured by discharging at 0.25 CA (cutoff voltage 1.7 V). The cycle life of each battery is 0.25.
The number of cycles leading to the life of the battery was examined by repeating charging / discharging in which the battery was discharged at CA (cutoff voltage 1.75V) for 1 hour and then charged at 2.45V (limit current 0.3CA) for 6 hours. Table 1 shows a battery B using a conventional anode plate b1.
The ratio of the characteristics of each battery when the performance of 1 is 100% is shown. In addition, Table 1 also shows the ratio of the manufacturing time of each battery.

【0023】[0023]

【表1】 本表より従来の陽極板c1 を用いた電池C1 は活物質ペ
ーストが水の遊離を起こしやすいため活物質層の多孔度
が低下して電池の初期容量が低下しているのが判る。ま
た従来の陽極板d1 を用いた電池D1 は活物質同志の結
合力が弱いためサイクル寿命特性が低下しているのが判
る。これらの電池に対して本実施例の陽極板aを用いた
電池A1 は従来の陽極板b1 を用いた電池B1 より初期
容量が19%、サイクル寿命特性が90%向上し、製造
時間も40%減少しているのが判る。
[Table 1] From this table, it can be seen that in the battery C1 using the conventional anode plate c1, since the active material paste easily releases water, the porosity of the active material layer is decreased and the initial capacity of the battery is decreased. Further, it can be seen that in the battery D1 using the conventional anode plate d1, the cycle life characteristics are deteriorated because the binding force between the active materials is weak. In contrast to these batteries, the battery A1 using the anode plate a of this embodiment has an initial capacity of 19%, cycle life characteristics improved by 90%, and a manufacturing time of 40% compared to the battery B1 using the conventional anode plate b1. You can see that it is decreasing.

【0024】次に三塩基性硫酸鉛の鉛丹に対する重量比
と該重量比の活物質ペーストを用いて作った電池の初期
容量比との関係を図1に示す。尚、この試験は本実施例
の製造方法において三塩基性硫酸鉛の鉛丹に対する重量
比だけを変えて製造した電池を用いて行い、本図では従
来の陽極板b1 を用いた電池B1 の初期容量を100%
とした。本図より三塩基性硫酸鉛の鉛丹に対する重量比
が40%を超えると化成効率が低下して初期容量比が低
下し、重量比が20%を下回ると活物質ペーストの粘度
が低下して活物質の多孔度が低くなり容量が低下するの
が判る。
Next, FIG. 1 shows the relationship between the weight ratio of tribasic lead sulfate to red lead and the initial capacity ratio of the battery made using the active material paste having the weight ratio. This test was conducted using a battery manufactured by changing only the weight ratio of tribasic lead sulfate to red lead in the manufacturing method of this example. In this figure, the initial stage of battery B1 using conventional anode plate b1 is shown. 100% capacity
And From this figure, if the weight ratio of tribasic lead sulfate to red lead exceeds 40%, the conversion efficiency decreases and the initial capacity ratio decreases, and if the weight ratio falls below 20%, the viscosity of the active material paste decreases. It can be seen that the porosity of the active material decreases and the capacity decreases.

【0025】次に図1の測定に用いた電池に充放電を繰
り返して三塩基性硫酸鉛の鉛丹に対する重量比と電池の
サイクル寿命回数比との関係を調べた。図2はその測定
結果を示している。尚、この図でも従来の陽極板b1 を
用いた電池B1 のサイクル寿命回数を100%とした。
本図より三塩基性硫酸鉛の鉛丹に対する重量比を20〜
40%とすると従来の陽極板b1 を用いた電池B1 に比
べて約90%サイクル寿命特性が向上するのが判る。重
量比が20%を下回ると活物質同志の結合力が低下して
サイクル寿命特性が低下する。重量比が40%を上回る
と化成不良による低級酸化物(PbOx )が増加してサ
イクル寿命特性が低下する。
Next, the battery used in the measurement of FIG. 1 was repeatedly charged and discharged to examine the relationship between the weight ratio of tribasic lead sulfate to lead tin and the cycle life frequency ratio of the battery. FIG. 2 shows the measurement result. Also in this figure, the cycle life of the battery B1 using the conventional anode plate b1 is 100%.
From this figure, the weight ratio of tribasic lead sulfate to red lead can be 20-
It can be seen that when it is 40%, the cycle life characteristics are improved by about 90% as compared with the battery B1 using the conventional anode plate b1. If the weight ratio is less than 20%, the binding force between the active materials decreases, and the cycle life characteristics decrease. If the weight ratio exceeds 40%, lower oxide (PbO x ) due to poor chemical conversion increases and cycle life characteristics deteriorate.

