JPH07196149A - Coil spring shifting device - Google Patents

Abstract

PURPOSE:To efficiently shift a coil spring even through a predetermined difference in height is present between a first area and a second area by always holding gripping means in a uniform posture during movement of an opened end of an arm above the first and second areas. CONSTITUTION:A moving bed 33 is located on the right side of a body 10, and an arm 50 is tilted above a first area A while a gripping mechanism 80 stand by in a vertical posture, right above the first area A. In this condition, when a conveying holder 5 is conveyed by a delivery conveyer 2, a pair of gripping members 10 are lowered so as to grip a coil spring S1. Then, the arm 50 is swung counterclockwise by a swing mechanism 17, and accordingly, the gripping mechanism 80 is moved while its vertical posture is held under the action of a posture holding mechanism 18. Further, the gripping mechanism 80 located on the ram 50 is stopped at a position right above an introduction holder 7 located in a second area B, and the gripping members 9 ascends and releases the coil spring S1. Next, the griping mechanism 80 is moved toward the first area A by the swing mechanism 17.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a coil spring transfer device, and more specifically, a coil spring supplied to a first area from a previous step is adjacent to the first area with a predetermined gap. The present invention relates to a coil spring transfer device that can be transferred to another second area.

[0002]

2. Description of the Related Art In a coil spring processing / processing line in which a wire is wound in a coil shape, when a coil spring unloaded from a pre-process device is loaded into a post-process device, its carrying direction is 90.
° Often needs to be changed. Therefore, conventionally, the carry-out conveyor of the front-end process device and the carry-in conveyor of the post-process device are arranged so as to be orthogonal to each other, and the coil spring supplied to the predetermined first area by the carry-out conveyor is provided with a pressing means such as a pusher or various robots. Transferring to the second area of the carry-out conveyor is performed.

[0003]

With the pressing means such as the pusher, it is difficult to transfer the coil spring from the first area to the second area when the coil spring is transferred, and it is difficult to transfer the coil spring to an accurate position. Met. Further, when there is a required height difference between the carry-out level of the coil spring in the pre-process apparatus and the carry-in level of the coil spring in the post-process apparatus, there is a problem that a pressing means such as a pusher cannot handle the difference. According to the robot, the coil spring can be transferred even if there is a required height difference between both conveyors. However, in general, robots still have a high unit price, so that equipment costs are high, and it is difficult to cope with high speed.

When there is a required difference in the processing capacity of the front-end processing apparatus and the processing capacity of the back-end processing apparatus, the coil spring supplied from one front-end processing apparatus is processed by one back-end processing apparatus. If so, the processing capacity of the entire line may decrease. Therefore, in order to improve the processing capacity, it is conceivable to increase the number of pre-process devices or post-process devices provided. For example, when the processing capacity of the pre-process device is high, a plurality of post-process devices are arranged in series, and the coil springs supplied one by one to the first area by the carry-out conveyor correspond to the number of post-process devices provided. The required number of transfer positions are transferred to the second area in a required positional relationship, and the transferred parts are supplied to each post-process device by a carry-in conveyor. On the contrary, when the processing capacity of the post-process device is high, a plurality of pre-process devices are arranged in parallel, and a plurality of coil springs supplied in parallel from the plurality of pre-process devices to the first area by each carry-out conveyor are used. , Are transferred one by one to the second area and are supplied to the post-process device by the carry-in conveyor. In this case, the coil springs supplied to the first area one by one are transferred to a plurality of different positions in the second area, or the coil springs supplied to a plurality of different positions in the first area are arranged in the second area. Although it is possible for the robot to transfer one by one, there is a problem that the equipment cost is high and the high speed cannot be supported as described above. That is, transfer of a single to plural or plural to single coil spring between both areas,
It is desired to propose a transfer device having a simple structure that can be performed at high speed.

[0005]

SUMMARY OF THE INVENTION The present invention has been proposed in order to suitably solve the above-mentioned problems, and even if there is a required height difference between the first area and the second area, the coil spring It is an object of the present invention to provide a transfer device having a simple structure capable of achieving efficient transfer, and capable of transferring one to a plurality or a plurality to a single coil spring between both areas at high speed. To do.

[0006]

[Means for Solving the Problems] Overcoming the above-mentioned problems,
In order to preferably achieve the intended purpose, a coil spring transfer device according to the present invention is provided with a first area in which the coil spring is loaded or unloaded, and a position adjacent to the first area with a predetermined distance from the first area. Is a transfer device which is provided in the second area and in which the coil springs can be transferred to and from the second area where the coil springs are carried out or carried in, and the coil springs are located close to the first area or the second area. An arm that is swingably disposed on a support base disposed in the main body and that is swingable by a drive means so that its open end can be positioned above the first area and above the second area; A pair of gripping members that are rotatably disposed at the open end and that grip the coil springs located in the first area or the second area, and that are provided so as to be movable toward and away from each other by the driving means; Arranged on the arm, Posture holding means for holding the holding means in a constant posture by rotating the holding means relative to the arm when the open end of the movable body moves above the first area and the second area. It is composed of and.

Further, the support base is movably arranged in the first area and the second area so as to be adjacent to each other with respect to the main body, and can be positioned so that it can be positioned by the driving means.

