JPH06910A - Porous sheet and manufacture thereof - Google Patents
Porous sheet and manufacture thereofInfo
- Publication number
- JPH06910A JPH06910A JP4161384A JP16138492A JPH06910A JP H06910 A JPH06910 A JP H06910A JP 4161384 A JP4161384 A JP 4161384A JP 16138492 A JP16138492 A JP 16138492A JP H06910 A JPH06910 A JP H06910A
- Authority
- JP
- Japan
- Prior art keywords
- sheet
- moisture
- permeable
- composition
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/51—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers of the pads
- A61F13/514—Backsheet, i.e. the impermeable cover or layer furthest from the skin
- A61F13/51474—Backsheet, i.e. the impermeable cover or layer furthest from the skin characterised by its structure
- A61F13/51484—Backsheet, i.e. the impermeable cover or layer furthest from the skin characterised by its structure being inhomogeneous in the plane of the sheet, i.e. having zones of different properties or structures
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/51—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers of the pads
- A61F13/514—Backsheet, i.e. the impermeable cover or layer furthest from the skin
- A61F13/51474—Backsheet, i.e. the impermeable cover or layer furthest from the skin characterised by its structure
- A61F13/51478—Backsheet, i.e. the impermeable cover or layer furthest from the skin characterised by its structure being a laminate, e.g. multi-layered or with several layers
Landscapes
- Health & Medical Sciences (AREA)
- Dermatology (AREA)
- Epidemiology (AREA)
- Engineering & Computer Science (AREA)
- Biomedical Technology (AREA)
- Heart & Thoracic Surgery (AREA)
- Vascular Medicine (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Absorbent Articles And Supports Therefor (AREA)
- Orthopedics, Nursing, And Contraception (AREA)
- Laminated Bodies (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Molding Of Porous Articles (AREA)
Abstract
(57)【要約】
【目的】 シート強度及びシール性に優れ、且つ透湿
性、耐水圧性等を有する多孔性シート及びその製造方法
を提供すること、及び吸収した体液を漏らさず気化放出
して、ムレることがなく、快適な装着感を与える吸収性
物品を提供すること。
【構成】 本発明に係る多孔性シートは、透湿性シート
上に、非透湿性又は低透湿性シートを部分的に積層させ
たものであって、上記透湿性シート部分のみの透湿性域
と上記透湿性シート部分及び上記非透湿性又は低透湿性
シート部分が多層となった非透湿性又は低透湿性域とを
交互に且つ多列に有していることを特徴とする。
(57) [Abstract] [Purpose] To provide a porous sheet having excellent sheet strength and sealability, and having moisture permeability, water pressure resistance and the like, and a method for producing the same, and vaporizing and releasing absorbed body fluid without leaking, To provide an absorbent article that gives a comfortable wearing feeling without stuffiness. A porous sheet according to the present invention comprises a moisture-permeable sheet and a non-moisture-permeable or low-moisture-permeable sheet partially laminated on the moisture-permeable sheet. The moisture permeable sheet portion and the non-moisture permeable or low moisture permeable sheet portion have a multi-layered non-moisture permeable or low moisture permeable region alternately and in multiple rows.
Description
【0001】[0001]
【産業上の利用分野】本発明は、透湿性及び防水性のあ
る多孔性シート及びその製造方法に関するものであり、
詳しくは、シート強度及びシール性に優れ、且つ透湿
性、耐水圧性等を有する多孔性シート及びその製造方法
に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a moisture-permeable and waterproof porous sheet and a method for producing the same.
More specifically, the present invention relates to a porous sheet having excellent sheet strength and sealing properties, moisture permeability and water pressure resistance, and a method for producing the same.
【0002】[0002]
【従来の技術及び発明が解決しようとする課題】従来、
多孔性シートの製造方法として、ポリエチレンやポリプ
ロピレン等のオレフィン樹脂中に40重量%以上の無機
充填剤を混合しシート状に成形した後、一軸または二軸
方向に延伸する方法が知られている。このようにして得
られた多孔性シートは、通気性及び透湿性に優れ結露現
象を生じないため壁紙や包装用シート等に好適に用いら
れている。また、このような多孔性シートの優れた性質
に更に柔軟性を付与することにより、例えば、使い捨て
オムツの裏面材等に使用され、多孔性シートに柔軟性を
付与するためには、オレフィン樹脂として線状低密度ポ
リエチレンを用いること等が提案されている。2. Description of the Related Art Conventionally, the problems to be solved by the invention
As a method for producing a porous sheet, there is known a method in which 40% by weight or more of an inorganic filler is mixed in an olefin resin such as polyethylene or polypropylene, formed into a sheet, and then stretched in a uniaxial or biaxial direction. The porous sheet thus obtained is excellent in air permeability and moisture permeability and does not cause a dew condensation phenomenon, and thus is suitably used as a wallpaper, a sheet for packaging or the like. Further, by further imparting flexibility to the excellent properties of such a porous sheet, for example, it is used as a backing material for disposable diapers, and in order to impart flexibility to the porous sheet, an olefin resin is used. It has been proposed to use linear low density polyethylene.
【0003】しかしながら、低密度ポリエチレンに充填
剤を多量に混合し、シート状に成形した後一軸延伸した
場合には、得られる延伸シートの異方性の物性低下とし
て特に縦(延伸)方向の引き裂き強度が低下する問題が
あった。また、二軸延伸した場合には充填剤と樹脂マト
リックスとの界面剥離現象を均一に行わせる延伸性(均
一白化性)及び表面強度に問題があった。特に一軸延
伸、二軸延伸シートは、ともにその後加工に好適なヒー
トシール性(接着性及び接着強度)が低下する欠点があ
った。However, when a large amount of a filler is mixed with low-density polyethylene and formed into a sheet and then uniaxially stretched, the resulting stretched sheet has a decrease in anisotropic physical properties, particularly tearing in the longitudinal (stretching) direction. There was a problem of reduced strength. Further, when biaxially stretched, there are problems in stretchability (uniform whitening property) and surface strength that allow the interfacial peeling phenomenon between the filler and the resin matrix to be performed uniformly. In particular, the uniaxially stretched and biaxially stretched sheets both have a drawback that the heat sealability (adhesiveness and adhesive strength) suitable for subsequent processing is lowered.
【0004】例えば、上記多孔性シートには、その加工
上、ホットメルト接着材による接着がされるが、その場
合の被着体は限定される上に十分な接着強度が得られ
ず、また、接着材を必要とする点から用途が制限され、
コストが高くなる欠点がある。更に、体圧変化の激しい
部分(例えば、吸収性物品の表面材又は裏面材として用
いた時の股間部等)では孔が大きくなって耐水圧が下が
ったり、接着材を介して取り付けられた止着テープが剥
がれ易い等の欠点がある。このように従来の多孔性シー
トは、その成形性或いは柔軟性、引っ張り・引き裂き強
度、ヒートシール性(接着性及び接着強度)透湿性、及
び耐水圧性等の要望する物性の全てを満足させることが
できない。従って、本発明の目的は、シート強度及びシ
ール性に優れ、且つ透湿性、耐水圧性等を有する多孔性
シート及びその製造方法を提供することにある。本発明
の目的はまた、吸収した体液を漏らさず気化放出して、
ムレることがなく、快適な装着感を与える吸収性物品を
提供することにある。For example, the above-mentioned porous sheet is adhered by a hot-melt adhesive during its processing, but the adherend in that case is limited, and sufficient adhesive strength cannot be obtained. The application is limited in that it requires an adhesive,
There is a drawback that the cost is high. Further, in a portion where body pressure changes drastically (for example, a crotch portion when used as a surface material or a back surface material of an absorbent article), the water pressure is reduced due to an increase in pore size, or a stopper attached via an adhesive is used. There are drawbacks such as easy removal of the adhesive tape. As described above, the conventional porous sheet can satisfy all the desired physical properties such as moldability or flexibility, tensile / tear strength, heat sealability (adhesiveness and adhesive strength) moisture permeability, and water pressure resistance. Can not. Therefore, an object of the present invention is to provide a porous sheet having excellent sheet strength and sealing properties, and having moisture permeability, water pressure resistance and the like, and a method for producing the same. The object of the present invention is also to vaporize and release the absorbed body fluid without leaking,
An object of the present invention is to provide an absorbent article that does not get stuffy and gives a comfortable wearing feeling.
