JPH07166103A - Resin composition for thermosetting powder coating - Google Patents
Resin composition for thermosetting powder coatingInfo
- Publication number
- JPH07166103A JPH07166103A JP34273093A JP34273093A JPH07166103A JP H07166103 A JPH07166103 A JP H07166103A JP 34273093 A JP34273093 A JP 34273093A JP 34273093 A JP34273093 A JP 34273093A JP H07166103 A JPH07166103 A JP H07166103A
- Authority
- JP
- Japan
- Prior art keywords
- vinyl
- resin
- weight
- group
- unit derived
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 81
- 239000011342 resin composition Substances 0.000 title claims abstract description 18
- 239000000843 powder Substances 0.000 title claims description 44
- 229920001187 thermosetting polymer Polymers 0.000 title claims description 17
- 239000011248 coating agent Substances 0.000 title abstract description 66
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims abstract description 57
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 52
- 239000000178 monomer Substances 0.000 claims abstract description 35
- 239000000126 substance Substances 0.000 claims abstract description 26
- 125000000524 functional group Chemical group 0.000 claims abstract description 13
- 230000009477 glass transition Effects 0.000 claims abstract description 6
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims abstract description 3
- 229920006026 co-polymeric resin Polymers 0.000 claims description 13
- 125000001931 aliphatic group Chemical group 0.000 claims description 9
- 125000003367 polycyclic group Chemical group 0.000 claims description 9
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 2
- 229920005989 resin Polymers 0.000 abstract description 44
- 239000011347 resin Substances 0.000 abstract description 44
- -1 polycyclic aliphatic hydrocarbon Chemical class 0.000 abstract description 12
- 238000003860 storage Methods 0.000 abstract description 9
- 239000000203 mixture Substances 0.000 abstract description 8
- 229920001577 copolymer Polymers 0.000 abstract description 5
- 125000002348 vinylic group Chemical group 0.000 abstract 1
- 239000000463 material Substances 0.000 description 23
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 18
- 239000003795 chemical substances by application Substances 0.000 description 17
- 238000000034 method Methods 0.000 description 14
- 239000000155 melt Substances 0.000 description 8
- 229920006163 vinyl copolymer Polymers 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 150000001875 compounds Chemical class 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000002904 solvent Substances 0.000 description 7
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- 238000002156 mixing Methods 0.000 description 6
- 229910052757 nitrogen Inorganic materials 0.000 description 6
- 238000011056 performance test Methods 0.000 description 6
- 229920000178 Acrylic resin Polymers 0.000 description 5
- 239000003973 paint Substances 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 4
- 238000010992 reflux Methods 0.000 description 4
- PSGCQDPCAWOCSH-UHFFFAOYSA-N (4,7,7-trimethyl-3-bicyclo[2.2.1]heptanyl) prop-2-enoate Chemical compound C1CC2(C)C(OC(=O)C=C)CC1C2(C)C PSGCQDPCAWOCSH-UHFFFAOYSA-N 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 3
- 239000004566 building material Substances 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 3
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 3
- PBOSTUDLECTMNL-UHFFFAOYSA-N lauryl acrylate Chemical compound CCCCCCCCCCCCOC(=O)C=C PBOSTUDLECTMNL-UHFFFAOYSA-N 0.000 description 3
- 239000004611 light stabiliser Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 230000000379 polymerizing effect Effects 0.000 description 3
- 230000003746 surface roughness Effects 0.000 description 3
- OUPZKGBUJRBPGC-UHFFFAOYSA-N 1,3,5-tris(oxiran-2-ylmethyl)-1,3,5-triazinane-2,4,6-trione Chemical compound O=C1N(CC2OC2)C(=O)N(CC2OC2)C(=O)N1CC1CO1 OUPZKGBUJRBPGC-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- LKMJVFRMDSNFRT-UHFFFAOYSA-N 2-(methoxymethyl)oxirane Chemical class COCC1CO1 LKMJVFRMDSNFRT-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- OWYWGLHRNBIFJP-UHFFFAOYSA-N Ipazine Chemical compound CCN(CC)C1=NC(Cl)=NC(NC(C)C)=N1 OWYWGLHRNBIFJP-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 239000005058 Isophorone diisocyanate Substances 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 2
- 125000002252 acyl group Chemical group 0.000 description 2
- 125000003342 alkenyl group Chemical group 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- 125000003710 aryl alkyl group Chemical group 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 239000008199 coating composition Substances 0.000 description 2
- OIWOHHBRDFKZNC-UHFFFAOYSA-N cyclohexyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1CCCCC1 OIWOHHBRDFKZNC-UHFFFAOYSA-N 0.000 description 2
- GTBGXKPAKVYEKJ-UHFFFAOYSA-N decyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCOC(=O)C(C)=C GTBGXKPAKVYEKJ-UHFFFAOYSA-N 0.000 description 2
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 description 2
- 125000005843 halogen group Chemical group 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 2
- 238000010137 moulding (plastic) Methods 0.000 description 2
- 125000002560 nitrile group Chemical group 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 description 2
- 239000013557 residual solvent Substances 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 125000001424 substituent group Chemical group 0.000 description 2
- KRLHYNPADOCLAJ-UHFFFAOYSA-N undecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCOC(=O)C(C)=C KRLHYNPADOCLAJ-UHFFFAOYSA-N 0.000 description 2
- RRLMGCBZYFFRED-UHFFFAOYSA-N undecyl prop-2-enoate Chemical compound CCCCCCCCCCCOC(=O)C=C RRLMGCBZYFFRED-UHFFFAOYSA-N 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- ARYIITVULFDIQB-UHFFFAOYSA-N (2-methyloxiran-2-yl)methyl prop-2-enoate Chemical compound C=CC(=O)OCC1(C)CO1 ARYIITVULFDIQB-UHFFFAOYSA-N 0.000 description 1
- MUTGBJKUEZFXGO-OLQVQODUSA-N (3as,7ar)-3a,4,5,6,7,7a-hexahydro-2-benzofuran-1,3-dione Chemical compound C1CCC[C@@H]2C(=O)OC(=O)[C@@H]21 MUTGBJKUEZFXGO-OLQVQODUSA-N 0.000 description 1
- IAXXETNIOYFMLW-UHFFFAOYSA-N (4,7,7-trimethyl-3-bicyclo[2.2.1]heptanyl) 2-methylprop-2-enoate Chemical compound C1CC2(C)C(OC(=O)C(=C)C)CC1C2(C)C IAXXETNIOYFMLW-UHFFFAOYSA-N 0.000 description 1
- RSWGJHLUYNHPMX-UHFFFAOYSA-N 1,4a-dimethyl-7-propan-2-yl-2,3,4,4b,5,6,10,10a-octahydrophenanthrene-1-carboxylic acid Chemical compound C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- KWBZODMYTRHRIU-UHFFFAOYSA-N 2,3,4,5,6,7,8,8a-octahydro-1h-naphthalen-4a-yl prop-2-enoate Chemical compound C1CCCC2CCCCC21OC(=O)C=C KWBZODMYTRHRIU-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- WDQMWEYDKDCEHT-UHFFFAOYSA-N 2-ethylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(CC)COC(=O)C(C)=C WDQMWEYDKDCEHT-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- VHSHLMUCYSAUQU-UHFFFAOYSA-N 2-hydroxypropyl methacrylate Chemical compound CC(O)COC(=O)C(C)=C VHSHLMUCYSAUQU-UHFFFAOYSA-N 0.000 description 1