【0026】次に活物質層を形成する角柱状のPbO2
の平均長さと、該活物質層を有する電池の初期容量比と
の関係を図3に示す。尚、この図ではPbO2 の平均長
さが1μm の電池のサイクル寿命特性を100%とし、
角柱状のPbO2 の平均長さの異なる陽極板は鉛丹の大
きさや化成条件を極端に変えることにより作った。本図
よりPbO2 の平均長さが1μm を超えると結晶同志の
接触面積(結合面積)が小さくなり活物質層の結合強度
は低下してサイクル寿命特性が低下するのが判る。
Next, prismatic PbO 2 which forms the active material layer is formed.
3 shows the relationship between the average length and the initial capacity ratio of the battery having the active material layer. In this figure, the cycle life characteristics of a battery having an average length of PbO 2 of 1 μm is 100%,
Anode plates with different average lengths of prismatic PbO 2 were made by changing the size of red lead and the conditions of formation. From this figure, it can be seen that when the average length of PbO 2 exceeds 1 μm, the contact area (bonding area) between the crystals becomes small, the bonding strength of the active material layer decreases, and the cycle life characteristics decrease.

【0027】次に活物質層の比表面積と、該比表面積の
活物質層を有する電池の初期容量比との関係を図4に示
す。尚、この図では活物質層の比表面積が5 m2 /gの電
池の初期容量を100%とし、活物質層の比表面積の異
なる陽極板は化成条件を変えることにより作った。本図
より活物質層の比表面積が10 m2 /gを下回ると活物質
と電解液との反応面積が減少して電池の容量が低下する
のが判る。
Next, FIG. 4 shows the relationship between the specific surface area of the active material layer and the initial capacity ratio of the battery having the active material layer having the specific surface area. In this figure, the initial capacity of a battery having an active material layer having a specific surface area of 5 m 2 / g was set to 100%, and anode plates having different active material layer specific surface areas were made by changing the formation conditions. From this figure, it can be seen that when the specific surface area of the active material layer is less than 10 m 2 / g, the reaction area between the active material and the electrolytic solution is reduced and the capacity of the battery is reduced.