【0005】[0005]
【課題を解決するための手段】本発明者等は、上記した
如き方法に準じてポリオレフィン系樹脂及び充填材、柔
軟化剤の組成物から特にヒートシール性、引っ張り強度
が改善された好適な多孔性シートを成形性よく得る目的
で種々検討した結果、極めて機能の優れた多孔性シート
を得ることができたものである。即ち、本発明は、透湿
性シート上に、非透湿性又は低透湿性シートを部分的に
積層させたものであって、上記透湿性シート部分のみの
透湿性域と上記透湿性シート部分及び上記非透湿性又は
低透湿性シート部分が多層となった非透湿性又は低透湿
性域とを交互に且つ多列に有していることを特徴とする
多孔性シートを提供することにより上記目的を達成した
ものである。Means for Solving the Problems The inventors of the present invention have found that the composition of a polyolefin resin, a filler, and a softening agent according to the method as described above can be applied to a suitable porous material having particularly improved heat sealability and tensile strength. As a result of various studies aimed at obtaining a flexible sheet with good moldability, it was possible to obtain a porous sheet having an extremely excellent function. That is, the present invention is one in which a non-moisture permeable or low moisture permeable sheet is partially laminated on a moisture permeable sheet, and the moisture permeable area of only the moisture permeable sheet portion, the moisture permeable sheet portion and the above By providing a porous sheet characterized in that the non-moisture-permeable or low-moisture-permeable sheet portion has multiple non-moisture-permeable or low-moisture-permeable regions in multiple layers alternately and in multiple rows, the above object is achieved. It has been achieved.
【0006】上記多孔性シートとしては、ポリオレフィ
ン系樹脂100重量部、充填材50〜400重量部及び
柔軟化剤0.1〜20重量部よりなる組成物(a)のシ
ート状物に、ポリオレフィン系樹脂100重量部、充填
材0〜40重量部及び柔軟化剤0〜10重量部よりなる
組成物(b)のシート状物を部分的に積層させて延伸処
理した多孔性シートであって、該延伸処理によって上記
組成物(a)で形成される上記透湿性シートの単層シー
ト域と、上記透湿性シート及び上記組成物(b)で形成
される上記非透湿性又は低透湿性シートが多層となった
多層シート域とを交互に且つ多列状に有しているものが
ある。また、本発明に係る多孔性シートの製造方法であ
って、上記組成物(a)と、組成物(b)とを共押出成
形によって、上記組成物(a)に組成物(b)を部分的
に積層させたシート状物を成形し、該成形シートを延伸
処理することを特徴とする。As the above-mentioned porous sheet, a sheet material of the composition (a) comprising 100 parts by weight of a polyolefin resin, 50 to 400 parts by weight of a filler and 0.1 to 20 parts by weight of a softening agent, and A porous sheet obtained by partially laminating and stretching a sheet-like material of a composition (b) comprising 100 parts by weight of a resin, 0 to 40 parts by weight of a filler, and 0 to 10 parts by weight of a softening agent, The single layer sheet area of the moisture permeable sheet formed of the composition (a) by a stretching treatment and the non-moisture permeable or low moisture permeable sheet formed of the moisture permeable sheet and the composition (b) are multilayered. There is a multi-layered sheet area which has become alternately and in multiple rows. In the method for producing a porous sheet according to the present invention, the composition (a) and the composition (b) are coextruded to form the composition (b) on the composition (a). It is characterized in that a sheet-like material that is laminated physically is formed, and the formed sheet is stretched.
【0007】以下、本発明に係る多孔性シート及びその
製造方法について詳述する。本発明に係る多孔性シート
は透湿性シートと非透湿性又は低透湿性シートからな
り、これらのシートに主に用いられる組成物(a)及び
(b)のポリオレフィン系樹脂は、エチレン、プロピレ
ン等のオレフィン類の単独重合体あるいは共重合体が特
に制限なく用いられるが、中でも高密度ポリエチレン、
中密度ポリエチレン、線状低密度ポリエチレンといわれ
る中・低密度ポリエチレンが好ましく、特に密度が0.
910〜0.940g/cm3 でMFRが0.1〜10g
/10分、好ましくは0.1〜5g/10分の線状低密
度ポリエチレンが好ましく用いられる。また、本発明の
上記の如き重合体あるいは共重合体を2種以上混合する
ことも好ましく、特に結晶性ポリオレフィン樹脂にX線
による結晶化度5〜25%で且つ密度0.86〜0.9
0g/cm3 であるエチレンと他のα−オレフィンとの共
重合体(以下、軟質樹脂とも記す。)を配合してなる混
合樹脂を用いた場合には、得られる多孔性シートは透湿
性を損なうことなく柔軟性が付与されるため、特に引っ
張り・引き裂き強度に優れる。上記軟質樹脂は、一般に
結晶性ポリオレフィン系樹脂100重量部に対して20
〜100重量部の割合で配合される。尚、ポリオレフィ
ン系樹脂の特性を失わない範囲でポリオレフィン以外の
他の樹脂を配合してもよい。The porous sheet and the method for producing the same according to the present invention will be described in detail below. The porous sheet according to the present invention comprises a moisture permeable sheet and a non-moisture permeable or low moisture permeable sheet, and the polyolefin resin of the compositions (a) and (b) mainly used for these sheets is ethylene, propylene or the like. Homopolymers or copolymers of the above olefins can be used without particular limitation.
Medium- and low-density polyethylene called medium-density polyethylene and linear low-density polyethylene are preferable, and the density is particularly 0.
910 to 0.940 g / cm 3 and MFR 0.1 to 10 g
/ 10 min, preferably 0.1 to 5 g / 10 min linear low density polyethylene is preferably used. Further, it is also preferable to mix two or more kinds of the above-mentioned polymers or copolymers of the present invention, and in particular, the crystalline polyolefin resin has a crystallinity of 5 to 25% by X-ray and a density of 0.86 to 0.9.
When a mixed resin prepared by blending a copolymer of ethylene with 0 g / cm 3 and another α-olefin (hereinafter also referred to as a soft resin) is used, the porous sheet obtained has a moisture permeability. Since it is imparted with flexibility without damage, it is particularly excellent in tensile and tear strength. The soft resin is generally used in an amount of 20 parts by weight based on 100 parts by weight of the crystalline polyolefin resin.
-100 parts by weight are blended. In addition, you may mix | blend resin other than polyolefin within the range which does not lose the characteristic of polyolefin resin.