- GWZMWHWAWHPNHN-UHFFFAOYSA-N 2-hydroxypropyl prop-2-enoate Chemical compound CC(O)COC(=O)C=C GWZMWHWAWHPNHN-UHFFFAOYSA-N 0.000 description 1
- RUMACXVDVNRZJZ-UHFFFAOYSA-N 2-methylpropyl 2-methylprop-2-enoate Chemical compound CC(C)COC(=O)C(C)=C RUMACXVDVNRZJZ-UHFFFAOYSA-N 0.000 description 1
- CFVWNXQPGQOHRJ-UHFFFAOYSA-N 2-methylpropyl prop-2-enoate Chemical compound CC(C)COC(=O)C=C CFVWNXQPGQOHRJ-UHFFFAOYSA-N 0.000 description 1
- OFNISBHGPNMTMS-UHFFFAOYSA-N 3-methylideneoxolane-2,5-dione Chemical compound C=C1CC(=O)OC1=O OFNISBHGPNMTMS-UHFFFAOYSA-N 0.000 description 1
- WGUJUIMHWNHXGB-UHFFFAOYSA-N 4-bicyclo[2.2.1]heptanyl prop-2-enoate Chemical compound C1CC2CCC1(OC(=O)C=C)C2 WGUJUIMHWNHXGB-UHFFFAOYSA-N 0.000 description 1
- NDWUBGAGUCISDV-UHFFFAOYSA-N 4-hydroxybutyl prop-2-enoate Chemical compound OCCCCOC(=O)C=C NDWUBGAGUCISDV-UHFFFAOYSA-N 0.000 description 1
- JTHZUSWLNCPZLX-UHFFFAOYSA-N 6-fluoro-3-methyl-2h-indazole Chemical compound FC1=CC=C2C(C)=NNC2=C1 JTHZUSWLNCPZLX-UHFFFAOYSA-N 0.000 description 1
- FYYIUODUDSPAJQ-UHFFFAOYSA-N 7-oxabicyclo[4.1.0]heptan-4-ylmethyl 2-methylprop-2-enoate Chemical compound C1C(COC(=O)C(=C)C)CCC2OC21 FYYIUODUDSPAJQ-UHFFFAOYSA-N 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- GVNWZKBFMFUVNX-UHFFFAOYSA-N Adipamide Chemical compound NC(=O)CCCCC(N)=O GVNWZKBFMFUVNX-UHFFFAOYSA-N 0.000 description 1
- 241000272814 Anser sp. Species 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- NRCMAYZCPIVABH-UHFFFAOYSA-N Quinacridone Chemical compound N1C2=CC=CC=C2C(=O)C2=C1C=C1C(=O)C3=CC=CC=C3NC1=C2 NRCMAYZCPIVABH-UHFFFAOYSA-N 0.000 description 1
- 244000028419 Styrax benzoin Species 0.000 description 1
- 235000000126 Styrax benzoin Nutrition 0.000 description 1
- 235000008411 Sumatra benzointree Nutrition 0.000 description 1
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 229960002130 benzoin Drugs 0.000 description 1
- AOJOEFVRHOZDFN-UHFFFAOYSA-N benzyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC1=CC=CC=C1 AOJOEFVRHOZDFN-UHFFFAOYSA-N 0.000 description 1
- GCTPMLUUWLLESL-UHFFFAOYSA-N benzyl prop-2-enoate Chemical compound C=CC(=O)OCC1=CC=CC=C1 GCTPMLUUWLLESL-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- XITRBUPOXXBIJN-UHFFFAOYSA-N bis(2,2,6,6-tetramethylpiperidin-4-yl) decanedioate Chemical compound C1C(C)(C)NC(C)(C)CC1OC(=O)CCCCCCCCC(=O)OC1CC(C)(C)NC(C)(C)C1 XITRBUPOXXBIJN-UHFFFAOYSA-N 0.000 description 1
- ZXOATMQSUNJNNG-UHFFFAOYSA-N bis(oxiran-2-ylmethyl) benzene-1,3-dicarboxylate Chemical compound C=1C=CC(C(=O)OCC2OC2)=CC=1C(=O)OCC1CO1 ZXOATMQSUNJNNG-UHFFFAOYSA-N 0.000 description 1
- NEPKLUNSRVEBIX-UHFFFAOYSA-N bis(oxiran-2-ylmethyl) benzene-1,4-dicarboxylate Chemical compound C=1C=C(C(=O)OCC2OC2)C=CC=1C(=O)OCC1CO1 NEPKLUNSRVEBIX-UHFFFAOYSA-N 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000012986 chain transfer agent Substances 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- KBLWLMPSVYBVDK-UHFFFAOYSA-N cyclohexyl prop-2-enoate Chemical compound C=CC(=O)OC1CCCCC1 KBLWLMPSVYBVDK-UHFFFAOYSA-N 0.000 description 1
- FIMUXQLLGBMSAI-UHFFFAOYSA-N cyclohexylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CCCCC1 FIMUXQLLGBMSAI-UHFFFAOYSA-N 0.000 description 1
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical class C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000012674 dispersion polymerization Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000004070 electrodeposition Methods 0.000 description 1
- 238000007610 electrostatic coating method Methods 0.000 description 1
- 238000010556 emulsion polymerization method Methods 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- 235000019382 gum benzoic Nutrition 0.000 description 1
- 125000003187 heptyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- XXROGKLTLUQVRX-UHFFFAOYSA-N hydroxymethylethylene Natural products OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 235000019239 indanthrene blue RS Nutrition 0.000 description 1
- UHOKSCJSTAHBSO-UHFFFAOYSA-N indanthrone blue Chemical compound C1=CC=C2C(=O)C3=CC=C4NC5=C6C(=O)C7=CC=CC=C7C(=O)C6=CC=C5NC4=C3C(=O)C2=C1 UHOKSCJSTAHBSO-UHFFFAOYSA-N 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 125000002960 margaryl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000005394 methallyl group Chemical group 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- OKRNLSUTBJUVKA-UHFFFAOYSA-N n,n,n',n'-Tetrakis(2-hydroxyethyl)adipamide Chemical compound OCCN(CCO)C(=O)CCCCC(=O)N(CCO)CCO OKRNLSUTBJUVKA-UHFFFAOYSA-N 0.000 description 1
- BSCJIBOZTKGXQP-UHFFFAOYSA-N n-(2-hydroxyethyl)-2-methylprop-2-enamide Chemical compound CC(=C)C(=O)NCCO BSCJIBOZTKGXQP-UHFFFAOYSA-N 0.000 description 1
- UUORTJUPDJJXST-UHFFFAOYSA-N n-(2-hydroxyethyl)prop-2-enamide Chemical compound OCCNC(=O)C=C UUORTJUPDJJXST-UHFFFAOYSA-N 0.000 description 1
- PSCWDXZBRYGBDI-UHFFFAOYSA-N n-(oxiran-2-ylmethyl)prop-2-enamide Chemical compound C=CC(=O)NCC1CO1 PSCWDXZBRYGBDI-UHFFFAOYSA-N 0.000 description 1
- HMZGPNHSPWNGEP-UHFFFAOYSA-N octadecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)C(C)=C HMZGPNHSPWNGEP-UHFFFAOYSA-N 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- 239000004482 other powder Substances 0.000 description 1
- YCNNCJXFNCVEOL-UHFFFAOYSA-N oxiran-2-ylmethyl ethenesulfonate Chemical compound C=CS(=O)(=O)OCC1CO1 YCNNCJXFNCVEOL-UHFFFAOYSA-N 0.000 description 1
- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000002958 pentadecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- QIWKUEJZZCOPFV-UHFFFAOYSA-N phenyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1=CC=CC=C1 QIWKUEJZZCOPFV-UHFFFAOYSA-N 0.000 description 1
- WRAQQYDMVSCOTE-UHFFFAOYSA-N phenyl prop-2-enoate Chemical compound C=CC(=O)OC1=CC=CC=C1 WRAQQYDMVSCOTE-UHFFFAOYSA-N 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 239000004848 polyfunctional curative Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- BOQSSGDQNWEFSX-UHFFFAOYSA-N propan-2-yl 2-methylprop-2-enoate Chemical compound CC(C)OC(=O)C(C)=C BOQSSGDQNWEFSX-UHFFFAOYSA-N 0.000 description 1
- LYBIZMNPXTXVMV-UHFFFAOYSA-N propan-2-yl prop-2-enoate Chemical compound CC(C)OC(=O)C=C LYBIZMNPXTXVMV-UHFFFAOYSA-N 0.000 description 1
- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 description 1
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000010558 suspension polymerization method Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 230000002087 whitening effect Effects 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical class O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Paints Or Removers (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、優れた平滑性と耐候性
などの塗膜性能とを同時に達成し得る、新規な熱硬化性
粉体塗料用樹脂組成物に関するものであり、硬化剤を配
合することにより各種金属、プラスチック成形物あるい
は建築材料表面上に熱硬化性粉体塗料材料として好適に
使用できる。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a novel resin composition for thermosetting powder coatings, which can simultaneously achieve excellent smoothness and coating performance such as weather resistance. When blended, it can be suitably used as a thermosetting powder coating material on the surface of various metals, plastic moldings or building materials.