[0008]

The preferred embodiments of the coil spring transfer device according to the present invention will now be described with reference to the accompanying drawings.
This will be described below.

[0009]

[First Embodiment] FIG. 1 is a schematic perspective view of a coil spring transfer device according to the first embodiment.
Is the coil spring S supplied to the first area A by the carry-out conveyor 2 of the pre-process device (not shown),
Since it is to be transferred to the second area B of the carry-in conveyor 3 (not shown), the schematic structure of both conveyors 2 and 3 will be described first. The carry-out conveyor 2 shown in FIG. 2 includes an endless chain 4 that travels in a direction orthogonal to the plane of the drawing, and carry-out holders 5 at predetermined intervals in the running direction, and coil springs placed on each holder 5. S is supplied to the first area A one by one. The carrying-out holder 5 is formed in a saucer shape in which both sides intersecting the traveling direction are inclined upward so that the cylindrical coil spring S can be mounted in a stable state. At times, the coil spring S is configured so as not to easily come off. On the other hand, the carry-in conveyor 3 includes two carry-in holders 7 and 8 arranged at a predetermined interval in the running direction on an endless chain 6 that runs in a direction intersecting with the carry-out conveyor 2 (see FIG. 4). The two coil springs S, S transferred from the first area A to the two loading holders 7, 8 by the transfer device 1 are supplied to the post-process device as one set. The carry-in holders 7 and 8 are formed in a saucer shape in which both sides in the traveling direction are inclined upward, and are configured so that the cylindrical coil spring S can be mounted in a stable state. The carrying level of the carry-in conveyor 3 is set lower than the carrying level of the carry-out conveyor 2 by a predetermined height.

(Regarding Overall Structure of Transfer Device) As shown in FIG. 1, the transfer device 1 requires a movable base 33 slidably arranged in a horizontal position on the main body 10 and the movable base 33. A slide mechanism 16 that reciprocates within a range, and the moving table 3
3, an arm 50 that is swingably disposed, a swing mechanism 17 that swings the arm 50, a gripping mechanism 80 of a coil spring S that is mounted on the arm 50, and the gripping mechanism 80 is always in a fixed posture. It is basically composed of a posture holding mechanism 18 for holding the posture. Then, the coil spring S placed on the carry-out holder 5 that has arrived in the first area A is gripped by the gripping mechanism 80, and the arm 50 is swung by the swinging mechanism 17, whereby the gripping mechanism 80 is moved to the second position. The coil spring S is transferred to the carry-in holder 7 by moving it above the carry-in holder 7 located in the area B and then opening the gripping mechanism 80. Further, by moving the moving table 33 by the slide mechanism 16, the coil spring S mounted on the carry-out holder 5 can be transferred to the carry-in holder 8 in the second area B. .

(Regarding Moving Base and Sliding Mechanism) As shown in FIG. 4, a main body 10 of the transfer device 1 in which a steel plate having a required thickness is formed in a box shape is installed beside the second area B. As shown in FIG. 3, the front and rear plate members 10a and 10b of the main body 10 extend upward from the upper plate 10c by a predetermined height. At the upper end of the plate material 10a, 10b, the longitudinal direction
Rails 13 are respectively arranged along the (traveling direction of the carry-in conveyor 3), and the slider 3 is attached to the pair of rails 13, 13.
A moving table 33 is slidably arranged via the rollers 4, 34. At the required position of the plate 10b on the rear side of the main body 10,
The base 14 is provided, and the servo motor 20 and the speed reducer 23 are mounted on the upper surface of the base 14. Then, as shown in FIG. 2, the toothed belt 22 is wound between the toothed pulley 21 provided on the output shaft 20a of the servomotor 20 and the toothed pulley 31 provided on the reduction shaft 23a of the speed reducer 23. The rotation of the servomotor 20 is transmitted to the speed reducer 23. Further, on the upper plate 10c of the main body 10,
A drive shaft 24 and a driven shaft 28, which are separated from each other by a predetermined distance in the transfer direction of the coil spring S by the transfer device 1, are rotatably supported by bearings 25 and 29, and the drive shaft 24 and the speed reducer 23. And the reduction shaft 23a are integrally rotatably connected. Further, toothed pulleys 26, 30 are integrally rotatably arranged on the drive shaft 24 and the driven shaft 28, and both pulleys 26, 3 are
An appropriate position of the toothed belt 27 wound between 0s is arranged and fixed to the lower surface of the moving table 33 via a fixing member 35. That is, as the toothed belt 27 reciprocates through the transmission system by driving the servomotor 20 in the forward and reverse directions, the movable base 33 fixed to the belt 27 moves the movable table 33 to the rails 13, It reciprocates in the required range along 13.

An encoder 36 is provided in the servo motor 20, and the number of rotations of the motor 20 detected by the encoder 36 is input to a control device (not shown) to control the operation of the servo motor 20 by the control device. By doing so, the movable table 33 can always be accurately stopped at a fixed position. In the transfer device 1 of the embodiment, as shown in FIGS. 12 and 15, the gripping mechanism 80 is provided in the second area B.
The movable base 33 is set so as to stop positioning at a position where it can be exposed above the two carry-in holders 7 and 8 which are positioned at. In addition, changing the stop position of the moving table 33
This can be easily performed by changing the setting on the control device. Also,
At both ends of the main body 10 in the moving direction of the moving table 33, as shown in FIG.
As shown in FIG.
8 are provided. In FIG. 3, reference numeral 39 indicates a tension roller that applies a required tension to the toothed belt 27.

