JPH0718699B2 - Surface displacement detector - Google Patents

Surface displacement detector

Info

Publication number
JPH0718699B2
JPH0718699B2 JP62111889A JP11188987A JPH0718699B2 JP H0718699 B2 JPH0718699 B2 JP H0718699B2 JP 62111889 A JP62111889 A JP 62111889A JP 11188987 A JP11188987 A JP 11188987A JP H0718699 B2 JPH0718699 B2 JP H0718699B2
Authority
JP
Japan
Prior art keywords
light
detection
reflected
detected
polarization
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP62111889A
Other languages
Japanese (ja)
Other versions
JPS63275912A (en
Inventor
英夫 水谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nikon Corp
Original Assignee
Nikon Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nikon Corp filed Critical Nikon Corp
Priority to JP62111889A priority Critical patent/JPH0718699B2/en
Priority to US07/189,831 priority patent/US4864123A/en
Publication of JPS63275912A publication Critical patent/JPS63275912A/en
Publication of JPH0718699B2 publication Critical patent/JPH0718699B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F9/00Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
    • G03F9/70Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
    • G03F9/7065Production of alignment light, e.g. light source, control of coherence, polarization, pulse length, wavelength
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F9/00Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
    • G03F9/70Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
    • G03F9/7003Alignment type or strategy, e.g. leveling, global alignment
    • G03F9/7023Aligning or positioning in direction perpendicular to substrate surface
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F9/00Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
    • G03F9/70Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
    • G03F9/7073Alignment marks and their environment
    • G03F9/7076Mark details, e.g. phase grating mark, temporary mark

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)
  • Length Measuring Devices By Optical Means (AREA)
  • Measurement Of Optical Distance (AREA)
  • Automatic Focus Adjustment (AREA)
  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)

Description

【発明の詳細な説明】 〔発明の目的〕 (産業上の利用分野) 本発明は、被検面の変位を検出するための表面変位検出
装置に関し、特に、例えば半導体製造装置における焦点
位置検出装置に適用して好適な表面変位検出装置に関す
る。
Description: [Object of the Invention] (Field of Industrial Application) The present invention relates to a surface displacement detection device for detecting displacement of a surface to be inspected, and particularly to a focus position detection device in, for example, a semiconductor manufacturing apparatus. The present invention relates to a surface displacement detection device which is suitable for use in.

(従来の技術) 半導体製造装置における焦点位置検出装置としては、従
来、撮影レンズによってマスクパターンが転写される位
置に設けられた半導体ウェハに対して、斜めに入射光を
照射し、その半導体ウェハの表面から斜めに反射する反
射光を検出して、その表面位置を検出する斜め入射型焦
点位置検出装置が多く用いられ、例えば特開昭56−4220
5号公報などによって開示されている。
(Prior Art) As a focus position detection device in a semiconductor manufacturing apparatus, conventionally, a semiconductor wafer provided at a position where a mask pattern is transferred by an imaging lens is obliquely irradiated with incident light, and the semiconductor wafer An oblique incidence type focus position detection device that detects the reflected light obliquely reflected from the surface and detects the surface position thereof is often used, for example, Japanese Patent Laid-Open No. 56-4220.
It is disclosed in Japanese Patent Publication No. 5 and the like.

この公知の焦点位置検出装置は、半導体ウェハの表面を
被検出面として、その被検出面に投射光束を斜めに投射
してスリット状の光像を被検出面上に結像させ、その反
射光を受光部に設けられた光電変換素子で構成された検
出部上に再結像させることにより、その反射光像の検出
部上での入射位置を検知するように構成されている。従
って、被検出面の半導体ウェハ表面が上下方向に変位
(投影レンズ光軸に沿って移動)すると、その上下方向
の変位に対応して、検出部に入射する反射光像がその入
射方向に対して直交する方向に横ずれする。この横ずれ
量を検出することによって半導体ウェハの表面が投影レ
ンズに対して合焦位置にあるか否かを判定可能である。
This known focus position detection device uses the surface of a semiconductor wafer as a surface to be detected, projects a projection light beam obliquely onto the surface to be detected, forms a slit-shaped optical image on the surface to be detected, and reflects the reflected light. Is re-imaged on the detection unit formed of the photoelectric conversion element provided in the light receiving unit, and the incident position of the reflected light image on the detection unit is detected. Therefore, when the surface of the semiconductor wafer, which is the surface to be detected, is displaced in the vertical direction (moves along the optical axis of the projection lens), the reflected light image incident on the detection unit corresponds to the incident direction in response to the displacement in the vertical direction. And laterally shift in a direction orthogonal to each other. It is possible to determine whether or not the surface of the semiconductor wafer is at the in-focus position with respect to the projection lens by detecting the amount of lateral deviation.

(発明が解決しようとする問題点) しかしながら、上記のように構成された斜入射型焦点位
置検出装置を用いて半導体ウェハの表面位置を実際に検
出する場合、その位置検出精度には、ある一定の限界が
あることが判明した。その原因を種々検討したところ、
半導体ウェハの表面部分には、シリコンなどの半導体基
板上にフォトレジストのような薄膜が付着している場合
が多く、その薄膜の膜厚が1〜2μm程度になったと
き、薄膜の表面で反射した反射光と、その薄膜の表面を
透過して半導体基板の表面で反射した光とによって干渉
が生じ、その為、検出部に入射する合成反射光の検出光
学系光軸に対して垂直方向における光強度分布に狂いを
生じるものと考えられる。因に、フォトレジストなどの
ように有機物質で構成されている材料の光線透過率は、
一般に、感光波長より長い波長(例えば赤色光)では比
較的良好で、その表面からの反射光と、裏面からの反射
光とが顕著に干渉し易く、誤差が生じ易いという問題点
があった。
(Problems to be Solved by the Invention) However, when the surface position of the semiconductor wafer is actually detected using the oblique incidence type focus position detection device configured as described above, the position detection accuracy has a certain level. It turns out that there are limits. After examining various causes,
A thin film such as a photoresist is often attached to a semiconductor substrate such as silicon on the surface portion of a semiconductor wafer. When the thickness of the thin film reaches about 1 to 2 μm, the thin film is reflected on the surface of the thin film. The reflected light and the light that has passed through the surface of the thin film and reflected on the surface of the semiconductor substrate cause interference, so that the combined reflected light incident on the detection unit is perpendicular to the optical axis of the detection optical system. It is considered that the light intensity distribution is distorted. By the way, the light transmittance of a material composed of an organic substance such as photoresist is
In general, a wavelength longer than the photosensitive wavelength (for example, red light) is relatively good, and there is a problem that the reflected light from the front surface and the reflected light from the back surface are likely to interfere remarkably and an error is likely to occur.

本発明は、上記従来装置において生じる恐れのある反射
光の干渉による影響を考慮し、反射光の位置検出結果の
精度を、従来装置の限界を超えて一段と改善し得る表面
変位検出装置を比較的簡単な構成にて実現することを目
的とする。
The present invention considers the influence of the interference of reflected light that may occur in the above-mentioned conventional device, and relatively improves the accuracy of the position detection result of the reflected light, beyond the limit of the conventional device. The purpose is to realize with a simple configuration.

〔発明の構成〕[Structure of Invention]

(問題点を解決する為の手段) 上記の問題点を解決するために本発明においては、光透
過性の薄膜を有する被検面上に光源から検出光を斜めに
入射させ、その被検出面からの反射光を検出面上に光ス
ポツトあるいはスリット状に再結像させ、その再結像さ
れた像の位置から、被検出面の位置を検出する斜入射型
位置検出装置において、その光源から被検出面を介し前
記の検出面に至る間の検出光路上の所定の位置に、前記
被検出面に入射する検出光の入射面に平行なP偏光成分
と垂直なS偏光成分の強度を前記検出面上で任意に変え
る偏光光学手段を設けることを問題解決の手段とするも
のである。
(Means for Solving the Problems) In order to solve the above problems, in the present invention, the detection light is obliquely incident from a light source onto a test surface having a light-transmissive thin film, and the detected surface is In the grazing incidence type position detector that detects the position of the surface to be detected from the position of the re-formed image by re-imaging the reflected light from The intensity of the P-polarized component parallel to the incident surface of the detection light incident on the detected surface and the intensity of the S-polarized component perpendicular to the detected surface are detected at a predetermined position on the detection optical path between the detected surface and the detection surface. The problem solving means is to provide a polarization optical means arbitrarily changed on the detection surface.