【0002】[0002]
【従来の技術】粉体塗料は、その塗料配合中に有機溶剤
を全く含まないことから、年々厳しくなる各国の有機溶
剤排出規制に対応し得る塗料として、近年その需要が全
世界的に増加している。中でもビニル(アクリル)樹脂
系粉体塗料は他の粉体塗料、すなわちポリエステル樹脂
系粉体塗料やエポキシ系粉体塗料に比較して耐候性に優
れることから自動車車体、自動車用部品あるいは屋外で
使用される家庭電化製品などの高い耐候性を要求される
用途に使用されている。一方ビニル(アクリル)樹脂系
粉体塗料は、造膜過程における溶融粘度が他の樹脂系の
粉体塗料に比較して高く、その結果平滑性に乏しい塗膜
しか得られないという欠点を有していた。この欠点を克
服するために従来スチレンンを他のビニル系モノマーと
共重合させることにより溶融粘度を低減化せしめる手法
が用いられているが、スチレンを使用することによりビ
ニル(アクリル)樹脂の長所である耐候性を犠牲にして
いる。2. Description of the Related Art Powder coatings, which do not contain any organic solvent in their coating composition, have recently been in worldwide demand as coatings that can comply with the strict regulations of organic solvent emission in each country. ing. Above all, vinyl (acrylic) resin-based powder coatings have excellent weather resistance compared to other powder coatings, that is, polyester resin-based powder coatings and epoxy-based powder coatings. It is used in home appliances and other applications that require high weather resistance. On the other hand, vinyl (acrylic) resin-based powder coatings have the drawback that the melt viscosity in the film-forming process is higher than other resin-based powder coatings, and as a result, only coatings with poor smoothness can be obtained. Was there. In order to overcome this drawback, a method of reducing the melt viscosity by copolymerizing styrene with another vinyl-based monomer has been conventionally used, but it is an advantage of vinyl (acrylic) resin by using styrene. Weather resistance is sacrificed.
【0003】また、この塗膜の平滑性と耐候性との両立
という問題点については、既に種々の検討がなされてい
る。例えばスチレンとシクロヘキシルメタクリレートを
併用する方法(特開昭50−124934号公報)ある
いはスチレンとターシャリブチル(メタ)アクリレート
を併用する方法(特開昭52−38541号公報、特開
平4−359971号公報)などがあるが、いずれもス
チレンを他のアクリル系モノマーと併用する方法に過ぎ
ず、これまで平滑性と耐候性とを同時に達成可能な樹脂
成分中にスチレンを含まない粉体塗料用ビニル(アクリ
ル)樹脂組成は見出されていない。Various studies have already been made on the problem of compatibility between the smoothness and weather resistance of the coating film. For example, a method in which styrene and cyclohexyl methacrylate are used in combination (JP-A-50-124934) or a method in which styrene and tert-butyl (meth) acrylate are used in combination (JP-A-52-38541 and JP-A-4-359971). ), Etc., but all of them are merely methods in which styrene is used in combination with other acrylic monomers, and vinyl resins for powder coatings that do not contain styrene in the resin component that can achieve smoothness and weather resistance at the same time ( No acrylic) resin composition has been found.
【0004】[0004]
【発明が解決しようとする課題】本発明は、各種金属、
プラスチック成形物あるいは建築材料表面上で良好なる
平滑性を示すと同時に、耐候性、耐水性、耐溶剤性、耐
酸性に優れる塗膜を容易に形成せしめる、貯蔵安定性の
良好なビニル系共重合体樹脂を含有する熱硬化性粉体塗
料用樹脂組成物を提供することを課題とする。SUMMARY OF THE INVENTION The present invention is directed to various metals,
A vinyl-based copolymer with good storage stability that shows good smoothness on the surface of plastic moldings and building materials, and easily forms a coating film with excellent weather resistance, water resistance, solvent resistance, and acid resistance. An object of the present invention is to provide a resin composition for thermosetting powder coating material containing a united resin.
【0005】[0005]
【課題を解決するための手段】本発明者らは、上記課題
を解決するために鋭意検討を行った結果、ビニル樹脂中
に特定の化学構造を側鎖に有するビニル系モノマーを共
重合せしめることにより、旧来のビニル樹脂の溶融粘性
と光化学的安定性とを改良し、良好な平滑性と耐候性な
どの塗膜性能とを同時に達成できることを見い出し、本
発明を完成するに至った。Means for Solving the Problems As a result of intensive studies for solving the above problems, the present inventors have found that a vinyl-based monomer having a specific chemical structure in its side chain is copolymerized in a vinyl resin. As a result, it has been found that the melt viscosity and photochemical stability of the conventional vinyl resin can be improved and good smoothness and coating performance such as weather resistance can be achieved at the same time, and the present invention has been completed.
【0006】すなわち、本発明は、(A)下記一般式
(1)で表されるビニル系モノマーから誘導される繰り
返し単位を5〜50重量%と、That is, the present invention comprises (A) 5 to 50% by weight of a repeating unit derived from a vinyl monomer represented by the following general formula (1):
【0007】[0007]
【化2】 [Chemical 2]
【0008】(式中のR1は水素原子又はメチル基であ
り、R2は多環式脂肪族炭化水素基であり、nは0〜4
の整数を示す。)(B)化学構造中に硬化性官能基を有
するビニル系モノマーから誘導される繰り返し単位を5
〜35重量%及び(C)その他の非反応性ビニル系モノ
マーから誘導される繰り返し単位を15〜90重量%か
ら成り、ガラス転移温度が40〜120℃の範囲であ
り、重量平均分子量が2000〜50000の範囲であ
るビニル系共重合体樹脂を含有することを特徴とする熱
硬化性粉体塗料用樹脂組成物を提供するものである。以
下、本発明を詳細に説明する。(In the formula, R 1 is a hydrogen atom or a methyl group, R 2 is a polycyclic aliphatic hydrocarbon group, and n is 0-4.
Indicates an integer. ) (B) The repeating unit derived from a vinyl-based monomer having a curable functional group in the chemical structure is 5
To 35% by weight and (C) 15 to 90% by weight of repeating units derived from other non-reactive vinyl monomers, the glass transition temperature is in the range of 40 to 120 ° C., and the weight average molecular weight is 2000 to The present invention provides a resin composition for a thermosetting powder coating material, which contains a vinyl copolymer resin in the range of 50,000. Hereinafter, the present invention will be described in detail.
【0009】本発明の熱硬化性粉体塗料用樹脂組成物の
樹脂成分として使用されるビニル系共重合体樹脂が有す
る(A)の繰り返し単位は、一般式(1)で表されるビ
ニル系モノマーを重合させることにより誘導される繰り
返し単位である。一般式(1)中のR2は多環式脂肪族
炭化水素基であり、アルキル基、アルケニル基、アリー
ル基、アラルキル基、アルコキシル基、アシル基、水酸
基、アミノ基、ニトリル基、カルボキシル基、ハロゲン
原子などの種々の置換基が置換したものなども含まれ
る。R2の好ましいものは、炭素数7〜30の多環式脂
肪族炭化水素基であり、特に好ましいものは炭素数7〜
15の多環式脂肪族炭化水素基である。この多環式脂肪
族炭化水素基の適当な具体例としては、次のものが挙げ
られる。The repeating unit (A) contained in the vinyl copolymer resin used as the resin component of the resin composition for thermosetting powder coating material of the present invention is represented by the general formula (1). It is a repeating unit derived by polymerizing a monomer. R 2 in the general formula (1) is a polycyclic aliphatic hydrocarbon group, and is an alkyl group, an alkenyl group, an aryl group, an aralkyl group, an alkoxyl group, an acyl group, a hydroxyl group, an amino group, a nitrile group, a carboxyl group, Those in which various substituents such as a halogen atom are substituted are also included. R 2 is preferably a polycyclic aliphatic hydrocarbon group having 7 to 30 carbon atoms, and particularly preferably 7 to 7 carbon atoms.
15 are polycyclic aliphatic hydrocarbon groups. Specific examples of suitable polycyclic aliphatic hydrocarbon groups include the following.
【0010】ビシクロ[2.2.1]ヘプチルBicyclo [2.2.1] heptyl
【化3】 [Chemical 3]
【0011】6−メチルビシクロ[2.2.1]ヘプチ
ル6-Methylbicyclo [2.2.1] heptyl
【化4】 [Chemical 4]
【0012】5,6−ジメチルビシクロ[2.2.1]
ヘプチル5,6-Dimethylbicyclo [2.2.1]
Heptyl
【化5】 [Chemical 5]
【0013】1−メチルビシクロ[2.2.1]ヘプチ
ル1-Methylbicyclo [2.2.1] heptyl
【化6】 [Chemical 6]
【0014】6−エチルビシクロ[2.2.1]ヘプチ
ル6-ethylbicyclo [2.2.1] heptyl
【化7】 [Chemical 7]
【0015】1,7,7−トリメチルビシクロ[2.
2.1]ヘプチル1,7,7-trimethylbicyclo [2.