(Regarding Arm and Swing Mechanism) A support base 45 is erected on the front part of the upper surface of the moving base 33, and this support base 45 has a front-back direction (carry-out conveyor 2 as shown in FIG. 4).
A rotation shaft 44 that extends horizontally in the direction of travel is rotatably supported. One end in the longitudinal direction of an arm 50, which is formed in a case shape and opens on the rear side and has a required length dimension, is fixed to the end portion of the rotary shaft 44 extending forward through bolts 51, 51. The arm 50 is configured to swing integrally with the rotating shaft 44. Further, at the open end of the arm 50, a support cylinder 66 extending forward by a required length is formed,
A support shaft 70 is rotatably inserted in the support cylinder 66. The main body 81 of the gripping mechanism 80 is disposed and fixed to a flange 70b formed at an end portion of the support shaft 70 extending forward from the support cylinder 66. The length dimension of the arm 50 of the embodiment is such that, with the movable table 33 positioned at a fixed position, the grip mechanism 80 facing the first area A as shown in FIG. Second by motion
It is set so as to be able to face above the carrying-in holder 7 on the upstream side (the side close to the first area A) in the area B. The gripping mechanism 80 is always held in a fixed posture by the posture holding mechanism 18 provided in the arm 50.
Details of 8 will be described later.

The end portion extending rearward of the rotary shaft 44 is
The reduction shaft 43a of the reduction gear 43 arranged on the upper surface of the moving table 33
Are linked to. Further, a servo motor 40 is arranged on the upper surface of the moving table 33, and between the toothed pulley 41 arranged on the output shaft of the motor 40 and the toothed pulley 49 arranged on the reduction shaft 43a of the speed reducer 43. A toothed belt 42 is wound around (see FIG. 2). Therefore, the servo motor 40
Is driven in the forward and reverse directions, the rotating shaft 44 is rotated in the forward and reverse directions via the above-described transmission system, and the arm 50 disposed on the rotating shaft 44 is moved as shown in FIGS. 11 to 13. It swings back and forth within the required angle range.

An encoder 75 is provided in the servo motor 40, the rotation angle of the motor 40 detected by the encoder 75 is input to the control device, and the operation control of the servo motor 40 is performed by the control device. The arm 50 can always be stopped accurately at a constant angle position. In the transfer device 1 of the embodiment, as shown in FIGS. 11 and 12, the gripping mechanism 80 is provided in the first area A.
The position of the arm 50 is set to be stopped at a position where the arm 50 and the second area B can be exposed. The stop angle position of the arm 50 can be easily changed by changing the setting in the control device.

(Regarding Grasping Mechanism of Coil Spring) FIGS. 6 to 8 show a grasping mechanism 80 of the coil spring S in the transfer device 1 according to the first embodiment. As shown in the figure, the main body 81 of the gripping mechanism 80 is a rectangular box-shaped upper body 81a.
And a pair of lower plates 81b, 81b vertically provided on the front and rear lower surfaces of the upper body 81a.
A fixing piece 81c formed on the rear surface side is bolted to a flange 70b of a support shaft 70 that is rotatably supported at the open end of the arm 50. An air cylinder 83 is fixed upside down on the upper surface of the upper body 81a, and its piston rod 83a has a support through hole 82 formed in the upper body 81a.
It is connected to the upper end of an elevating member 84 which is slidably arranged vertically. Further, an actuating member 85 extending in the left-right direction by a required length is fixed to the lower end of the elevating member 84 by a bolt at the center thereof. Then, a pair of gripping members 109, 109 are disposed on the left and right ends of the operating member 85 via link mechanisms 76, 77 described later. That is, when the actuating member 85 is moved up and down via the elevating member 84 by the forward and reverse urging of the air cylinder 83, the pair of gripping members 109, 1 are linked by the link operation of the two link mechanisms 76, 77.
09 are relatively close to and separated from each other so that the coil spring S is gripped and released. Since the configurations of the two sets of link mechanisms 76 and 77 are bilaterally symmetrical, only the configuration of one link mechanism 76 will be described, and the same members of the other link mechanism 77 will be denoted by the same reference numerals. And

As shown in FIG. 6, a central projection 86a projecting from the center of the upper surface of the connecting member 86 is clevis-connected via a pin 90 to the end portion 85a of the actuating member 85 so that the connecting member 86 is moved in the left-right direction. It is configured to be swingable. In addition, at both ends of the connecting member 86 in the front-rear direction, supporting portions 86b, 86b are provided.
And the first support shaft 93 is rotatably inserted in the through holes formed in both the support portions 86b, 86b. This first
A first link member 87 formed in a substantially “F” shape is provided at an end portion of the support shaft 93 that extends outward from each support portion 86b.
Each of them is attached at its central portion in the longitudinal direction. The ends of the first link members 87, 87 extending inward of the main body are rotatable with respect to a first fulcrum shaft 91 arranged in parallel with the first support shaft 93 between the pair of lower plates 81b, 81b. Is pivoted to. A second support shaft 94, which is parallel to the first support shaft 93, is rotatably supported between the outwardly extending ends of the first link members 87, 87, and both members 8
An upper extending portion 96b, 96b of an H-shaped holding member 96 is rotatably supported on a second support shaft 94 facing between the members 7, 87.