(作用) 光源から被検出面の薄膜に入射してその被検出面で反射
する反射光のうち、その薄膜の表面で反射する表面反射
光と薄膜を透過して薄膜裏面にて反射してさらに薄膜の
表面を透過する内部反射光は、薄膜の厚さに応じて干渉
し、検出面において干渉縞を作る。この干渉縞を作る反
射光の入射面に垂直なS偏光による干渉縞と入射面に平
行なP偏光による干渉縞とは、入射角がブリュースター
角を超えて大きくなると位相が180°ずれる。従って、
この互いに位相が反転したS偏光成分の干渉光とP偏光
成分の干渉光が合成されて得られる光強度の変化は膜厚
に比例せず、大きく乱れを生じる。従って、これに応じ
て検出される被検出面上での見掛けの表面からのずれ量
が極めて大きいものとなる。そこで、上記のP偏光成分
とS偏光成分との比を変化させるために偏光光学手段
が、検出光路上の適当な位置に設けられ、前記のP偏光
成分とS偏光成分との180°のずれを利用して、その偏
光光学手段を適当に回転調整することにより、その両偏
光成分の強度を適当に変化させると、被検出面での見掛
けの表面のずれ量が少なくなり、検出誤差を改善するこ
とができる。
(Function) Of the reflected light which is incident on the thin film on the surface to be detected from the light source and is reflected on the surface to be detected, the surface reflected light reflected on the surface of the thin film and the thin film transmitted through the thin film are reflected on the back surface of the thin film. Internally reflected light that passes through the surface of the thin film interferes according to the thickness of the thin film and forms an interference fringe on the detection surface. The phase of the interference fringes of S-polarized light which is perpendicular to the incident surface of the reflected light forming the interference fringes and the interference fringe of P-polarized light parallel to the incident surface are shifted by 180 ° when the incident angle exceeds the Brewster angle. Therefore,
The change in the light intensity obtained by combining the interference light of the S-polarized component and the interference light of the P-polarized component whose phases are mutually inverted is not proportional to the film thickness, and causes a large disturbance. Therefore, the amount of deviation from the apparent surface on the surface to be detected detected in accordance therewith becomes extremely large. Therefore, a polarization optical means is provided at an appropriate position on the detection optical path to change the ratio of the P-polarized component and the S-polarized component, and the P-polarized component and the S-polarized component are displaced by 180 °. If the intensity of both polarization components is appropriately changed by appropriately rotating the polarization optical means using, the amount of apparent surface deviation on the surface to be detected will be reduced and detection error will be improved. can do.

(実施例) 次に、本発明の実施例を添付の図面に基づいて詳しく説
明する。
(Example) Next, the Example of this invention is described in detail based on an accompanying drawing.

第1図は本発明の実施例を示す斜入射型の表面変位検出
装置の光学系概略構成図である。なお、実線にて示す光
線の経路は、スリット像の共役関係を示し、破線にて示
す光線の経路は、光源像の共役関係を示す。
FIG. 1 is a schematic configuration diagram of an optical system of a grazing incidence type surface displacement detection apparatus showing an embodiment of the present invention. The path of the light ray shown by the solid line shows the conjugate relationship of the slit image, and the path of the light ray shown by the broken line shows the conjugate relationship of the light source image.

第1図において、発光ダイオード(LED)やハロゲンラ
ンプ等のように、特定の偏光方向を有しない、いわゆる
ランダム偏光の光を発する光源1からの検出光はフィー
ルドレンズ2を介して投光スリット3を照射する。この
投光スリット3は紙面に対して垂直方向に長いスリット
開口3Aを有し、このスリット開口3Aを通して投射される
検出光L0は、送光側対物レンズ4Aによって集光され、半
導体ウェハ5の表面5A上に光スリット像が結像される。
半導体ウェハ5の表面5Aから反射する反射光L1は、受光
側対物レンズ4Bによって集束され、受光スリット6上に
光スリット像が再結像される。また、受光スリット6に
設けられたスリット開口6Aを通過した反射光L1は、検出
光L3としてコレクタレンズ7により光電変換素子のよう
な受光素子8上に集光される。なお、受光スリット6、
コレクタレンズ7及び受光素子8をもって光電検出器9
が構成される。
In FIG. 1, detection light from a light source 1 that emits so-called randomly polarized light that does not have a specific polarization direction, such as a light emitting diode (LED) or a halogen lamp, passes through a field lens 2 and a projection slit 3 Irradiate. The projection slit 3 has a slit opening 3A that is long in the direction perpendicular to the paper surface, and the detection light L 0 projected through this slit opening 3A is condensed by the light-transmitting-side objective lens 4A and An optical slit image is formed on the surface 5A.
The reflected light L 1 reflected from the surface 5A of the semiconductor wafer 5 is focused by the light-receiving side objective lens 4B, and an optical slit image is re-formed on the light-receiving slit 6. Further, the reflected light L 1 that has passed through the slit opening 6A provided in the light receiving slit 6 is condensed as the detection light L 3 on the light receiving element 8 such as a photoelectric conversion element by the collector lens 7. In addition, the light receiving slit 6,
Photoelectric detector 9 with collector lens 7 and light receiving element 8
Is configured.

受光スリット6に設けられたスリット開口6Aの長手方向
は、投光スリット3のスリット開口3Aと同様に紙面に垂
直な方向に設定されている。また、受光スリット6は、
そのスリット開口6Aの長手方向に対して直交する方向、
すなわちスリット開口6Aの幅方向(第1図中で矢印aに
て示す方向)に所定の振幅をもって振動するように構成
されている。これにより、受光スリット6上に再結像さ
れた光スリット像はスリット開口6Aにて走査され、受光
素子8からの検出信号が最大となったときのスリット開
口6Aの基準位置からの偏位量から、被検出面5Aの基準面
(焦点面)からの偏位が検出されるように構成されてい
る。
The longitudinal direction of the slit opening 6A provided in the light receiving slit 6 is set in the direction perpendicular to the paper surface like the slit opening 3A of the light projecting slit 3. Further, the light receiving slit 6 is
A direction orthogonal to the longitudinal direction of the slit opening 6A,
That is, it is configured to vibrate with a predetermined amplitude in the width direction of the slit opening 6A (direction indicated by arrow a in FIG. 1). As a result, the optical slit image re-formed on the light receiving slit 6 is scanned by the slit opening 6A, and the deviation amount from the reference position of the slit opening 6A when the detection signal from the light receiving element 8 becomes maximum. Therefore, the deviation of the detected surface 5A from the reference plane (focal plane) is detected.

受光側対物レンズ4Bと受光スリット6との間の光路上に
は、本発明の要部をなす検出誤差補正光学系10が光軸を
中心に回転可能に配設されている。この検出誤差補正光
学系10については後で詳しく述べる。
On the optical path between the light-receiving side objective lens 4B and the light-receiving slit 6, a detection error correction optical system 10 which is an essential part of the present invention is arranged rotatably around the optical axis. The detection error correction optical system 10 will be described later in detail.