2.1] Heptyl
【化8】 [Chemical 8]
【0016】ビシクロ[4.4.0]デシルBicyclo [4.4.0] decyl
【化9】 [Chemical 9]
【0017】トリシクロ[3.3.1.13,7]デシルTricyclo [3.3.1.1 3,7 ] decyl
【化10】 [Chemical 10]
【0018】トリシクロ[4.3.0.12,5]デシルTricyclo [4.3.0.1 2,5 ] decyl
【化11】 [Chemical 11]
【0019】トリシクロ[4.4.0.12,5]ウンデ
シルTricyclo [4.4.0.1 2,5 ] undecyl
【化12】 [Chemical 12]
【0020】テトラシクロ[4.4.0.12,5.1
7,10]ドデシルTetracyclo [4.4.0.1 2,5 . 1
7,10 ] dodecyl
【化13】 [Chemical 13]
【0021】ペンタシクロ[6.6.1.13,6.1
10,13.02,7.09,14]ヘキサデシルPentacyclo [6.6.1.1 3,6 . 1
10,13 . 0 2,7 . 0 9,14 ] Hexadecyl
【化14】 [Chemical 14]
【0022】ペンタシクロ[6.5.1.13,6.
02,7.09,13]ペンタデシルPentacyclo [6.5.1.1 3,6 .
0 2,7 . 0 9,13 ] Pentadecyl
【化15】 [Chemical 15]
【0023】ヘキサシクロ[6.6.1.13,6.1
10,13.02,7.09,14]ヘプタデシルHexacyclo [6.6.1.1 3,6 . 1
10,13 . 0 2,7 . 0 9,14 ] Heptadecyl
【化16】 [Chemical 16]
【0024】また、上記多環式脂肪族炭化水素基にアル
キル基、アルケニル基、アリール基、アラルキル基、ア
ルコキシル基、アシル基、水酸基、アミノ基、ニトリル
基、カルボキシル基、ハロゲン原子などの種々の置換基
が置換したものなども挙げられる。Further, various polycyclic aliphatic hydrocarbon groups such as an alkyl group, an alkenyl group, an aryl group, an aralkyl group, an alkoxyl group, an acyl group, a hydroxyl group, an amino group, a nitrile group, a carboxyl group and a halogen atom can be used. The thing etc. which the substituent substituted were mentioned.
【0025】これらのビニル系モノマーの代表的な具体
例としては、例えばテトラシクロ[4.4.0.
12,5.17,10]ドデシルアクリレート、トリシクロ
[4.4.0.12,5]ウンデシルアクリレート、ビシ
クロ[4.4.0]デシルアクリレート、1,7,7−
トリメチルビシクロ[2.2.1]ヘプチルアクリレー
ト、ビシクロ[2.2.1]ヘプチルアクリレート、ト
リシクロ[3.3.1.13,7]デシルメチルアクリレ
ート、テトラシクロ[4.4.0.12,5.17,10]ド
デシルメタクリレート、トリシクロ[4.4.0.1
2,5]ウンデシルメタクリレート、ビシクロ[4.4.
0]デシルメタクリレート、1,7,7−トリメチルビ
シクロ[2.2.1]ヘプチルメタクリレート、トリシ
クロ[3.3.1.13,7]デシルメタクリレート、ト
リシクロ[3.3.1.13,7]デシルメチルメタクリ
レートなどが挙げられる。これらのビニル系モノマー
は、1種あるいは2種以上を組み合わせて使用できる。Typical examples of these vinyl monomers include, for example, tetracyclo [4.4.0.
1 2,5 . 1 7,10 ] dodecyl acrylate, tricyclo [4.4.0.1 2,5 ] undecyl acrylate, bicyclo [4.4.0] decyl acrylate, 1,7,7-
Trimethylbicyclo [2.2.1] heptyl acrylate, bicyclo [2.2.1] heptyl acrylate, tricyclo [3.3.1.1 3,7 ] decylmethyl acrylate, tetracyclo [4.4.0.1 2] , 5 . 1 7,10] dodecyl methacrylate, tricyclo [4.4.0.1
2,5 ] undecyl methacrylate, bicyclo [4.4.
0] decyl methacrylate, 1,7,7-trimethylbicyclo [2.2.1] heptyl methacrylate, tricyclo [3.3.1.1 3,7 ] decyl methacrylate, tricyclo [3.3.1.1 3, 7 ] Decylmethyl methacrylate and the like. These vinyl-based monomers may be used alone or in combination of two or more.
【0026】本発明の熱硬化性粉体塗料用樹脂組成物の
樹脂成分として使用されるビニル系共重合体樹脂の
(B)の繰り返し単位は、化学構造中に硬化性官能基を
有するビニル系モノマーを重合させることにより誘導さ
れる繰り返し単位である。化学構造中に硬化性官能基を
有するビニル系モノマーは、ビニル基と硬化性官能基と
を化学構造中に合わせ持つ化合物であり、例えばアクリ
ル酸、メタクリル酸、無水マレイン酸、あるいは無水イ
タコン酸のモノアルキルエステルなどのビニル基とカル
ボキシル基とを合わせ持つ化合物、あるいは2−ヒドロ
キシエチルアクリレート、2−ヒドロキシプロピルアク
リレート、4−ヒドロキシブチルアクリレート、2−ヒ
ドロキシエチルメタクリレート、2−ヒドロキシプロピ
ルメタクリレート、4−ヒドロキシブチルメタクリレー
ト及びそれらのε−カプロラクトン付加体などのビニル
基と水酸基とを合わせ持つ化合物、あるいはビニル基と
グリシジル基をその構造中に合わせ持つ化合物、例えば
グリシジルアクリレート、β−メチルグリシジルアクリ
レート、グリシジルメタクリレート、β−メチルグリシ
ジルメタクリレートなどのアクリル酸又はメタクリル酸
のグリシジルエステル類、アリルアルコールのグリシジ
ルエーテル類又はメチルグリシジルエーテル類、メタア
リルアルコートのグリシジルエーテル類又はメチルグリ
シジルエーテル類、N−グリシジルアクリル酸アミド、
ビニルスルホン酸グリシジルなど、あるいはビニル基と
β−ヒドロキシアルキルアミド基をその構造中に合わせ
持つ化合物、例えばN−(2−ヒドロキシエチル)アク
リルアミド、N−(2−ヒドロキシエチル)メタクリル
アミドなどが挙げられる。これら化学構造中に硬化性官
能基を有するビニル系モノマーは、1種又は2種以上を
組み合わせて使用できる。The repeating unit (B) of the vinyl-based copolymer resin used as the resin component of the resin composition for thermosetting powder coating material of the present invention is a vinyl-based resin having a curable functional group in its chemical structure. It is a repeating unit derived by polymerizing a monomer. A vinyl-based monomer having a curable functional group in its chemical structure is a compound having a vinyl group and a curable functional group in its chemical structure, such as acrylic acid, methacrylic acid, maleic anhydride, or itaconic anhydride. Compounds having both vinyl group and carboxyl group such as monoalkyl ester, or 2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate, 4-hydroxybutyl acrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl methacrylate, 4-hydroxy Compounds having both a vinyl group and a hydroxyl group, such as butyl methacrylate and ε-caprolactone adducts thereof, or compounds having a vinyl group and a glycidyl group in its structure, such as glycidyl acrylate and β-methylglycidyl Acrylate, glycidyl methacrylate, β-methylglycidyl methacrylate and other acrylic acid or methacrylic acid glycidyl esters, allyl alcohol glycidyl ethers or methyl glycidyl ethers, methallyl alcote glycidyl ethers or methyl glycidyl ethers, N- Glycidyl acrylic acid amide,
Glycidyl vinyl sulfonate or the like, or a compound having a vinyl group and a β-hydroxyalkylamide group in its structure, for example, N- (2-hydroxyethyl) acrylamide, N- (2-hydroxyethyl) methacrylamide and the like can be mentioned. . These vinyl-based monomers having a curable functional group in their chemical structure can be used alone or in combination of two or more.