Lower extending portions 96c, 9 of the holding member 96
A third support shaft 95, which is parallel to the second support shaft 94, is rotatably supported between 6c, and each lower extension portion 96 of the support shaft 95 is supported.
The first link member 8 is provided at both ends extending outward from c.
One end in the longitudinal direction of the second link members 88, 88 formed in an arc shape curving in the direction opposite to 7 is pivotally supported. The other end of each second link member 88 (the end portion directed inward of the main body 81) is disposed below the first fulcrum shaft 91 so as to be parallel to the first fulcrum shaft 91 and is disposed between the lower plates 81b, 81b. 2 fulcrum shaft 9
Each of the two is pivotally supported. The second support shaft 94
A connecting reinforcing member 89 is provided between the ends of the third support shaft 95 extending outward from the respective link members 87, 88. A holding member 109 is arranged on the holding member 96 via the angle adjusting mechanism 100. This gripping member 1
As shown in FIG. 6, 09 extends in the front-rear direction by a required length, and the lower portion of the inner surface facing the other grip member 109 is a required R surface.

By configuring the gripping mechanism 80 in this way, when the air cylinder 83 is urged in the forward direction to extend the piston rod 83a, two sets of links are linked as the operating member 85 descends. The mechanisms 76, 77 perform the required linking action, which results in a pair of gripping members 109, 10
As shown in FIG. 18, 9 moves downward while gradually moving closer. Thereby, the carry-out holder 5 of the carry-out conveyor 2
The coil springs S of various diameters can be reliably gripped without coming into contact with the both ends of which the height is high. Further, when gripping various coil springs S having different diameters as shown in FIG. 7, the coil spring S can be gripped with the main body 81 itself always facing a fixed position. That is, even if the diameter of the coil spring S to be gripped is changed by changing the order or the like, it is not necessary to change the swing angle of the arm 50 for exposing the gripping mechanism 80 above the first area A.

(Regarding Angle Adjusting Mechanism of Gripping Member) In the gripping mechanism 80 of the coil spring S according to the embodiment, the coil spring S to be gripped is gradually converged into a conical shape toward both ends in the axial direction. Even in the case of a so-called "coil-shaped coil spring" that is wound, an angle adjusting mechanism that allows the angle of the gripping member 109 to be displaced in the horizontal direction is provided so as to reliably grip the coil spring. The mechanism will be described.

A vertical shaft 106 extending in the vertical direction is rotatably supported by a central projection 96a formed in the center of the holding member 96, and extends downward from the central projection 96a of the vertical shaft 106. The L-shaped member 101 is attached to the projecting end through the boss portion 101a, and the L-shaped member 101 is rotatable in the horizontal direction with respect to the holding member 96.
Then, the L-shaped member 101 has two plate members 107, 1
The gripping member 109 is disposed and fixed via 07 and the fixing member 108, and is configured to be horizontally rotated integrally with the L-shaped member 101. One lower extension 96 of the holding member 96
As shown in FIG. 9, the upright piece 101b of the L-shaped member 101 facing c is inserted with the third support shaft 95 and has a large diameter that allows the L-shaped member 101 to horizontally rotate within a required range. Through hole 101c is formed. Also, the third support shaft 95
Is provided with a washer 102 that abuts the upright piece 101b, and a washer 102 that is positioned by a nut 104 at a predetermined distance from the washer 102. A compression spring 103 is elastically provided between the washers 102 and 102. Has been inserted in. The compression spring 103 is provided on the vertical piece 101b.
Is always contacted with one lower extension portion 96c via the contact receiving member 105. As a result, the L-shaped member 101 and the gripping member 109 are always provided with the compression spring 1.
It is held in a posture parallel to the other holding member 109 by the elastic action of 03. Then, when the "barrel-shaped coil spring" is gripped by the gripping members 109, 109, the compression spring 10
The gripping members 109, 109 are displaced in the horizontal direction along the outer circumference of the coil spring against the elastic force of 3, 103, so that the "coil-shaped coil spring" can be reliably gripped. Note that when the "coil-shaped coil spring" is released, the gripping members 109, 109 return to their original postures due to the elastic force of the compression springs 103, 103.