【0028】[実施例2]この実施例では次のようにし
て鉛蓄電池用陽極板を作った。まず重量比10:10:
3の三塩基性硫酸鉛と鉛丹と水とを混練して活物質ペー
ストを作り、この活物質ペーストを鉛合金の格子体から
なる集電体に充填して厚み1.5mmの内側活物質ペース
ト層を形成した。尚、使用した三塩基性硫酸鉛は酸化鉛
と比重1.260の硫酸とを3:1の重量比で混合して
予め作ったものを使用した。次に、重量比20:3の鉛
丹と水とを混練して活物質ペーストを作り、この活物質
ペーストを内側活物質ペースト層の上に充填して厚み
0.75mmの外側活物質ペースト層を形成して厚み3mm
の未乾燥極板を製造した。尚、三塩基性硫酸鉛の活物質
ペースト全体の鉛丹に対する好ましい重量範囲は20〜
40%である。この未乾燥極板を乾燥した後に課電量3
00%で化成を行うと、内側活物質ペースト層は各部の
寸法が1μm 以下の角柱状の二酸化鉛(鉛丹から作られ
たもの)に球状または平板状の二酸化鉛(三塩基性硫酸
鉛から作られたもの)が結合した結晶構造を有する内側
活物質層になり、外側活物質ペースト層は各部の寸法が
1μm 以下の角柱状の二酸化鉛(鉛丹から作られたも
の)の結晶構造を有する外側活物質層になる。本実施例
の方法で極板を製造すると、一酸化鉛粉末と希硫酸と水
とを混合した活物質ペーストを用いて極板を製造する場
合と比較して製造時間を約60%短縮できた。
[Example 2] In this example, an anode plate for a lead storage battery was manufactured as follows. First, the weight ratio 10:10:
An active material paste is prepared by kneading the tribasic lead sulfate of No. 3, lead oxide and water into an active material paste, and the active material paste is filled in a current collector made of a lead alloy lattice to have an inner active material with a thickness of 1.5 mm. A paste layer was formed. The tribasic lead sulfate used was prepared in advance by mixing lead oxide and sulfuric acid having a specific gravity of 1.260 at a weight ratio of 3: 1. Next, an active material paste was prepared by kneading lead oxide and water in a weight ratio of 20: 3 and filling the inner active material paste layer with the outer active material paste layer having a thickness of 0.75 mm. Forming a thickness of 3 mm
Of the undried electrode plate was manufactured. The preferable weight range of lead trisulfate active material paste with respect to red lead is 20 to.
40%. After drying this undried electrode plate, the amount of electricity applied is 3
When the chemical conversion is performed at 00%, the inner active material paste layer is formed into a prismatic lead dioxide (made of lead tin) having a size of 1 μm or less in each part, and spherical or tabular lead dioxide (from tribasic lead sulfate). The outer active material paste layer has a prismatic lead dioxide (those made from lead tin) crystal structure in which the size of each part is 1 μm or less. It becomes the outer active material layer. When the electrode plate is manufactured by the method of the present embodiment, the manufacturing time can be reduced by about 60% as compared with the case where the electrode plate is manufactured using the active material paste in which the lead monoxide powder, dilute sulfuric acid and water are mixed. .

【0029】次に本実施例の方法で製造した鉛蓄電池用
陽極板の特性を調べるために、3種類の陽極板a2 〜d
2 を作り試験を行った。陽極板a2 は本実施例の陽極板
である。陽極板b2 は活物質層を全て内側活物質ペース
ト層(三塩基性硫酸鉛と鉛丹と水とを混練した活物質ペ
ースト)で作った他の実施例の陽極板である。尚、この
陽極板b2 は極板の厚みを除いては実施例1の陽極板と
同じ構成を有している。陽極板c2 は一酸化鉛粉末と希
硫酸と水とを混合した活物質ペーストを用いて製造した
従来の陽極板である。陽極板d2 は鉛丹のみと水とを混
練した活物質ペーストを用いて製造した従来の陽極板で
ある。尚、陽極板a2 〜d2 はそれぞれ同量の活物質ペ
ーストを集電体に充填した厚み3mmの極板であり、各陽
極板a2〜d2 は活物質ペーストを除いては同じ構成を
有している。各陽極板a2 〜d2と同じ構成の陰極板と
を用いて2V−2Ahの電池A2 〜D2 を作り、電池A2
〜D2 を低比重硫酸溶液中にて課電量300%で電槽化
成した後に1CAで放電して各電池A2 〜D2 の放電時
間を測定した。測定結果は本実施例の陽極板a2 を用い
た電池A2 は放電時間が45分であったのに対して、他
の実施例の陽極板b2 を用いた電池B2 は放電時間が4
3分であり、従来の陽極板c2 及びd2 を用いた電池C
2 ,D2 は放電時間がそれぞれ40分であった。この測
定結果より、本実施例の陽極板a2 を用いると従来の陽
極板c2 及びd2 に比べて化成効率が高く、初期容量の
高い電池を得られるのが判る。
Next, in order to investigate the characteristics of the lead-acid battery anode plate manufactured by the method of this embodiment, three kinds of anode plates a2 to d are used.
2 was made and tested. The anode plate a2 is the anode plate of this embodiment. The anode plate b2 is an anode plate of another embodiment in which the active material layer is entirely made of an inner active material paste layer (active material paste obtained by kneading tribasic lead sulfate, red lead and water). The anode plate b2 has the same structure as the anode plate of Example 1 except for the thickness of the electrode plate. The anode plate c2 is a conventional anode plate manufactured by using an active material paste obtained by mixing lead monoxide powder, dilute sulfuric acid and water. The anode plate d2 is a conventional anode plate manufactured by using an active material paste prepared by kneading only red lead and water. Each of the anode plates a2 to d2 is a 3 mm thick electrode plate in which the same amount of the active material paste is filled in the current collector, and each of the anode plates a2 to d2 has the same structure except for the active material paste. There is. Using the anode plates a2 to d2 and the cathode plate having the same structure, batteries A2 to D2 of 2V-2Ah were prepared.
.About.D2 were formed in a low specific gravity sulfuric acid solution at a charge amount of 300% to form a battery case, and then discharged at 1 CA to measure the discharge time of each battery A2 to D2. The measurement result shows that the battery A2 using the anode plate a2 of this example has a discharge time of 45 minutes, while the battery B2 using the anode plate b2 of the other examples has a discharge time of 4 minutes.
3 minutes and battery C using conventional anode plates c2 and d2
2 and D2 each had a discharge time of 40 minutes. From this measurement result, it can be seen that by using the anode plate a2 of this embodiment, a battery having a higher formation efficiency and a higher initial capacity than the conventional anode plates c2 and d2 can be obtained.