【0008】本発明に用いる充填材は制限されないが、
通常ゴム、又はプラスチック中に混合される充填材、例
えば、炭酸カルシウム、石膏、硫酸カルシウム、りん酸
カルシウム、炭酸マグネシウム、硫酸マグネシウム、水
和けい酸、無水けい酸、ソーダ灰、塩化ナトリウム、硫
酸ナトリウム、硫酸バリウム、タルク、クレー、各種セ
メント、火山灰、シラス、酸化チタン、酸化鉄、カーボ
ンブラック、種々の金属粉、その他の無機物または無機
物を主体とする有機物金属塩等が挙げられる。またフェ
ノール樹脂、エポキシ樹脂、ポリアクリル酸ソーダ等の
熱硬化性樹脂、ポリエチレン、ポリプロピレン、ポリア
クリルエステル等の熱可塑性樹脂を放射線等で架橋した
樹脂、上記成形(シート化)温度より高い樹脂等の有機
物が挙げられる。これらの充填材は50μm以下、好ま
しくは0.05〜30μmの範囲、特に0.1〜5μm
程度の平均粒径を有する粉粒体として用いることが望ま
しい。平均粒径が大きすぎる充填材を用いた場合には、
得られる延伸シートの孔の緻密性が低下し、また平均粒
径が小さすぎる充填材を用いた場合には、延伸ムラが生
じ易く良好な多孔性シートが得られない。The filler used in the present invention is not limited,
Fillers usually mixed in rubber or plastic, such as calcium carbonate, gypsum, calcium sulfate, calcium phosphate, magnesium carbonate, magnesium sulfate, hydrated silicic acid, silicic acid anhydride, soda ash, sodium chloride, sodium sulfate. Barium sulfate, talc, clay, various cements, volcanic ash, shirasu, titanium oxide, iron oxide, carbon black, various metal powders, and other inorganic substances or organic metal salts mainly composed of inorganic substances. In addition, phenol resin, epoxy resin, thermosetting resin such as sodium polyacrylate, resin obtained by crosslinking thermoplastic resin such as polyethylene, polypropylene, polyacrylic ester by radiation etc., resin higher than the above molding (sheeting) temperature, etc. Organic substances can be mentioned. These fillers are 50 μm or less, preferably in the range of 0.05 to 30 μm, particularly 0.1 to 5 μm.
It is desirable to use it as a powder or granular material having an average particle diameter of the order of magnitude. When using a filler having an average particle size that is too large,
If the density of the pores of the obtained stretched sheet is lowered, and if a filler having an average particle size that is too small is used, stretching unevenness is likely to occur and a good porous sheet cannot be obtained.
【0009】組成物(a)における充填材の配合量は、
ポリオレフィン系樹脂100重量部に対して50〜40
0重量部、好ましくは60〜300重量部であり、50
重量部より少ない場合には得られる多孔性シートの透湿
性域の連通孔が少なくなるため透湿性が小さくなり、ま
た400重量部を上回る場合ではシート状物の成形及び
延伸が困難になる。また、組成物(b)における充填材
の配合量は、ポリオレフィン系樹脂100重量部に対し
て0〜40重量部、好ましくは0〜20重量部であり、
0重量部の場合には多孔性シートの非透湿性又は低透湿
性が全くの非透湿性域或いはそれに近いものが得られ、
40重量部を上回ると、フィルム強度、ヒートシール性
が低下する。The blending amount of the filler in the composition (a) is
50-40 with respect to 100 parts by weight of polyolefin resin
0 parts by weight, preferably 60 to 300 parts by weight, 50
When it is less than 100 parts by weight, the number of communicating holes in the moisture permeable region of the obtained porous sheet is small, so that the moisture permeability becomes small, and when it is more than 400 parts by weight, it becomes difficult to form and stretch the sheet-like material. Further, the compounding amount of the filler in the composition (b) is 0 to 40 parts by weight, preferably 0 to 20 parts by weight, relative to 100 parts by weight of the polyolefin-based resin,
In the case of 0 parts by weight, a non-moisture permeable or low moisture permeable region of the porous sheet can be obtained as a completely non-moisture permeable region or a region close to it.
If it exceeds 40 parts by weight, the film strength and heat sealability will be deteriorated.
【0010】本発明に用いる柔軟化剤は特に制限されな
いが、通常ゴム、またはプラスチック中に混合される可
塑剤または滑剤、例えば、脂肪酸と脂肪族アルコールか
らなるモノエステル、芳香族カルボン酸と脂肪族アルコ
ールからなるモノエステルまたはポリエステル、脂肪族
ポリカルボン酸とポリアルコールからなるポリエステ
ル、モノカルボン酸及び/またはポリカルボン酸とモノ
アルコール及び/またはポリアルコールからなるポリエ
ステル、及びアルコール及び/またはカルボン酸の一部
を残したエステルまたはポリエステル、脂肪族アミド、
芳香族アミド、脂肪酸の金属石鹸、芳香族カルボン酸の
金属石鹸、ポリブタジエンオリゴマー、ポリブテンオリ
ゴマー、イソブチレンオリゴマー、イソプレンオリゴマ
ー、石油樹脂、クマロン樹脂、ケトン樹脂、塩素化パリ
フィン、シリコーン油、流動パラフィン、ポリエチレン
ワックス等である。The softening agent used in the present invention is not particularly limited, but is usually a plasticizer or lubricant mixed in rubber or plastic, for example, a monoester composed of a fatty acid and an aliphatic alcohol, an aromatic carboxylic acid and an aliphatic compound. One of an alcohol monoester or polyester, an aliphatic polycarboxylic acid and polyalcohol polyester, a monocarboxylic acid and / or polycarboxylic acid and monoalcohol and / or polyalcohol polyester, and an alcohol and / or carboxylic acid Partial ester or polyester, aliphatic amide,
Aromatic amide, metal soap of fatty acid, metal soap of aromatic carboxylic acid, polybutadiene oligomer, polybutene oligomer, isobutylene oligomer, isoprene oligomer, petroleum resin, coumarone resin, ketone resin, chlorinated parisin, silicone oil, liquid paraffin, polyethylene wax Etc.
【0011】組成物(a)における柔軟化剤の配合量
は、ポリオレフィン系樹脂100重量部に対し0.1〜
20重量部、特に0.5〜10重量部配合することが好
ましい。配合量は柔軟化剤のポリオレフィンとの親和
性、充填材との親和性及び多孔性シートに要求される柔
軟性によって決められるが、0.1重量部より少ないと
実質的に柔軟化効果がなく、20重量部より多くなると
シート表面にブリードアウトしてベタツキ、接着不良と
なる。組成物(b)における柔軟化剤の配合量は、ポリ
オレフィン系樹脂100重量部に対し0〜10重量部、
特に0〜7重量部配合することが好ましい。配合量は柔
軟化剤のポリオレフィンとの親和性、充填材との親和性
及び多孔性シートに要求される柔軟性によって決められ
るが、10重量部より多くなるとシート表面にブリード
アウトしてベタツキ、接着不良となる。The content of the softening agent in the composition (a) is 0.1 to 100 parts by weight of the polyolefin resin.
It is preferable to add 20 parts by weight, particularly 0.5 to 10 parts by weight. The blending amount is determined by the affinity of the softening agent with polyolefin, the affinity with the filler, and the flexibility required for the porous sheet, but if the amount is less than 0.1 parts by weight, the softening effect is substantially lost. If the amount is more than 20 parts by weight, bleeding out occurs on the sheet surface, causing stickiness and poor adhesion. The blending amount of the softening agent in the composition (b) is 0 to 10 parts by weight with respect to 100 parts by weight of the polyolefin resin,
It is particularly preferable to add 0 to 7 parts by weight. The blending amount is determined by the affinity of the softening agent with polyolefin, the affinity with the filler, and the flexibility required for the porous sheet, but when it exceeds 10 parts by weight, bleeding out on the sheet surface causes stickiness and adhesion. It becomes defective.