(Attitude Holding Mechanism) As shown in FIG. 5, a support member 57 through which the rotary shaft 44 is rotatably inserted is arranged at the front end of the support base 45 provided upright on the movable base 33. The first gear 52 that is fixedly installed and faces the inside of the arm 50 is fixed to the support member 57. This first gear 52
Is to be concentrically fitted to the rotary shaft 44 through a central through hole (not shown). Even if the arm 50 swings due to the rotation of the rotary shaft 44, the first gear 52 is It does not rotate. A second gear 53 that meshes with the first gear 52 is rotatably supported by the arm 50 via a support shaft 58, and a third gear 54 that meshes with the second gear 53.
Is rotatably supported via a support shaft 59, and a fourth gear 55 meshing with the third gear 54 is rotatably supported via a support shaft 60. Further, an end portion 70a of the support shaft 70 pivotally supported at the open end of the arm 50 and facing the inside of the arm.
In addition, a fifth gear 56 that meshes with the fourth gear 55 is integrally rotatably provided. When the arm 50 swings due to the rotation of the rotation shaft 44, the first gear 52 fixed to the support base 45 relatively rotates with respect to the arm 50. Second gear 53 meshing with
Through the third gear 54, the fourth gear 55 and the fifth gear 5
6 rotates. The first to fifth gears 52, 53, 54,
The number of teeth of the gears 55 and 56 and the pitch thereof are such that when the arm 50 swings, the fifth gear 56 moves through the gear train.
It rotates relative to the support table 45, but the relative angle with respect to the support table 45 is set so as not to change. That is, even if the arm 50 swings, the gripping mechanism 80 arranged on the support shaft 70 always maintains the vertical posture shown in FIG. 2, and therefore, the first area A and the second area B as in the embodiment. Even if there is a required height difference between and, the gripping mechanism 8 is placed above each area A, B.
0 can be faced vertically.

(Regarding Arm Support Mechanism) The Support Base 4
As shown in FIG. 1, a column 46 having a required length is erected on the upper portion of the column 5, and a rear end of the air cylinder 61 is connected to a clevis with a projecting piece 47 projecting from the upper end front surface of the column 46. There is. The piston rod 61a of the air cylinder 61 is rotatably connected to the support shaft 59 of the third gear 54 via an engaging piece 48. And this air cylinder 61
Is always biased in the direction of pulling the piston rod 61a into the barrel to reduce the load applied to the arm 50 when the arm 50 swings. Further, in the air cylinder 61, when the coil spring S of the first area A is transferred to the second area B, the arm 50 is in a substantially horizontal state (state of FIG. 12), and the piston rod 61a is projected to the maximum extent. Is set to This also functions as a damper that surely stops the arm 50 that swings together with the rotating shaft 44 at a fixed position.

[0024]

[Operation of First Embodiment] Next, the operation of the coil spring transfer device according to the first embodiment will be described. In the embodiment, since two coil springs are transferred from the first area A to the second area B, for convenience of explanation, the first coil spring is S ₁ and the second coil spring is S _1. Shown as ₂ .

The moving table 33 of the transfer device 1 is located on the right side of the main body 10 as shown in FIG.
0 tilts to the upper side of the first area A, and the gripping mechanism 80 arranged on the arm 50 stands by above the first area A in a vertical posture. Further, the pair of gripping members 109, 109 in the gripping mechanism 80 are separated from each other as shown in FIG. 17, and stand by for gripping the coil spring S ₁ . Further, the two carry-in holders 7 and 8 in the carry-in conveyor 3 are positioned at predetermined positions in the second area B.

In this state, when the carry-out holder 5 arrives at the first area A due to the traveling of the carry-out conveyor 2, the first coil spring S ₁ mounted on the holder 5 causes the grasping mechanism 80 to move. Face directly below. This is an appropriate sensor (not shown)
Is detected, the air cylinder 83 of the gripping mechanism 80 is urged in the forward direction, and the lowering of the operating member 85 causes the two sets of link mechanisms 76 and 77 to perform the required link operation.
As shown in FIG. 8, the pair of gripping members 109, 109 descend and gradually move closer to each other. As a result, the pair of gripping members 109, 109 securely grips the coil spring S ₁ without interfering with the carry-out holder 5 (see FIG. 11).

Next, the servomotor 40 of the swing mechanism 17 is driven in the forward direction, and the arm 50 is swung counterclockwise via the toothed belt 42, the speed reducer 43, and the rotary shaft 44. At this time, due to the action of the posture holding mechanism 18 arranged on the arm 50, the gripping mechanism 80 moves while holding the vertical posture. When a preset rotation angle is detected by the encoder 75 provided in the servo motor 40, the servo motor 40 is stopped and controlled. That is, as shown in FIG. 12, the gripping mechanism 80 disposed on the arm 50 stops at a position facing above the right-side carry-in holder 7 located in the second area B. Further, in this state, the piston rod 61a of the air cylinder 61 is projected to the maximum, so that the arm 50 is stopped and held at an accurate position.

When the arm 50 is stopped, the air cylinder 83 is reversely biased, and when the actuating member 85 is raised, the two sets of link mechanisms 76 and 77 perform the required link operation, and the pair of gripping members 109 and 109. Lifts while being separated from each other to release the grip of the coil spring S ₁ . As a result, the first coil spring S ₁ is transferred to the loading holder 7. Even when the coil spring S ₁ is released, the gripping members 109, 109 have the link mechanisms 76, 77.
By the link operation of, the locus does not interfere with the loading holder 7 is moved.