【0030】次に電池A2 〜D2 の課電量を変えて化成
を行ってこれを放電し、各電池A2〜D2 の課電量と放
電時間との関係を測定した。図5はその測定結果を示し
ている。本図より本実施例の陽極板a2 は他の実施例の
陽極板b2 及び従来の陽極板c2 及びd2 に比べて化成
効率が高い(同じ課電量で放電時間が長くなる)のが判
る。
Next, formation was performed by changing the amount of electricity applied to the batteries A2 to D2, and this was discharged, and the relationship between the amount of electricity applied to each of the batteries A2 to D2 and the discharge time was measured. FIG. 5 shows the measurement result. From this figure, it can be seen that the anode plate a2 of this embodiment has a higher chemical conversion efficiency (the discharge time becomes longer with the same amount of applied electricity) than the anode plate b2 of the other embodiments and the conventional anode plates c2 and d2.

【0031】次に電池A2 〜D2 を0.25CAで、終
止電圧1.75Vまで充電してから1時間放置した後
に、2.45V、制限電流0.9CAで4時間充電する
充放電を繰り返し電池A2 〜D2 のサイクル寿命特性を
調べた。図6はその測定結果を示している。本図より本
実施例の陽極板a2 を用いた電池A2 は、他の実施例の
陽極板b2 を用いた電池B2 及び従来の陽極板c2 及び
d2 を用いた電池C2 ,D2 より長寿命であるのが判
る。特に鉛丹のみを活物質として用いた比較例の陽極板
d2 を用いた電池D2 と比べると、電池Aは200%も
寿命が伸びる。
Next, the batteries A2 to D2 were charged at 0.25 CA to a final voltage of 1.75 V, left for 1 hour, and then charged at 2.45 V for 4 hours at a limiting current of 0.9 CA. The cycle life characteristics of A2 to D2 were investigated. FIG. 6 shows the measurement result. From this figure, the battery A2 using the anode plate a2 of this embodiment has a longer life than the battery B2 using the anode plate b2 of the other embodiments and the batteries C2 and D2 using the conventional anode plates c2 and d2. I understand. In particular, when compared with the battery D2 using the anode plate d2 of the comparative example using only lead oxide as the active material, the battery A has a 200% longer life.