【0027】また、(C)の繰り返し単位は、(A)及
び(B)の繰り返し単位を誘導するビニル系モノマー以
外のその他の非反応性ビニル系モノマーを重合させるこ
とにより誘導される繰り返し単位である。その他の非反
応性ビニル系モノマーとしては、例えばメチルメタクリ
レート、エチルメタクリレート、n−プロピルメタクリ
レート、イソプロピルメタクリレート、n−ブチルメタ
クリレート、イソブチルメタクリレート、シクロヘキシ
ルメタクリレート、2−エチルヘキシルメタクリレー
ト、ラウリルメタクリレート、ステアリルメタクリレー
ト、フェニルメタクリレート、ベンジルメタクリレー
ト、メチルアクリレート、エチルアクリレート、n−プ
ロピルアクリレート、イソプロピルアクリレート、n−
ブチルアクリレート、イソブチルアクリレート、シクロ
ヘキシルアクリレート、2−エチルヘキシルアクリレー
ト、ラウリルアクリレート、ステアリルアクリレート、
フェニルアクリレート、ベンジルアクリレートなどの反
応性官能基を持たないメタクリル酸又はアクリル酸のエ
ステル類、あるいはスチレン、α−メチルスチレン、ビ
ニルトルエン、フマル酸ジアルキルエステル、イタコン
酸ジアルキルエステル、アクリロニトリル、メタクリロ
ニトリル、酢酸ビニル、プロピオン酸ビニル、塩化ビニ
ルなどのエチレン性不飽和モノマーなどが挙げられる。
これらのその他の非反応性ビニルモノマーは、1種ある
いは2種以上を組み合わせて使用できる。Further, the repeating unit of (C) is a repeating unit derived by polymerizing a non-reactive vinyl monomer other than the vinyl monomer for deriving the repeating units of (A) and (B). is there. Other non-reactive vinyl monomers include, for example, methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, isopropyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, cyclohexyl methacrylate, 2-ethylhexyl methacrylate, lauryl methacrylate, stearyl methacrylate, phenyl methacrylate. , Benzyl methacrylate, methyl acrylate, ethyl acrylate, n-propyl acrylate, isopropyl acrylate, n-
Butyl acrylate, isobutyl acrylate, cyclohexyl acrylate, 2-ethylhexyl acrylate, lauryl acrylate, stearyl acrylate,
Phenyl acrylate, methacrylic acid or acrylic acid esters having no reactive functional group such as benzyl acrylate, or styrene, α-methylstyrene, vinyltoluene, fumaric acid dialkyl ester, itaconic acid dialkyl ester, acrylonitrile, methacrylonitrile, Examples thereof include ethylenically unsaturated monomers such as vinyl acetate, vinyl propionate, and vinyl chloride.
These other non-reactive vinyl monomers can be used alone or in combination of two or more.
【0028】本発明に使用されるビニル系共重合体樹脂
は、(A)一般式(1)で表されるビニル系モノマーか
ら誘導される繰り返し単位を5〜50重量%、好ましく
は10〜30重量%と、(B)化学構造中に硬化性官能
基を有するビニル系モノマーから誘導される繰り返し単
位を5〜35重量%、好ましくは10〜30重量%及び
(C)その他の非反応性ビニル系モノマーから誘導され
る繰り返し単位を15〜90重量%、好ましくは40〜
80重量%から成る。(A)の繰り返し単位の含有量が
5重量%未満の場合は効果が十分でなく、50重量%を
超える場合は塗膜が脆くなり過ぎるために塗膜性能が低
下する。また、(B)の繰り返し単位の含有量が5重量
%未満の場合は硬化性が不充分であり、35重量%を超
える場合は硬化度が過度に進行し、塗膜性能が悪い。な
お、ビニル系共重合体樹脂は、本発明の目的を害しない
範囲内で上記以外のその他の繰り返し単位を有してもよ
い。The vinyl copolymer resin used in the present invention contains 5 to 50% by weight, preferably 10 to 30% by weight of repeating units derived from (A) the vinyl monomer represented by the general formula (1). % By weight, and (B) 5 to 35% by weight, preferably 10 to 30% by weight of a repeating unit derived from a vinyl-based monomer having a curable functional group in its chemical structure, and (C) other non-reactive vinyl. 15-90% by weight, preferably 40-90% by weight of the repeating unit derived from the system monomer.
It consists of 80% by weight. When the content of the repeating unit (A) is less than 5% by weight, the effect is not sufficient, and when it exceeds 50% by weight, the coating film becomes too brittle and the coating film performance deteriorates. When the content of the repeating unit (B) is less than 5% by weight, curability is insufficient, and when it exceeds 35% by weight, the degree of curing proceeds excessively, resulting in poor coating performance. In addition, the vinyl copolymer resin may have other repeating units other than the above within the range not impairing the object of the present invention.
【0029】また、本発明に使用されるビニル系共重合
体樹脂のガラス転移温度は、40〜120℃の範囲であ
ることが必要であり、好ましくは50〜100℃の範囲
である。この樹脂のガラス転移温度が40℃未満である
場合、粉体塗料用樹脂としての安定性が極めて悪く、ブ
ロッキングなどを起こし粉体として安定に存在し得な
い。一方、この樹脂のガラス転移温度が120℃を超え
る場合、溶融粘度が高すぎるために硬化時のレベリング
性が劣り、均一で平滑な塗膜になり得ない。The glass transition temperature of the vinyl copolymer resin used in the present invention needs to be in the range of 40 to 120 ° C, preferably 50 to 100 ° C. When the glass transition temperature of this resin is less than 40 ° C., the stability as a resin for powder coating material is extremely poor, and blocking occurs and the powder cannot exist stably. On the other hand, when the glass transition temperature of this resin exceeds 120 ° C., the melt viscosity is too high and the leveling property at the time of curing is poor, and a uniform and smooth coating film cannot be obtained.
【0030】さらに、本発明に使用されるビニル系共重
合体樹脂の重量平均分子量は、2000〜50000の
範囲であることが必要であり、好ましくは5000〜2
0000の範囲である。この樹脂の重量平均分子量が2
000未満である場合、塗膜の物性が不十分であり、塗
膜強度あるいは耐溶剤性などの塗膜性能の低下をきた
す。一方、この樹脂の重量平均分子量が50000を超
える場合は溶融粘性が高すぎるために硬化時のレベリン
グ性が劣り、均一で平滑な塗膜になり得ない。Further, the weight average molecular weight of the vinyl copolymer resin used in the present invention must be in the range of 2000 to 50,000, preferably 5000 to 2
The range is 0000. The weight average molecular weight of this resin is 2
If it is less than 000, the physical properties of the coating film are insufficient and the coating film performance such as coating film strength or solvent resistance is deteriorated. On the other hand, when the weight average molecular weight of this resin exceeds 50,000, the melt viscosity is too high and the leveling property at the time of curing is poor, and a uniform and smooth coating film cannot be obtained.
【0031】本発明の熱硬化性粉体塗料用樹脂組成物に
使用されるビニル系共重合体樹脂は、一般式(1)のビ
ニル系モノマーと化学構造中に硬化性官能基を有するビ
ニル系モノマー及びその他の非反応性ビニル系モノマー
を共重合させることにより得ることができる。本発明の
熱硬化性粉体塗料用樹脂組成物に使用するビニル系共重
合体樹脂を合成するための重合方法は、何ら制限され
ず、一般によく用いられている溶液重合法、溶融重合
法、乳化重合法、懸濁重合法、分散重合法、放射線重合
法などが適用可能である。また、当該ビニル系共重合体
樹脂の分子量調節方法としてメルカプタン類などの連鎖
移動剤を用いても何ら影響はない。The vinyl-based copolymer resin used in the resin composition for thermosetting powder coating material of the present invention is a vinyl-based copolymer resin having the general formula (1) and a vinyl-based copolymer having a curable functional group in its chemical structure. It can be obtained by copolymerizing a monomer and other non-reactive vinyl monomers. The polymerization method for synthesizing the vinyl-based copolymer resin used in the resin composition for the thermosetting powder coating material of the present invention is not limited at all, and a commonly used solution polymerization method, melt polymerization method, Emulsion polymerization method, suspension polymerization method, dispersion polymerization method, radiation polymerization method and the like are applicable. Further, even if a chain transfer agent such as mercaptans is used as a method for controlling the molecular weight of the vinyl-based copolymer resin, there is no effect.