Air cylinder 8 in the gripping mechanism 80
When it is detected that the piston rod 83a of No. 3 is pulled in and stopped, the servomotor 40 of the rotating mechanism 17 is driven in the reverse direction, and the arm 50 swings clockwise.
When the gripping mechanism 80 provided on the arm 50 arrives above the first area A as shown in FIG. 13, the servo motor 40 is stopped and controlled. While the first coil spring S ₁ is being transferred, the carry-out conveyor 2
Is driven to travel so that the carrying-out holder 5 on which the _second coil spring S ₂ is placed reaches the first area A. Therefore, the air cylinder 83 of the gripping mechanism 80 is the same as described above.
14 is urged in the positive direction, the second coil spring S ₂ placed on the carry-out holder 5 is gripped by the pair of gripping members 109, 109, as shown in FIG.

When the coil spring S ₂ is gripped by the gripping mechanism 80, the servo motor 40 is driven in the normal direction and the arm 50 swings counterclockwise. Further, the servomotor 20 of the slide mechanism 16 is driven in the normal rotation direction, and the drive shaft 2 is driven via the toothed belt 22 and the speed reducer 23.
4 rotates, and the toothed belt 27 wound around the toothed pulleys 26 and 30 travels in the required direction. As a result, as shown in FIG. 15, the moving base 33 fixed to the toothed belt 27 moves leftward along the rails 13 and 13, and the encoder 36 arranged on the servo motor 20 is moved.
However, when the preset number of rotations is detected, the motor 20
Is controlled to stop. That is, the swinging of the arm 50 and the movement of the movable table 33 cause the gripping mechanism 80 to reach above the carry-in holding tool 8 located on the left side of the second area B.

Next, the air cylinder 83 is reversely biased, the two sets of link mechanisms 76 and 77 are actuated, and the pair of gripping members 109 and 109 rise while being separated from each other, thereby causing the coil spring S ₂ to move. Release the grip. As a result, the second coil spring S ₂ is transferred to the carry-in holder 8.

The second coil spring S ₂ is attached to the gripping mechanism 8
When 0 is released, the servomotor 20 and the servomotor 40 are respectively biased in the reverse rotation direction, and as shown in FIG. 16, the movable table 33 is moved to the right along the rails 13 and 13, and the arm 50 is rotated clockwise. Rock to. And
Encoders 36,7 arranged on both servomotors 20,40
5 detects the preset value, the motor 2
0 and 40 are stopped and controlled, whereby the gripping mechanism 80 stops immediately above the first area A and waits for the next grip of the coil spring S ₁ . In addition, carry-in holders 7 and 8 in the second area B
When the coil springs S ₁ and S ₂ are transferred to the loading conveyor 3,
Is driven, and the two carry-in holders 7 and 8 are conveyed toward the post-process apparatus.

[0033]

[Second Embodiment] FIG. 19 illustrates a second embodiment of the coil spring transfer device according to the present invention.
The mechanism for moving 3 is the same as that of the first embodiment described above, but the structures of the swing mechanism 17 of the arm 50, the posture holding mechanism 18 of the gripping mechanism 80, and the gripping mechanism 80 are different. Only the explanation will be given.

(About the swinging mechanism of the arm) The main body 10
In the second embodiment, the movable base 33 slidably disposed on the upper surface of the movable base 33 has a rectangular frame shape, and a rack 115 having a required length is provided on the upper surface of the movable base 33 in a direction along the traveling direction of the carry-in conveyor 3. It is arranged to be movable. In addition, a rotating shaft 44 rotatably supported by a supporting table 45 provided upright on the moving table 33.
Further, a pinion 116 that meshes with the rack 115 is disposed so as to be integrally rotatable. Further, an air cylinder 120 is arranged inside the movable table 33 in parallel with the rack 115, and the tip of the piston rod 120a is connected to one end of the rack 115 in the longitudinal direction via a connecting member 122. Therefore, when the rack 115 is reciprocally moved by urging the air cylinder 120 forward and backward, the pinion 116 meshing with the rack 115 rotates in forward and reverse directions, whereby the arm disposed on the rotating shaft 44. 50 swings (see FIGS. 20 and 21).

An air cylinder 61 is installed inside the movable table 33.
Is provided, and the piston rod 61a thereof is pivotally supported by the projecting piece 123 projecting in the direction opposite to the extending direction of the arm 50 on the rotating shaft 44. And this air cylinder 61
Is always biased in the direction of pulling in the piston rod 61a to reduce the load when the arm 50 swings. That is, in the second embodiment, the height of the entire apparatus can be made shorter than in the first embodiment in which the air cylinder 61 is arranged on the support column 46 which is erected on the support base 45.

(Regarding Posture Holding Mechanism of Grasping Mechanism) The sprocket 117 is fixed to the support member 57, which is disposed on the support base 45 and through which the rotary shaft 44 is rotatably inserted, and the arm 50 of the arm 50 is fixed. A sprocket 118 is integrally rotatably provided on a support shaft 70 that is rotatably supported at an open end. An endless chain 119 is wound between the sprockets 117 and 118, and the support shaft 70 is relatively rotated as the arm 50 is rotated.
The posture of 0 is always kept constant. Instead of the chain-sprocket combination, a toothed belt-toothed pulley combination may be used. With this configuration, the weight can be reduced as compared with the mechanism of the first embodiment, and the load on the air cylinder 120 in the swing mechanism 17 can be reduced.