【0012】本発明に係る上記多孔性シートの製造方法
としては、組成物(a)のシート状物の一部に組成物
(b)を多層状に形成して延伸する以外に以下の方法が
ある。例えば、組成物(a)等からなるシート状物を
延伸処理した透湿性シートに、非透湿シート層をエマル
ジョン又は溶液の塗布方法により形成したもの、組成
物(a)等からなるシート状物を延伸処理した透湿性シ
ートに、延伸処理した非透湿性シートを適宜ラミネート
して形成したものなどがある。延伸前のシート状物に非
透湿性シートを多層する方法又は延伸後の透湿性シート
に多層する方法は、上記エマルジョン又は溶液の塗布方
法でもラミネート方法でもよい。本発明においては、組
成物(a)のシート状物の一部に組成物(b)を多層状
に、上記塗布方法でものよいが特にラミネート形成し
て、延伸する方法を示すが、このような構成はシート状
物の成形、及びその延伸が極めて容易に達成される。し
かも得られる多孔性シートは透湿性、耐水圧を保持した
まま、特に引っ張り強度、ヒートシール性、シール部の
接着強度に優れた多孔性シートが得られる。As the method for producing the above-mentioned porous sheet according to the present invention, the following method is used in addition to forming the composition (b) in a multi-layer on a part of the sheet-like material of the composition (a) and stretching the composition (b). is there. For example, a sheet-like material made of the composition (a) or the like, which is formed by stretching a sheet-like material made of the composition (a) or the like and forming a non-moisture-permeable sheet layer by an emulsion or solution coating method. There is a sheet formed by appropriately laminating a stretched non-moisture permeable sheet on a stretchable moisture permeable sheet. The method for laminating a moisture impermeable sheet on a sheet material before stretching or the method for laminating a moisture permeable sheet after stretching may be a coating method or a laminating method of the above emulsion or solution. In the present invention, a method in which the composition (b) is laminated in a part of the sheet-shaped material of the composition (a) by the above-mentioned coating method, but especially a laminate is formed and stretched is shown. With such a constitution, the molding of the sheet-like material and the stretching thereof can be achieved very easily. In addition, the obtained porous sheet can be obtained as a porous sheet which is excellent in tensile strength, heat sealability, and adhesive strength of the seal portion while maintaining moisture permeability and water pressure resistance.
【0013】多孔性シートの組成物(a)からのみ形成
される透湿性域と、組成物(b)が多層状に形成された
高強度域との面積や形状は特に制限されないが、いずれ
においても、透湿性と強度性の観点から、組成物(a)
のみの透湿性域の面積が該シート全体の20〜95%が
好ましく、40〜80%が特に好ましい。また、強度面
からシート端部は組成物(b)が積層されている構成域
である方が好ましい。また、前者と後者の表面積比は、
成形方向に対して一定である必要はなく、むしろ、該シ
ートを用いた最終製品の形状、要求特性に合わせ、成形
方向と直角方向に繰り返し変化(又は増減)させる方が
好ましい。このような形状は、通常の共押出成形技術に
おいて行われている。即ち、ダイの両樹脂流路、合流部
形状と(a)、(b)の溶融流動特性及びダイへの供給
速度を調整することによって容易に得られる。The area and shape of the moisture permeable region formed only from the composition (a) of the porous sheet and the high-strength region where the composition (b) is formed in a multi-layer are not particularly limited, but in either case. Also, from the viewpoint of moisture permeability and strength, the composition (a)
The area of the only moisture permeable region is preferably 20 to 95%, and particularly preferably 40 to 80% of the entire sheet. Further, from the viewpoint of strength, it is preferable that the sheet end portion is a constituent region where the composition (b) is laminated. Also, the surface area ratio of the former and the latter is
It is not necessary to be constant with respect to the molding direction, but rather it is preferable to repeatedly change (or increase or decrease) in the direction perpendicular to the molding direction in accordance with the shape of the final product using the sheet and the required characteristics. Such a shape is performed in a usual coextrusion molding technique. That is, it can be easily obtained by adjusting both resin flow paths of the die, the shape of the confluent portion, the melt flow characteristics of (a) and (b), and the supply speed to the die.
【0014】組成物(a)からなる透湿性シートの透湿
度は、0.4〜6g/100cm2 ・Hr、特に好ましくは
0.8〜4g/100cm2 ・Hrである。また、組成物
(a)からなる透湿性シートに組成物(b)からなる非
透湿性又は低透湿性シートが多層になった非透湿性又は
低透湿性域の透湿度は、0〜0.3g/100cm2 ・H
r、特に好ましくは0.01〜0.2g/100cm2 ・H
rである。透湿性シートの単層シート部分での透湿度が
0.4g/100cm2 ・Hrを下回ると、むれ防止等の効
果が劣り、また逆にその透湿度が6g/100cm2 ・Hr
を超えると、耐水圧が低下し、防漏性が低下する。多層
シート部分での透湿度が0.3g/100cm 2 ・Hrを超
えると、接着強度、引っ張り強度が低下し、ヒートシー
ル強度も低下する。Moisture Permeation of Moisture Permeation Sheet Composed of Composition (a)
The degree is 0.4-6g / 100cm2Hr, particularly preferably
0.8-4g / 100cm2・ It is Hr. Also the composition
A moisture-permeable sheet made of (a) and a non-permeable sheet made of the composition (b).
Non-moisture permeable or low moisture permeable sheet with multiple layers
The moisture permeability of the low moisture permeability range is 0-0.3g / 100cm2・ H
r, particularly preferably 0.01 to 0.2 g / 100 cm2・ H
r. The moisture permeability of the single layer sheet part of the moisture permeable sheet
0.4g / 100cm2・ If it is less than Hr, it is effective for preventing unevenness.
Fruit is inferior, and conversely its moisture vapor transmission rate is 6g / 100cm.2・ Hr
If it exceeds, the water pressure resistance will decrease and the leakproof property will decrease. multilayer
Moisture vapor transmission rate of the sheet is 0.3g / 100cm 2・ Over Hr
Adhesive strength and tensile strength decrease, and the heat seal
Strength also decreases.
【0015】このように構成された多孔性シートによれ
ば、組成物(a)からなる単層シート域と組成物(a)
と組成物(b)からなる多層シート域が交互に多列に存
在するため、組成物(a)からなる単層シート域で防水
性(耐水圧)を保持したまま透湿性を発現し、組成物
(a)と組成物(b)からなる多層シート域で接着性
(ヒートシール性、ホットメルト接着性)、引っ張り強
度を分担し、総合的に、透湿性、耐水圧、ヒートシール
性、接着性、引っ張り強度に優れたシートが得られ、後
述の生理用ナプキン、使い捨ておむつ、創傷被覆材等の
吸収性物品の裏面材に好適である。According to the porous sheet having the above-mentioned structure, the single-layer sheet region composed of the composition (a) and the composition (a) are used.
Since the multi-layered sheet region composed of the composition (b) and the composition (b) are alternately present in multiple rows, the single-layered sheet region composed of the composition (a) exhibits moisture permeability while maintaining waterproofness (water pressure resistance). Adhesiveness (heat sealability, hot melt adhesiveness) and tensile strength are shared in the multi-layered sheet area consisting of the product (a) and the composition (b), and the moisture permeability, water pressure resistance, heat sealability, and adhesion are comprehensively evaluated. A sheet having excellent properties and tensile strength is obtained, and it is suitable as a back material for absorbent articles such as sanitary napkins, disposable diapers, and wound dressings described below.