【0032】本発明の熱硬化性粉体塗料用樹脂組成物
は、ビニル系共重合体樹脂中に含まれる(B)の繰り返
し単位の硬化性官能基と反応し得る官能基を分子中に2
個以上有する、常温で固体の硬化剤を配合することによ
り所望の熱硬化性粉体塗料として実用に供される。この
場合、硬化剤の例を挙げると、エポキシ官能性ビニル樹
脂に対する硬化剤としてセバシン酸、アゼライン酸、ド
デカ2酸などの2塩基酸化合物あるいは無水フタル酸、
ヘキサヒドロ無水フタル酸、無水マレイン酸などの酸無
水物化合物、カルボン酸官能性ビニル樹脂に対する硬化
剤としてジグリシジルイソフタレート、ジグリシジルテ
レフタレート、トリグリシジルイソシアヌレート、グリ
シジルアクリレートやグリシジルメタクリレート若しく
は3,4−エポキシシクロヘキシルメチルアクリレート
や3,4−エポキシシクロヘキシルメチルメタクリレー
トの単量体又は共重合体などのポリエポキシ化合物、あ
るいはβ−ヒドロキシアルキルアミド官能基性硬化剤と
してN,N’−ジ(β−ヒドロキシエチル)アジピン酸
ジアミド、N,N,N’,N’−テトラ(β−ヒドロキ
シエチル)アジピン酸ジアミド、N,N,N’,N’−
テトラ(β−ヒドロキシエチル)セバシン酸ジアミドな
どのポリ(β−ヒドロキシアルキルアミド)化合物、水
酸基官能性ビニル樹脂に対する硬化剤としてイソホロン
ジイソシアネート及びイソホロンジイソシアネートのε
−カプロラクタムブロック体、イソホロンジイソシアネ
ートダイマーなどが挙げられる。The resin composition for thermosetting powder coating material of the present invention has a functional group capable of reacting with the curable functional group of the repeating unit (B) contained in the vinyl-based copolymer resin in the molecule.
A desired thermosetting powder coating material is put into practical use by blending a hardener that is solid at room temperature. In this case, examples of the curing agent include dibasic acid compounds such as sebacic acid, azelaic acid and dodecadioic acid or phthalic anhydride as a curing agent for epoxy-functional vinyl resin.
Hexahydrophthalic anhydride, acid anhydride compounds such as maleic anhydride, and diglycidyl isophthalate, diglycidyl terephthalate, triglycidyl isocyanurate, glycidyl acrylate, glycidyl methacrylate or 3,4-epoxy as a curing agent for carboxylic acid functional vinyl resins. Polyepoxy compounds such as cyclohexylmethyl acrylate and 3,4-epoxycyclohexylmethylmethacrylate monomers or copolymers, or N, N'-di (β-hydroxyethyl) as a β-hydroxyalkylamide functional curing agent Adipic acid diamide, N, N, N ', N'-tetra (β-hydroxyethyl) adipic acid diamide, N, N, N', N'-
Poly (β-hydroxyalkylamide) compounds such as tetra (β-hydroxyethyl) sebacic acid diamide, isophorone diisocyanate and ε of isophorone diisocyanate as a curing agent for hydroxyl functional vinyl resin.
-Caprolactam block, isophorone diisocyanate dimer and the like.
【0033】本発明の熱硬化性粉体塗料用樹脂組成物に
おけるビニル系共重合体樹脂は、主体樹脂成分として使
用されるものであり、その配合割合は、特に制限される
ものではなく、適宜選定すればよいが、通常樹脂成分中
5〜100重量%の範囲にすればよく、好ましくは20
〜100重量%の範囲にすればよい。また、硬化剤の配
合割合も、特に制限されるものではなく、適宜選定すれ
ばよいが、樹脂成分の官能基に対する硬化剤の反応基の
モル比が、通常0.5〜1.5の範囲内、好ましくは
0.8〜1.2の範囲内にすればよい。The vinyl-type copolymer resin in the resin composition for thermosetting powder coating material of the present invention is used as a main resin component, and its compounding ratio is not particularly limited and may be appropriately selected. It may be selected, but it is usually in the range of 5 to 100% by weight in the resin component, preferably 20.
It may be in the range of ˜100 wt%. Further, the mixing ratio of the curing agent is not particularly limited and may be appropriately selected, but the molar ratio of the reactive group of the curing agent to the functional group of the resin component is usually in the range of 0.5 to 1.5. , Preferably within the range of 0.8 to 1.2.
【0034】本発明の熱硬化性粉体塗料用樹脂組成物に
は、通常の粉体塗料に補完的に添加されるエポキシ、ア
クリル、ポリエステル、ポリアミドなどの各種樹脂、フ
タロシアニン系、インダンスロン系、フラバンスロン
系、キナクリドン系などの有機顔料及び二酸化チタン、
酸化鉄、酸化クロム、カーボンブラックなどの無機顔
料、着色助剤あるいは紫外線吸収剤、光安定剤、耐電防
止剤、ワキ防止剤、ブロッキング防止剤、酸化防止剤、
可塑剤、流動調整剤、硬化触媒などの塗料用添加物を必
要に応じて1種又は2種以上加えることができ、粉体塗
料として実用に供せられる。これらの成分の配合割合
は、必要特性に応じて適量選定すればよい。また、これ
らの成分は、ビニル系共重合体樹脂と硬化剤を混合する
際に添加してもよく、両者を混合する前に予めビニル系
共重合体樹脂又は硬化剤に混合しておいてもよい。The thermosetting powder coating resin composition of the present invention contains various resins such as epoxy, acrylic, polyester, polyamide, etc., which are added in addition to ordinary powder coatings, phthalocyanine-based and indanthrone-based resins. , Flavanthlon-based, quinacridone-based organic pigments and titanium dioxide,
Inorganic pigments such as iron oxide, chromium oxide and carbon black, coloring aids or UV absorbers, light stabilizers, antistatic agents, anti-armpit agents, antiblocking agents, antioxidants,
If necessary, one or more additives for paints such as a plasticizer, a flow control agent, and a curing catalyst can be added, and they are put to practical use as a powder paint. Appropriate amounts of these components may be selected according to the required characteristics. Further, these components may be added when mixing the vinyl copolymer resin and the curing agent, or may be mixed in advance with the vinyl copolymer resin or the curing agent before mixing the both. Good.
【0035】粉体塗料の製造に当たっては、加熱ロー
ル、エクストルーダー、ニーダー等の溶融混練機を用い
たいわゆる乾式法が適用可能である。また、粉体塗料の
塗装方法については、静電塗装法、流動浸漬法などの周
知の塗装方法によって被塗物を塗装し、通常140〜2
00℃の温度で5分〜2時間焼き付けることにより十分
に硬化した塗膜を得ることができる。なお、塗膜の厚み
は、必要に応じて適宜選定すればよく、通常20〜20
0μmの範囲にすればよく、好ましくは40〜100μ
mの範囲である。In producing the powder coating material, a so-called dry method using a melt-kneader such as a heating roll, an extruder or a kneader can be applied. Regarding the coating method of the powder coating material, the coating object is coated by a well-known coating method such as an electrostatic coating method or a fluidized dipping method, and usually 140 to 2
By baking at a temperature of 00 ° C. for 5 minutes to 2 hours, a sufficiently cured coating film can be obtained. The thickness of the coating film may be appropriately selected as necessary and is usually 20 to 20.
The range may be 0 μm, preferably 40 to 100 μm.
The range is m.
【0036】[0036]
【実施例】次に、本発明を実施例によりさらに具体的に
説明する。なお、本発明は、これらの例によって何ら限
定されるものではない。実施例において、塗膜性能試験
は、次の方法によって行った。 (1)塗膜平滑性 東洋精密社製表面粗度計サーフコムを用いて粉体塗料硬
化塗膜表面の中心線平均粗さを測定した。 (2)付着性 JIS K5400 8.5.2.により測定した。 (3)耐溶剤性 キシレンを浸したネルで硬化塗膜を100回ラビング
し、塗膜状態の変化を下記の基準で評価した。 ○:塗膜に変化なし。 △:塗膜白化。 ×:塗膜溶解。EXAMPLES Next, the present invention will be described more specifically by way of examples. The present invention is not limited to these examples. In the examples, the coating film performance test was performed by the following method. (1) Coating smoothness The center line average roughness of the powder coating cured coating surface was measured using a surface roughness meter Surfcom manufactured by Toyo Seimitsu Co., Ltd. (2) Adhesiveness JIS K5400 8.5.2. It was measured by. (3) Solvent resistance The cured coating film was rubbed with a flannel dipped in xylene 100 times, and the change in the coating film state was evaluated according to the following criteria. ◯: No change in coating film. Δ: Whitening of coating film. X: Coating film dissolution.
【0037】(4)促進耐候性 デューパネル光コントロールウエザーメーター(スガ試
験器社製)によるクリヤー硬化塗膜ワレ発生試験時間を
測定した。 (5)貯蔵安定性 粉体塗料を30℃で30日間貯蔵し、塗料状態の変化を
下記の基準で評価した。 ○:変化なし。 △:塗料凝集。 ×:塗料ブロッキング。(4) Accelerated weather resistance A clear-cured coating film cracking test time was measured with a dew panel light control weather meter (manufactured by Suga Test Instruments Co., Ltd.). (5) Storage stability The powder coating material was stored at 30 ° C. for 30 days, and changes in the coating material state were evaluated according to the following criteria. ◯: No change. Δ: Paint aggregation. X: Paint blocking.