第2図は、半導体ウェハ5の被検出面5Aが投影レンズ光
軸Zに沿って変位した場合における受光スリット6上で
の光スリット像の変位量を示す説明図である。検出光
(入射光)L0が入射角θをもって、基準位置Z0に在る被
検出面5Aに入射すると、Q0点に結像された光スリット像
は受光側対物レンズ4Bによって受光スリット6上の基準
位置P0に再結像される。被検出面5Aが鎖線5Sで示す位置
までΔZだけ光軸Z方向に変位すると、検出光L0はQ1
で反射し、光スリット像を形成する反射主光線LSは受光
側対物レンズ4Bを介して、受光スリット6上のP1点に達
し、そこに光スリット像が再結像される。この場合、受
光スリット6上での基準位置P0からP1点までの光スリッ
ト像の変位量をΔy、受光側対物レンズ4Bの結像倍率を
βとすると、被検出面5Aの変位量ΔZは ΔZ=Δy/(2βsinθ)………(1) で与えられる。
FIG. 2 is an explanatory diagram showing the displacement amount of the light slit image on the light receiving slit 6 when the detected surface 5A of the semiconductor wafer 5 is displaced along the optical axis Z of the projection lens. When the detection light (incident light) L 0 is incident on the detected surface 5A at the reference position Z 0 with the incident angle θ, the light slit image formed at the point Q 0 is received by the light receiving slit 6 by the light receiving side objective lens 4B. The image is re-imaged at the upper reference position P 0 . When the surface to be detected 5A is displaced in the direction of the optical axis Z by ΔZ to the position shown by the chain line 5S, the detection light L 0 is reflected at the Q 1 point, and the reflected chief ray L S forming the optical slit image is the receiving side objective lens 4B. Via, to reach point P 1 on the light-receiving slit 6, and an optical slit image is re-imaged there. In this case, if the displacement amount of the optical slit image from the reference position P 0 to the point P 1 on the light receiving slit 6 is Δy and the imaging magnification of the light receiving side objective lens 4B is β, the displacement amount ΔZ of the detected surface 5A is ΔZ. Is given by ΔZ = Δy / (2βsinθ) ………… (1).

一方、半導体ウェハ5の被検出面5Aが、第3図に示すよ
うに半導体基板5B上に塗られた例えばフォトレジストで
なる薄膜5Cの表面で構成されている場合には、薄膜5Cの
表面5Aの点Q0に入射した検出光L0の一部が反射光L1Aと
して反射されるのみならず、薄膜5C内を透過して半導体
基板5Bの表面で反射する反射光L2が生じ、この反射光L2
が表面5Aを透過して第2の反射光L2Aとして表面5Aから
出射する。以下同様にして反射光L2のうち表面5Aを透過
し切れずに表面5Aで内面反射される反射光L3に基づい
て、第3、第4……の反射光L3A、L4A……が発生し、こ
れが第1の反射光L1Aに複合して受光スリット6に到達
すると考えられる。
On the other hand, when the detected surface 5A of the semiconductor wafer 5 is composed of the surface of the thin film 5C made of, for example, photoresist coated on the semiconductor substrate 5B as shown in FIG. A part of the detection light L0 incident on the point Q 0 is not only reflected as the reflected light L1A, but also reflected light L2 that is transmitted through the thin film 5C and reflected on the surface of the semiconductor substrate 5B is generated.
Passes through the surface 5A and emerges from the surface 5A as second reflected light L2A. Similarly, based on the reflected light L3 of the reflected light L2 that is not completely transmitted through the surface 5A and is internally reflected by the surface 5A, the third, fourth ... Reflected light L3A, L4A. It is considered that this reaches the light receiving slit 6 after being combined with the first reflected light L1A.

この複合反射光について検討してみると、薄膜5Cの内部
で1回反射した第2の反射光L2Aは、見掛け上表面5Aか
ら距離δだけ深い位置で反射したものと考えることがで
きるので、受光スリット6上では、正規の反射光L1の受
光スリット6上への入射位置P0を基準にして ε=2・β・sinθ・δ ………(2) で表されるずれ量εだけ横にずれて結像することにな
る。ここで、表面5Aの見掛け上のずれ量δは として求めることができる。(3)式においてdは薄膜
5Cの厚み、nは薄膜5Cの屈折率である。(2)式及び
(3)式は薄膜5C内部で1回だけ反射した反射光L2Aに
よる場合の位置ずれ量であるが、2回、3回……m回反
射して得られる反射光L3A、L4A……L(m+1)Aにつ
いても同様にして2ε、3ε……mεだけ位置がずれる
ことになる。
Considering this composite reflected light, it can be considered that the second reflected light L2A reflected once inside the thin film 5C is reflected at a position deeper than the surface 5A by a distance δ, so On the slit 6, with reference to the incident position P 0 of the regular reflected light L1 on the light-receiving slit 6, ε = 2 · β · sin θ · δ ..... The image will be deviated. Here, the apparent deviation amount δ of the surface 5A is Can be asked as In the formula (3), d is a thin film
The thickness is 5C, and n is the refractive index of the thin film 5C. The expressions (2) and (3) are the positional deviation amounts when the reflected light L2A is reflected only once inside the thin film 5C, but the reflected light L3A obtained by reflecting the light twice, three times ... m times, Similarly for L4A ... L (m + 1) A, the positions are displaced by 2ε, 3ε ... mε.

このような複合光が受光スリット6に入射すると、光学
系の条件や、薄膜5Cの厚さdに基づいて各複合光が互い
に干渉性をもつようになり、その結果、受光スリット6
上に結像される像の形が変形することにより、光電検出
器9によって検出される光量重心がずれる結果を生じ、
これにより正規の反射光L1に基づく位置ずれ量Δy(第
2図参照)の検出結果に誤差を生じる。
When such composite light enters the light receiving slit 6, the respective composite lights become coherent with each other based on the conditions of the optical system and the thickness d of the thin film 5C.
The deformation of the shape of the image formed on the top results in the shift of the center of gravity of the amount of light detected by the photoelectric detector 9,
This causes an error in the detection result of the positional deviation amount Δy (see FIG. 2) based on the regular reflected light L1.

この現象を定性的に検討すれば、第4図のようになる。A qualitative examination of this phenomenon is shown in FIG.

先ず第1反射光L1Aだけが受光スリット6に到来したと
き、光電検出器9がこの光量重心位置をy0と判定し、薄
膜5Cの内部を1回反射した第2反射光L2Aについて、光
電検出器9がその光量重心を位置ずれ量ε((2)式)
だけずれた位置y01にあると判定したとする。この場合
第4図(A)に示すように反射光L1Aの光強度が正規化
した値2であるとすれば、1回反射の第2反射光L2Aの
光強度はこれより弱く、ほぼ0.5程度になる。
First, when only the first reflected light L1A arrives at the light receiving slit 6, the photoelectric detector 9 determines this light amount barycentric position to be y 0, and photoelectrically detects the second reflected light L2A reflected once inside the thin film 5C. The device 9 shifts the center of gravity of the light quantity by the amount of displacement ε (Equation (2)).
It is assumed that it is determined that the position is at a position y 01 that is deviated by just that. In this case, if the light intensity of the reflected light L1A is the normalized value 2 as shown in FIG. 4 (A), the light intensity of the second reflected light L2A that is reflected once is weaker than this, and is about 0.5. become.

ところで、薄膜5Cの厚さdが十分厚く、また、光源1か
らの検出光L0が可干渉性の低いものであれば、第1反射
光L1Aと1回反射の第2反射光L2Aとでは干渉が生じな
い。従って、受光スリット6上に結像された光スリット
像の光強度は、第4図(B)に示すように、第4図
(A)において実線図示の反射光L1Aの光強度の分布
と、破線図示の1回反射の第2反射光L2Aの光強度の分
布との和で表される光強度の分布を呈する。その結果受
光スリット6上に結像された光スリット像の光強度分布
の光量重心は、反射光L1Aの光強度分布の重心y0(第4
図(A))に対して僅かなずれ量Δy1だけずれた位置y1
に生ずることになる。ただし、そのずれ量Δy1は膜厚d
に比例して変化する。
By the way, if the thickness d of the thin film 5C is sufficiently thick and the detection light L 0 from the light source 1 has low coherence, the first reflected light L1A and the second reflected light L2A that is reflected once are No interference occurs. Therefore, the light intensity of the light slit image formed on the light receiving slit 6 is, as shown in FIG. 4 (B), the distribution of the light intensity of the reflected light L1A shown by the solid line in FIG. 4 (A), The distribution of the light intensity is represented by the sum of the distribution of the light intensity of the second reflected light L2A of the single reflection shown by the broken line. As a result, the center of gravity of the light intensity distribution of the light slit image formed on the light receiving slit 6 is the center of gravity y 0 of the light intensity distribution of the reflected light L1A (fourth
Position y 1 deviated by a slight deviation amount Δy 1 from FIG.
Will occur in. However, the amount of deviation Δy 1 is the film thickness d
Changes in proportion to.