【0032】[0032]

【発明の効果】請求項1の発明によれば、三塩基性硫酸
鉛と鉛丹と水とを混練した活物質ペーストを集電体に充
填して活物質ペースト層を形成するため、従来の製造方
法に比べて陽極板の化成効率を高めて、陽極板の製造時
間を大幅に短縮できる。またこのような活物質ペースト
は粘度が比較的高いため、電池の容量を高めることがで
きる。また、このような活物質ペーストを用いると、未
乾燥極板を乾燥する際に、三塩基性硫酸鉛が硫酸鉛及び
酸化鉛と溶解析出反応を起こすか、または鉛丹が活物質
ペースト中に含まれている少量の鉛と反応して水酸化鉛
(Pb(OH)2)を生成して、この水酸化鉛が溶解析
出反応を起こすので、鉛丹と水とを混練したペーストの
ように活物質相互間の結合が弱くなることがない。しか
も、三塩基性硫酸鉛と集電体(Pb)との溶解析出反応
または鉛丹と集電体(Pb)との反応により集電体と活
物質との結合力も高めることができる。そのため、長寿
命の電池を得ることができる。
According to the first aspect of the present invention, the active material paste obtained by kneading tribasic lead sulfate, red lead and water is filled in the current collector to form the active material paste layer. As compared with the manufacturing method, the conversion efficiency of the anode plate can be increased, and the manufacturing time of the anode plate can be significantly shortened. Further, since such an active material paste has a relatively high viscosity, the capacity of the battery can be increased. Further, when such an active material paste is used, tribasic lead sulfate causes a dissolution and precipitation reaction with lead sulfate and lead oxide when the undried electrode plate is dried, or red lead is contained in the active material paste. It reacts with a small amount of contained lead to produce lead hydroxide (Pb (OH) 2 ), and this lead hydroxide causes a dissolution and precipitation reaction, so it looks like a paste prepared by mixing red lead and water. The bond between the active materials is not weakened. In addition, the binding force between the current collector and the active material can be increased by the dissolution and precipitation reaction of tribasic lead sulfate and the current collector (Pb) or the reaction of red lead and the current collector (Pb). Therefore, a battery with a long life can be obtained.

【0033】請求項2の発明によれば、三塩基性硫酸鉛
の鉛丹に対する重量比を20〜40%とするため、高容
量で長寿命な電池に用いる陽極板を得ることができる。
According to the invention of claim 2, since the weight ratio of tribasic lead sulfate to red lead is 20 to 40%, it is possible to obtain an anode plate used for a battery having a high capacity and a long life.

【0034】請求項3の発明によれば、各部の寸法が1
μm 以下の角柱状の二酸化鉛に球状または平板状の二酸
化鉛が結合した結晶構造を有する活物質層から活物質を
構成するため、活物質層の比表面積が高くなる上、活物
質層の結合強度が高くなるので、高容量で長寿命の電池
を得ることができる。
According to the invention of claim 3, the size of each part is 1
Since the active material is composed of an active material layer having a crystal structure in which spherical or tabular lead dioxide is bonded to prismatic lead dioxide having a size of μm or less, the specific surface area of the active material layer is increased and the bonding of the active material layer is also performed. Since the strength is increased, a battery having a high capacity and a long life can be obtained.

【0035】請求項4の発明によれば、活物質層の比表
面積を10 m2 /g以上にするため、活物質と電解液との
反応面積が増加して電池が高容量になる。
According to the invention of claim 4, since the specific surface area of the active material layer is 10 m 2 / g or more, the reaction area between the active material and the electrolytic solution is increased, and the battery has a high capacity.

【0036】請求項5の発明によれば、三塩基性硫酸鉛
と鉛丹と水とを混練した活物質ペーストからなる活物質
ペースト層を内側活物質ペースト層とし、その外側に硫
酸を含まない外側活物質ペースト層を設けため、極板の
厚みを厚くした場合に、電解液の極板内への拡散が大き
く抑制されることがなく、電池の化成効率を向上でき
る。
According to the invention of claim 5, an active material paste layer made of an active material paste obtained by kneading tribasic lead sulfate, red lead and water is used as an inner active material paste layer and sulfuric acid is not contained outside thereof. Since the outer active material paste layer is provided, when the thickness of the electrode plate is increased, diffusion of the electrolytic solution into the electrode plate is not significantly suppressed, and the formation efficiency of the battery can be improved.