【0038】樹脂製造例1〜5 温度計、撹拌装置、還流冷却器、窒素導入管を備えた反
応容器中に酢酸エチルを表1及び表2に記載した量加
え、窒素ガスで反応容器内の空気を置換し、撹拌しなが
ら加熱還流させる。そこに表1及び表2に記載されたそ
れぞれのモノマー混合物を2時間に亘って滴下しながら
加え、さらに還流下で30分保持した後、表1及び表2
に示された追加触媒成分を加え、還流状態にて2時間残
モンマーの重合を行い、重合を完結せしめそれぞれ表1
及び表2に示された樹脂組成と特性値を有するビニル系
共重合体樹脂1〜5を得た。次に、減圧下で合成用溶剤
である酢酸エチルを留去することにより固体化し、微粉
砕した後に減圧乾燥を行い、残留溶剤を除去しで、粉体
塗料用ビニル樹脂を得た。また、粉体化したそれぞれの
樹脂の各温度における溶融粘度特性を溶融粘度計(測定
装置名:ソリキッドメーターMR300、株式会社レオ
ロジー社製)で測定した値を表3に示した。Resin Production Examples 1 to 5 In a reaction vessel equipped with a thermometer, a stirrer, a reflux condenser and a nitrogen inlet tube, ethyl acetate was added in an amount shown in Tables 1 and 2, and nitrogen gas was added to the reaction vessel. Replace air and heat to reflux with stirring. Each of the monomer mixtures shown in Tables 1 and 2 was added thereto dropwise over 2 hours, and the mixture was kept under reflux for 30 minutes, and then added to Tables 1 and 2.
The additional catalyst component shown in Table 1 was added, and the remaining monmer was polymerized at reflux for 2 hours to complete the polymerization.
And vinyl-based copolymer resins 1 to 5 having the resin compositions and the characteristic values shown in Table 2 were obtained. Next, ethyl acetate, which is a synthesis solvent, was distilled off under reduced pressure to solidify the mixture, which was pulverized and then dried under reduced pressure to remove the residual solvent to obtain a vinyl resin for powder coating. In addition, Table 3 shows the values obtained by measuring the melt viscosity characteristics of each powdered resin at each temperature with a melt viscometer (measuring device name: Liquid Liquid MR300, manufactured by Rheology Co., Ltd.).
【0039】樹脂製造比較例1.2 樹脂製造例1〜5と同様にして、表2に記載した溶剤、
モノマーを加えて重合し、固体化し、粉砕後に減圧乾燥
し、残留溶剤を除去し粉体塗料用アクリル樹脂を製造し
た。なお、表1及び表2において、テトラシクロドデシ
ルアクリレートは、テトラシクロ[4.4.0.
12,5.17,10]ドデシルアクリレートのことであり、
イソボルニルアクリレートは1,7,7−トリメチルビ
シクロ[2.2.1]ヘプチルアクリレートのことであ
る。Resin Production Comparative Example 1.2 In the same manner as in Resin Production Examples 1 to 5, the solvents shown in Table 2 were used.
A monomer was added for polymerization, solidification, pulverization and drying under reduced pressure, and residual solvent was removed to produce an acrylic resin for powder coating. In addition, in Table 1 and Table 2, tetracyclododecyl acrylate is tetracyclo [4.4.0.
1 2,5 . 1 7,10 ] dodecyl acrylate,
Isobornyl acrylate is 1,7,7-trimethylbicyclo [2.2.1] heptyl acrylate.
【0040】実施例1粉体塗料の製造 樹脂製造例1で得られた樹脂1000重量部に硬化剤と
してトリグリシジルイソシアヌレートを198重量部、
紫外線吸収剤としてチヌビン900(商品名:チバガイ
ギー社製)を10重量部、光安定剤としてサノールLS
440(商品名:三共社製)を10重量部、レベリング
剤としてレジミックスRL−4(商品名:三井東圧化学
社製)を5重量部、ピンホール防止剤としてベンゾイン
を5重量部加え、ヘンシェルミキサーにて十分に混合し
た。次に、同混合物を加熱ニーダーにて80℃で2パス
溶融混練した後、サンプルミルで粉砕し、最後に150
メッシュのふるいで分級し粉体塗料を得た。塗膜性能試験板作成方法 カチオン電着/中塗板にメタリックベースコートとして
ベルコートNo.6000BCG2(商品名:日本油脂
株式会社製)を約15μm塗装した後140℃で5分間
フラッシュした。次に上記の製造した粉体塗料を粉体塗
料用静電スプレー塗装機を用いて約80μm塗装し、1
60℃で30分間焼き付けて硬化せしめ塗膜性能試験板
を得た。得られた硬化膜は表面粗度計(測定装置名:サ
ーフコム、東洋精密社製)で測定した中心線表面粗さが
約1μmであり優れた平滑性を示した。またゴバン目試
験による付着性試験及びキシレンラビングによる耐溶剤
性試験において十分な硬化性を示した。一方、デューパ
ネル式促進耐候性試験(スガ試験器社製)において試験
時間1000hr後においても塗膜に変化は認められ
ず、優れた耐候性を示した。さらに当該粉体塗料を30
℃で1カ月貯蔵した後もブロッキングすることなく、粉
体塗料として優れた貯蔵安定性を示した。Example 1 Production of Powder Coating Composition To 1000 parts by weight of the resin obtained in Resin Production Example 1 was added 198 parts by weight of triglycidyl isocyanurate as a curing agent,
10 parts by weight of TINUVIN 900 (trade name: manufactured by Ciba Geigy) as an ultraviolet absorber, and SANOL LS as a light stabilizer
10 parts by weight of 440 (trade name: manufactured by Sankyosha), 5 parts by weight of Resmix RL-4 (trade name: manufactured by Mitsui Toatsu Chemical Co., Inc.) as a leveling agent, and 5 parts by weight of benzoin as a pinhole inhibitor, Mix well with a Henschel mixer. Next, the same mixture was melt-kneaded in a heating kneader at 80 ° C. for 2 passes, pulverized with a sample mill, and finally 150
The powder was obtained by classification with a sieve of mesh. Method for preparing coating film performance test plate Bellcoat No. 1 as a metallic base coat for cationic electrodeposition / intermediate coating plate 6000BCG2 (trade name: manufactured by NOF CORPORATION) was applied for about 15 μm and then flashed at 140 ° C. for 5 minutes. Next, the above-prepared powder coating material is applied to about 80 μm using an electrostatic spray coating machine for powder coating material, and 1
A coating film performance test plate was obtained by baking at 60 ° C. for 30 minutes to cure. The obtained cured film had a center line surface roughness of about 1 μm measured by a surface roughness meter (measuring device name: Surfcom, manufactured by Toyo Seimitsu Co., Ltd.), and showed excellent smoothness. In addition, it showed sufficient curability in an adhesion test by a goose eye test and a solvent resistance test by xylene rubbing. On the other hand, in the due panel type accelerated weather resistance test (manufactured by Suga Test Instruments Co., Ltd.), no change was observed in the coating film even after a test time of 1000 hours, and excellent weather resistance was exhibited. Furthermore, 30 of the powder coating
It showed excellent storage stability as a powder coating without blocking even after storage at 1 ° C for 1 month.
【0041】実施例2〜5 樹脂製造例2〜5で得られた樹脂をそれぞれ実施例1と
同様にして表5に示した添加剤を所定量配合し、溶融混
練、粉砕及び分級して粉体塗料を得た。次いで、それぞ
れの粉体塗料を実施例1と同様な方法で塗装し、表7で
示された硬化温度で30分間焼き付けて硬化せしめ塗膜
性能試験板を得た。次に、実施例1と同様な項目で塗膜
性能を評価したところ、いずれも実施例1と同様に優れ
た平滑性、硬化性、耐候性及び貯蔵安定性を示した。Examples 2 to 5 Resins obtained in Production Examples 2 to 5 were blended in the same amounts as in Example 1 with the additives shown in Table 5 in predetermined amounts, melt-kneaded, pulverized and classified to obtain powder. Got body paint. Then, each powder coating material was applied in the same manner as in Example 1 and baked at the curing temperature shown in Table 7 for 30 minutes to be cured to obtain a coating film performance test plate. Next, when the coating film performance was evaluated in the same manner as in Example 1, all showed the same excellent smoothness, curability, weather resistance and storage stability as in Example 1.