しかし、実際には膜厚dが1〜2μm程度に薄い為、そ
の反射光は干渉する可能性が高く、多くの場合、受光ス
リット上に光スリット像を形成する反射光L1AとL2Aが干
渉し、両者は第4図(C)のように互いに強め合うか、
あるいは第4図(d)に示すように互いに弱め合う結果
となる。従って、受光スリット6上に結像された合成像
の形が崩れる現象が生じ、これにより受光スリット6上
に結像された合成像の光量重心が、反射光L1Aの光量重
心y0から大きくずれることになる。
However, in reality, since the film thickness d is as thin as about 1 to 2 μm, the reflected light thereof is likely to interfere, and in many cases, the reflected light L1A and L2A that form the optical slit image on the light receiving slit interfere with each other. , Do they strengthen each other as shown in Fig. 4 (C)?
Or, as a result, as shown in FIG. 4 (d), the results are weakened. Therefore, there occurs a phenomenon that the shape of the combined image formed on the light receiving slit 6 collapses, and the light amount center of gravity of the combined image formed on the light receiving slit 6 deviates greatly from the light amount center of gravity y 0 of the reflected light L1A. It will be.

例えば、反射光L1Aに対する反射光L2Aの干渉光強度が最
大になった場合には、第4図(C)に示すように、干渉
部分L1A+L2Aの光強度が極端に大きくなる(この実施例
の場合反射光L1Aの光強度が2であるのに対して4.5にな
る)。従って受光スリット6上に結像された像の光量重
心は、第4図(B)の場合より多い位置ずれ量Δy2だけ
ずれた位置y2に移動する結果になる。
For example, when the interference light intensity of the reflected light L2A with respect to the reflected light L1A is maximized, the light intensity of the interference portion L1A + L2A becomes extremely large as shown in FIG. 4 (C) (in the case of this embodiment). The light intensity of the reflected light L1A is 2 while it is 4.5). Therefore, the center of light amount of the image formed on the light receiving slit 6 is moved to the position y 2 which is displaced by a larger amount of positional deviation Δy 2 than in the case of FIG. 4B.

これに対して干渉光強度が最小の場合には、第4図
(D)に示すように、反射光L2Aと、正規の反射光L1と
が重なり合う範囲において、反射光L1AとL2Aとが互いに
打ち消し合い、その結果受光スリット6上に結像された
合成像の光量重心が、反射光L1Aの光量重心y0と比較し
て極端に大きな位置ずれ量Δy3で、しかも第4図Cとは
反対側にずれた位置y3に移動する結果になる。特に干渉
効果によって反射光L1AとL2Aとが打ち消し合う第4図
(D)の場合には、受光スリット6上での光量重心の位
置ずれ量Δy3が大きいため、この位置ずれ量Δy3が薄膜
表面5Aを基準とする被検出面側での見掛けの検出位置に
非常に大きな誤差を生じさせる要因となる。第5図は、
上記のような反射光の干渉が被検出面側での検出位置に
及ぼす影響を模式的に示す線図で、横軸は薄膜の厚さ
d、縦軸は薄膜表面5Aを基準とする被検出面側での見掛
けの検出位置のずれ量を示す。ただし、一点鎖線にて示
す直線K3は薄膜5Cがコートされた半導体基板5Bの上面の
位置を示す。
On the other hand, when the interference light intensity is the minimum, as shown in FIG. 4 (D), the reflected lights L1A and L2A cancel each other in the range where the reflected light L2A and the regular reflected light L1 overlap. As a result, the light amount center of gravity of the combined image formed on the light-receiving slit 6 is an extremely large amount of positional deviation Δy 3 compared with the light amount center of gravity y 0 of the reflected light L1A, which is the opposite of FIG. 4C. This results in moving to a position y 3 that is offset to the side. Particularly in the case of FIG. 4 (D) in which the reflected lights L1A and L2A cancel each other due to the interference effect, the positional deviation amount Δy 3 of the light amount center of gravity on the light receiving slit 6 is large, and therefore this positional deviation amount Δy 3 is a thin film. This causes a very large error in the apparent detection position on the surface to be detected with reference to the surface 5A. Figure 5 shows
FIG. 3 is a diagram schematically showing the influence of the interference of reflected light on the detection position on the detection surface side, where the horizontal axis is the thickness d of the thin film and the vertical axis is the detection target based on the thin film surface 5A. The amount of deviation of the apparent detection position on the surface side is shown. However, a straight line K3 indicated by a chain line indicates the position of the upper surface of the semiconductor substrate 5B coated with the thin film 5C.

第3図において、仮に反射光が互いに干渉を起こさない
ものとすると、薄膜表面5Aと半導体基板表面5Dからの反
射光の光強度は、それぞれ反射面での反射率によって定
まり一定である。しかし、半導体基板表面5Dでの反射光
L2A、L3A……は、薄膜5の膜厚dに比例して薄膜表面5A
からの反射光L1Aに対してずれる。そのため、受光スリ
ット6上での光スリット像の重心位置は、膜厚dに比例
して受光スリット上での検出基準位置P0からずれること
になる。従って、被検出面側では、薄膜表面5Aの位置Z0
を基準として第5図中で実線K1にて示す如く膜厚dに比
例した直線的なずれを示す。
In FIG. 3, assuming that the reflected lights do not interfere with each other, the light intensities of the reflected lights from the thin film surface 5A and the semiconductor substrate surface 5D are constant depending on the reflectances on the reflecting surfaces. However, the reflected light from the semiconductor substrate surface 5D
L2A, L3A ... are the thin film surface 5A in proportion to the film thickness d of the thin film 5.
It deviates from the reflected light L1A from. Therefore, the barycentric position of the light slit image on the light receiving slit 6 deviates from the detection reference position P 0 on the light receiving slit in proportion to the film thickness d. Therefore, on the detected surface side, the position Z 0 of the thin film surface 5A is
As a reference, a linear shift proportional to the film thickness d is shown as shown by the solid line K 1 in FIG.

ところが前述の如く、薄膜5Cで干渉現象が起ると、曲線
(破線)K2にて示すように、干渉の影響により実線K1
沿いながら大きく波を打つような膜厚dには比例しない
ずれが生じる。特に、第4図(D)において説明したよ
うに、反射光が互いに打ち消し合う状態の膜厚の付近で
は、鋭く尖った刺状の極端なずれが生じる。このような
状況の下では、例えば薄膜5Cの膜厚dが第5図で示す如
く、製造工程においてW1からW2の範囲(W1〜W2=ΔW)
でばらついているものとすると、反射光が非干渉の場合
(実線K1)には、わずかにΔX1だけ検出位置の検出結果
にばらつきが有るのみであるが、反射光が干渉を起す曲
線K2の場合には、検出位置の検出結果が最大ΔX2の範囲
で大きくばらつくことになり、これが焦点位置検出の際
の検出誤差となる。
However, as described above, when the interference phenomenon occurs in the thin film 5C, it is not proportional to the film thickness d that makes a large wave along the solid line K 1 due to the influence of interference as shown by the curve (broken line) K 2 . Misalignment occurs. In particular, as described with reference to FIG. 4 (D), a sharp sharp pointed deviation occurs near the film thickness where the reflected lights cancel each other. Under such a situation, for example, as shown in FIG. 5, the film thickness d of the thin film 5C is in the range of W 1 to W 2 (W 1 to W 2 = ΔW) in the manufacturing process.
If the reflected light is non-interfering (solid line K 1 ), there is only a slight difference in the detection results of the detection position by ΔX 1 , but the reflected light causes a curve K that causes interference. In the case of 2 , the detection result of the detection position greatly varies within the maximum ΔX 2 range, and this becomes a detection error in the focus position detection.