【0016】図1は、本発明に係る多孔性シートを裏面
材として用いた吸収性物品の一実施例を示し、該吸収性
物品の一部切欠して示した斜視図である。また、図2
(a)は、吸収性物品に用いられる裏面材の平面図、
(b)は図(a)のe−e線に沿う断面図、(c)は同
f−f線に沿う断面図である。図3は、本発明に係る多
孔性シートの製法の一実施例を示し、図3(a)はイン
フレーション法による延伸前シートの断面図、図3
(b)は(a)の切開シート断面図である。FIG. 1 is a perspective view showing an embodiment of an absorbent article using a porous sheet according to the present invention as a backing material, with the absorbent article partially cut away. Also, FIG.
(A) is a plan view of a backing material used for an absorbent article,
(B) is sectional drawing which follows the ee line of FIG. (A), (c) is sectional drawing which follows the same ff line. FIG. 3 shows an embodiment of a method for producing a porous sheet according to the present invention, and FIG. 3 (a) is a sectional view of a sheet before stretching by an inflation method, and FIG.
(B) is a cross-sectional view of the cut sheet of (a).
【0017】図1は、吸収性物品の1つである生理用ナ
プキン1を示したものであり、生理用ナプキン1は、液
透過性の表面材2と、防漏性の裏面材4と、これら両面
材の間に配置される吸収体3とからなる。このような生
理用ナプキン1(おおむね50〜150mm幅)の裏面材
4には、図2に示す如く、非透過性域4Bと透過性域4
Aとから構成される上記多孔性シートを用い、その適用
に於ける多孔シートの透過性域の位置的構成は、非透過
性域4B−透過性域域4A−非透過性域4B−透過性域
4A−非透過性域4B、非透過性域4B−透過性域4A
−非透過性域4Bの構成が好ましく、該ナプキンの長さ
方向両端部では非透過性域4Bが占める比率が95〜7
0%、中央部では5〜30%が占めることが特に好まし
い。FIG. 1 shows a sanitary napkin 1 which is one of the absorbent articles. The sanitary napkin 1 includes a liquid-permeable surface material 2 and a leak-proof back surface material 4. The absorbent body 3 is arranged between these double-sided materials. As shown in FIG. 2, the backing material 4 of the sanitary napkin 1 (generally 50 to 150 mm wide) has a non-permeable area 4B and a transparent area 4 as shown in FIG.
The above-mentioned porous sheet composed of A and A is used, and the positional configuration of the permeable region of the porous sheet in the application is as follows: non-permeable region 4B-permeable region 4A-non-permeable region 4B-permeable Area 4A-non-permeable area 4B, non-permeable area 4B-permeable area 4A
-The structure of the non-permeable region 4B is preferable, and the ratio of the non-permeable region 4B is 95 to 7 at both ends in the length direction of the napkin.
It is particularly preferable that 0% and 5 to 30% occupy the central portion.
【0018】また、使い捨てオムツ(おおむね200〜
600mm幅)の場合、大きさ/形状によって非透過性域
4B−透過性域4A−非透過性域4B・・・・・−透過
性域4A−非透過性域4Bの繰り返し数が選択される。
オムツの場合はファスニングテープが接する前端部は非
透過性域4Bが占める比率がほぼ100%に近いほど好
ましい。このように構成される吸収性物品は、吸収した
体液を漏らさず、また、その液を容易に気化放出して、
ムレることが無く、快適な装着感を与える。Also, disposable diapers (generally 200-
In the case of 600 mm width), the number of repetitions of non-transparent region 4B-transparent region 4A-non-transparent region 4B ...- Transparent region 4A-non-transparent region 4B is selected depending on the size / shape. .
In the case of a diaper, it is preferable that the front end portion in contact with the fastening tape has a ratio of the non-permeable area 4B close to 100%. The absorbent article configured as described above does not leak absorbed body fluid, and easily vaporizes and releases the fluid,
It does not get stuffy and gives a comfortable fit.
【0019】本発明に係る多孔性シートの製造方法にお
いて、組成物の調製は一般にヘンシェルミキサー等の高
速攪拌(混合)を用いて、上記オレフィン樹脂、充填
材、柔軟化剤を混合する。さらに好ましくは、該混合物
を二軸押出機等によって溶融混練し、ペレット状に成形
される。かかる調製において、少量の安定剤、着色剤、
あるいは滑剤を同時に或いは別途に混合することもでき
る。In the method for producing a porous sheet according to the present invention, the composition is generally prepared by mixing the olefin resin, the filler and the softening agent using a high speed stirring (mixing) such as a Henschel mixer. More preferably, the mixture is melt-kneaded by a twin-screw extruder or the like and molded into pellets. In such preparations, small amounts of stabilizers, colorants,
Alternatively, the lubricant can be mixed simultaneously or separately.
【0020】上記組成物(a)/組成物(b)が部分的
に多層に構成されたシート状物の製造法は特に制限され
ないが、2以上の押出機を用いる共押出成形が好まし
い。共押出による場合、透湿性域4A−非透湿性域4B
−透湿性域4A−・・・・・の繰り返し数が多くなって
もダイ製作によって容易に決まり、また、成形方向への
各々面積比を逐次または繰り返し変化させるのもダイ構
造と押出機の吐出量制御で決まり、後は2組成物を2つ
の押出機から供給するのであるから製造上なんら負担増
にならない。The method for producing a sheet-like product in which the above composition (a) / composition (b) is partially constituted in multiple layers is not particularly limited, but coextrusion molding using two or more extruders is preferable. In the case of coextrusion, the moisture permeable region 4A-non-moisture permeable region 4B
-Moisture permeable region 4A-Even if the number of repetitions increases, it is easily determined by die manufacturing. Also, the area ratio in the molding direction can be changed sequentially or repeatedly so that the die structure and the extruder discharge. It is decided by the amount control, and thereafter, the two compositions are fed from two extruders, so that the burden on the production is not increased at all.
【0021】共押出成形シートの成形法にはインフレー
ション法(サーキュラーダイ法)とTダイ法(フラット
ダイ法)があり、本発明の延伸前シート成形は両法とも
に容易に用いることができる。成形温度は、インフレー
ション法ではポリオレフィン樹脂の融点の20〜90℃
高い温度が好ましく、Tダイ法の場合は更に20〜50
℃高い温度が好ましい。図3はインフレーション法によ
って製造された本発明に係る多層シート状物を示したも
のである。There are an inflation method (circular die method) and a T-die method (flat die method) as methods for forming a coextrusion molded sheet, and the sheet forming before stretching of the present invention can be easily used in both methods. The molding temperature is 20 to 90 ° C. which is the melting point of the polyolefin resin in the inflation method.
A high temperature is preferable, and in the case of the T-die method, it is 20 to 50.
Temperatures higher by ° C are preferred. FIG. 3 shows a multilayer sheet material according to the present invention manufactured by the inflation method.