(Gripping Mechanism) The rear end of the air cylinder 83 is disposed and fixed to the end of the support shaft 70 pivotally supported by the arm 50 and extending forward.
The piston rod 83a is in a vertical state in which the piston rod 83a is directed downward. At the lower end of the air cylinder 83, the horizontal plate 1
23a, and a main body 123 composed of vertical plates 123b, 123b vertically provided at the front and rear ends of the horizontal plate 123a,
The piston rod 83a is slidably inserted into a through hole 123c formed in the horizontal plate 123a. Then, at the tip of the piston rod 83a facing below the horizontal plate 123a,
An operating member 128 is provided, and a pair of link mechanisms 132, 133 are connected to the operating member 128 via connecting members 130, 131 described later.

That is, the vertical plates 123b, 123b
As shown in FIG. 22, a first support shaft 124 and a second support shaft 125, which are parallel to each other and are spaced apart from each other by a predetermined distance, are rotatably disposed between them. As shown in FIG. 24, the right ends of a pair of first movable claws 126, 126, which are formed in an arc shape and are separated from each other by a predetermined distance in the axial direction, are arranged and fixed to the first support shaft 124 arranged on the right side, respectively. The left ends of the first movable claws 126, 126 extend to the lower left of the main body 123. Further, on the second support shaft 125 arranged on the left side, the left ends of a pair of second movable claws 127, 127 which are formed in an arc shape and are separated from each other by a predetermined distance in the axial direction are arranged and fixed, respectively. 127,127
Has a right end extending to the lower right of the main body 123. And
First movable claws 126,1 extending to the left side of the main body 123
While one gripping member 109 is disposed and fixed to 26,
The second movable claw 127,1 extending to the right side of the main body 123
The other gripping member 109 is disposed and fixed to 27.

Piston rod 8 of the air cylinder 83
A first connecting member 130 and a second connecting member 131, which overlap with each other in the front-rear direction, are pivotally attached to an actuating member 128 arranged at the tip of 3a via a pin 129. Further, as shown in FIG. 24, a pin 130a protruding from the rear surface of the rear first connecting member 130 is formed.
A substantially intermediate portion of the one first movable pawl 126 is pivotally supported, and a substantially intermediate portion of the one second movable pawl 127 is pivotally attached to a pin 131a projecting from the front surface of the second coupling member 131 on the front side. It is supported. That is, as shown in FIG. 23, by urging the air cylinder 83 in the forward direction to extend the piston rod 83a, the pin 13 of each of the connecting members 130 and 131 is moved as the operating member 128 descends.
The central portions of the first movable claw 126 and the second movable claw 127 are pushed down via 0a and 131a. As a result, the first movable claw 126 rotates about the first support shaft 124, the second movable claw 127 rotates about the second support shaft 125, and the pair of gripping members 109, 109 descend. And move close to each other. In addition, both connecting members 130, 1
One of the pair of movable claws 126 and 127 is a pin 1 on the pin 31.
Although the movable claws 126 and 127 are fixed to the support shafts 124 and 125, the support shafts 124 and 125 are rotated by one of the movable claws 126 and 127. The other movable claws 126 and 127 are also rotated by following the rotation of the first and the second movable claws 125.

As described above, in the gripping mechanism 80 of the second embodiment, the link mechanism 1 including the pair of movable claws 126 and 127 is used.
Since the same movement as in the case where the link mechanisms 76 and 77 of the first embodiment are adopted can be imparted to the gripping members 109 and 109 by 32 and 133, the gripping of the coil spring S in the first area A and the second area B. At the time of releasing the coil spring S, the holding members 109, 109 do not interfere with the holders 5, 7, 8. Further, even if the diameter of the coil spring S is changed by changing the order, it can be dealt with without changing the position or operation of the gripping mechanism 80. The gripping mechanism 80 of the second embodiment is
Since the mechanism can be simpler than that of the first embodiment, the structure can be simplified and the weight can be reduced.

(Regarding Modifications) The coil spring transfer device according to the embodiment is not limited to the first and second embodiments described above, and other modified examples can be suitably implemented.
For example, when the coil spring S ₂ is transferred to the carry-in holding tool 8 located on the left side of the first area A on the left side of the second area B, the arm 50 and the moving base 33 are not moved at the same time, The movable table 33 may be moved after rotating the arm 50. Further, the coil springs S ₁ and S ₂ mounted on the two carry-in holders 7 and 8 in the second area B are also included.
It is also possible to transfer one by one to the carry-out holder 5 in the first area A. Further, even when the carry-out conveyor 2 and the carry-in conveyor 3 are not installed so as to be orthogonal to each other, and even when they are arranged in parallel, the transfer of the coil spring S between the two conveyors 2 and 3 is performed. It can be mounted appropriately.
Regarding the slide mechanism 16 of the movable table 33, instead of the combination of the toothed belt 17 and the servomotor 20 as in the embodiment, various combinations such as a combination of a rack and a pinion and a combination of a ball screw and a nut are used. A mechanism can be adopted.