ところで、第4図における干渉の影響の説明では、第1
反射光L1Aと第2反射光L2Aについてのみ定性的に説明し
たが、実際には第3図に示すように無限回反射となり極
めて複雑である。しかし、第1反射光L1Aと第2反射光L
2Aに比して、他の反射光L3A、L4A……の光強度は弱いの
で、上記の反射光L1A、L2Aのみで干渉の影響を代表させ
ても大きく狂うことは無い。
By the way, in the explanation of the influence of interference in FIG.
Although only the reflected light L1A and the second reflected light L2A have been qualitatively described, in reality, as shown in FIG. 3, the reflection is infinite and extremely complicated. However, the first reflected light L1A and the second reflected light L
Since the light intensity of the other reflected lights L3A, L4A ... Is weaker than that of 2A, it is possible to represent the influence of the interference only by the above reflected lights L1A, L2A without causing a large deviation.

ところで、第1図に示すように被検出面5Aに検出光L0
入射すると、第3図に示すようにその一部は反射し、残
りは被検出面5Aを透過して屈折する。この場合、一般に
反射光中には入射面(被検出面5Aに垂直)に平行なP偏
光と入射面に垂直なS偏光とを含み、光の振幅、位相に
ついて、次のフレネルの式が成立する。いま、入射角を
θ、屈折角をθ、P偏光の振幅をRP、S偏光の振幅
をRSとすると、 RP=−tan(θ−θ)/tan(θ+θ) ……(4) RS=−sin(θ−θ)/sin(θ+θ) ……(5) ここで、入射角がブリュースター角(θ+θ=90
°)に等しいときは、tan(θ+θ)=∞.sin(θ
+θ)=1となる。従って、S偏光の振幅RSは薄膜
の屈折率に応じた値となるが、P偏光の振幅RPは零(ゼ
ロ)となり、反射することなく全部被検出面5Aを透過す
る。また、 ならば、0<sin(θ+θ)<1となり、従って
(5)式におけるS偏光の振幅RSの符号は変らないが、
tan(θ+θ)0となり、従って(4)式におけ
るP偏光の振幅RPの付符号は逆転する。
By the way, when the detection light L 0 is incident on the detected surface 5A as shown in FIG. 1, a part thereof is reflected and the rest is transmitted through the detected surface 5A and refracted as shown in FIG. In this case, generally, the reflected light includes P-polarized light parallel to the incident surface (perpendicular to the detected surface 5A) and S-polarized light perpendicular to the incident surface, and the following Fresnel's equation holds for the amplitude and phase of the light. To do. Assuming that the incident angle is θ i , the refraction angle is θ t , the amplitude of P-polarized light is R P , and the amplitude of S-polarized light is R S , R P = −tan (θ i −θ t ) / tan (θ i + θ t) ...... (4) R S = -sin (θ i -θ t) / sin (θ i + θ t) ...... (5) in this case, the incident angle is Brewster's angle (θ i + θ r = 90
Tan (θ i + θ t ) = ∞.sin (θ
i + θ t ) = 1. Therefore, the amplitude R S of S-polarized light has a value corresponding to the refractive index of the thin film, but the amplitude R P of P-polarized light is zero (zero), and all the light is transmitted through the detected surface 5A without being reflected. Also, Then, 0 <sin (θ i + θ t ) <1, and therefore the sign of the amplitude R S of the S-polarized light in the equation (5) does not change,
tan (θ i + θ t ) 0, and therefore the sign of the amplitude R P of the P-polarized light in the equation (4) is reversed.

第6図は、P偏光とS偏光とで干渉光の位相がほぼ180
°ずれることを説明するための断面説明図である。先
ず、検出光L0の試料面5Aへの入射角θがブリュースタ
ー角より小さい場合(θ+θ<90°)は、第6図
(A)に示すように、反射光L1Aと試料面5Aを透過した
後、薄膜5C内で一回反射した後試料面5Aを透過する反射
光L2Aについて、P偏光(紙面に平行な矢印p1、p2)と
S偏光(紙面に垂直なX印S1、S2)とは共に同方向で位
相のずれは無い。しかし、入射角θがブリュースター
角より大きい場合(θ+θ>90°)の場合には、第
6図(B)に示すようにS偏光については不変である
が、P偏光については反射光L1AのP偏光が第6図
(A)の場合とは異なり、180°だけ逆転していること
を示している。すなわち、反射光L1A中のP偏光は、入
射角θがブリュースター角を境として位相が逆転する
ことを示している。
FIG. 6 shows that the phase of the coherent light is approximately 180 for P-polarized light and S-polarized light.
FIG. 9 is a cross-sectional explanatory view for explaining the deviation. First, when the incident angle θ i of the detection light L 0 on the sample surface 5A is smaller than the Brewster angle (θ i + θ t <90 °), as shown in FIG. Regarding the reflected light L2A that has been transmitted through the surface 5A, then reflected once in the thin film 5C and then transmitted through the sample surface 5A, P-polarized light (arrows p 1 and p 2 parallel to the paper surface) and S-polarized light (X perpendicular to the paper surface) There is no phase shift in the same direction as the marks S 1 and S 2 ). However, in the case where the incident angle θ i is larger than the Brewster angle (θ i + θ t > 90 °), the S polarization is unchanged as shown in FIG. 6B, but the P polarization is This shows that the P-polarized light of the reflected light L1A is reversed by 180 ° unlike the case of FIG. 6 (A). That is, the P-polarized light in the reflected light L1A shows that the incident angle θ i is inverted in phase at the Brewster angle.

第3図に示す多数回反射光L3A、L4A……についても一回
反射光L2Aと同様に、反射光L1Aに対してP偏光が180°
逆転するものと考えられる。基板5Bは通常シリコンやア
ルミニウム等で形成されており、これらの物質からの反
射光も入射角が大きい場合には位相ずれを起す。しか
し、薄膜(レジスト)5C内では入射角θがブリュース
ター角より小さくなるので、殆んど位相ずれを起すこと
無く、その結果、試料面5Aへの入射角θがブリュース
ター角より大きい場合、P偏光はS偏光に対しても180
°位相のずれたものとなる。
As for the multi-reflected light L3A, L4A ... Shown in FIG.
It is thought to be reversed. The substrate 5B is usually formed of silicon, aluminum, or the like, and the reflected light from these substances also causes a phase shift when the incident angle is large. However, since the incident angle θ a is smaller than the Brewster angle in the thin film (resist) 5C, almost no phase shift occurs, and as a result, the incident angle θ i to the sample surface 5A is larger than the Brewster angle. In this case, P polarized light is 180
° It will be out of phase.

第7図は、第3図における多数回反射光L3A、L4A……ま
で考慮した、P偏光の干渉光とS偏光の干渉光とのシュ
ミレーションの例を示す線図で、第7図(A)は薄膜の
膜厚tの変化に対する干渉光の強度変化を示す線図で、
第7図(B)はその干渉光の重心位置に基づく、試料面
5A側での見掛けの表面ずれ量を示す線図である。実線は
P偏光による曲線、破線はS偏光による曲線を示す。こ
の場合、光源1からの検出光L0を波長λ=740μmの単
色光とし、シリコン基板(複素屈折率nS=3.71+0.01
i)の表面にアルミニウム層(複素屈折率nAL=1.44+5.
2i)を厚さ1μmに付着し、その上にフォトレジスト
(複素数nR=1.64+0.002i)を付着させて成る半導体ウ
ェハ5の表面5Aに対して、入射角θ=70°で開口数NA=
0.1の対物レンズ4A、4Bを用いて前記の検出光L0を投射
するものと仮定してある。
FIG. 7 is a diagram showing an example of the simulation of the P-polarized interference light and the S-polarized interference light in consideration of the multi-reflection light L3A, L4A ... In FIG. 3, and FIG. Is a diagram showing the intensity change of the interference light with respect to the change of the film thickness t of the thin film,
FIG. 7B shows the sample surface based on the position of the center of gravity of the interference light.
FIG. 5 is a diagram showing an apparent amount of surface deviation on the 5A side. The solid line shows the curve for P-polarized light, and the broken line shows the curve for S-polarized light. In this case, the detection light L 0 from the light source 1 is monochromatic light having a wavelength λ = 740 μm, and the silicon substrate (complex refractive index n S = 3.71 + 0.01
Aluminum layer (complex refractive index n AL = 1.44 + 5.
2i) is applied to a thickness of 1 μm, and a photoresist (complex number n R = 1.64 + 0.002i) is applied to the surface 5A of a semiconductor wafer 5, and the numerical aperture NA is set at an incident angle θ = 70 °. =
It is assumed that the detection light L 0 is projected using the 0.1 objective lenses 4A and 4B.