【0022】シート状物のロール延伸法としては、一軸
延伸、または一軸延伸後、引続きテンター延伸機、エア
ーインフレーション延伸機、マンドレル延伸機などによ
り横方向に逐次二軸延伸するか、あるいは同時に縦及び
横方向に延伸する方法が採用される。延伸温度は、一般
に常温以上でポリオレフィン樹脂の融点以下、特に融点
より10℃低い温度が好ましい。また、延伸倍率は少な
くとも一軸方向に1.2倍以上4倍以下、即ち一軸延伸
の場合は縦(MD)方向に、また二軸延伸の場合は、縦
(MD)、横(TD)方向にそれぞれ1.2倍以上4倍
以下とするとが、力学的バランスや強度の保持と同時に
優れた透湿性及び耐水圧性を示すために好ましい。さら
に一般にはかかる延伸工程に次いで、緊張下で熱処理を
行った後、延伸温度以下に室温まで冷却して取り出すこ
とが好ましい。また、上記シートの印刷性や接着力を改
良するために、コロナ放電処理等の表面処理を行うこと
もできる。As the roll stretching method for the sheet-like material, uniaxial stretching or uniaxial stretching is followed by successive biaxial stretching in the transverse direction by a tenter stretching machine, an air inflation stretching machine, a mandrel stretching machine or the like, or simultaneous longitudinal and longitudinal stretching. A method of stretching in the transverse direction is adopted. The stretching temperature is generally room temperature or higher and not higher than the melting point of the polyolefin resin, particularly preferably 10 ° C. lower than the melting point. The stretching ratio is at least 1.2 times and 4 times or less in at least one uniaxial direction, that is, in the longitudinal (MD) direction in the case of uniaxial stretching, and in the longitudinal (MD) and transverse (TD) directions in the case of biaxial stretching. It is preferable that the ratio is 1.2 times or more and 4 times or less, respectively, in order to maintain the mechanical balance and strength, and at the same time exhibit excellent moisture permeability and water pressure resistance. Further, generally, it is preferable that after the stretching step, a heat treatment is performed under tension, and then the sheet is cooled to a room temperature below the stretching temperature and taken out. Further, surface treatment such as corona discharge treatment may be performed in order to improve printability and adhesive strength of the sheet.
【0023】このような製造方法によれば、共押出成形
等によって、組成物(b)を組成物(a)の所望の位置
に容易に重合させることができ、また、その後の延伸処
理によって、組成物(a)のみからなる領域を透湿性領
域4Aとし、組成物(a)及び組成物(b)からなる領
域を非透湿性領域4Bとすることができるので、結局、
多孔性シートの所望の位置に透湿性領域を簡単に設ける
ことができ、しかも、必要部分に容易にヒートシール強
度性を持たせることができる。According to such a production method, the composition (b) can be easily polymerized at a desired position of the composition (a) by coextrusion molding or the like, and by the subsequent stretching treatment. The region composed of only the composition (a) can be the moisture permeable region 4A, and the region composed of the composition (a) and the composition (b) can be the moisture impermeable region 4B.
The moisture permeable region can be easily provided at a desired position of the porous sheet, and the heat seal strength can be easily given to a necessary portion.
【0024】[0024]
組成物の調製:組成物(a)の配合を線状低密度ポリエ
チレン(ウルトゼックス2520F、三井石油化学工業
(株))100重量部、表面処理炭酸カルシウム(平均
粒径1.1μm)150重量部、及びポリエステル(ト
リメチロールプロパン/アジピン酸/ステアリン酸=2
モル/1モル/4モルからなるSV=240、AV=
1、OHV=8)5重量部 組成物(b)の配合を線状低密度ポリエチレン(組成物
(a)用と同じ)100重量部、酸化チタン(石原産業
(株)、R−550、平均粒径0.2μm)3重量部、
及びポリエステル(組成物(a)用と同じ))0.3重
量部 上記組成物を各々100リッターヘンシェルミキサーで
混合し、次いで径45mmの二軸押出機で混練ペレット
とした。Preparation of composition: 100 parts by weight of linear low-density polyethylene (Ultzex 2520F, Mitsui Petrochemical Industry Co., Ltd.) and 150 parts by weight of surface-treated calcium carbonate (average particle size 1.1 μm) were added to the composition (a). , And polyester (trimethylolpropane / adipic acid / stearic acid = 2
Mol / 1 mol / 4 mol SV = 240, AV =
1, OHV = 8) 5 parts by weight Composition (b) of 100 parts by weight of linear low density polyethylene (same as for composition (a)), titanium oxide (Ishihara Sangyo Co., Ltd., R-550, average) Particle size 0.2 μm) 3 parts by weight,
And polyester (same as for composition (a)) 0.3 parts by weight The above compositions were mixed in a 100-liter Henschel mixer, and then kneaded into pellets by a twin-screw extruder having a diameter of 45 mm.
【0025】シート成形:組成物(a)用押出機として
径32mmの単軸押出機(以降、a押出機と称す)、組成
物(b)用押出機として径25mmの単軸押出機(以降、
b押出機と称す)を用い、それ自体公知の共押出サーキ
ュラーダイにて下記成形条件で、切開後のシート幅30
0mmの部分多層シートを成形した(図3と同じパター
ン)。 ダイ径φ60mm、ダイリップクリアランス=1mm シリンダイ−温度(℃) ダイ温度(℃) 引き取り速度 a押出機 160−170−175 180 10m/分 b押出機 160−170−175Sheet molding: A single screw extruder having a diameter of 32 mm (hereinafter referred to as a extruder) as an extruder for the composition (a), and a single screw extruder having a diameter of 25 mm as an extruder for the composition (b) (hereinafter, referred to as an extruder). ,
b) is used, and the sheet width after cutting is 30 using a coextrusion circular die known per se under the following molding conditions.
A 0 mm partial multilayer sheet was molded (same pattern as in FIG. 3). Die diameter φ60 mm, die lip clearance = 1 mm Cylinder temperature (° C) Die temperature (° C) Take-up speed a Extruder 160-170-175 180 10 m / min b Extruder 160-170-175
【0026】延伸成形:径200mm、幅300mmのロー
ル延伸機を用い、上記シート成形機に連結して、厚さ6
0μmのシートを80℃で2.3倍延伸した。延伸後の
シートパターンは図2(a)と同じで、図2(b)部で
4Bが幅50mm、長さ約40mm、厚さ約8μ、図2
(c)部で幅10mm、長さ100mm、厚さ約10μm、
e−e部からf−f部の長さは90mmであった。また、
シートの厚さは約40μmであった。Stretch molding: A roll stretching machine having a diameter of 200 mm and a width of 300 mm was used, and the thickness was 6 when connected to the sheet molding machine.
A 0 μm sheet was stretched 2.3 times at 80 ° C. The sheet pattern after stretching is the same as that in FIG. 2A, and in FIG. 2B, 4B has a width of 50 mm, a length of about 40 mm, and a thickness of about 8 μ.
Width 10 mm, length 100 mm, thickness about 10 μm in part (c),
The length from the ee portion to the ff portion was 90 mm. Also,
The thickness of the sheet was about 40 μm.
【0027】比較例 上記実施例の組成物(a)のペレットを用い、通常のイ
ンフレッションフィルム成形機で実施例と同じ温度、引
取り速度で厚さ60μmのシートを成形、実施例と同じ
条件で延伸した。得られたシート厚さは約40μmであ
った(図4)。Comparative Example Using the pellets of the composition (a) of the above-mentioned example, a sheet having a thickness of 60 μm was formed at the same temperature and take-up speed as in the example with an ordinary inflation film forming machine under the same conditions as the example. Was stretched. The obtained sheet thickness was about 40 μm (FIG. 4).