【0037】請求項6の発明によれば、各部の寸法が1
μm 以下の角柱状の二酸化鉛に球状または平板状の二酸
化鉛が結合した結晶構造を有する内側活物質層と、各部
の寸法が1μm 以下の角柱状の二酸化鉛の結晶構造を有
する外側活物質層とから活物質を構成するため、内側活
物質層は結合強度が高くなり、しかも外側活物質層は電
解液の浸透性が高くなるので、長寿命で高容量の電池を
得ることができる。
According to the invention of claim 6, the size of each part is 1
An inner active material layer having a crystal structure in which spherical or tabular lead dioxide is bonded to prismatic lead dioxide of μm or less, and an outer active material layer having a prismatic lead dioxide crystal structure of 1 μm or less in each part size Since the active material is composed of the above, the inner active material layer has a high bonding strength, and the outer active material layer has a high permeability of the electrolytic solution, so that a battery having a long life and a high capacity can be obtained.

【図面の簡単な説明】[Brief description of drawings]

【図1】 三塩基性硫酸鉛の鉛丹に対する重量比と、電
池の初期容量比との関係を示す図である。
FIG. 1 is a diagram showing the relationship between the weight ratio of tribasic lead sulfate to red lead and the initial capacity ratio of a battery.

【図2】 三塩基性硫酸鉛の鉛丹に対する重量比と、電
池のサイクル寿命回数比との関係を示す図である。
FIG. 2 is a diagram showing the relationship between the weight ratio of tribasic lead sulfate to red lead and the cycle life frequency ratio of the battery.

【図3】 角柱状のPbO2 の平均長さと、電池の初期
容量比との関係を示す図である。
FIG. 3 is a diagram showing the relationship between the average length of prismatic PbO 2 and the initial capacity ratio of the battery.

【図4】 活物質層の比表面積と、電池の初期容量比と
の関係を示す図である。
FIG. 4 is a diagram showing the relationship between the specific surface area of the active material layer and the initial capacity ratio of the battery.

【図5】 試験に用いた電池の課電量と放電時間との関
係を示す図である。
FIG. 5 is a diagram showing a relationship between a charge amount and a discharge time of a battery used in a test.

【図6】 試験に用いた電池のサイクル寿命特性を示す
図である。
FIG. 6 is a diagram showing cycle life characteristics of a battery used in a test.

【図7】 従来の鉛蓄電池用陽極板の極板の厚みと放電
時間との関係を示す図である。
FIG. 7 is a diagram showing the relationship between the thickness of the electrode plate of the conventional lead storage battery anode plate and the discharge time.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 向谷 一郎 東京都新宿区西新宿二丁目1番1号 新神 戸電機株式会社内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Ichiro Mukitani 2-1-1, Nishishinjuku, Shinjuku-ku, Tokyo Shin-Kindo Electric Co., Ltd.