第7図(A)から明らかなようにP偏光(実線)とS偏
光(破線)とでは、干渉効果による光の強弱の周期がほ
ぼ半周期(180°)だけずれており、それに伴って、そ
の光強度が弱くなるときに、第7図(B)に示すように
レジストの遥か下方(表面からのずれ量が大きい)位置
を検出することになり、検出誤差が大きいことを示して
いる。例えば、膜厚1.2μmにおける干渉光の強度(第
7図(A)参照)及び検出誤差(第7図(B)参照)を
見ると、P偏光(実線)では強度が最大で、しかも検出
誤差(表面からのずれ量)が少なく、第4図(C)の状
態にあることを示している。しかし、S偏光については
逆に干渉光の強度が最小付近となり、検出誤差が大き
く、第4図(D)の状態となる。そこで、この2つのP
偏光とS偏光とを合成すると、第4図中で(C)と
(D)の光量分布をインコヒーレントに加えることにな
り、その光量重心は光強度の強い方(例えば第4図
(C)の方向)へ引き戻される。
As is clear from FIG. 7 (A), the P-polarized light (solid line) and the S-polarized light (dashed line) deviate from each other in the period of the intensity of light due to the interference effect by about half a period (180 °). When the light intensity becomes weak, the position far below the resist (the amount of deviation from the surface is large) is detected as shown in FIG. 7B, which indicates that the detection error is large. For example, looking at the intensity of interference light (see FIG. 7 (A)) and the detection error (see FIG. 7 (B)) at a film thickness of 1.2 μm, the intensity is maximum for P-polarized light (solid line), and the detection error is The amount of (deviation from the surface) is small, and the state is as shown in FIG. 4 (C). However, for S-polarized light, on the contrary, the intensity of the interference light is near the minimum, the detection error is large, and the state shown in FIG. So, these two P
When the polarized light and the S-polarized light are combined, the light amount distributions of (C) and (D) in FIG. 4 are added incoherently, and the light amount centroid has a strong light intensity (for example, FIG. 4C). Direction).

第8図は、上記の第7図に示すP偏光とS偏光とを合成
した結果を示す線図で、破線の曲線は膜厚変化に対する
干渉光の強度変化を示し、実線の曲線は、試料面側での
表面からの見掛けのずれ量(検出誤差)を示す。第8図
を見れば明らかなように、干渉による光強度の変化が少
なくなり、検出誤差Δは膜厚1.1μm付近においてな
お、0.32μmの範囲の検出誤差を有する。しかし、次に
述べる手段を用いてP偏光とS偏光の強度の比を適当に
変えれば、その検出誤差(膜厚の変化による検出誤差の
変動、第5図中でΔX2)を最小とすることが可能であ
る。
FIG. 8 is a diagram showing the result of synthesizing the P-polarized light and the S-polarized light shown in FIG. 7 above. The broken line curve shows the intensity change of the interference light with respect to the film thickness change, and the solid line curve shows the sample. The amount of apparent deviation (detection error) from the surface on the surface side is shown. As is clear from FIG. 8, the change in the light intensity due to interference is reduced, and the detection error Δ still has a detection error in the range of 0.32 μm in the vicinity of the film thickness of 1.1 μm. However, if the ratio of the intensities of P-polarized light and S-polarized light is changed appropriately by using the means described below, the detection error (change in detection error due to change in film thickness, ΔX 2 in FIG. 5) is minimized. It is possible.

上記の干渉による検出位置の検出誤差を改善するため
に、第1図に示すように、受光側対物レンズ4Bと受光ス
リット6との間に検出誤差補正光学系10が設けられてい
る。この検出誤差補正光学系10は、第9図に示すような
偏光プリズム11にて構成されている。偏光プリズム11の
反射面11Rは45°傾斜した合わせ面に誘電体多層膜をコ
ートして成り、第10図の分光透過特性図に示す如く、P
偏光はほぼ100%透過し、S偏光は50%を透過、残りの5
0%を反射するように構成されている。従って、この偏
光プリズム11を透過する光のうちP偏光はほぼ100%そ
の反射面11Rを透過するがS偏光は約50%に減光され、
P偏光とS偏光の強度比を2:1とすることができる。こ
の比率は、薄膜5Cと半導体基板5Bとの間の反射面5D(第
6図参照)がアルミニウム膜にて構成されている場合に
おける検出誤差補正に極めて有効である。
In order to improve the detection error of the detection position due to the above interference, a detection error correction optical system 10 is provided between the light receiving side objective lens 4B and the light receiving slit 6 as shown in FIG. The detection error correction optical system 10 is composed of a polarization prism 11 as shown in FIG. The reflecting surface 11R of the polarizing prism 11 is formed by coating a dielectric multilayer film on the mating surface inclined at 45 °, and as shown in the spectral transmission characteristic diagram of FIG.
Almost 100% of the polarized light is transmitted, 50% of the S polarized light is transmitted, and the remaining 5
It is configured to reflect 0%. Therefore, almost 100% of the light passing through the polarizing prism 11 is transmitted through the reflecting surface 11R, but the S-polarized light is reduced to about 50%.
The intensity ratio of P-polarized light and S-polarized light can be set to 2: 1. This ratio is extremely effective for detection error correction when the reflecting surface 5D (see FIG. 6) between the thin film 5C and the semiconductor substrate 5B is made of an aluminum film.

ところで、基板5Bや薄膜5Cの屈折率特性によっては、P
偏光とS偏光との比率を上記の値とは異なる値に変えた
方がよい場合がある。この場合は、反射面10Rの特性を
変えることにより、P偏光とS偏光との比率を自由に設
定でき、更に、この偏光プリズムを入射光軸を中心とし
てα方向に回動させることによって、検出光L0の入射面
に対するP偏光とS偏光との比を変えることが可能であ
る。
By the way, depending on the refractive index characteristics of the substrate 5B and the thin film 5C, P
In some cases, it may be better to change the ratio of polarized light to S-polarized light to a value different from the above value. In this case, the ratio of P-polarized light and S-polarized light can be freely set by changing the characteristics of the reflecting surface 10R, and further, by rotating this polarizing prism in the α direction about the incident optical axis, detection can be performed. It is possible to change the ratio of the P polarized light and the S polarized light with respect to the incident surface of the light L 0 .

また、検出誤差補正光学系10は、第11図に示すような偏
光板12にて代用することも可能である。この場合、偏光
軸をβ方向に回転させることにより、入射光のP偏光と
S偏光との比を変えることができる。すなわち、検出光
L0を含み且つ試料面5Aに垂直な入射面に対して偏光軸X
がβだけ回転したとすると、P偏光はCos2β、S偏光は
Sin2βの透過率となり、その角度βを適当に調整するこ
とにより所望の比率とすることができる。また、第9図
に示す偏光プリズム11のP偏光の透過率TP=100%、S
偏光の透過率をTS=0%になるように構成すれば、前記
の偏光板12と全く同様に使うことができ、入射光軸のま
わりに回転調整することにより、P偏光とS偏光との比
率を変えることができる。
Further, the detection error correction optical system 10 can be replaced by a polarizing plate 12 as shown in FIG. In this case, the ratio between the P-polarized light and the S-polarized light of the incident light can be changed by rotating the polarization axis in the β direction. That is, the detection light
Polarization axis X with respect to the plane of incidence including L 0 and perpendicular to sample surface 5A
Is rotated by β, P-polarized light is Cos 2 β and S-polarized light is
The transmittance is Sin 2 β, and the desired ratio can be obtained by appropriately adjusting the angle β. Further, the transmittance of the P-polarized light of the polarizing prism 11 shown in FIG. 9 T P = 100%, S
If the transmittance of polarized light is set to T S = 0%, it can be used in exactly the same way as the polarizing plate 12 described above, and by adjusting the rotation around the incident optical axis, P polarized light and S polarized light can be obtained. The ratio of can be changed.