【0028】(評価基準) (1)透湿度:JIS ZO208に準拠して測定 (2)耐水圧:JIS L1092B法に準拠して測定 (3)引っ張り強度及び伸度:JIS P8113に準
拠して測定 (4)ヒートシール性:多孔性シートをポリエチレン−
ポリプロピレン複合繊維からなる坪量20g/m2 の不
織布を重ね合わせ、その端部をテスター産業(株)製の
片面加熱バーシーラー(シールバー10×30mm)を用
い、圧力2kg/cm2 、時間0.5sec、温度130℃
にてヒートシールを行った。ヒートシール後の接着強
度、熱収縮の有無、ピンホールの有無を測定し、以下の
基準に従って、ヒートシール性を判定した。 ・全てが良好なサンプル・・・・・・・・・・・○ ・やや熱収縮は認められたサンプル・・・・・・△ ・接着力が弱く、熱収縮が大きいサンプル・・・×(Evaluation criteria) (1) Water vapor transmission rate: measured according to JIS ZO208 (2) Water pressure resistance: measured according to JIS L1092B method (3) Tensile strength and elongation: measured according to JIS P8113 (4) Heat sealability: The porous sheet is made of polyethylene-
Nonwoven fabrics composed of polypropylene composite fibers and having a basis weight of 20 g / m 2 were superposed, and the ends thereof were used with a single-sided heating bar sealer (seal bar 10 × 30 mm) manufactured by Tester Sangyo Co., Ltd., pressure 2 kg / cm 2 , time 0. 0.5sec, temperature 130 ℃
Was heat-sealed. The adhesive strength after heat sealing, the presence or absence of heat shrinkage, and the presence or absence of pinholes were measured, and the heat sealability was determined according to the following criteria.・ Samples that are all good ・ ・ ・ ・ ・ ・ ・ ・ ○ ・ Samples with some heat shrinkage ・ ・ ・ ・ △ ・ Samples with weak adhesion and large heat shrinkage ×
【0029】(5)テープ接着性:多孔性シートに20
μmの厚みでホットメルト接着剤を塗布(20mm幅×1
50mm長さ)し、これを綿金布と重ね合わせ5kgのロー
ラーで1往復することにより圧着したものをテストサン
プルとする。このサンプルにおいて綿金布を多孔性シー
トから剥がした際の粘着剤の綿金布への移行を下記の基
準で判定し、シートのテープ接着性とした。 ・粘着剤の移行が全く認められない・・・・・・○ ・粘着剤の移行が一部認められる・・・・・・・△ ・粘着剤の大部分が移行する・・・・・・・・・×(5) Adhesiveness of tape: 20 for a porous sheet
Apply hot melt adhesive with a thickness of μm (20mm width x 1
(50 mm length), and this is laminated with a cotton cloth and pressure-bonded by reciprocating once with a 5 kg roller to obtain a test sample. In this sample, the transfer of the pressure-sensitive adhesive to the cotton gold cloth when the cotton gold cloth was peeled from the porous sheet was judged according to the following criteria, and the tape adhesiveness of the sheet was determined.・ No transfer of adhesive is observed at all ・ ・ ・ ○ ・ Some transfer of adhesive is observed ・ ・ △ ・ Most of the adhesive is transferred ・ ・ ・... ×
【0030】(6)ムレ度:裏面材としてポリエチレン
−ポリプロピレン複合繊維からなる坪量20g/m 2 の
不織布を、吸収体として坪量260g/m2 からなる綿
状パルプ、裏面材として多孔性シートを用い、図1の如
く生理用ナプキンを構成する。このサンプルを10人の
モニターにて装着してもらい、以下の基準でムレ度を評
価した。 ・ムレが全く無くさわやかな感じ・・・・・・・○ ・ややムレがある・・・・・・・・・・・・・・△ ・非常にムレる・・・・・・・・・・・・・・・× 上記基準によって得られた多孔性シートの物性を一括し
て〔表1〕に示した。(6) Moisture: Polyethylene as backing material
-Polypropylene composite fiber basis weight 20 g / m 2of
Nonwoven fabric as absorber, basis weight 260 g / m2Made of cotton
As shown in Fig. 1, the porous pulp and porous sheet are used as the backing material.
It constitutes a sanitary napkin. This sample of 10
Have it worn on the monitor and evaluate the stuffiness according to the following criteria
I paid.・ There is no stuffiness and a refreshing feeling ・ ・ ・ ・ ○ ・ Slight stuffiness ・ ・ ・ ・ ・ ・ ・ △ ・..... * Collectively the physical properties of the porous sheet obtained according to the above criteria.
The results are shown in [Table 1].
【0031】[0031]
【表1】 [Table 1]
【0032】又、前記実施例、比較例の多孔性シートを
用い図1に示す構成で生理用ナプキンを製造したとこ
ろ、従来の裏面材(低密度ポリエチレンラミネート紙)
に比してムレがなく、ソフトでドライ感があり、比較例
の裏面材よりヒートシール性、ホットメルト接着性、テ
ープ接着性、シート強度に優れ、快適な装着性があっ
た。A sanitary napkin having the structure shown in FIG. 1 was manufactured using the porous sheets of the above-mentioned Examples and Comparative Examples. As a result, a conventional backing material (low density polyethylene laminated paper) was used.
In comparison with Comparative Example 1, there was no stuffiness, it was soft and had a dry feel, and it had better heat sealability, hot melt adhesiveness, tape adhesiveness, and sheet strength than the backing material of the Comparative Example, and was comfortable to wear.
【0033】[0033]
【発明の効果】本発明の多孔性シートは、シート強度及
びシール性に優れ、且つ透湿性、耐水圧性等がある。ま
た、このような多孔性シートを裏面材に用いた吸収性物
品は、吸収した体液を漏らさず気化放出して、ムレるこ
とが無く、快適な装着感を与える。The porous sheet of the present invention is excellent in sheet strength and sealing property, and has moisture permeability, water pressure resistance and the like. In addition, an absorbent article using such a porous sheet as a backing material vaporizes and releases absorbed body fluid without leaking, giving a comfortable wearing feeling without stuffiness.
【図1】本発明に係る多孔性シートを用いた吸収性部の
一実施例を示し、該吸収性物品の一部切欠して示した斜
視図である。FIG. 1 is a perspective view showing an embodiment of an absorbent part using a porous sheet according to the present invention, with a part of the absorbent article cut away.
【図2】(a)は吸収性物品に用いられる裏面材の平面
図、図左の太い矢印はシート成形、延伸方向を示す。図
2(b)は図2(a)の裏面材のe−e線に沿う(幅方
向)断面図、図2(c)は同f−f線に沿う断面図であ
る。FIG. 2A is a plan view of a backing material used for an absorbent article, and thick arrows on the left side of the figure show sheet forming and stretching directions. 2B is a cross-sectional view of the back surface material of FIG. 2A along the line ee (width direction), and FIG. 2C is a cross-sectional view along the line ff.
【図3】本発明に係る多孔性シートの製法の一実施例を
示し、図3(a)はインフレーション法による延伸前シ
ートの断面図、図3(b)は(a)の切開シート断面図
である。FIG. 3 shows an example of a method for producing a porous sheet according to the present invention, FIG. 3 (a) is a sectional view of a sheet before stretching by an inflation method, and FIG. 3 (b) is a sectional view of a cut sheet of FIG. 3 (a). Is.
【図4】一比較例を示し、図4(a)は組成物(a)か
らなる(単層)の多孔性域を示す平面図、図4(b)は
図4(a)のII−II線に沿う(幅方向)の断面図であ
る。FIG. 4 shows a comparative example, FIG. 4 (a) is a plan view showing a porous region of a (single layer) composed of the composition (a), and FIG. 4 (b) is II- of FIG. 4 (a). It is a sectional view taken along the line II (width direction).