[0042]

As described above, according to the coil spring transfer device of the present invention, the coil spring can be transferred at high speed even if there is a required height difference between the first area and the second area. You can definitely do it. Moreover, even when the height difference between the two areas is changed, it is possible to easily cope with the change without making a complicated setting change. Furthermore, the transfer of the coil spring from the singular number to the plural number or from the plural number to the singular number between the first area and the second area can be performed at high speed, and the configuration is simple and the cost can be kept low. Have the advantage of.

[Brief description of drawings]

FIG. 1 is a schematic perspective view showing a coil spring transfer device according to a first preferred embodiment of the present invention from the rear side.

FIG. 2 is a rear view of the transfer device according to the first embodiment.

FIG. 3 is a side view in which the main body of the transfer device according to the first embodiment is partially broken.

FIG. 4 is a plan view of the transfer device according to the first embodiment.

FIG. 5 is a cross-sectional view showing an arm and a posture holding mechanism of the transfer device according to the first embodiment.

FIG. 6 is a schematic perspective view showing the gripping mechanism of the transfer device according to the first embodiment with a part thereof cut away.

FIG. 7 is a partially cutaway front view of the gripping mechanism of the transfer device according to the first embodiment.

FIG. 8 is a side view of a gripping mechanism of the transfer device according to the first embodiment.

FIG. 9 is a partial cross-sectional view showing an angle adjusting mechanism of a gripping mechanism.

FIG. 10 is an operation explanatory diagram showing a state in which the gripping mechanism is waiting for gripping of the first coil spring above the first area in the transfer device according to the first embodiment.

FIG. 11 is an operation explanatory view showing a state in which the first coil spring in the first area is held by the holding mechanism in the transfer device according to the first embodiment.

FIG. 12 is an operation explanatory diagram showing a state in which the first coil spring gripped by the gripping mechanism is transferred to one of the carry-in holders in the second area in the transfer device according to the first example;

FIG. 13 is an operation explanatory diagram showing a state in which the gripping mechanism is waiting for gripping a second coil spring above the first area in the transfer device according to the first embodiment.

FIG. 14 is an operation explanatory diagram showing a state in which the second coil spring in the first area is held by the holding mechanism in the transfer device according to the first embodiment.

FIG. 15 is an operation explanatory diagram showing a state in which the second coil spring gripped by the gripping mechanism is transferred to the other loading holder in the second area in the transfer device according to the first example;

FIG. 16 is an operation explanatory view showing a state where the gripping mechanism has returned to above the first area in the transfer device according to the first example.

FIG. 17 is a vertical cross-sectional front view showing the gripping mechanism in the transfer device according to the first embodiment before gripping.

FIG. 18 is a vertical cross-sectional front view showing a state where the coil spring is held by the holding mechanism in the transfer device according to the first embodiment.

FIG. 19 is a rear view of the coil spring transfer device according to the second preferred embodiment of the present invention.

FIG. 20 shows the transfer device according to the second embodiment.
It is explanatory drawing which shows the state which is grasping the coil spring of an area.

FIG. 21 is a schematic diagram of a transfer device according to a second embodiment.
It is explanatory drawing which shows the state which has transferred the coil spring grasped by the area to the 2nd area.

FIG. 22 is a vertical cross-sectional front view showing the gripping mechanism in the transfer device according to the second embodiment before gripping.

FIG. 23 is a vertical cross-sectional front view showing a state in which the coil spring is gripped by the gripping mechanism in the transfer device according to the second embodiment.

FIG. 24 is a cross-sectional plan view of essential parts of a gripping mechanism in a transfer device according to a second example.

[Explanation of symbols]

10 main body, 18 posture holding mechanism, 20 servo motor, 40 servo motor 45 support base, 50 arm, 80 gripping mechanism, 83
Air cylinder 109 Grip member, 120 Air cylinder, A 1st area, B 2nd area S Coil spring

─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. ⁶ Identification code Internal reference number FI Technical display location B66C 1/42 M 9147-3F 1/68 B 9147-3F

Claims (2)

[Claims] 1. A coil spring (S) is provided at a position adjacent to a first area (A) into which a coil spring (S) is loaded or unloaded, and a predetermined distance from the first area (A). Is a transfer device capable of transferring coil springs (S) to and from a second area (B) where the first area (A) or the second area ( It is swingably disposed on a support base (45) disposed on the main body (10) located close to B),
An arm (50) whose open end can be positioned by the driving means (40, 120) so as to be positioned above the first area (A) and above the second area (B), and the opening of the arm (50). A coil spring (S) rotatably arranged at the end and located in the first area (A) or the second area (B)
A pair of gripping members (109, 109) for gripping the driving means (83)
Gripping means (80) that can be moved toward and away from each other by
And the gripping means (80) disposed on the arm (50) when the open end of the arm (50) moves above the first area (A) and the second area (B). A coil spring transfer device, characterized in that it comprises a posture holding means (18) for always holding the holding means (80) in a fixed posture by rotating the arm relative to the arm (50). . 2. The support base (45) is movably arranged in the first area (A) and the second area (B) adjacent to the main body (10), and is provided with a drive means (20). The coil spring transfer device according to claim 1, wherein the coil spring transfer device is moved so as to be positioned.