第12図は、第9図の偏光プリズム11や第11図の偏光板12
の如き検出誤差補正光学系10を第1図に示す検出光路上
に回転可能に設けることにより、第7図の場合と同様な
光学的条件のもとに、P偏光とS偏光の比率を1:0.35と
して合成した。干渉光の強度の変化と、試料面側での検
出位置の検出誤差(表面からのずれ量)を具体的に示し
たものである。この第12図から明らかなように、薄膜5C
の膜厚が1.1μm付近において検出誤差範囲Δ=0.21μ
mで、第8図に示すΔ=0.32μmに比して精度が向上し
ている。すなわち、第7図に示すS偏光を相対的に弱め
ることにより、そのS偏光による検出誤差を小さくし、
精度の向上がはかられている。また、干渉光の強度変化
も第8図の強度変化(破線)に比して強弱の幅が狭くな
り改善されていることが分る。
FIG. 12 shows the polarizing prism 11 of FIG. 9 and the polarizing plate 12 of FIG.
By rotatably providing the detection error correction optical system 10 as shown in FIG. 1 on the detection optical path shown in FIG. 1, the ratio of P polarization to S polarization is set to 1 under the same optical conditions as in FIG. It was synthesized as: 0.35. It specifically shows a change in the intensity of the interference light and a detection error (amount of deviation from the surface) of the detection position on the sample surface side. As is clear from Fig. 12, the thin film 5C
Error range Δ = 0.21μ when the film thickness is around 1.1μm
In m, the accuracy is improved as compared with Δ = 0.32 μm shown in FIG. That is, by relatively weakening the S-polarized light shown in FIG. 7, the detection error due to the S-polarized light is reduced,
The accuracy is improved. Further, it can be seen that the intensity change of the interference light is improved by narrowing the intensity range as compared with the intensity change (broken line) in FIG.

上記の実施例では、第1図に示す如く検出誤差補正光学
系10を受光側の検出光路上に設けたが、これを送光側つ
まり第1図中で光源と試料面5Aとの間の検出光路上に設
けても同様な補正効果が得られる。その際、検出誤差補
正光学系10が、偏光プリズム11のような場合には、なる
べく平行光束に近い部分の光路上に設けることが望まし
い。しかし、光束の開き角が小さい場合には、P偏光成
分とS偏光成分との透過率があまり変化しないので、設
置場所を特に限定しなくてもよい。
In the above embodiment, the detection error correction optical system 10 is provided on the detection optical path on the light receiving side as shown in FIG. 1, but it is provided on the light transmitting side, that is, between the light source and the sample surface 5A in FIG. Even if it is provided on the detection optical path, a similar correction effect can be obtained. At this time, in the case of the polarization prism 11 like the detection error correction optical system 10, it is desirable to provide the detection error correction optical system 10 on the optical path of a portion as close as possible to the parallel light flux. However, when the opening angle of the light flux is small, the transmittances of the P-polarized component and the S-polarized component do not change so much, so that the installation location is not particularly limited.

また、第1図の実施例においては、光源としてランダム
偏光のものを用いたが、直線偏光光を発する光源例えば
半導体レーザや直線偏光型のレーザを光源1として用い
る場合には、その偏光面を検出光の入射面に対して回転
調整するために、偏光プリズム11や偏光板12の代りに、
検出誤差補正光学系10として回転可能なλ/2板を用いて
もよい。また、磁場を制御することにより偏波面(偏光
面)を光軸のまわりに回転可能なファラデー素子、ある
いは光の旋光性(自然旋光)のある素子、例えば水晶板
等を利用して偏光面を回転調整してもよい。ただし、水
晶板の場合には、所定量だけ偏光面を回転させるため
に、所定の厚さの水晶板を単体または複数個組み合わせ
て光路中に挿入する。
Further, in the embodiment of FIG. 1, a randomly polarized light source is used, but when a light source that emits linearly polarized light, such as a semiconductor laser or a linearly polarized laser, is used as the light source 1, the plane of polarization is In order to adjust the rotation with respect to the incident surface of the detection light, instead of the polarizing prism 11 or the polarizing plate 12,
A rotatable λ / 2 plate may be used as the detection error correction optical system 10. In addition, the polarization plane (polarization plane) can be rotated around the optical axis by controlling the magnetic field, or an element having optical rotatory power (natural rotation), such as a crystal plate, can be used to change the polarization plane. The rotation may be adjusted. However, in the case of a crystal plate, in order to rotate the polarization plane by a predetermined amount, a single crystal plate or a plurality of crystal plates having a predetermined thickness are inserted into the optical path.

光源からの偏波面(偏光面)を上記のλ/2板やファラデ
ー素子、水晶板等のような偏光光学手段を用いて、光源
の偏波面を入射面に対して傾けることにより、P偏光成
分とS偏光成分の強度の相対的な比を変えることが可能
である。例えば、第12図に示す例において、P偏光とS
偏光の強度比を1:0.35にする場合には、反射面(試料面
5A)と偏波面の角度をθとしてCos2θ:Sin2θ=1:0.35
にする角度θを選べば、θ=30.6°となる。このよう
に、光源が偏光している場合には、前述の偏光プリズム
11や偏光板12のような偏光光学手段によるものよりも光
の損失が少ない点で有利である。
The polarization plane (polarization plane) from the light source is tilted with respect to the incident plane by using the polarization optical means such as the λ / 2 plate, the Faraday element, and the crystal plate described above, so that the P polarization component is obtained. It is possible to change the relative ratio of the intensities of the and S-polarized components. For example, in the example shown in FIG. 12, P-polarized light and S-polarized light are used.
When setting the intensity ratio of polarized light to 1: 0.35,
5A) and θ as the angle of the plane of polarization. Cos 2 θ: Sin 2 θ = 1: 0.35
If you choose the angle θ to be set, θ = 30.6 °. In this way, when the light source is polarized, the above-mentioned polarizing prism
It is advantageous in that the loss of light is smaller than that by the polarization optical means such as 11 and the polarizing plate 12.

なお、光源1として多波長光源を用い、多色光により反
射光の干渉性を少なくさせるようにすれば、更に検出精
を向上させることが可能である。また、上記第1図の実
施例においては、振動する受光スリット6を含む光電検
出器9で反射光を検出するように構成されているが、こ
の受光部にCCD型の個体撮像素子やPSD(半導体位置検出
素子)あるいは撮像管等の各種検出器を用いて光量重心
を検出するように構成してもよい。
If a multi-wavelength light source is used as the light source 1 and the coherence of the reflected light is reduced by the polychromatic light, the detection precision can be further improved. In the embodiment shown in FIG. 1, the photoelectric detector 9 including the oscillating light receiving slit 6 is used to detect the reflected light, but this light receiving portion has a CCD type solid-state image sensor or PSD ( A semiconductor position detecting element) or various detectors such as an image pickup tube may be used to detect the light amount centroid.

〔発明の効果〕〔The invention's effect〕

以上の如く本発明によれば、検出光路上にP偏光成分の
S偏光成分との強度を検出面において任意に変えること
ができる偏光光学手段を設けたので、光透過性の薄膜を
有する被検出面に対して、その薄膜によって生じる干渉
に起因する表面変位検出誤差を極めて簡単な構成で軽減
することができ、さらに、検出先の光強度の変化も小さ
く、測定精度を向上させることができる利点がある。
As described above, according to the present invention, since the polarization optical means capable of arbitrarily changing the intensities of the P-polarized component and the S-polarized component on the detection surface is provided on the detection optical path, the detected object having the light-transmissive thin film is provided. It is possible to reduce the surface displacement detection error due to the interference caused by the thin film with respect to the surface with a very simple configuration, and further, the change in the light intensity at the detection destination is small, and the measurement accuracy can be improved. There is.