1 吸収性物品 2 表面材 3 吸収体 4 裏面材 4A 組成物(a)からなる透湿性域 4B 組成物(b)からなる非透湿性域 4A’ 組成物(a)からなるシート域 4B’ 組成物(b)からなるシート域 DESCRIPTION OF SYMBOLS 1 Absorbent article 2 Surface material 3 Absorber 4 Back material 4A Moisture-permeable area | region consisting of a composition (a) 4B Non-moisture-permeable area | region consisting of a composition (b) 4A 'Sheet area | region consisting of a composition (a) 4B' composition Seat area consisting of item (b)
フロントページの続き (51)Int.Cl.5 識別記号 庁内整理番号 FI 技術表示箇所 A61F 5/44 H 7108−4C B29C 47/06 8016−4F 67/20 B 9268−4F B32B 3/16 7016−4F 27/18 Z 6122−4F 27/20 Z 6122−4F 27/32 E 8115−4F // B29K 23:00 105:04 B29L 9:00 4F Continuation of the front page (51) Int.Cl. 5 Identification number Reference number within the agency FI Technical display location A61F 5/44 H 7108-4C B29C 47/06 8016-4F 67/20 B 9268-4F B32B 3/16 7016- 4F 27/18 Z 6122-4F 27/20 Z 6122-4F 27/32 E 8115-4F // B29K 23:00 105: 04 B29L 9:00 4F
Claims (4)
性シートを部分的に積層させたものであって、上記透湿
性シート部分のみの透湿性域と上記透湿性シート部分及
び上記非透湿性又は低透湿性シート部分が多層となった
非透湿性又は低透湿性域とを交互に且つ多列に有してい
ることを特徴とする多孔性シート。1. A non-moisture-permeable or low-moisture permeable sheet partially laminated on a moisture permeable sheet, wherein the moisture permeable area of only the moisture permeable sheet portion, the moisture permeable sheet portion and the non-moisture permeable sheet portion A porous sheet characterized in that the moisture-permeable or low-moisture permeable sheet portion has a plurality of non-moisture-permeable or low-moisture permeable regions alternately arranged in multiple rows.
填材50〜400重量部及び柔軟化剤0.1〜20重量
部よりなる組成物(a)のシート状物に、ポリオレフィ
ン系樹脂100重量部、充填材0〜40重量部及び柔軟
化剤0〜10重量部よりなる組成物(b)のシート状物
を部分的に積層させて延伸処理した多孔性シートであっ
て、該延伸処理によって上記組成物(a)で形成される
上記透湿性シートの単層シート域と、上記透湿性シート
及び上記組成物(b)で形成される上記非透湿性又は低
透湿性シートが多層となった多層シート域とを交互に且
つ多列状に有していることを特徴とする請求項1記載の
多孔性シート。2. A sheet of the composition (a) comprising 100 parts by weight of a polyolefin resin, 50 to 400 parts by weight of a filler and 0.1 to 20 parts by weight of a softening agent, 100 parts by weight of a polyolefin resin, A porous sheet obtained by partially laminating a sheet-like material of a composition (b) comprising 0 to 40 parts by weight of a filler and 0 to 10 parts by weight of a softening agent, and subjecting the composition to the stretching treatment. A multilayer sheet in which a single-layer sheet region of the moisture-permeable sheet formed of the article (a) and the moisture-impermeable or low-moisture-permeable sheet formed of the moisture-permeable sheet and the composition (b) are multilayered. The porous sheet according to claim 1, wherein the porous sheet has areas alternately and in multiple rows.
物(a)と、組成物(b)とを共押出成形によって、上
記組成物(a)に組成物(b)を部分的に積層させたシ
ート状物を成形し、該成形シートを延伸処理することを
特徴とする多孔性シートの製造方法。3. The method according to claim 2, wherein the composition (a) and the composition (b) are coextruded to partially form the composition (b) on the composition (a). 1. A method for producing a porous sheet, which comprises forming a sheet-like material laminated on a sheet, and stretching the formed sheet.
と、これら両面材の間に配置される吸収体とからなる吸
収性物品において、請求項1又は2記載の多孔性シート
を上記裏面材として用いることを特徴とする吸収性物
品。4. An absorbent article comprising a liquid-permeable front material, a leak-proof back material, and an absorber arranged between these double-sided materials, wherein the porous sheet according to claim 1 or 2. Is used as the backing material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16138492A JP3155351B2 (en) | 1992-06-19 | 1992-06-19 | Porous sheet and method for producing the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16138492A JP3155351B2 (en) | 1992-06-19 | 1992-06-19 | Porous sheet and method for producing the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH06910A true JPH06910A (en) | 1994-01-11 |
| JP3155351B2 JP3155351B2 (en) | 2001-04-09 |
Family
ID=15734071
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP16138492A Expired - Fee Related JP3155351B2 (en) | 1992-06-19 | 1992-06-19 | Porous sheet and method for producing the same |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3155351B2 (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1997036561A1 (en) * | 1996-03-29 | 1997-10-09 | Kimberly-Clark Worldwide, Inc. | Absorbent article having a breathability gradient |
| EP1033122A3 (en) * | 1999-03-03 | 2001-04-04 | Uni-Charm Corporation | Liquid impervious backsheet for body fluids disposable absorbent article |
| AU731802B2 (en) * | 1996-03-29 | 2001-04-05 | Kimberly-Clark Worldwide, Inc. | Absorbent article having a breathability gradient |
| JP2001293826A (en) * | 2000-04-14 | 2001-10-23 | Mitsubishi Plastics Ind Ltd | Laminated porous film |
| JP2004513680A (en) * | 2000-07-10 | 2004-05-13 | ザ、プロクター、エンド、ギャンブル、カンパニー | Absorbent article comprising a microporous film with alignment marks |
| JP2005324057A (en) * | 2005-07-15 | 2005-11-24 | Uni Charm Corp | Disposable diaper equipped with back sheet and production method of back sheet |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10285874B2 (en) | 2014-03-06 | 2019-05-14 | The Procter & Gamble Company | Multi-component topsheets |
| US10195092B2 (en) | 2014-03-06 | 2019-02-05 | The Procter & Gamble Company | Multi-component topsheets |
| CN106061454A (en) | 2014-03-06 | 2016-10-26 | 宝洁公司 | 3D base |
| EP3478235B1 (en) | 2016-07-01 | 2020-10-14 | The Procter and Gamble Company | Absorbent articles with improved topsheet dryness |
-
1992
- 1992-06-19 JP JP16138492A patent/JP3155351B2/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1997036561A1 (en) * | 1996-03-29 | 1997-10-09 | Kimberly-Clark Worldwide, Inc. | Absorbent article having a breathability gradient |
| AU714601B2 (en) * | 1996-03-29 | 2000-01-06 | Kimberly-Clark Worldwide, Inc. | Absorbent article having a breathability gradient |
| AU731802B2 (en) * | 1996-03-29 | 2001-04-05 | Kimberly-Clark Worldwide, Inc. | Absorbent article having a breathability gradient |
| AU714601C (en) * | 1996-03-29 | 2001-11-08 | Kimberly-Clark Worldwide, Inc. | Absorbent article having a breathability gradient |
| EP1033122A3 (en) * | 1999-03-03 | 2001-04-04 | Uni-Charm Corporation | Liquid impervious backsheet for body fluids disposable absorbent article |
| JP2001293826A (en) * | 2000-04-14 | 2001-10-23 | Mitsubishi Plastics Ind Ltd | Laminated porous film |
| JP2004513680A (en) * | 2000-07-10 | 2004-05-13 | ザ、プロクター、エンド、ギャンブル、カンパニー | Absorbent article comprising a microporous film with alignment marks |
| JP2005324057A (en) * | 2005-07-15 | 2005-11-24 | Uni Charm Corp | Disposable diaper equipped with back sheet and production method of back sheet |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3155351B2 (en) | 2001-04-09 |
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