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 集電体に活物質ペーストを充填して未乾
燥極板を作り、前記未乾燥極板を乾燥した後に化成を行
って鉛蓄電池用陽極板を製造する方法において、 三塩基性硫酸鉛と鉛丹と水とを混練した活物質ペースト
を集電体に充填して活物質ペースト層を形成することに
よって前記未乾燥極板を製造することを特徴とする鉛蓄
電池用陽極板の製造方法。
1. A method of manufacturing a positive electrode plate for a lead storage battery by filling a current collector with an active material paste to prepare a undried electrode plate, drying the undried electrode plate, and then performing conversion to form a positive electrode plate for a lead storage battery. A positive electrode plate for a lead storage battery, characterized in that the undried electrode plate is manufactured by filling a current collector with an active material paste prepared by kneading lead sulfate, red lead and water, and forming an active material paste layer. Production method.
【請求項2】 前記三塩基性硫酸鉛の前記鉛丹に対する
重量比を20〜40%とすることを特徴とする請求項1
に記載の鉛蓄電池用陽極板の製造方法。
2. The weight ratio of the tribasic lead sulfate to the lead tin is 20 to 40%.
The method for manufacturing the positive electrode plate for lead acid battery according to.
【請求項3】 集電体に活物質が保持されてなる鉛蓄電
池用陽極板において、 前記活物質は、各部の寸法が1μm 以下の角柱状の二酸
化鉛に球状または平板状の二酸化鉛が結合した結晶構造
を有する活物質層からなることを特徴とする鉛蓄電池用
陽極板。
3. A positive electrode plate for a lead storage battery, wherein a current collector holds an active material. In the active material, spherical or flat lead dioxide is bonded to prismatic lead dioxide having a size of each part of 1 μm or less. An anode plate for a lead storage battery, comprising an active material layer having the above crystal structure.
【請求項4】 前記活物質層の比表面積は10 m2 /g以
上であることを特徴とする請求項3に記載の鉛蓄電池用
陽極板。
4. The positive electrode plate for a lead storage battery according to claim 3, wherein the specific surface area of the active material layer is 10 m 2 / g or more.
【請求項5】 集電体に活物質ペーストを充填して未乾
燥極板を作り、前記未乾燥極板を乾燥した後に化成を行
って鉛蓄電池用陽極板を製造する方法において、 三塩基性硫酸鉛と鉛丹と水とを混練した活物質ペースト
を集電体に充填して内側活物質ペースト層を形成する工
程と、 鉛丹と水とを混練した活物質ペーストを前記内側活物質
ペースト層の上に充填して外側活物質ペースト層を形成
する工程とによって前記未乾燥極板を製造することを特
徴とする鉛蓄電池用陽極板の製造方法。
5. A method for producing a positive electrode plate for a lead storage battery by filling a current collector with an active material paste to prepare a undried electrode plate, drying the undried electrode plate, and then performing conversion to form a positive electrode plate for a lead storage battery. The step of filling the current collector with an active material paste obtained by kneading lead sulfate, red lead, and water to form an inner active material paste layer; and the active material paste obtained by kneading lead and water as the inner active material paste. A method for manufacturing a positive electrode plate for a lead storage battery, characterized in that the undried electrode plate is manufactured by a step of filling on the layer to form an outer active material paste layer.
【請求項6】 集電体に活物質が保持されてなる鉛蓄電
池用陽極板において、 前記活物質は、各部の寸法が1μm 以下の角柱状の二酸
化鉛に球状または平板状の二酸化鉛が結合した結晶構造
を有する内側活物質層と、各部の寸法が1μm以下の角
柱状の二酸化鉛の結晶構造を有する外側活物質層とから
なることを特徴とする鉛蓄電池用陽極板。
6. A lead storage battery positive electrode plate comprising a current collector holding an active material, wherein the active material is a prismatic lead dioxide having a size of each part of 1 μm or less and spherical or flat lead dioxide bonded thereto. 2. An anode plate for a lead storage battery, comprising an inner active material layer having the above crystal structure, and an outer active material layer having a prismatic lead dioxide crystal structure with a dimension of each part of 1 μm or less.
JP30843892A 1992-06-29 1992-11-18 Anode plate for lead storage battery and method of manufacturing the same Expired - Fee Related JP3339080B2 (en)

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JP17046392 1992-06-29
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WO2011108056A1 (en) * 2010-03-01 2011-09-09 新神戸電機株式会社 Lead storage battery
WO2011142072A1 (en) * 2010-05-10 2011-11-17 新神戸電機株式会社 Lead storage battery
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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010021154A (en) * 2003-08-27 2010-01-28 Shin Kobe Electric Mach Co Ltd Method of manufacturing pasty active material of positive electrode
WO2011108056A1 (en) * 2010-03-01 2011-09-09 新神戸電機株式会社 Lead storage battery
CN102246343A (en) * 2010-03-01 2011-11-16 新神户电机株式会社 lead battery
JP5621841B2 (en) * 2010-03-01 2014-11-12 新神戸電機株式会社 Lead acid battery
WO2011142072A1 (en) * 2010-05-10 2011-11-17 新神戸電機株式会社 Lead storage battery
WO2012042917A1 (en) * 2010-09-30 2012-04-05 新神戸電機株式会社 Lead storage battery
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JP2013211205A (en) * 2012-03-30 2013-10-10 Furukawa Battery Co Ltd:The Negative electrode plate for lead-acid storage battery, manufacturing method therefor and lead-acid storage battery

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