【図面の簡単な説明】[Brief description of drawings]

第1図は本発明の実施例を知す光学系概略構成図、第2
図は、第1図の実施例における、被検出面の位置の変化
と検出面における光スポツト像の位置の変化を示す説明
図、第3図は第1図の実施例における被検出面上の薄膜
にて反射する反射光を示す説明図、第4図は第3図にお
ける薄膜による反射光の干渉によって生じる検出面上で
の光量重心の移動を示す説明図、第5図は干渉によって
生じる被検出面側での検出誤差を説明するための線図、
第6図は検出光の入射角が反射光のP偏光に影響を及ぼ
すことを説明するための説明図で、(A)は入射角がブ
リュースター角より小さい場合の断面図、(B)は入射
角がブリュースター角より大きい場合の断面図、第7図
はP偏光とS偏光のそれぞれの干渉状態における検出結
果をシミュレーションで示した線図で(A)は膜厚に対
するP偏光とS偏光の光強度分布図、(B)は膜厚に対
する被検出面側での見掛ける表面からのずれ量をP偏光
とS偏光とについて示す線図、第8図は、第1図の実施
例から偏光光学手段を削除した場合の検出結果をシミュ
レーションで示す線図、第9図は、第1図に示す検出誤
差補正光学系としての偏光プリズムを示す斜視図、第10
図は第9図の偏光プリズムの光線透過率線図、第11図は
検出誤差補正光学系としての偏光板を示す斜視図、第12
図は第1図に示す本発明の検出結果をシミュレーション
で示した線図である。 (主要部分の符号の説明) 1…光源、3A…送光スリット、4A…送光対物レンズ、4B
…受光対物レンズ、5…半導体ウェハ、5A…半導体ウェ
ハ表面(被検出面)、5B…半導体基板、5C…薄膜、6…
受光スリット(検出面) 10…検出誤差補正光学系(偏光光学手段) 11…偏光プリズム(偏光光学手段) 12…偏光板(偏光光学手段)
FIG. 1 is a schematic configuration diagram of an optical system according to an embodiment of the present invention, and FIG.
FIG. 3 is an explanatory view showing changes in the position of the surface to be detected and changes in the position of the optical spot image on the detection surface in the embodiment of FIG. 1, and FIG. 3 is on the surface to be detected in the embodiment of FIG. FIG. 4 is an explanatory view showing the reflected light reflected by the thin film, FIG. 4 is an explanatory view showing the movement of the light amount center of gravity on the detection surface caused by the interference of the reflected light by the thin film in FIG. 3, and FIG. Diagram for explaining the detection error on the detection surface side,
FIG. 6 is an explanatory diagram for explaining that the incident angle of the detection light affects the P-polarized light of the reflected light. (A) is a sectional view when the incident angle is smaller than Brewster's angle, (B) is A cross-sectional view when the incident angle is larger than the Brewster's angle, FIG. 7 is a diagram showing the detection results in the interference state of P-polarized light and S-polarized light by simulation, and (A) is P-polarized light and S-polarized light with respect to the film thickness. FIG. 8B is a diagram showing the amount of deviation from the apparent surface on the detected surface side with respect to the film thickness for P-polarized light and S-polarized light, and FIG. FIG. 9 is a diagram showing a detection result by simulation when the optical means is deleted, FIG. 9 is a perspective view showing a polarizing prism as a detection error correction optical system shown in FIG.
FIG. 11 is a ray transmittance diagram of the polarizing prism in FIG. 9, FIG. 11 is a perspective view showing a polarizing plate as a detection error correction optical system, and FIG.
The drawing is a diagram showing a simulation of the detection result of the present invention shown in FIG. (Explanation of symbols of main parts) 1 ... Light source, 3A ... Light sending slit, 4A ... Light sending objective lens, 4B
... Receiving objective lens, 5 ... Semiconductor wafer, 5A ... Semiconductor wafer surface (detection surface), 5B ... Semiconductor substrate, 5C ... Thin film, 6 ...
Light receiving slit (detection surface) 10 ... Detection error correction optical system (polarizing optical means) 11 ... Polarizing prism (polarizing optical means) 12 ... Polarizing plate (polarizing optical means)

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】光透過性の薄膜を有する被検出面に光源か
らの検出光を斜めに入射して所定形状の光像を結像させ
た後、前記被検出面からの反射光を検出面上に再結像さ
せ、前記被検出面の位置の変化に応じて変位する前記検
出面上での光像を検出して前記被検出面の位置を検出す
る斜入射型位置検出装置において、前記被検出面で反射
された後に前記検出面上に入射する検出光の入射面に平
行な偏光成分と入射面に垂直な偏光成分との強度を任意
に変え得る偏光光学手段を前記光源から前記被検出面を
介して前記検出面に至る間の検出光路上の所定の位置に
設けたことを特徴とする表面変位検出装置。
1. A detection light from a light source is obliquely incident on a surface to be detected having a light-transmissive thin film to form an optical image of a predetermined shape, and then reflected light from the surface to be detected is detected. In the oblique incidence type position detection device for re-imaging on the above, detecting the position of the detected surface by detecting the optical image on the detection surface which is displaced according to the change of the position of the detected surface, From the light source, polarization optical means capable of arbitrarily changing the intensities of the polarization component parallel to the incident surface and the polarization component of the detection light incident on the detection surface after being reflected on the detection surface is provided. A surface displacement detecting device, which is provided at a predetermined position on a detection optical path between the detection surface and the detection surface.
【請求項2】前記偏光光学手段は、偏光プリズム、板状
の偏光板、λ/2板または、磁場を制御して光源の偏光面
を回転調整可能なファラデー素子または、旋光性のある
光学素子であることを特徴とする特許請求の範囲第1項
記載の表面変位検出装置。
2. The polarization optical means is a polarization prism, a plate-shaped polarization plate, a λ / 2 plate, a Faraday element capable of rotating and adjusting a polarization plane of a light source by controlling a magnetic field, or an optical element having an optical rotatory power. The surface displacement detection device according to claim 1, wherein
JP62111889A 1987-05-08 1987-05-08 Surface displacement detector Expired - Lifetime JPH0718699B2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP62111889A JPH0718699B2 (en) 1987-05-08 1987-05-08 Surface displacement detector
US07/189,831 US4864123A (en) 1987-05-08 1988-05-03 Apparatus for detecting the level of an object surface

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP62111889A JPH0718699B2 (en) 1987-05-08 1987-05-08 Surface displacement detector

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JPS63275912A JPS63275912A (en) 1988-11-14
JPH0718699B2 true JPH0718699B2 (en) 1995-03-06

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JPH0726648Y2 (en) * 1988-03-30 1995-06-14 アンリツ株式会社 Displacement measuring device
NL9100410A (en) * 1991-03-07 1992-10-01 Asm Lithography Bv IMAGE DEVICE EQUIPPED WITH A FOCUS ERROR AND / OR TILT DETECTION DEVICE.
KR20170018113A (en) 2003-04-09 2017-02-15 가부시키가이샤 니콘 Exposure method and apparatus, and device manufacturing method
TW201834020A (en) 2003-10-28 2018-09-16 日商尼康股份有限公司 Illumination optical device, exposure device, exposure method, and component manufacturing method
TW201809801A (en) 2003-11-20 2018-03-16 日商尼康股份有限公司 Optical illumination device, exposure device, exposure method, and component manufacturing method
TWI389174B (en) 2004-02-06 2013-03-11 尼康股份有限公司 Polarization changing device, optical illumination apparatus, light-exposure apparatus and light-exposure method
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US7609373B2 (en) * 2005-05-31 2009-10-27 Kla-Tencor Technologies Corporation Reducing variations in energy reflected from a sample due to thin film interference
EP1909062B1 (en) 2005-07-08 2014-03-05 Nikon Corporation Surface position detection apparatus, exposure apparatus, and exposure method
JP5267029B2 (en) 2007-10-12 2013-08-21 株式会社ニコン Illumination optical apparatus, exposure apparatus, and device manufacturing method
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US9116346B2 (en) 2007-11-06 2015-08-25 Nikon Corporation Illumination apparatus, illumination method, exposure apparatus, and device manufacturing method
JP5084558B2 (en) * 2008-02-28 2012-11-28 キヤノン株式会社 Surface shape measuring apparatus, exposure apparatus, and device manufacturing method
NL2009273A (en) * 2011-08-31 2013-03-04 Asml Netherlands Bv Level sensor arrangement for lithographic apparatus, lithographic apparatus and device manufacturing method.
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