【0042】比較例1〜2 樹脂製造比較例1、2で得られた樹脂をそれぞれ実施例
1と同様にして表6に示した添加剤を所定量配合し、溶
融混練、粉砕及び分級して粉体塗料を得た。次いで、そ
れぞれの粉体塗料を実施例1と同様な方法で塗装し、表
8で示された硬化温度で30分間焼き付けて硬化せしめ
塗膜性能試験板を得た。次に、実施例1と同様な項目で
塗膜性能を評価した。その結果、比較例1では、硬化性
及び耐候性は優れるものの、平滑性は劣り、比較例2で
は平滑性及び硬化性は優れるものの、耐候性は劣った。Comparative Examples 1 and 2 Resin Production The resins obtained in Comparative Examples 1 and 2 were blended with the additives shown in Table 6 in the same amounts as in Example 1 and melt-kneaded, pulverized and classified. A powder coating was obtained. Next, each powder coating material was applied in the same manner as in Example 1 and baked at the curing temperature shown in Table 8 for 30 minutes to obtain a coating film performance test plate. Next, the coating properties were evaluated using the same items as in Example 1. As a result, in Comparative Example 1, the curability and weather resistance were excellent, but the smoothness was inferior, and in Comparative Example 2, the smoothness and curability were excellent, but the weather resistance was inferior.
【0043】[0043]
【表1】 [Table 1]
【0044】[0044]
【表2】 [Table 2]
【0045】なお、表1及び表2において、添字したも
のは次のものを意味する。 *1:樹脂固形分実測値(140℃、30分) *2:樹脂酸価実測値(水酸化カリウム/エタノール溶
液) *3:GPC測定値(ポリスチレン換算) *4:DSCによる実測樹脂Tg(JIS K 712
1による) なお、表1及び表2において、合成溶剤、モノマー混合
物及び追加触媒の配合量を示す数値の単位は、重量部で
ある。In Tables 1 and 2, the subscripts mean the following. * 1: Resin solid content measured value (140 ° C, 30 minutes) * 2: Resin acid value measured value (potassium hydroxide / ethanol solution) * 3: GPC measured value (polystyrene conversion) * 4: Measured resin Tg by DSC ( JIS K 712
1) In Table 1 and Table 2, the unit of the numerical value indicating the blending amount of the synthetic solvent, the monomer mixture and the additional catalyst is part by weight.
【0046】[0046]
【表3】 [Table 3]
【0047】[0047]
【表4】 [Table 4]
【0048】[0048]
【表5】 [Table 5]
【0049】[0049]
【表6】 [Table 6]
【0050】なお、表5及び表6において、添字したも
のは次のものを意味する。 *1:ブロックイソシアネート系硬化剤(ヒュルス社
製) *2:紫外線吸収剤(チバガイギー社製) *3:光安定剤(三共社製) *4:レベリング剤(三井東圧化学社製) また、表5及び表6において、樹脂、硬化剤及び添加剤
の配合量を示す数値の単位は、重量部である。In Tables 5 and 6, the subscripts mean the following. * 1: Blocked isocyanate curing agent (manufactured by Huls) * 2: UV absorber (manufactured by Ciba Geigy) * 3: Light stabilizer (manufactured by Sankyo) * 4: Leveling agent (manufactured by Mitsui Toatsu Kagaku) In Tables 5 and 6, the unit of the numerical value indicating the blending amount of the resin, the curing agent and the additive is part by weight.
【0051】[0051]
【表7】 [Table 7]
【0052】[0052]
【表8】 [Table 8]
【0053】表7及び表8に示す塗膜性能試験結果よ
り、本発明による実施例1〜5は、優れた平滑性、硬化
性、耐候性及び貯蔵安定性を同時に達成することができ
る。特に平滑性の向上に関しては、当該ビニル系共重合
体樹脂中に含まれる多環式脂肪族炭化水素基を有するビ
ニル系モノマーを共重合させた効果により表3で示した
溶融粘度挙動の低減が達成できたためと考える。また、
耐候性に関しては、当該ビニル系共重合体樹脂中にスチ
レンを含まないためと考える。一方比較例1では、ビニ
ル系共重合体樹脂中にスチレンを含むため、平滑性及び
硬化性は優れるものの、耐候性は劣る。また比較例2で
はビニル系共重合体樹脂中に多環式脂肪族炭化水素基を
有するビニル系モノマーを共重合させていないために、
硬化性及び耐候性は優れるものの、平滑性は劣る。この
ように、本発明における熱硬化性粉体塗料用樹脂組成物
は優れた平滑性、硬化性、耐候性及び貯蔵安定性を同時
に達成することができるために、各種金属、プラスチッ
クあるいは建築材料表面上に粉体塗料用材料として好適
に使用できる。From the coating film performance test results shown in Tables 7 and 8, Examples 1 to 5 according to the present invention can simultaneously achieve excellent smoothness, curability, weather resistance and storage stability. Particularly regarding the improvement of smoothness, the melt viscosity behavior shown in Table 3 can be reduced by the effect of copolymerizing a vinyl-based monomer having a polycyclic aliphatic hydrocarbon group contained in the vinyl-based copolymer resin. I think it was because we achieved it. Also,
Regarding the weather resistance, it is considered that the vinyl-based copolymer resin does not contain styrene. On the other hand, in Comparative Example 1, since styrene is contained in the vinyl-based copolymer resin, the smoothness and curability are excellent, but the weather resistance is poor. Further, in Comparative Example 2, since the vinyl-based copolymer resin is not copolymerized with the vinyl-based monomer having a polycyclic aliphatic hydrocarbon group,
The curability and weather resistance are excellent, but the smoothness is poor. Thus, since the resin composition for thermosetting powder coating material of the present invention can achieve excellent smoothness, curability, weather resistance and storage stability at the same time, various metals, plastics or building material surfaces It can be suitably used as a powder coating material.
【0054】[0054]
【発明の効果】本発明の熱硬化性粉体塗料用樹脂組成物
は、塗膜の優れた平滑性、硬化性、耐候性及び貯蔵安定
性を同時に達成することができる。従って、本発明の熱
硬化性粉体塗料用樹脂組成物は、実用上極めて有用であ
る。The resin composition for thermosetting powder coating material of the present invention can simultaneously achieve excellent smoothness, curability, weather resistance and storage stability of the coating film. Therefore, the resin composition for thermosetting powder coating material of the present invention is extremely useful in practice.
Claims (1)
ル系モノマーから誘導される繰り返し単位を5〜50重
量%と、 【化1】 (式中のR1は水素原子又はメチル基であり、R2は多環
式脂肪族炭化水素基であり、nは0〜4の整数を示
す。)(B)化学構造中に硬化性官能基を有するビニル
系モノマーから誘導される繰り返し単位を5〜35重量
%及び(C)その他の非反応性ビニル系モノマーから誘
導される繰り返し単位を15〜90重量%から成り、ガ
ラス転移温度が40〜120℃の範囲であり、重量平均
分子量が2000〜50000の範囲であるビニル系共
重合体樹脂を含有することを特徴とする熱硬化性粉体塗
料用樹脂組成物。1. (A) 5 to 50% by weight of a repeating unit derived from a vinyl-based monomer represented by the following general formula (1): (In the formula, R 1 is a hydrogen atom or a methyl group, R 2 is a polycyclic aliphatic hydrocarbon group, and n is an integer of 0 to 4.) (B) A curable functional group in the chemical structure The repeating unit derived from a vinyl-based monomer having a group is 5 to 35% by weight and the repeating unit derived from (C) another non-reactive vinyl-based monomer is 15 to 90% by weight, and has a glass transition temperature of 40. The resin composition for thermosetting powder coatings is characterized by containing a vinyl-based copolymer resin having a weight average molecular weight of 2,000 to 50,000.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP34273093A JP3496767B2 (en) | 1993-12-16 | 1993-12-16 | Resin composition for thermosetting powder coatings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP34273093A JP3496767B2 (en) | 1993-12-16 | 1993-12-16 | Resin composition for thermosetting powder coatings |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH07166103A true JPH07166103A (en) | 1995-06-27 |
| JP3496767B2 JP3496767B2 (en) | 2004-02-16 |
Family
ID=18356049
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
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| Country | Link |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009209341A (en) * | 2008-03-04 | 2009-09-17 | Rohm & Haas Co | Epoxy functional acrylic coating powders and powder coatings from the same having improved filiform corrosion resistance |
-
1993
- 1993-12-16 JP JP34273093A patent/JP3496767B2/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009209341A (en) * | 2008-03-04 | 2009-09-17 | Rohm & Haas Co | Epoxy functional acrylic coating powders and powder coatings from the same having improved filiform corrosion resistance |
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| Publication number | Publication date |
|---|---|
| JP3496767B2 (en) | 2004-02-16 |
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